INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In CTRL / + Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out CTRL / - and Definitions page

Fit to Page CTRL / 0 (zero)

Hand Tool SPACEBAR (hold down)
Find CTRL / F
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 KENR8398-06
June 2013

793F and 793F WTR OEM

Off-Highway Truck
Hydraulic System
793F: 793F WTR OEM:
SND1-UP SXP1-UP
SSP1-UP

2013 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT TABLE
Component Locations Component Locations
Part Machine Schematic Part Machine Schematic
Description Description
Number Location Location Number Location Location
Accumulator Gp - Brake (ACC1) 291-1546 1 I-5 Mechanical Drive (Hydraulic Arrangement 278-8418)
Accumulator Gp - Brake (ACC2) 291-1546 2 I-14 Control Gp - Foot Brake 315-5037 34 I-13
Accumulator Gp - Steering 308-2856 3 F-11 Cylinder Gp - Steering 9T-8912 35 F-3
Breather 157-7911 4 D-7 Filter Gp - Oil, RAX 333-6434 36 G-13
Connector - Orifice 311-6676 6 G-4, G-5 Manifold Gp - Control, RAX 299-3258 37 F-12
Cylinder Gp - Telescoping, Hoist 295-5708 7 H-13 Motor Gp - Brake Cooling 198-6041 38 C-4
Filter - Oil, Adv Eff., Breather 4T-6788 8 D-5 Motor Gp - RAX 202-9940 39 D-12
Filter Gp - Case Drain 290-2569 9 D-7 Pump Gp - Brake Cooling 197-8885 40 C-5
Filter Gp - Fan / Steering Return 339-9706 10 A-5 Pump Gp - RAX 341-4837 41 D-12
Filter Gp - Oil, Brake 290-2567 11 F-5 Screen As - Hydr. Oil Cooler 149-2754 42 I-9
Filter Gp - Oil, Hoist / Brk Cooling 339-9702 12 I-9 Tank Gp - Hydraulic 288-5701 43 B-5
Fitting - Orifice 8X-7851 13 G-4 Valve / Mtg Gp - Cntrl, Brks, Std Whl 371-4190 44 H-4
Fitting - Orifice 8X-7851 14 F-8 Valve / Mtg Gp - Cntrl, Brks, XL Whl 371-4191 45 H-3
Fitting - Orifice 8X-7851 15 E-11 Valve Gp - Relief, Brake Oil Cooler 6E-5855 46 D-5
Motor Gp - Fan 240-7790 16 E-9 Valve Gp - Traction Control 222-4744 47 I-7
Pump / Motor Gp - Brake Release 5T-1060 17 I-8 Attachments
Pump Gp - Fan / Steering 291-7263 18 B-9 Accumulator Gp - Steering (PED) 348-9270 48 F-11
Pump Gp - Hoist / Brake 310-4846 19 F-6 Cooler Gp - RAX Oil Cooler 320-8196 49 G-11
Pump Gp - Metering (HMU) 9T-1318 20 C-2 Motor Gp - RAX Oil Cooler Fan 307-1504 50 G-11
Screen - Pmp Brng Flushing Return 247-8298 21 C-7 Plug As - Rear Axle Cooler 242-7114 51 D-8
Screen Gp - Hoist Lines 6E-5472 22 H-10 Valve Gp - Press. Rdc, Rad Fan Cntrl 389-1181 52 D-9
Slack Adjustor Gp - Front 205-0560 23 G-2 Misc. Ref.
Slack Adjustor Gp - Rear 205-0560 24 G-14 Orifice 219-8800 69 I-5
Valve Gp - Check 332-7350 25 C-7 Orifice 219-8800 70 I-4
Valve Gp - Check 6E-4701 26 I-5 Core As - Oil Cooler, Brake 290-2729 53 J-8
Valve Gp - Check, Brk Rel Pump 123-4750 27 I-8 Core As - Oil Cooler, Brake 336-9641 54 J-9
Valve Gp - Check, Brk Rel, El Pump 123-4750 28 I-14 Core Gp - Oil Cooler, Steering 199-6683 55 A-8
Valve Gp - Cntrl, Hoist / Brk Cooling 356-5705 29 I-12 Sensor Gp - Press., Brake Pump 221-3405 56 I-5
Valve Gp - Makeup 183-7170 30 E-9 Sensor Gp - Press., Brk Acc. (ACC1) 221-3405 57 I-5
Valve Gp - Sol / Mnfld 198-6577 31 F-8 Sensor Gp - Press., Brk Acc. (ACC2) 221-3405 58 I-13
Valve Gp - Sol / Rlf, Str Acc. 272-9849 32 E-11 Sensor Gp - Press., Differential Oil 221-3415 59 F-12
Valve Gp - Steering 9T-8931 33 F-3 Sensor Gp - Press., Rr Brk Oil, LH 221-3410 60 I-7
Sensor Gp - Press., Rr Brk Oil, RH 221-3410 61 E-9
Sensor Gp - Press., Steering Acc. 221-3405 62 E-11
Sensor Gp - Press., Steering Pump 221-3405 63 F-8
Sensor Gp - Speed, Clng Pmp Drive 186-0131 64 C-5
Sensor Gp - Speed, Fan 186-0131 65 H-7
Switch As - Press., Serv. Brake (Frnt) 128-5091 67 G-4
Switch As - Press., Serv. Brake (Rear) 128-5091 68 G-6
TAP TABLE

Tap Locations
Pressure, Sampling and Sensor
Tap Schematic
Description
Number Location
Brake Pump Filter Outlet Pressure R F-5
Brake Pump Pressure N F-6
Case Drain Return Filter Pressure P2 C-7
Front Slack Adjuster Pressure I1 G-1
Front, Left Parking Brake Release Press. J1 J-1
Front, Right Parking Brake Release Press. J2 D-1
Hoist Control Pilot Pressure L1 H-11
Hoist Control Pilot Pressure L2 G-11
Hoist Pump 1 Pressure M1 F-6
Hoist Pump 2 Pressure M2 F-6
Left, Front Wheel, Brake Cooling Input Press. K1 J-2
Left, Front Wheel, Brake Cooling Output Press. K2 I-1
Left, Rear Wheel, Brake Cooling Input Press. K5 J-13
Left, Rear Wheel, Brake Cooling Output Press. K6 I-14
Left, Rear Wheel, Traction Pilot Pressure S1 I-7
Purge Point for Comissioning P1 H-3
Radiator Fan Pressure F D-9
RAX System Pressure Q E-12
Rear Slack Adjuster Pressure I2 G-14
Rear, Left Parking Brake Release Press. J3 J-14
Rear, Right Parking Brake Release Press. J4 B-14
Right, Front Wheel, Brake Cooling Input Press. K3 E-2
Right, Front Wheel, Brake Cooling Output Press. K4 D-2
Right, Rear Wheel, Brake Cooling Input Press. K7 C-14
Right, Rear Wheel, Brake Cooling Output Press. K8 B-14
Right, Rear Wheel, Traction Pilot Pressure S2 H-7
Secondary Retract Accumulator Pressure H I-5
Service Brake Acummulator Pressure G I-4
SOS, Brake Actuation C I-6
SOS, Hoist and Brake Cooling B I-9
SOS, Strg, Fan, Drive A E-10
Steering Accumulator Pressure E E-3
Steering Pump Pressure D F-8
Supply Pump Pressure P3 C-9
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

K5 K1
J3

J J1 J
(54) CORE AS - OIL COOLER (53) CORE AS - OIL COOLER
BRAKE: 336-9641 BRAKE: 290-2729 (1) ACCUMULATOR GP
BRAKE (ACC1)
(Dimensions: 48 inches x 35 inches)

(Extra Retarding Only)

291-1546
(2) ACCUMULATOR GP
LEFT REAR (28) VALVE GP - CHECK BRAKE (ACC2)

B (26) VALVE GP BRK REL: 123-4750 291-1546

KENR8398-06

CHECK: 6E-4701
(29) VALVE GP - CONTROL SOS LEFT FRONT
HOIST / BRK COOLING:
247-1437 G
K6 (27) VALVE GP
CHECK BRK REL
(60) SENSOR GP (56) SENSOR GP
EL PUMP: 123-4750
PRESS. RR BRK OIL, LH
221-3410 (57) SENSOR GP - H PRESS. BRAKE PUMP
221-3405 (70) ADAPTER K2
(12) FILTER GP - OIL PRESS. BRK (Acc1) 319-8800
(42) SCREEN AS
HOIST / BRK COOLING
339-9702
HYDR. OIL COOLER C 221-3405
(69) ADAPTER (58) SENSOR GP
149-2754
(Extra Retarding Only)
S1 319-8800 PRESS. BRK (ACC2)
221-3405
I DUAL STAGE I

HOIST

ACC2
ACC1

PS2

TCS
PS1
RV1

RAX

BCD
SIGNAL SPOOL
HIGH PRESS.
PS3
RLF
SV3

LE1
SQ1
(34)CONTROL GP
MAIN RELIEF
FOOT BRAKE
M
T2
LOW PRESS. DUMP SPOOL
RLF
(22) SCREEN GP 315-5037
HOIST LINES SV2 PR1
6E-5472 FL1
36 Page,

OR1

S2 CV1 CV2
TSB
(17) PUMP / MOTOR GP P A
BRAKE RELEASE
L1 5T-1060
TANK
T1
T

PLUG1
HF1 SV1 HF2
(65) SENSOR GP PD2 PD3 HF3
H H
PRESS. RR BRK OIL, RH PD1
SIGNAL
ORIFICE #2 ROD END VENT 221-3410
SLOT ACROSS 0R3 0R4
0R7 0R8

P1
STEM
SIGNAL (47) VALVE GP 0R5 0R6
ORIFICE #1 COUNTERBALANCE
VALVE CARTRIDGE
TRACTION CONTROL 0R2 0R9
SH2
SH1
222-4744
PB (23) SLACK ADJ GP
(7) CYLINDER GP FSB
FRONT: 205-0560
TELESCOPING
HOIST: 295-5708 L2 PS5 R SUPPLY PS4 F

(24) SLACK ADJ GP (6) CONNECTOR

REAR: 205-0560 (13) FITTING ORIFICE ORIFICE: 311-6676
(6) CONNECTOR (44) VALVE / MTG GP - CONTROL BRAKES
A.C. ONLY: 8X-7851
ORIFICE ORIFICE: 311-6676 (STD WHL): 285-5630
(68) SWITCH AS - PRESS. (13) FITTING ORIFICE (45) VALVE / MTG GP - CONTROL BRAKES
SERV. BRK (REAR) A.C. ONLY: 8X-7851 (XL WHL) NOT SHOWN: 283-9559
I2 Spool sections by color = RAISE HOLD SNUB FLOAT LOWER
A.C. ONLY: 128-5091

(67) SWITCH AS - PRESS.

G (49) COOLER GP - SERV. BRK (FRNT) G
RAX OIL CLR 128-5091 I1
320-8196

(36) FILTER GP (35) CYLINDER GP - STEERING

OIL, RAX: 333-6434 9T-8912, 205-0560

(31) VALVE GP
SOL/ MNFLD
198-6577 R
B

(50) MOTOR GP
CL CR (33) VALVE GP
RAX OIL CLR FAN (14) FITTING
307-1504 ORIFICE 8X-7851 STEERING
(11) FILTER GP 9T-8931
F (63) SENSOR GP F
(59) SENSOR GP ACCUMULATOR GP OIL BRAKE
PRESS. STEER ACC.
PRESS. DIFF. OIL STEERING (PED) 290-2567
221-3405
(19) PUMP GP
(51) PLUG AS
REAR AXLE CLR
221-3415 (48) 308-3556, (3) 308-2856
SW N M1 M2 HOIST / BRAKE L R
A 310-4846
242-7114 P

TO
MECHANICAL FAN / STEERING
D PUMP DRIVE PUMP P
(15) FITTING
ORIFICE: 8X-7851
K3

(37) MANIFOLD GP
CONTROL RAX: EF
299-3258
T

E (62) SENSOR GP (61) SENSOR GP E

Q PRESS. STEER ACC.

221-3405
SPEED, FAN: 186-0131 HP LS HT

(32) VALVE GP - SOL / RLF

A (30) VALVE GP
MAKEUP: 183-7170
STR ACC.: 272-9849
RIGHT FRONT
E
F

(16) MOTOR GP
FAN: 240-7790
K4 J2
(8) FILTER OIL
D (4) BREATHER BREATHER: 4T-6788 D
157-7911

(52) VALVE GP -
PRESS RDC. RAD. (9) FILTER
FAN CNTRL: 226-0835 CASE DRAIN
290-2569

(46) VALVE GP
RELIEF BRAKE
OIL COOLER U B M1
6E-5855
(39) MOTOR GP -
FINAL
DIFFERENTIAL RAX: 202-9940 (20) PUMP GP
DRIVE
METERING (HMU)
(41) PUMP GP -
(25) VALVE GP
P2 9T-1318
RAX: 214-1555 P3 CHECK: 332-7350
(40) PUMP GP
BRAKE COOLING (38) MOTOR GP -
197-8885 BRAKE COOLING
C 198-6041 C
REAR AXLE BANJO HOUSING SUMP
(64) SENSOR GP - SPEED
SEE POWERTRAIN SCHEMATIC COOLING PUMP DRIVE
186-0131
T1 T2 R G2 A Ma SL Mb B G1 R T2 T1 U2
(21) SCREEN -
PUMP BEARING
K7 FLUSHING RET.:
247-8298

Qmin Qmax Qmax Qmin

TO
MECHANICAL
(43) TANK GP
DRIVE
HYDRAULIC
288-5701 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
LINE PATTERNS
BRAKE RELEASE PUMP AND CIRCUIT
B HOIST PUMP AND CIRCUIT
B
M1 S M1 U1 L1 Pressure Line STEERING CIRCUIT
RIGHT REAR SUPPLY LINE
Pilot / Load Sensing Pressure FAN PUMP AND CIRCUIT
(18) PUMP GP BRAKE PUMP AND CIRCUIT
FAN / STEERING Drain / Return Lines
SUPPLY PUMP AND CIRCUIT
PARKING BRAKE CIRCUIT
291-7263
REAR AXLE LUBE PUMP AND CIRCUIT
Component Group DRAIN / RETURN LINE
DRAIN / BRAKE COOLING
(55) CORE GP - OIL COOLER
Air Line
K8 J4 STEERING: 199-6683

CALLOUTS
(10) FILTER GP YY Taps (Pressure, Sampling, Sensor - by letter)
FAN/ STEER RETURN
339-9706 Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

A A

793F AND 793F WTR OEM OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM SCHEMATIC
MEDIA NUMBER: KENR8398-06
SCHEMATIC PART NUMBER: 278-8439, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter

BRAKE SYSTEM, STEER AND FAN, HOIST AND BRAKE COOLING, MECHANICAL DRIVE: RM757 and RM952 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
TRACTION CONTROL
VIEW ALL CALLOUTS

67
S2
61

S1

47

60
Left Side, Center of Chassis, Inside of Frame
STEERING CONTROL
VIEW ALL CALLOUTS

31

14 35

35

20

VIEW A-A 3 48
VIEW A-A

33 32

A 62 15
SERVICE AND PARKING BRAKES
VIEW ALL CALLOUTS

34 J1 J2

23 I1

21

17

27
24
I2

J3 J4
PUMPS AND DRIVE
VIEW ALL CALLOUTS

Fan Steering
18 M2 M1 N
Pump Pump

Pump Hoist Brake

P3 Drive Pump
19 Pump
HYDRAULIC OIL TANK
VIEW ALL CALLOUTS

43

25 9 P2
HOIST CONTROL
VIEW ALL CALLOUTS

22

L2

29

L1

Viewed from Rear and Above

FAN CIRCUIT
VIEW ALL CALLOUTS

55

10

F 30 16 65

Viewed From Front

BRAKE COOLING
VIEW ALL CALLOUTS

K2 K3

K4
K1
46
53

54

B 40

12 38
64
K6 42

K8

K5 K7
BRAKE CONTROL
VIEW ALL CALLOUTS

69 57 45 44 56 26 G 2
H

28
1

P1 13 70 58 R 11

Left Side, Center of Chassis

RAX OIL COOLER
VIEW ALL CALLOUTS

50 49

59

63
51
D

31 Q

39 41 36 37