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Blohm + Voss Oil Tools, LLC 9GV-73190 SSW-40 PNEUMATIC DRILL PIPE SPINNER Technical Documentation Manual Rev 000, January 5" 2012. GENERAL INFORMATION Warnings and Notes not beheld able for errors and specifications without Limited Warranty WARNING: A WARNING* inthis material, or for announcement. INDICATES A DEFINITE consequences arising from The values specified in ‘TRewarranty provide wil RISK OF EQUIPMENT misuse ofthis material. this manualrepresentthe _be-voidfthe SSW-40 is DAMAGE OR DANGER TO Anyone using service nominal values ofa unit ters PERSONNEL FAILURE TO procedures or tools, whether produced in series. Sight OBSERVE AND FOLLOW sr notrecammended by deviations inthe case of Repaired or serviced by ‘PROPER PROCEDURES Bohm Voss Oil Tools, the individual devices are a service facility whic COULD RESULT IN SERIOUS LLC, mustbe satisfied that possible. as iet muro by ‘OR FATAL INJURY TO neither personal safety nor Blo oss Teas, PERSONNEL, SIGNIFICANT equipment safety wil be PROPERTY LOSS, OR jeopardized. 2 eee ot SIGNIFICANT EQUIPMENT solved withthe aid of this manufactured by Blohm DAMAGE, ‘manual, please contact + Vass Oi Tools, LLC are Intellectual property Gre ofthe adresses sted Ud, . NOTE: A*NOTE* indicates Allights retained. below. ee that additional information is No partof this document ee provided about the current maybe reproduced in any metraare topics. forn (print photocopy, General remarks Blom + Voss Teas, microfilm or any other As with al rig WARNING: THIS TECHNICAL procedure) or be processed equipment, the SSW- DOCUMENTATION CONTAINS using an electronicsystem 40 must be operated in INSTRUCTIONS ON SAFETY, without written approval af accordance with accepted INSTALLATION, OPERATION Blohm + Voss Oi Tools, LLC rig safety practices and “AND MAINTENANCE. procedures, All operators Mus Be STUDIED BEFORE Allinformation Should be femiligr with all WORKING WITH THE TOOL. containedin this manual safely precautions and iSbasedupon the latest recommended instalation ‘Thismanualis __productnformation avalible 8d operating procedures, intended for use by eld atthe time of printing, including the information service, engineering, Dependent on ongoing _-—_—Brovded inthis manual and installation, operation, end technical improvements ‘any other safety publications repair personnel. Every effort (1S0 9001) *Biohm Voss By Blohm + Voss Oil Toos, has been made to ensure the Oil Tools, LLC" reserves the LLC Listed onthe next page accuracy ofthe information right to change the design ar safety considerations contained herein. Biohm and warnings found + Voss Oi! Tools, LLC, wil throughout this menus: Manufacturer & Agents World Wide Bich + Voss RepairGmbk Bohm’ Voss OilTools, LLC PremierSea &Land Pte. Ltd. Woodhouse International LLC 11 To0t Division ‘7670 Woodway, Suite 266, 1, Scots Road PO Box 25724 Hermann-Blohm-StraBe 2 Houston, Texas 77063 #1012 Shaw Centre Dubai 20887 Hamburg Germany United States of America Singapore 226208 United Arab Emirates Republic of Singapore Phone: r49(0)40/3119- Phone: +I-715-952 0266 1826/1162 Fax: +1-713.952 2807 Phone: +65-8754-7177 Phone: +04-5472800 Fax: 49(0)40/3119-8194 byot@thyssenkcupp.com Fax: ~65-6754-9115 Fax: +04-5474642 rorsales@thyssenkrupp.com —www.blohmvass-oltonls.com —enquifes® woodhouse@emirates.net.2e worzblohmvoss-otols.com premisrips.com sg Safety issues WARNING: ONE SHOULD WARNING: FAILURE TO AVOID CREATING IGNITION CONDUCT ROUTINE a eae TOOL WITH OTHER TOOLS DAMAGE WARNING: KEEP HANDS WARNING: ALWAYS USE ‘AND ARMS CLEAR OF LIFTING APPARATUS ALL MOVING PARTS (GLINGS, CABLES, OPERATING THE UNIT. AND ARE | WARNING: ALWAYS WEAR serait tere PLATES, SIGNS AND PROTECTION EQUIPMENT. LABELS ATTACHED TO THE EQUIPMENT MUST BE WARNING: IFANY “OBSERVED. “SAFETY ELEMENTS (LIKE ‘SAFETY ROPES, WIRE, WARNING: DO NOTUSE SAFETY SHEETS, PLATES THE TOOL FOR ANY OTHER OR WASHERS) WERE UEC TABLE OF CO TABLE OF CONTENTS DESCRIPTION About this manual Using the Manual Location of 1.D. Safety First Buying Replacement Parts and Repair Adjustment Screw Lift Cylinder Back Up Line Air Supply Clamp Valve Throttle Valve Lift Valve Adjustment Handle INSTALATION Instalation OPERATION Positioning the SSW-40 Motor Direction MAINTENANCE Lubrication Points SPARE PARTS Recommended Spare Parts for One Year Operation DRAWINGS Right Body Half Sub Assembly Left Body Half Sub Assembly Bellows Sub Assembly Bellows Assembly Air Motor Assembly Filter and Lubricator Assembly Hanger Assembly Manifold Assembly Pneumatic Hose Assembly INDEX BO sass ssa asso ooOO poe Gan WAAR Bo SSSAeBSSnsoerusan a © DESCRIPTION The SSW40 offers the ultimate in simplicity and rugged design. The SSW-40 utilizes two urethane drive rollers which provide strong precise gripping action on drill pipe and collars. Designed to be compact and self contained; the SSW-40 does not require a stand-alone power pack. All the gripping pressure and spinning torque are generated at the drill pipe spinner. In standard rig installations a spring hanger assembly is provided. Keep in climate controlled environment where possible. The SSW-40 should be palletized and covered to be kept dry and free from moisture. The SSW-40 should be inspected for any rust or corrosion especially after storage and before use. All points of any type of rust or corrosion should be properly maintained or replaced prior to start up. Apply grease to all lubrication points prior to start up. Any parts showing signs of rust or corrosion should be thoroughly inspected prior to operation. About this manual The purpose of this manual is to help you get the best value from your SSW-40. It can do so in several ways. It can help you decide what work needs to be done through scheduled maintenance which will add to the longevity of your tool. This technical documentation contains instructions on safety, installation, operation and maintenance for the tool. It must. be studied before working with the tool. This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm+Voss Oil Tools LLC is not liable for errors in this material, or for consequences arising from misuse of this material. Anyone using service procedures or tools, whether or not recommended by Blohm+Voss Oil Tools LLC, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized Using the Manual The manual is divided into chapters. References to the left or the right side of the wrench assume that the operator is standing behind the wrench. The front of the wrench is the position furthest from the operator. The back or the rear is closest to the operator. Even though we have prepared this manual with extreme care, neither the publisher nor the author can accept responsibility for any errors in, or omissions from, the information given. Location of I.D. Numbers: This very important identification number is stamped on a plate and is attached to the back side of the unit. The plate will ist the name and location of the manufacturer and also the identification number of the tool. Safety First Regardless of how enthusiastic you may be about beginning the job at hand, take the time to ensure that your safety is not jeopardized. A moment's lack of attention may result in an accident, as can failure to observe certain simple safety precautions. The possibility of an accident will always exist. Be aware of your environment and adhere to your company’s safety guidelines. Above all else, please use common sense. Buying Replacement Parts and Repair The phone number, fax number and address can be found the Table of Contents section of this manual. Should you need replacement parts or repair services, please contact Blohm+Voss Oil Tools, LLC or certified service partners, distributors and agents. Adjustment Screw Allows adjustment for varying pipe sizes. Lift Cylinder Raise or lowers the SSW40 to the correct position on the pipe. Back Up Line Two cables will have to restrict the rotational movement to one foot in either direction. Air Supply Air hose connection. ypically a 1 %4" pneumatic line should be used. The SSW-40 requires 250 cfm air flow at 90 to 125 psi air pressure. Clamp Valve Secures the SSW40 on the work area. Throttle Valve Controls the direction and speed of the motors and drive rollers. Lift Valve Controls the lift cylinder. Adjustment Handle Make adjustment to the Adjustment screw to manipulate varying pipe sizes. No_Part Number Item 1 9GV74603 ADJUSTMENT SCREW 2 965005 LIFT CYLINDER 3__ NA BACK UP LINE 4 NA AIR SUPPLY 5 9GV76140-2 CLAMP VALVE 6 9GV76236 THROTTLE VALVE 7 9GV76141-2 LUFT VALVE 8 9GV75166 ADJUSTMENT HANDLE WARNING: THE USE OF ONLY ONE BACKUP LINE CAN CAUSE THE SPINNER TO SWING INTO THE OPERATOR OF FLOOR PERSONNEL AND WILL CAUSE INJURY. USE TWO BACKUP CABLES! Instalation WARNING: BLOW OUT THE LINE PRIOR TO INSTALLATION TO REMOVE DEBRIS AND OR MOISTURE, The SSW-40 will rotate drill pipe in both directions and consequently swing in either direction. The SSW-40 must be equipped with two BACKUP LINES . These two backup lines or cables need to be attached to derrick legs or a comparable structure. Attachment should be made so that the swinging movement of the wrench is restrict to less than one foot in either direction. Typically a 1 4” pneumatic line should be run to the rig floor. A valve is required at this point in order to shut-off air when maintenance to the tool is required. Install a 1 %4", 200 PSI minimum, pneumatic hose from the valve to the spinner. Keep the hose and piping as short as possible with as few fittings as possible. Using a 14” to %” cable attached to the mast will allow an easy free swing around the wellbore. The higher up the fixed line is, the easier it will be to manuver the SSW-40 to its desired location. Use a cross member to attach the line from giving you about 2' to 3° from the pipe centerline. Across from the driller and where the chainman normally stands is where the SSW-40 should be positioned. Position the lift cylinder at the midpoint of its stroke and 5’ from the floor. This will give a varience of 12” up or down the pipe. The two shakles at the end of the SSW-40 are to be used with TWO back up cables. These two cables will have to restrict the rotational movement to one foot in either direction. It is VERY important that these cables do not cross. Having only one cable would allow the posiblitiy of having the SSW-40 swing into the operator causing injury. Connect the air line. As listed in the description, the SSW-40 requires 250 cfm air flow at 90 to 125 psi air pressure. The air regulator provided will prevent damage from too much air pressure. When installing, use the least amount of fittings as possible and route the air directly from the supply keeping the distance as short as possible. In an area that is easily accessable and well protected, run a 1 1" airline up to the rig floor. This will aid in maintenance. Use a 14” shut-off valve attached to the supply line. 10 Hangar adjustment. screw* t Back-up lines Lubricater* \ Air regulator’ 1 | Fitter Wye pruot valve ANZ Air line NOTE: Take the time to make sure the back up lines are properly attached and that safety regulations are observed. M1 OPERATION Positioning the SSW-40 Before you begin operation, make sure that the back up lines are connected to the SSW-40. Please refer to the Instalation section of this guide before proceeding. Locate the lift handle, Raise the SSW-40 to the proper position, about 12” above the tool joint. Position the SSW-40 on the pipe making sure that you do not run the tool on the pipe upset or tool joint. Proper clearance is %” between the pipe and the front rollers. Turn the adjustment screw to engage the socket. Proper clearance is %2” between the pipe and the front rollers. Turn the adjustment handle either clockwise or counter clockwise to close the distance between the bodies or to open it up. Push the clamp control to clamp down on the pipe. Pull the clamp control lever to unclamp the pipe and then swing the SSW-40 away from the pipe. Motor Direction Position the lockout to spin in the desired direction, spin in or spin out. The lockout will prevent spinning in the undesired direction Push the throttle control lever to spin in or pull to spin out. 13 14 Lubrication Points No Location Type Frequency 1 DRIVE ROLLERS CHECK ADJUSTMENT MONTHLY CHECK FOR WEAR, EXAMINE THE CONTACT BETWEEN THE PIPE AND THE BODIES. THERE SHOULD BE NO CONTACT WITH THE TOOL WHILE ON THE PIPE. 2 _ ADJUSTMENT SCREW MULTIPURPOSE GREASE EVERY TRIP 3___QUICK EXHAUST VALVE __ CLEAN THE MUFFLER WHEN NECESSARY 4__AIRHOSE SWIVEL MULTIPURPOSE GREASE EVERY TRIP 5 ADJUSTMENT HANDLE MULTIPURPOSE GREASE EVERY TRIP 6 GEAR CASE DRAIN AND REFILL WITH SAE 90 3 MONTHS Ol 7 _DRIVEROLLER BEARINGS _ MULTIPURPOSE GREASE EVERY TRIP START MAINTENANCE ONLY WHEN SUPPLY LINES ARE DISCONNECTED AND WHEN ALL PRESSURE HAS BEEN RELEASED. OIL REFERS TO SAE 10 NON-DETERGENT OIL. GREASE REFERS TO A LITHIUM BASE, EXTREME PRESSURE, HIGH TEMP, MULTI-PURPOSE GREASE. Lubrication Points Recommended Spare Parts for One Year Operation Part number Description Qty. ‘9GV76570 DRIVE ROLLER 4 9GV75091 DRIVE ROLLER BEARING 8 9GV51300-152-8 O-RING 8 9Gv76089 DRIVE ROLLER SHIELD 8 9GV75803 SEAL, CLAMP & LIFT VALVE KIT 2 9GV13001 MOTOR VALVE SEAL KIT 1 9GV74628RK MOTOR REPAIR KIT 2 9GV73094-1 BEARING COVER GASKET 2 9GV73092 GEAR COVER GASKET 2 Right Body Half Sub Assembly owt, 4 ie bah f { I si @ Right Body Half Sub Assembly Item Part Number Description Qty 1 9GV75577 SHOULDER RING 3 9GV75541 IDLER SHAFT 1 3 9GV75542 COMPOUND SHAFT 2 4 9Gv75093 THRUST WASHER 5 9Gv75504 ROLLER NEEDLE BEARING 6 9GV73084 ROLLER IDLER GEAR 7 9Gv74919 MOTOR COMPOUND GEAR 8 9GV73085 ROLLER COMPOUND GEAR 9 9GV53600-100 SNAP RING 10 9GVv73449 SPACER SHIELD i 9Gv201522 ROLLER GEAR 12 96V73090 BEARING 13 96V73071 RIGHT GEAR COVER 4 96V73092 GASKET 15 9GV51206-7 DOWEL PIN 16 96V73067 RIGHT BEARING COVER 17 96V73094-1 BEARING GASKET 18 9GV201523 RETAINER 19 9673091 BEARING 20 9GVv76089 SPACER 21 9GV51300-152-8 O-RING 22 9Gv201521 DRIVE ROLLER SHAFT 23 9GV73078-1 DRIVE ROLLER KEY 24 9GV75249 ROLLER GEAR KEY 25 9GV75110 EXTENSION SPRING 26 9Gv75752 ‘SPRING MOUNTING BRACKET 21 9GV74628 AIR MOTOR 28 96V74233 MUFFLER (MOTOR) 29 9GV53600-181 EXTERNAL RRT RING 30 9674920 MOTOR GEAR 31 9GV74194 ROTOR GEAR KEY. 21 Right Body Half Sub Assembly Item Part Number Description Qty 32 9GV76570 STEEL DRIVE ROLLER 2 33 9GV53500-354 INTERNAL RING 2 34 9GV73307 RIGHT BODY 1 35 9Gv75821 LOCATING PIN 1 37 962450-2 5/8" SHACKLE 1 38 9GV200717 RIGHT SIDE FRAME COVER 1 39 9GV74565 FILL PLUG 1 40 9GV74567 CHECK VALVE 1 48 QAF12PL 1/2" MPT PLUG 1 49 96V74862 BELLOWS BOLT 2 52 9BN60102 1/8” STRAIGHT GREASE ZERK 4 15A___9BNO115105 3/8"-16 X 1” HHCS 7 15B _9BN1133893 3/8 SPLIT LOCKWASHER 10 15C___9BNO115109 3/8”-16 X 1-1/2” HHCS 3 17A___ 9BNO115103 3/8”-16 X 3/4” HHCS 5 17B___ 9BN1133893 3/8” SPLIT LOCKWASHER 5 18A___9BNO115103 3/8-16 X 3/4 HHCS 8 188 __9BN1133893 3/8” SPLIT LOCKWASHER 8 25A __9BNO115313 5/8-11 X 2-1/2” HHCS i 258 _9BN1133897 5/8” SPLIT LOCKWASHER ‘i 26A __9BNO115203 1/2"-13 X 3/4” HHCS. 2 26B___9BN1133895 1/2” SPLIT LOCKWASHER 2 27A___9BNO115007 1/4"-20 X 1-1/4" HHCS 9 278 _9BN1133891 1/4” SPLIT LOCKWASHER 9 35A___9GV51604-8-C ROLL PIN 7 38A___9BN0115209 3/8"-16 X 1-1/2" HHCS 3 38B___9BN1133895 1/2 SPLIT LOCKWASHER 3 22 Left Body Half Sub Assembly Left Body Half Sub Assembly ltem__ Part Number Description Qty 96V75577 SHOULDER RING 3 96V75541 IDLER SHAFT 1 9GV75542 COMPOUND SHAFT 2 96V73093 THRUST WASHER 6 9GV75504 ROLLER NEEDLE BEARING 10 96V73084 ROLLER IDLER GEAR 1 9Gv74919 MOTOR COMPOUND GEAR 1 96V73085 ROLLER COMPOUND GEAR 1 96V53600-100 SNAP RING 3 9GV73449 SPACER SHIELD 2 96201522 ROLLER GEAR 2 9Gv75090 BEARING 1 96v73092 GEAR COVER GASKET 1 9GV51206-7 3/8" X 7/8” DOWEL PIN 1 96V73094-1 BEARING GASKET 1 9Gv201523 RETAINER 4 9GV75091 DRIVE ROLLER BEARING 4 9GV76089 SPACER 4 9GV51300-152-B _ O-RING 4 9Gv201521 DRIVE ROLLER SHAFT 2 96V73078-1 DRIVE ROLLER KEY 2 9Gv75249 ROLLER GEAR KEY 4 9GV74628 AIR MOTOR 1 9GV74233 MUFFLER (MOTOR) 1 9GV53600-181 EXTERNAL RETAINING RING 1 9GV74920 MOTOR GEAR 1 9Gv74194 ROTOR GEAR KEY 1 9GV76570 STEEL DRIVE ROLLER 2 9GV53500-354 INTERNAL RING 2 96V75821 LOCATING PIN 1 962450-2 5/8” SHACKLE 1 24 Left Body Half Sub Assembly ltem___ Part Number Description 39 9GV74565 FILL PLUG 40 9GV74567 CHECK VALVE 41 9GV200716 LEFT SIDE FRAME COVER 42 9GVv200715 SAFETY VALVE MOUNTING PLATE 43 9GVv200712 VALVE ASSEMBLY 45 9GV73066 LEFT BEARING COVER 46 9GV73306 LEFT BODY 47 9GV73070 LEFT GEAR COVER 48 9AFI2PL 1/2" MPT PLUG 49 9Gv74862 BELLOWS BOLT 51 9GV19320 CAUTION LABEL 52 9BN60102 1/8” STRAIGHT GREASE ZERK 15A___9BNO115105 3/8"-16 X 1” HHCS 15B___9BN1133893 SPLIT LOCKWASHER 15C___9BNO115109 3/8"-16 X 1-1/2" HHCS 17A___9BNO115103 3/8°-16 X 3/4” HHCS 178 9BN1133893 SPLIT LOCKWASHER 18A___ 9BNO115103 3/8”-16 X 3/4” HHCS 18B___9BN1133893 3/8” SPLIT LOCKWASHER 25A __9BNO115313 5/8"-11 X 2-1/2” HHCS 258 _9BN1133897 5/8” SPLIT LOCKWASHER 274 ___9BNO115007 1/4"-20 X 1-1/4” HHCS 278 9BN1133891 1/4” SPLIT LOCKWASHER 35A __ 9GV51604-8-C ROLL PIN 386A __9BNO115209 1/2"-13 X 1-1/2” HHCS 38B__9BN1133895 1/2" SPLIT LOCKWASHER 43A___9BNO115117 3/8"-16 X 3-1/2” HHCS 438 9BN1133893 3/8” SPLIT LOCKWASHER 25 Bellows Sub Assembly Bellows Sub Assembly Item__ Part Number Description Qty i 96V76237 BELLOWS ASSEMBLY 1 2 9GV76236 MOTOR VALVE ASSEMBLY 1 3 9Gv76247 LOCK-OUT BRACKET ASSEMBLY 1 4 9Gv73614 LOCK-OUT ARM ASSEMBLY 1 5 9GV75623 SPIN "IN/OUT® TAG 1 6 9GV51604-8-C ROLL PIN 1 3A 9BNO115015 1/4°-20 X 3” HHCS 3 3B _9BN1133891 1/4" SPLIT LOCKWASHER 3 96V73200 LEFT BODY HALF SUB ASSEMBLY 39: 9GV74565 FILL PLUG 1 40___9GV74567 CHECK VALVE 1 4 9Gv200716 LEFT SIDE FRAME COVER 1 42 9Gv200715 SAFETY VALVE MOUNTING PLATE 1 43 9Gv200712 VALVE ASSEMBLY 1 46 9GV73306 LEFT BODY 1 47 9GV73070 LEFT GEAR COVER a 48 SAFI2PL 1/2" MPT PLUG 1 49 9GV74862 BELLOWS BOLT 2 51 9GV19320 CAUTION LABEL 1 52 9BN60102 1/8” STRAIGHT GREASE ZERK 4 43A___9BNO115117 1/8” STRAIGHT GREASE ZERK 2 438 9BN1133893 3/8” SPLIT LOCKWASHER 2 27 E Bellows Assembly Part Number Description Qty 9GV73115-1 BELLOWS ACTUATOR (RUBBER ONLY) 1 9GVv76539 BELLOWS BOLT (SHORT) 18 9BN1133892 5/16” SPLIT LOCKWASHER 24 9GV55205-C 5/16” BELLOWS HEX NUT 24 9GV76539-1 BELLOWS BOLT (LONG) 6 9GV74238-2 QUICK RELEASE EXHAUST 1 9GV75553 QUICK EXHAUST ADAPTER 1 SHC8EVTX 1/2” JIC X 3/8" MPT 45° 1 9GV75121 CLEVIS PIN 1 2 9BN65080 1/8" X 2” COTTER PIN 1 2 9GV75828 CLEVIS LINK 1 2 9GV75829 CENTER LINK 1 9Gv75874 CYLINDRICAL BUSHING 4 9GV75875 FLANGED BUSHING 8 9GV75830 RIGHT END CAP ASSEMBLY 1 9GV75835 BELLOWS ASSEMBLY CLEVIS PIN 2 9BN65080 1/8” X 2” COTTER PIN 2 9GV76234 LEFT END CAP 1 Air Motor Assembly a 06 “ we at =—99(0) d © bed Air Motor Assembly Item Part Number Description Qty 1 9GV74555-1 OUTPUT SHAFT 9GV74555-2 AIR MOTOR SEAL 9GV74555-3 EXTERNAL RETAINING RING 9GV74555-4 19 TOOTH GEAR PINION 9GV14694-37 BALL BEARING 9BNO115105 3/8"-16 X 1” HHCS 9BN1133893, 3/8” SPLIT LOCKWASHER 9GV74555-8 MOTOR TO GEAR HOUSING GASKET 9GV14694-35 LINER 9GV76187-1 DOWEL 9GV14694-39 ROTOR BLADE 9Gv76187-2 ROTOR 9GV14694-40 BEARING SPACER 9GV76187-3 MOTOR HOUSING COVER 9BN0115061 5/16"-18 X 2” HHCS 96v14694-32 BEARING CLAMP SCREW 9GVvi4694-34 CLAMP BEARING NUT 9BNO115055 5/16"-18 X 1" HHCS 9BN1133892 5/16” SPLIT LOCKWASHER 9GV74555-20 COVER GASKET 9GV14694-33 AIR MOTOR UPPER PLATE 9GV76187-4 MOTOR HOUSING 9GV14694-41 AIR MOTOR LOWER PLATE 9GV74555-24 BALL BEARING 9GV74555-25 GEAR HOUSING 9GV74555-26 50 TOOTH GEAR 9GV74555-27 GASKET 9GV74555-28 GEAR HOUSING COVER 9GV74555-30 BALL BEARING 9BN15062 §/16"-18 X 2-1/4" HHCS 9GV14694-42 SHIM .001 9GV14694-43 SHIM .002 9GV14694-44 SHIM .003 9GV14694-45 ‘SHIM .005 pe fics fee [ie fra fe fi fae fin fe fie fee |e fe [oe feo fam fe fee fre fe fe |e fen ]e fee fe | fa [no fee fee ne fas Filter and Lubricator Assembly Item Part Number Description Qty Z 964100-1 FILTER 1 2 9G4103-1 AIR REGULATOR a a, 3 964101-1 LUBRICATOR 1 4 QAFIX3N 1"X3" NIPPLE a 5 QAFI14X3N 1-1/4" X 3” NIPPLE i 6 9AF114X1B 1-1/4” X 1” HEX BUSHING 1 Hanger Assembly Part Number Description Qty 1 965005 LIFT CYLINDER 1 2 SHC48CTX 1/4” JIC X 1/2” MPT 90° 1 3 9PCASPA 1/2” MUFFLER (REPLACES 75937) 1 4 9GV76543 MACHINED HANGER 1 32 Hanger Assembly Item Part Number Description 5 9Gv74242 ROD HANGER 6 96V76256 SUPPORT WASHER 1 ‘9GV53600-156 ‘SNAP RING 8 9BNO115315 5/8"-11 X 3" HHCS 9 9BN1136414 5/8"-11 HEX NUT 10 _9GV76230 PIVOT BLOCK COVER u 96V76231 PIVOT BLOCK COVER GASKET 12 9BNO115107 3/8"-16 X 1-1/4” HHCS 13 9BN1133893 3/8” SPLIT LOCKWASHER 14 9GV74241 STOP 15 9BNO115307 5/8"-11 X 1-1/4” HHCS 16 9BN1133897 5/8” SPLIT LOCKWASHER 17 9GV74610 HANGER BLOCK 18 9BN60102 1/8” STRAIGHT GREASE ZERK 19 9GV74611 THRUST WASHER 20 9GV74612 HANGER BLOCK BUSHING 21 9GV74584 22 9GV74608 TOP COUNTER BLOCK SCREW CAP 23 9GV74607 24 9BN1123146 25 9BN1133684 26 9GV51300-224-B 27 9GV51300-320-B GREASE SEAL CAP 10-24 X 3/4" SHCS NO. 10 HI-COLLAR LOCKWASHER ORING O RING 28 9GV75166 29 9GV75049 30 9BN1123303 ADJUSTMENT HANDLE ASSEMBLY KNOB 3/8"-16 X 3/4" SHCS 31 9GV76172-1 LEFT PIVOT BLOCK 32 9GV76172-2 RIGHT PIVOT BLOCK 33, 9GV74603 ADJUSTMENT SCREW 34 9GV74709 SLEEVE 35 9GV53600-334 EXTERNAL RETAINING RING 33 Manifold Assembly Manifold Assembly Item Part Number Description Qty 1 9Gv76140-2 CLAMP VALVE 1 2 9Gv76143 CLAMP/UNCLAMP PLATE 1 3 9BN41203 1/8” X 1/4” RIVET 2 4 9BN1133686 1/4" HI COLLAR LOCKWASHER 3 5 9BN1125210 1/4”-20 X 1-3/4” SHCS 3 6 9Gv76141-2 LIFT VALVE i 7 9GV76141-1 LIFT VALVE HANDLE 1 8 9Gv7e149 LIFT/LOWER TAG 1 9 9BN41203 1/8" X 1/4" RIVET 4 10 9BN1123210 1/4-20 X 1-3/4” SHCS 3 11__ 9BN1133686 1/4” HI COLLAR LOCKWASHER 3 12 9GV76101 MANIFOLD 1 13. 9GV74731 CHECK VALVE 1 14 9HCI6HHP 1" COUNTERSUNK PLUG 1 15 9HC66FTX 3/8” MJIC X 3/8” MNPT STRAIGHT 1 16 SHCB8FTX 1/2" JIC X 1/2" MPT STRAIGHT 1 17 9HC1212FTX 3/4” JIC X 3/4” MPT STRAIGHT 1 18 9AFIXCLN 1 X CLOSE NIPPLE i 19 9Gvi9159 90° SWIVEL JOINT a 20 9HC2HHP PLUG 5 36 Pneumatic Hose Assembly Pneumatic Hose Assembly 10 9GV76250 EXT PIPE ELBOW 90° 11 9GV76252 EXT PIPE 37 ° ELBOW 105° 12 9GV76251 EXT PIPE 37 ° ELBOW 90° 13, 9GV76160 THROTTLE VALVE HOSE (NO.13) 4 9GV76161 QUICK EXHAUST HOSE (NO.14) Item Part Number Description Qty i ‘9GV58572P080051 LIFT CYLINDER HOSE ASSEMBLY 1 2 9Gv75924 RIGHT HOSE ASSEMBLY (NO.2) 1 3 QHC1216CTX 3/4” JIC X 1" MPT 90° 2 4 96V75925 LEFT HOSE ASSEMBLY 1 5 9GV74253 RIGHT TEE FITTING 3 6 QHC1212VTX 3/4” JIC X 3/4" MPT 45° 1 7 96V75920 LEFT HAND TEE FITTING 1 8 96V76261-1 INBOARD HOSE ASSEMBLY (NO.8) 1 9 9GV76261-2 OUTBOARD HOSE ASSEMBLY (NO.9) 1 1 1 1 1 1 1 15 9GV990141-395 QUICK EXHAUST VALVE HOSE ASSEMBLY 37 38 1-1/4” X 1” HEX BUSHING 31 1-1/4” X 3” NIPPLE 31 1/2°-13 X 1-1/2” HHCS. 25 1/2”-13 X 3/4" HHCS 22 1/2” MPT PLUG 22, 25, 27 1/2” SPLIT LOCKWASHER 22, 25 1/4”-20 X 1-1/4" HHCS 22, 25 1/4"-20 X 1-3/4” SHCS. 35 1/4"-20 X 3” HHCS 27 1/4” HI COLLAR LOCKWASHER 35 1/4" SPLIT LOCKWASHER 22%, 27 1/8” STRAIGHT GREASE ZERK 22, 25, 27, 33 1/8” X 1/4” RIVET 35 1/8" X 2” COTTER PIN 28 1 X3"_NIPPLE 31 1” X CLOSE NIPPLE 35 3/8°-16 X 1-1/2” HHCS 22, 25 3/8°-16 X 1-1/4” HHCS 33 3/8°-16 X 1” HHCS. 22, 25, 30 3/8”-16 X 3-1/2” HHCS 25 3/8”-16 X 3/4” HHCS 22, 25 3/8"-16 X 3/4" SHCS 33 3/8” SPLIT LOCKWASHER 5/8”-11 HEX NUT. 22, 25, 27, 30, 33 33, 5/8"-11 X 1-1/4” HHCS 33 5/8"-11 X 2-1/2” HHCS 22, 25 5/8"-11 X 3" HHCS 33 5/8” SPLIT LOCKWASHER 22, 25, 33 5/16"-18 X 1" HHCS 30 5/16"-18 X 2-1/4” HHCS 30 5/16"-18 X 2” HHCS 30 5/16” SPLIT LOCKWASHER 28, 30 QAF1X3N 31 QAF1IXCLN 35 QAFI2PL 22, 25, 27 9AF114X1B 31 QAF114X3N 31 39 9BN15062 30. 9BN41203 35, 9BN60102 22, 25, 27, 33 9BN65080 28 9BNO115007 22, 25 9BNO115015 27 9BNO115055 30 9BNO115061 30 9BNO115103 22, 25 9BNO115105 22, 25, 30 9BNO115107 33 9BNO115109 22, 25 9BNO115117 25, 27 9BNO115203 22 9BN0115209 22, 25 9BNO115307 33, 9BNO115313 22, 25 9BNO115315 33 9BN1123146, 33 9BN1123210 35 9BN1123303 33 9BN1133684 33 9BN1133686 35 9BN1133891 22, 25, 27 9BN1133892 28, 30 9BN1133893 22, 25, 27, 30, 33 9BN1133895 22, 25 9BN1133897 22, 25, 33, 9BN1136414 33, 9G2450-2 22, 24 9G4100-1 31 9G4101-1 31 9G4103-1 31 9G5005 8, 32 9GV13001 18 9GV14694-32 30 9GV14694-33 30 40 9GV14694-34 30 9GV14694-35 30 9GV14694-37 30 9Gv14694-39 30 9GV14694-40 30 9GV14694-41 30 9GV14694-42 30 9GV14694-43 30 9GV14694-44 30 9GV14694-45 30 9GV19159 35 96V19320 25, 27 9GV51206-7 21, 24 9GV51300-152-B 18, 21, 24 9GV51300-224-8 33 9GV51300-320-8 33 9GV51604-8-C 22, 25, 27 9GV53500-354 22, 24 ‘9GV53600-100 21, 24 ‘9GV53600-156 33 ‘9GV53600-181 21, 24 9GV53600-334 33 9GV55205-C 28 ‘9GV58572P080051 37 9GV73066 25 9GV73067 21 9GV73070 25, 27 9GV73071 21 9GV75078-1 21, 24 9Gv75084 21, 24 9GV75085 21, 24 ‘9GV73090 21, 24 9GV73091 18, 21, 24 ‘9GV73092 18, 21, 24 9GV75093 21, 24 9GV73094-1 18, 21, 24 9GV73110 a1 a1 9GV73115-1 28 9GV73200 27 9GV73306 25, 27 9GV73307 22 9GV73449 21, 24 9GV73614 ral 9GV74194 21, 24 9GV74233 21, 24 9GV74238-2 28 9GV74241 33 9GV74242 33 9GV74253 37 9GV74555-1 30 9GV74555-2 30 9GV74555-3 30 9GV74555-4 30 9GV74555-8 30 9GV74555-20 30 9GV74555-24 30 9GV74555-25 30 9GV74555-26 30 9GV74555-27 30 9GV74555-28 30 9GV74555-30 30 9GV74565 22, 25, 27 9GV74567 22, 25, 27 9GV74584 33, 9GV74603 8, 33 9GV74607 33 9GV74608 33, 9GV74610 15, 33, 9GV74611 33 9GV74612 33 9GV74628 21, 24 9GV74628RK 18 9GV74709 33 9GV74731 35 42 9GV74862 22, 25, 27 9GV74919 21, 24 9GV74920 21, 24 9GV75049 33 9GV75121 28 9GV75166 33 9GV75249 21, 24 9GV75504 21, 24 9GV75541 21, 24 9GV75542 21, 24 9GV75553 28 9GV75577 21, 24 9GV75623 27 9GV75752 21 9GV75803 18 9GV75821 22, 24 9GV75828 28 9GV75829 28 9GV75830 28 9GV75835 28 9GV75874 28 9GV75875 28 9GV75920 37 9GV75924 37 9GV75925 37 9GV76089 18, 21, 24 9GV76101 35 9GV76140-2 8, 35 9GV76141-1 35 9GV76141-2 8,35 9GV76143 35, 9GV76149 35 9GV76160 37 9GV76161 37 9GV76172-1 33 9GV76172-2 33 9GV76187-1 30 a3 9GV76187-2 30 9GV76187-3 30 9GV76187-4 30 9GV76230 33 9GV76231 33 9GV76234 28 9GV76236 8, 27 9GV76237 27 9GV76247 27 9GV76250 37 9GV76251 37 9GV76252 37 9GV76256 33 9GV76261-1 37 9GV76261-2 37 9GV76539 28 9GV76539-1 28 9GV76543 32 9GV76570 18, 22, 24 9GV200712 25,27 9GV200715 25, 27 9GV200716 25, 27 9GV200717 22 9GV201521 21, 24 9GV201522 21, 24 96201523 21,24 9GV990141-395 37 QHC2HHP- 35, QHC16HHP 35, QHC48CTX 32 QHC66FTX a QHC86VTX 28 SHC88FTX 35, QHC1212FTX 35 QHC1212VTX 37 QHC1216CTX 37 QPCASP4 32 44 10"-24 X 3/4” SHCS 33 19 TOOTH GEAR PINION 30 50 TOOTH GEAR 30 A ADJUSTMENT SCREW 8, 33 AIR MOTOR 21, 24, 30 AIR MOTOR LOWER PLATE 30 AIR MOTOR SEAL 30 AIR MOTOR UPPER PLATE. 30 AIR REGULATOR 31 B BALL BEARING 30 BEARING 18, 21, 24, 25, 30 BEARING CLAMP SCREW 30 BEARING GASKET 21, 24 BEARING SPACER 30 BELLOWS ACTUATOR (RUBBER ONLY) 28 BELLOWS BOLT 22, 25, 27, 28 BELLOWS BOLT (LONG) 28 BELLOWS BOLT (SHORT) 28 Cc CAUTION LABEL 25, 27 CENTER LINK 28 CHECK VALVE 22, 25, 27, 35 CLAMP BEARING NUT. 30 CLAMP/UNCLAMP PLATE 35 CLAMP VALVE 8, 35 CLEVIS LINK 28 CLEVIS PIN 28 COMPOUND SHAFT 21, 24 COVER GASKET 18, 30, 33 CYLINDRICAL BUSHING 28 D DOWEL 21, 24, 30 DRIVE ROLLER BEARING 18 45 DRIVE ROLLER KEY 21, 24 DRIVE ROLLER SHAFT 21, 24 E EXTENSION SPRING 21 EXTERNAL RETAINING RING 24, 30, 33 F FILL PLUG 22, 25, 27 FLANGED BUSHING 28 G GASKET 18, 21, 24, 30, 33 GEAR COVER GASKET 18 GEAR HOUSING 30 GEAR HOUSING COVER 30 GREASE SEAL CAP 33 H HANGER BLOCK 15, 33 HANGER BLOCK BUSHING 33 I IDLER SHAFT 21, 24 INTERNAL RING 22, 24 J K KNOB 33 L LEFT BEARING COVER 25 LEFT BODY 25, 27 LEFT END CAP 28 LEFT GEAR COVER 25, 27 LEFT HAND TEE FITTING 37. LEFT PIVOT BLOCK 33 LEFT SIDE FRAME COVER 25, 27 LIFT CYLINDER 8, 32, 37, LIFT/LOWER TAG 35 LIFT VALVE 8, 18, 35 46 LIFT VALVE HANDLE 35 LINER, 30 LOCATING PIN 22, 24 LUBRICATOR 31 M MACHINED HANGER 32 MANIFOLD: 35 MOTOR COMPOUND GEAR 21,24 MOTOR GEAR 21, 24 MOTOR HOUSING 30 MOTOR HOUSING COVER 30 MOTOR REPAIR KIT 18 MOTOR TO GEAR HOUSING GASKET 30 MOTOR VALVE SEAL KIT 18 N NO. 10 HI-COLLAR LOCKWASHER 33, 0 ORING 33 O-RING 18, 21, 24 OUTPUT SHAFT 30 P PIVOT BLOCK COVER 33 PIVOT BLOCK COVER GASKET 33, Q QUICK EXHAUST ADAPTER 28 QUICK RELEASE EXHAUST 28 R RETAINER, 21, 24 RIGHT BEARING COVER 21 RIGHT BODY 22 RIGHT GEAR COVER 21 RIGHT PIVOT BLOCK 33 RIGHT SIDE FRAME COVER 22 RIGHT TEE FITTING 37 47 ROD HANGER 33 ROLLER COMPOUND GEAR 21, 24 ROLLER GEAR 21, 24 ROLLER GEAR KEY 21, 24 ROLLER IDLER GEAR 21, 24 ROLLER NEEDLE BEARING 21, 24 ROLL PIN 22, 25, 27 ROTOR 21, 24, 30 ROTOR BLADE 30 ROTOR GEAR KEY 21, 24 Ss SCREW CAP 33, SEAL, CLAMP & LIFT VALVE KIT 18 SHIM .001 30 SHIM .002 30 SHIM .003 30 SHIM .005 30 SHOULDER RING 21, 24 SLEEVE 33 SNAP RING 21, 24, 33 SPACER 21, 24, 30 SPACER SHIELD 21, 24 SPRING MOUNTING BRACKET 21 STEEL DRIVE ROLLER 22, 24 STOP 33 SUPPORT WASHER 33 T THRUST WASHER 21, 24, 33 TOP COUNTER BLOCK 33 N|<|>

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