THIRAVIAM ENGINEERING PVT LIMITED

Approval for Work Estimate

A) MD Office Approval No.
Dept. Control
B) Job Order Reference No. if any JO 006 FAB/001 JO 006 DATE :01/08/11
S.No.:
C) Client DUCON Technology End User STERLITE
D) Work Description FOUNDATION BOLT FOR SCRUBBER
E) Planned work duration 1-2 WEEK
F) Work Scope of Sub-Contracts If any NIL
G) Work Scope of TEPL Fabrication, & Machining
H) Estimated Expenditure
I Estimate of Income

Description Qty Unit Rate/Unit Value in Rs %

1 FOUNDATION BOLT FOR SCRUBBER 1586.0 Kgs 80.00 126880 100

1586.0 80.00 126880 100
I Raw material
ROD 40 MM 821.1 kgs 49.00 40234

PIPE-114.3 (Including Vat 5%) 254.1 20Mts Kgs 55.00 13976

ISMC150 105 kgs 40.00 4200

10MM PLATE 42 kgs 40.00 1680

12MM PLATE 65.1 kgs 40.00 2604

ROD 16 MM 37.8 kgs 45.00 1701

ROD 30 MM 85.995 kgs 46.00 3956

6MM PLATE 27.3 kgs 45.00 1229

16MM PLATE 49.35 kgs 45.00 2221

50NB PIPE (Including Vat 5%) 64.26 12 Mts kgs 55.00 3534

80NB PIPE (Including Vat 5%) 62.475 7 Mts kgs 55.00 3436

100NB PIPE (Including Vat 5%) 50.82 4 Mts kgs 55.00 2795

SUB TOTAL 1665.3 kgs 48.98 81566 -64.29

II Transportation
1 Raw Material Inward 1665.3 kgs 1.50 2498 -1.97
2 SCRAP RETURN 72.0 Kgs 22.00 -1584 1.23
3 Interest Raw Material cost WC Months 2 kgs 1.04 1650 -1.3
Raw Material (Net Cost) 1586.0 53.05 84130 -66.31
III Consumable cost
1 WELDING ROD 4 DIA- E6013 /SECHRAN 150.0 Nos 3.20 480
2 WELDING ROD 3.15DIA- E6013/SECHRAN 80.0 Nos 1.80 144
3 O2clinder 1.0 Nos 175.00 175

4 LPG 0.25 Nos 1200.00 300

5 AG7 GRINDING WHEEL 8.0 Nos 95.00 760
6 AG5 GRINDING WHEEL 4.0 Nos 95.00 380
7 M39 NUT 72.0 Nos 80.00 5760
8 PLAIN WASHER-M39 36.0 Nos 5.00 180
9 NUT -M16 72.0 Nos 35.00 2520
10 WASHER-M16 36.0 Nos 3.00 108
11 NUT -M30 32.0 Nos 70.00 2240
12 WASHER-M30 16.0 Nos 4.00 64
13 NUT -M40 16.0 Nos 85.00 1360
14 WASHER-M40 8.0 Nos 5.00 40
15 Others 1.5 MT 150.00 225
Total 1586.0 9.29 14736 -11.61
IV Labour cost
1 Fabrication*1 641.0 kgs 3.50 2244
2 Machining*1 945.0 kgs 6.00 5670
Total 1586.0 4.99 7914 -6.12
V Factory Prod. Expenses
1 Electric Charges 1586.0 kgs 0.30 476
2 Others *2
1586.0 kgs 0.40 634
Total 1586.0 0.70 1110 -0.87
 VI Factory Admin Expenses *3 1586.0 kgs 1.31 2078
Total 1586.0 1.31 2078 -1.64
VII TRANSPORTATION COST 1.0 Trip 2000 2000
Total 1586.0 1.26 2000 -0.79
VIII Admin Overhead 60% *4 1586.0 kgs 0.72 1142
Total 1586.0 0.72 1142 -0.9
IX Interest
1 - On Investments 1586.0 kgs 0.59 936
2 - On Working Capital WC Months 2 kgs 0.37 591
Total 1586.0 0.96 1527 -1.2
X Equipment Depreciation
Cost 1586.0 kgs 0.35 555
Total 1586.0 0.35 555 -0.44
Total Estimated Expenses 1586.0 72.63 115192 -89.88
Total Surplus 1586.0 7.37 11688 10.12

DGM- SR MANAGER
PREPARED BY DM FABRICATION PROJECTS PURCHASE DGM- FC & IE GM CPA MD

Note:
*1 Salary (Upto Supervisor), PF, ESI, Meals, Worker Stay Room Maint, etc
*2 Geneset, Machinery Maint. Electrical Maintenance, Etc
*3 Factory Admin Salary, Meals, Veh.Maint., travelling, printing & stationery, computer maint., telephone charges, security wages, facotory office maint., etc
Salary of Gen. Admin, vehi. Maintenance, travelling, printing & stationery, computer maint, telephone charges, advertisement, security wages, office maintenance,
*4
audit fee, director remuneration, guest house maintenance, postage, etc