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OPERATING PRINCIPLES
1 Flows that are corrosive, fouling, scaling, or under high pressure are usually placed in the
a) Shell Side
b) Tube Side
c) Heat Exchanger not used
d) None of the above
3 The minimum approach temperature for shell and tube exchangers for fluids is about
a) 10 0C (20 0F)
b) 5 0 C (10 0F)
c) 0 0 C (0 0F)
d) No Limit
5 The Cooling water should be returned to the Cooling Tower no higher than
a) 77 0F (25 0C)
b) 115 0F (45 0C)
c) 131 0F (55 0C)
d) 90 0F (30 0C)
6 Spiral Heat Exchangers are often used for slurry and services containing solids
a) True
b) False
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8 The Specific Heat of Petroleum Fuels compared to Water is
a) Higher
b) Lower
c) Same
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16 The co-current flow type exchanger is more efficient than counter-current exchanger
a) True
b) False
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24 Which of the following is/are type(s) of re-boiler
a) Kettle type
b) Thermo siphon type
c) Both a & b
d) None
29 Where temperature difference between two streams is higher, the exchanger that is not suitable is
a) Floating head
b) Fixed head
c) 'U' Type
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31 Where cleaning of the tubes is required to dirty service _____ type of heat exchanger is not preferred
a) Floating head
b) Fixed head
c) 'U' Type
32 Mention the types of baffles used in Shell & Tube heat exchangers
a) Cross
b) Impingement
c) Longitudinal
d) All the above
35 ________ baffle is a problem for short circuiting in shell side of heat exchanger
a) Cross
b) Impingement
c) Longitudinal
d) All the above
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COMMISSIONING OF THE HEAT EXCHANGER
38 During Commissioning, the inlet and outlet line of shell and tube side of the Heat Exchanger should be
a) Blinded
b) Removed
42 In case only steaming is done to remove air, the pressure maintained in both shell and tube side is
a) Positive
b) Negative
c) Zero
44 Commissioning the hot medium is by opening inlet valve and then opening outlet isolation valve.
a) True
b) False
45 The shell & tube side bypass isolation valves are ________ after commissioning of the exchanger
a) Closed
b) Open
c) Semi-open
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DECOMMISSIONING OF THE HEAT EXHANGER
48 Before Decommissioning, the bypass isolation valves on shell and tube side of the exchanger is
a) Closed
b) Open
c) Semi - open
49 Cooling medium inlet isolation valve is ___ and then close the outlet isolation valve is ___
a) Opened, Closed
b) Closed, Opened
c) Opened, Opened
d) Closed, Closed
50 Hot medium inlet isolation valve is __ and then close the outlet isolation valve is ___
a) Opened, Closed
b) Closed, Opened
c) Opened, Opened
d) Closed, Closed
51 Steaming of both shell & tube side is done by keeping the drain valve
a) Closed
b) Open
c) Semi - open
52 Steaming of both shell & tube side is done by keeping the vent valve
a) Closed
b) Open
c) Semi - open
53 If the heat exchanger handles heavy material, flush the exchanger with
a) Steam
b) Air
c) Flushing Oil
d) None of the above
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DATA SHEET
54 How many exchangers are there in HCGO Pump-Around / Fresh Feed Exchanger (S01 A-J)
a) One
b) Five
c) Ten
d) None of the above
55 What is the Shell side liquid in the HCGO Pump-Around / Fresh Feed Exchanger (S01 A-J)
a) M.P Steam
b) LCGO
c) Fresh Feed
d) HCGO
56 What is the tube side liquid in the HCGO Pump-Around / Fresh Feed Exchanger (S01 A-J)
a) Fresh Feed
b) M.P Steam
c) LCGO
d) HCGO
57 In the Fractionator Overhead Condenser (371-S 02/03), the shell side fluid is
a) LCGO
b) Cooling Water
c) Overhead Vapors
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61 In LCGO P.A / LP Steam Generator (371- S 05), the shell side fluid is
a) LCGO
b) L.P BFW
c) L.P Steam
62 In LCGO P.A / LP Steam Generator (371- S 05), the tube side fluid is
a) LCGO
b) L.P BFW
c) L.P Steam
63 In HCGO P.A / M.P Generator (371 - S 06), the shell side fluid is
a) L.P Steam
b) HCGO
c) M.P BFW
64 In HCGO P.A / M.P Generator (371 - S 06), the tube side fluid is
a) L.P Steam
b) HCGO
c) M.P BFW
65 In Coker Blowdown Drum Heater (371 - S 07), the shell side fluid is
a) HCGO
b) H.P Steam
c) M.P BFW
66 In HCGO Product / L.P Generator (371 - S 10), the shell side fluid is
a) L.P BFW
b) HCGO
c) M.P BFW
67 In HCGO Product / L.P Generator (371 - S 10), the tube side fluid is
a) L.P BFW
b) HCGO
c) M.P BFW
68 In Absorber / Stripper Re-Boiler No. 1 (372 - S 01 A/B), the shell side fluid is
a) M.P Steam
b) Stripper Trap out
c) Stabilized Naphtha
69 In Absorber / Stripper Re-Boiler No. 1 (372 - S 01 A/B), the tube side fluid is
a) M.P Steam
b) Stripper Trap out
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c) Stabilized Naphtha
70 In Absorber / Stripper Re-Boiler No. 2 (372 - S 02 A/B), the shell side fluid is
a) M.P Steam
b) Stripper Trap out
c) Stabilized Naphtha
71 In Absorber / Stripper Re-Boiler No. 2 (372 - S 02 A/B), the tube side fluid is
a) M.P Steam
b) Stripper Trap out
c) Stabilized Naphtha
72 In Lean / Rich Sponge Oil Exchanger (372 - S 03 A/B), the shell side fluid is
a) Cooling Water
b) Rich Sponge Oil
c) Lean Sponge Oil
73 In Lean / Rich Sponge Oil Exchanger (372 - S 03 A/B), the tube side fluid is
a) Cooling Water
b) Rich Sponge Oil
c) Lean Sponge Oil
74 In Lean Sponge Oil Trim Cooler (372 - S 04), the shell side Fluid is
a) Lean Sponge Oil
b) Rich Sponge Oil
c) Cooling Water
75 In Lean Sponge Oil Trim Cooler (372 - S 04), the tube side Fluid is
a) Lean Sponge Oil
b) Rich Sponge Oil
c) Cooling Water
76 In Lean Oil Trim Cooler (372 - S 05), the Shell side fluid is
a) Lean Oil
b) Cooling Water
c) Steam
77 In Lean Oil Trim Cooler (372 - S 05), the Tube side fluid is
a) Lean Oil
b) Cooling Water
c) Steam
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c) M.P Steam
82 In Naphtha Splitter overhead Product Cooler (372 - S 08), the Shell side fluid is
a) Cooling Water
b) Light Coker Naphtha
c) Heavy Coker Naphtha
83 In Naphtha Splitter overhead Product Cooler (372 - S 08), the Tube side fluid is
a) Cooling Water
b) Light Coker Naphtha
c) Heavy Coker Naphtha
84 In Compressor Inter Stage Cooler (372 - S 09 A/B), the Shell side fluid is
a) Debutaniser trap out
b) Cooling Water
c) Compressor Interstage
85 In Compressor Inter Stage Cooler (372 - S 09 A/B), the Tube side fluid is
a) Debutaniser trap out
b) Cooling Water
c) Compressor Interstage
86 In Absorber / Stripper Feed Cooler (372 - S 10 A/B), the Shell side fluid is
a) Cooling Water
b) Absorber / Stripper Feed
c) Compressor Interstage
87 In Absorber / Stripper Feed Cooler (372 - S 10 A/B), the Tube side fluid is
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a) Cooling Water
b) Absorber / Stripper Feed
c) Compressor Interstage
90 In Naphtha Splitter Bottoms Product Cooler (372 - S 12), the Shell side fluid is
a) Cooling Water
b) Heavy Coker Naphtha
c) Light Coker Naphtha
91 In Naphtha Splitter Bottoms Product Cooler (372 - S 12), the Tube side fluid is
a) Cooling Water
b) Heavy Coker Naphtha
c) Light Coker Naphtha
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