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Mi SWACOW Installation, Operation and Maintenance Manual For CD-1400 D-GASSER Per Assemblies 9620587 9820341 9620595 9820351 9620604 9820352 9620650 9820356 9820349 9820367 UL/CSA Approved CE/ATEX Approved This manual has been prepared in accordance with applicable guidance per NORSOK Standard Z-001 and Norsk Standard NS 5820, User Manual (Equipment). Manual Part #: 90-91-006 (Rev. C) DISCLAIMER Recommendations made by M-I SWACO are advisory only. M-I SWACO shall not be liable under any guarantees or warranties, expressed or implied, in any manner or form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY SPECIFICALLY EXCLUDED, and M-I SWACO shall not be liable for the failure to obtain any particular results from the use of any recommendation made by it or from the use of this material. In no event shall M-I SWACO be liable for incidental or consequential damages. © Copyright 2006 M-I SWACO Publication date: August 2007 All other products, brand, or trade names used in this publication are the trademarks or registered trademarks of their respective owners. All rights reserved. ‘This publication is the property of, and contains information proprietary to M-ISWACO. No part of this publication may be reproduced in any form or by any means, including electronic, mechanical, or otherwise, without the prior writien permission of M-I SWACO. Information contained within this publication is subject to change without notice. Section 1 Supplier Logo Mi SWACQ_ Equipment CD-1400 D-GASSER Section Title: Total No. of Pages INTRODUCTION 8 MiSWACG__ NOTES: (CD-1409.D-GASSER Title: Introduction 2 Section. 1 Sect (CD-1400 D-GASSER Title: Introduction Section T Para MiswaAcoW TABLE OF CONTENTS Title Page INTRODUCTION ‘Table Of Contents. Structure OF This Manual, How To Use This Manual Contact Information. MAIN DATA, Health Environment And Safety Functional Description Performance Specifications. Equipment Warranty ‘TECHNICAL DESCRIPTION Location Of Main Components Theory Of Operation. . 3 PREPARATION Unpacking oso 3 Hondling, Equipment Installation. Piping Connections... Electrical Connections. Preparation For Use. OPERATING INSTRUCTIONS Prestart Checks. Start... ‘Normal Operation Stop. Disturbance Of Operation... Miswacg.— Sect Para Title Page 6 MAINTENANCE 6 1 Excessive Vibration 3 6 2 Blushing 3 6 3 Periodic Maintenance... 5 6 4 sar Unit Lubrication 5 6 5 Blower Manifold Assembly... 7 6 6 _ Balancing Impeller Paddle Assembly. 8 6 7 Troubleshooting... - 10 6 8 Equipment Removal 16 6 9 —__Decommission Equipment v7 7 SPARE PARTS LIST 7 1 Operation And Maintenance Spare Parts. 3 7 1 Assembly Drawings oo 4 8 DRAWINGS AND DATA SHEETS 8 — 1 Vendor Maniials And Instructions.. 3 82 Drawingsinnun 69 8B Schematics sronnn 3 8 4 Material Safety Data Sheets. . 7 8 5 Equipment Data Sheets. 9 CD-1400 D-GASSER Title: Introduction 4 Section 1 Table 2A “4 6A 62 63 64 7A Figure “4 a2 43 54 6A 62 63 (CD-1400 D-GASSER Title: Introduction Section 1 LIST OF TABLES Title Equipment Specifications Electrical Dat Periodic Maintenance Gear Unit Lubricant Balancing Hardware. Troubleshooting ~ Recommended Spare Parts ~ LIST OF FIGURES Title Lift Points ~ Installation’ Gear Unit Oil Level Gear Unit Oil Level Flushing Ports- Gear Unit Oil Level Impeller Paddle Assembly Flushing Poets Sect Sect Page Mi5waca_ THIS PAGE INTENTIONALLY LEFT BLANK (CD-1400 D-GASSER Title: Introduction Section 1 Miswaco— 1, Structure Of This Manual ‘This manual contains the installation, operation and maintenance instructions for the Model CD-1400 Centrifugal D-GASSER manufactured by M- SWACO, and is generic for both LIL/CSA and ATEX Product Configurations. 2. How To Use This Manual Documentation for specific product configurations is shown in Section 8, NOTE: This Operating and Service manual supersedes previous manuals #90-90-204 (ATEX Version) and #90-90-205 (ULICSA Versions). ‘This manual shows the D-GASSER without the optional motor starter. Optional motor starter configurations are listed in Section 8. 3. Contact Information M-ISWACO, P.O, Box 42842 Houston, TX 77242-2842 www-miswaco.com E.mail: questions@miswaco.com Global Sales/Technical Support Tel: 281-988-1866 Fax: 281-988-1889 Watts: 1-800-654-0660 (CD-1400 D-GASSER Title: Introduction Section 1 ‘THIS PAGE INTENTIONALLY LEFT BLANK CD-1400 D-GASSER Title: Introduction Section 1 Section 2 Supplier Logo Mi SWACQ_ Equipment: CD-1400 D-GASSER Section Title: Total No. of Pages MAIN DATA 6 MiSWACO NOTES: (CD-1400 D-GASSER Title: Main Data 2 Section 2 Miswaco_- L. Health Environment And Safety Instructions in this Manual which concern operating safety are emphasized as follows: 1.2. This alert symbol draws attention to safety measures that can prevent personal injury. A 12. This alert heading draws attention to the safety measures that can prevent damage to the equipment. ATTENTION! 13, This alert heading draws attention to general operating notes that can advise about unique or unexpected results of actions. NOTE: 1.4. The following symbols may be shown on packing crate or material and should be noted before handling the equipment. Yes he Tussibeur —FRAGLE KEEP On CENTEROF UENO SLING HERE. GRAM HooKs 15. Section 8 of this manual contains any applicable Material Safety Data Sheets (MSDS's) required for this equipment. 2. Eunetional Description When drilling mud is exposed to gas at high pressure in the hole, some of the gas dissolves into the liquid. portion of the mud. As the mud is returned to the surface, the pressure decreases allowing some of the gas to come out of solution and form bubbles. Some of the bubbles burst as the gas-cut mud flows through the shale shaker, but the smaller gas bubbles remain in the mud and drop in the mud tank below the shale shaker. This gas-cut mud can cause a centrifugal pump to vapor lack because the fluid at the pump inlet near the impeller center is at a lower pressure. ‘This lower pressure causes some of the bubbles to burst and collect as free gas. As the amount of free gas increases, the pump inlet is blocked and the pump might lose suction. In addition, if the gas-cut mud is pumped back into the hole, the exact density of the mud cannot be determined, This can cause a blowout if the weighted mud is required to offset high bottom hole pressure The D-GASSER removes entrained gas from the mud before the gas can cause any of these problems. (CD-1400 D-GASSER Title: Main Data Section 2 3 mMiswaco._ 3 Performance Specifications Table 2-1, MAXIMUM HEIGHT * Equipment Specifications 127 IN 3226 MM MAXIMUM WIDTH * 461N 1168 MM WEIGHT* 2750 LBS. 1247 KG GAS DISCHARGE 1-1/4 IN 150LB FLANGE MUD DISCHARGE 6 IN 150 LB FLANGE FLOW RATE (H:0) 1150 GPM 4353 LPM MAXIMUM MUD WEIGHT 18 LB/GAL 22 KGL. MOTOR SEE MOTOR ID PLATE POWER REQUIREMENT MOTOR ID PLATE A-WEIGHTED SOUND POWER LwAd

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