ECE 429

Control Systems Lab

Laboratory and Experiment Guide
 George Mason University
School of Information Technology and Engineering
Department of Electrical and Computer Engineering
ECE 429 Control Systems Laboratory

PREREQUISITES: ECE 421 or POI.

HONOR CODE POLICY:

All students are expected to abide by the George Mason University Honor Code. Although students will
work in teams to carry out the experiments, each student is required to submit his/her own lab report. Lab
reports MUST be done individually. It is an honor code violation to submit another persons work as your
own OR to allow your work to be submitted as another persons work. Any reasonable suspicion of an honor
violation will be reported.

OBJECTIVES:
The objective of this laboratory is to enable the students to strengthen their understanding of the design
and analysis of control systems through practical exercises. This will be accomplished by using modern
software resources to analyze and simulate the performance of realistic system models and to design control
systems to satisfy various performance specifications.
Students will learn how to implement various types of compensators and control algorithms using MAT-
LAB and Simulink. In addition to using theoretical systems and simulations, students will also be required
to work on a torsional plant system, ball and beam controller and an inverted pendulum setup. They will
design and implement controllers to ensure the stability of the system, and produce the desired results. This
will give them a feel for the real world systems, and how to use theoretical knowledge on practical systems.

OVERVIEW:
The control systems laboratory consists of four separate units. Each unit consists of one or more ex-
periments. Unit A is a review programming in MATLAB (with emphasis on control system commands)
and basic compensator design techniques. Unit B involves compensator design for systems with realistic
parameters involving practical specifications, uncertainty, and nonlinearities. Students are also introduced
to Simulink models. Units C, D and E involve designing and testing controllers for real systems such as a
torsional plant, inverted pendulum and a ball-beam setup.
Students in the lab will work individually on Units A and B. The pre-lab work for all units must be
done independently but the students can form groups of 2-3 while working on the hardware (Units C, D, E).
The instructor should make sure that there are no more than 8 groups in total. The size of each group will
be determined accordingly. Students will document each experiment with a description of their procedures,
results of their analysis or design, and plots as appropriate. The reports for the various experiments must
be written according to the sample report provided. At the end of each experiment a comprehensive report,
along with a working code and required figures should be submitted to the instructor.
Unit A 3 weeks :
This set of experiments is intended to provide students with a review of standard control system design
techniques for a fairly simple single-block system. Gain compensation is used initially, and then dynamic
compensators, such as phase lead or phase lag, are used to satisfy certain performance requirements. Re-
quirements are given in both the time domain and frequency. domain.
Unit B 3 weeks :
The transfer functions to be used in this set of experiments represent a practical system such as the
relationship between the heading angle of a ship and the angle of the rudder used for controlling heading.
A compensator will be designed for the nominal linear system model, and the performance of the closed-
loop system will be evaluated. Following that, nonlinearities and changes to the model will be introduced,
and their effects on performance and stability will be investigated. Simulation of the system will be done

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in SIMULINK. The Proportional-Derivative (PD) controller is also introduced as an alternative to lead
compensators.
Unit C 2 weeks :
The system to be controlled is a torsional plant with only one disk attached. It is a rigid body, with
frictional damping. The moment of inertia of the plant can be changed by the weights added on the disk.
First, the concepts of proportional-derivative controller design for such a plant is to be studied through a
theoretical pre-lab exercise. The system is then identified by looking at the step response curve. Finally, a
PD controller (for the given transient response specifications) is designed and tested on the plant.
Unit D 2 weeks :
The objective of this experiment is to balance a ball on a beam. The beam is attached to a servo motor
and the angle of the beam can be changed by changing the servo position. The position of the ball on the
beam is measured through a potentiometer and can be read in MATLAB Simulink via a data acquisition
device (Q2-USB). A second software, QUARC, needs to be installed in order for Simulink to communicate
with the Q2-USB. The voltage to the motor is the control variable which is input through the amplifier. The
controller is built in Simulink and the position of the ball is controlled in real time.
Unit E 2 weeks :
In this experiment the objective is to balance an inverted pendulum using a servo motor. The pendulum
angle and servo angle are outputs of the system and the input is the voltage to the servo motor. The
software-hardware interface is the same as Unit D. A double PD controller is used to control the pendulum.

References
[1] J. DAzzo and C. Houpis, Linear Control System Analysis and Design. New York : McGraw-Hill, 4th
ed., 1995.
[2] R. C. Dorf and R. H. Bishop, Modern Control Systems. Upper Saddle River, NJ : Prentice Hall, 10th
ed., 2005.
[3] G. C. Goodwin, S. F. Graebe and M. E. Salgado, Control System Design. Upper Saddle River, NJ :
Prentice Hall, 2001.
[4] B. C. Kuo, Automatic Control Systems. Englewood Cliffs, NJ : Prentice Hall, 7th ed., 1995.
[5] N. S. Nise, Control Systems Engineering. New York : John Wiley & Sons, 3rd ed., 2000.
[6] K. Ogata, Modern Control Engineering. Upper Saddle River, NJ : Prentice Hall, 4th ed., 2002.

In addition to the list of reference texts listed above, students are referred to the various examples and
design procedures available on Dr. Beales website at:

http://ece.gmu.edu/gbeale/ece 421/examples 421.html.

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 SAMPLE LAB REPORT

ECE 429 - Control Systems Lab

Unit ***

Name : Date of Experiment :

Semester : Date Report submitted :

The lab report for each experiment should contain the sections as mentioned below. In addition to the codes,
simulink diagrams and plots, the report should describe to the reader the experiment and its objective. The
report should explain the methodology as well.

Introduction
The experiment and the motivation behind it should be explained.

Problem Statement
Describe the problem. The system and required specifications should be mentioned.

Methods
Explain the methodology used. The type of compensator design should be described. Also, if there are
any new MATLAB commands used, then a detailed description of the command with the syntax should be
included.

Results and Figures

The final results of compensator design, as well as achieved specifications should be listed. The required
plots should be included here.

Discussion
Write a summary of the experiment. What were the problems encountered? Mention any MATLAB issues.

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 CONTROL SYSTEMS LAB UNIT A.1
Review of Computer-Aided Control System
Analysis and Design Software
1 Week

OBJECTIVE:
To provide a review for students to the basics of using MATLAB for control system applications and
for analyzing system performance requirements and designing compensators.

TASKS:

1. Using references for MATLAB, review the capabilities of MATLAB as a design and analysis tool.
In particular, examine the capabilities for control system analysis and design. Specifically, look at
the capabilities of the MATLAB functions: bode, margin, rlocus, rlocfind, series, parallel, feedback,
tf, tfdata, logspace, semilogx, step, lsim, roots, pole, tzero, damp, angle, abs, poly, polyval, pzmap,
find, unwrap, linspace, conv, size, length, real, imag, sum, prod, eval.

2. Assume that the following transfer function models a system to be controlled which is used in a
unity feedback configuration. Using the specification that the steady-state error for a ramp input
should be 0.001, find the value of the gain K to achieve this. Use MATLAB to find the closed-loop
poles with that K. Is the closed-loop system stable?

K (s + 20)
Gp (s) = (1)
s (s + 0.4) (s + 5)
3. Using the gain found in step 2, generate Bode plots for magnitude and phase of the open-loop
system. Find the gain and phase margins. Are your results consistent with your analysis on
system stability? Plot the closed-loop step response.
4. Plot the root locus for this system. Determine the value of the gain K at the point where the
root locus branches cross the imaginary axis, and the frequency value at the crossing.
5. Approximating Gp (s) as the 2nd-order system 4K/[s(s + 0.4)], select K such that the damping
ratio is = 0.707. Determine the closed-loop stability and the gain and phase margins with
the new value of K (applied to the complete Gp (s) transfer function). Plot the step and ramp
responses. What is the steady-state error for a ramp input? Use MATLAB to find the maximum
overshoot.

REPORT:
Write a report including the plots that you made, your procedures for selecting the values of K, your
analyses of system stability and performance, and a discussion of the capabilities and ease of use of
MATLAB in performing this work.

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 CONTROL SYSTEMS LAB PreLab for UNIT A.2
Time Domain Analysis and Design
Of Control Systems

OBJECTIVE :
To review the mathematical techniques and formulae of root locus compensator design for a given plant
transfer function and response specifications.

TASKS :

1. The given plant transfer function is :

(s + 20)
Gp (s) = (2)
s (s + 0.4) (s + 5)

The specifications (closed-loop, unity negative feedback) are :

steady-state error for a ramp input must not exceed 0.01;
overshoot to a step input must not exceed 10%;
settling time for a step input (to within 2% of the final value) must not exceed 15 seconds;
and
2. Find a compensator such that the closed-loop system satisfies all of the specifications. The
compensator will be one of lead-lead, lag-lag or lead-lag types. The design of the compensator
should be accomplished by theoretical analysis and mathematical formulae. The derivation of the
compensator poles and zeros should be done in a systematic manner. Show all your steps clearly

REPORT :
Submit your assignment at the beginning of next class, with all the steps shown. Indicate the final
compensator, and mention what type of compensator it is.

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 CONTROL SYSTEMS LAB UNIT A.2
Time Domain Analysis and Design
Of Control Systems
1 Week

OBJECTIVE:
To use MATLAB to analyze the time domain response of a third-order dynamic system, and to design
closed-loop feedback control systems using cascade compensation in order to satisfy desired time domain
specifications.

TASKS:

1. The plant transfer function is the one given in experiment A.1 (with K = 1). The following
specifications are imposed on the closed-loop system:
steady-state error for a ramp input must not exceed 0.01;
overshoot to a step input must not exceed 10%;
settling time for a step input (to within 2% of the final value) must not exceed 15 seconds;
and
ratios of compensator zero to pole must satisfy lead = zcd /pcd > 0.05 and lag = zcg /pcg < 20
for any single stage of compensation.
2. Design a compensator such that the closed-loop system satisfies all of the specifications. Possible
compensator types might include phase lead, phase lag, lag-lead, PID, PD, or PI. More than
one section of compensator can be used if necessary. The design of the compensator should be
accomplished by theoretical analysis aided by the time-domain response capabilities of MATLAB.
Random trial and error will not be acceptable.
3. Verify that the final closed-loop system satisfies the requirements. Time domain plots of the step
and ramp responses are required for this. Make sure that steady-state can be easily identified
in each of the plots.

REPORT:
Write a report containing a description of the design problem and your approach to designing a com-
pensator. Include your reasons for choosing the particular compensator type and how the compensator
parameter values were obtained. Include all plots necessary to verify that the specifications have been
satisfied.

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 CONTROL SYSTEMS LAB PreLab for UNIT A.3
Frequency Domain Analysis and Design
Of Control Systems

OBJECTIVE :
To review the mathematical techniques and formulae of bode analysis and compensator design for a
given plant transfer function and frequency domain specifications.

TASKS :

1. The given plant transfer function is :

(s + 20)
Gp (s) = (3)
s (s + 0.4) (s + 5)

The specifications (closed-loop, unity negative feedback) are :

steady-state error for a ramp input must not exceed 0.01;
phase margin for the compensated system must be at least 40o ;
compensated gain crossover frequency must be in the range 12 r/s;
2. Find a compensator such that the closed-loop system satisfies all of the specifications. The
compensator will be one of lead-lead, lag-lag or lead-lag types. The design of the compensator
should be accomplished by theoretical analysis and mathematical formulae. The derivation of the
compensator poles and zeros should be done in a systematic manner. Show all your steps clearly

REPORT :
Submit your assignment at the beginning of next class, with all the steps shown. Indicate the final
compensator, and mention what type of compensator it is.

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 CONTROL SYSTEMS LAB UNIT A.3
Frequency Domain Analysis and Design
Of Control Systems
1 Week

OBJECTIVE:
To use MATLAB to analyze the frequency domain response of a third-order dynamic system, and to
design a closed-loop feedback control system using cascade compensation in order to satisfy desired
frequency domain specifications.

TASKS:

1. The plant transfer function is the one given in experiment A.1 (with K = 1). The following
specifications are imposed on the closed-loop system:
steady-state error for a ramp input must not exceed 0.01;
phase margin for the compensated system must be at least 40 ;
compensated gain crossover frequency must be in the range 12 r/s;
compensated phase shift must be less negative than 180 for all frequencies between 0.1 r/s
and 4 r/s; and
ratios of compensator zero to pole must satisfy lead = zcd /pcd > 0.05 and lag = zcg /pcg < 20
for any single stage of compensation.
2. Design a compensator such that the closed-loop system satisfies all of the specifications. More
than one section of compensator can be used if necessary. The design of the compensator should
be accomplished by theoretical analysis aided by the frequency domain response capabilities of
MATLAB. Random trial and error will not be acceptable.
3. Verify that the final closed-loop system satisfies all of the requirements. Bode plots of the open-
loop and closed-loop systems are required, as well as the ramp response in the time domain. Also,
plot the step response, and determine the percent overshoot and settling time.

REPORT:
Write a report containing a description of the design problem and your approach to designing a com-
pensator. Include your reasons for choosing the particular compensator type and how the compensator
parameter values were obtained. Include all plots necessary to verify that the specifications have been
satisfied. Discuss how the frequency domain specifications given influence the time response.

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 CONTROL SYSTEMS LAB PreLab for UNIT B.1
Implementation of Contol Systems
using Simulink

OBJECTIVE:
To become familiar with the Simulink toolbox in MATLAB and the functions of different blocks availale
in the library.

TASKS:

1. Generate the plant transfer function given below :

10(s + 5)
Gp (s) =
s(s + 1)(s + 10)

The plant is used with unity negative feedback. Calculate the closed loop system.
Plot the step response of the closed loop system.
2. Open the simulink Library Browser by clicking on Start Simulink. Open a new model file
(.mdl). Build a model of the above closed loop system by using the following blocks.
Continuous Transfer Fcn
Commonly Used Blocks Sum
Sources Step
Sinks Scope
You will need to drag and drop each block in your model file. Double-click on the blocks to open
its property editor. This will give you options of changing the parameters of the blocks. Connect
the Scope to the output.

10s+50
den(s)
Step Transfer Fcn Scope

3. Arrange the blocks in the proper order, and connect them.

4. Go to Simulation Configuration Parameters. Set the Stop Time as 10. Simulate the model and
look at the output by double-clicking on the Scope. Compare this output to the step response
which you generated earlier.
5. Generate a plot of the error (input to the plant) by connecting another Scope at the appropriate
location.

REPORT:
Upload the model file on Blackboard. This PreLab wont be graded, but it is recommended that you
familiarize yourself with Simulink before Lab B.1

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 CONTROL SYSTEMS LAB UNIT B.1
Introduction to Simulink
(implementing PD control)
1 Week

OBJECTIVES:

1. To create Simulink models of physical systems.

2. To become familiar with PD control.

OVERVIEW:
The system to be controlled is a mechanical mass-spring-damper system (see figure below). The input is
a force, u and the output is the displacement of the first mass, y. The open-loop system is represented
by the blocks connected with dampers only and no springs. The spring (connected to the first block)
provides the feedback in the model. The damping factors are b and the spring constant is k.

The open loop model (without spring) is defined by the following differential equations :

y = b(y x)
m +u (4)

x = bx + b(y x)
m (5)

Feedback is provided by attaching a spring to the first block (as shown in figure). For the closed loop
system, equation (4) changes to
my = b(y x) ky + u

TASKS (by hand) :

1. Compute the open loop transfer function of the model. Use equations (4) and (5). y is the output,
and u is the input. Show that the transfer function is
m
b s +2
Gp (s) = m2 3
b s + 3ms2 + bs

2. Compute the closed loop transfer function by using the modified equation (4). Verify that the
feedback function, H(s), is equal to k.

TASKS (using MATLAB) :

Use the following data for the tasks : m = 1, b = 0.1, k = 0.5. Use 0.1 as the step size for all
simulations.

10
 1. Develop a Simulink model (using the differential equations) for the open loop system. Simulate
it for a step input of 1 for 50s. Is the system stable? (OpenLoop.mdl)
2. Develop a Simulink model for the closed loop system. (Again, by using the differential equations
and not the transfer function). Simulate it for 50s. Is the system stable? What is the approximate
steady state error and peak oversoot? (ClosedLoop.mdl )
3. Implement the PD controller with the closed loop model. Adjust the controller gains such that
there is negligible overshoot, and a settling time of about 10s. Will you be able to remove the
steady state error with this controller? If yes, how? If no, why? ( PDcontrol.mdl )

REPORT:
Write a report which documents your design process. Include the tasks to be done by hand in your
report. All steps should be clearly mentioned. Include all plots and results. Discuss the process of
implementing the PD controller, and how you selected the gains. Did the final closed loop step resonse
meet the design specifications? Also upload the 3 simulink model files along with the report.

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 CONTROL SYSTEMS LAB UNIT B.2
Compensator Design and Evaluation
for Ship Heading Angle
1 Week

OBJECTIVES:

1. To design a compensator to control the heading angle of a ship such that it satisfies a set of
time-domain performance objectives.
2. To test the robustness of the compensator designed using Simulink.

OVERVIEW:
The system to be controlled is the heading angle of a ship. The input to the system is the rudder angle,
and the output is the heading angle. The transfer function for a linear model of the Mariner-class cargo
ship with nominal parameter values is shown below.

3.7424 103 s + 5.3879 102

Gpnom (s) = (6)
s (s + 8.4688 103 ) (s + 1.2870 101 )

TASKS:

1. Compensator Design :

The closed-loop response for a unit step input must satisfy the following specifications:
the settling time (2%) must be less than 125 seconds;
the overshoot must be less than 25%; and
the maximum absolute value of the rudder angle must be less than 3.
Design a compensator which accomplishes this. Does the overshoot match exactly the desired
specification? Explain.

2. Results of compensated system :

Develop a SIMULINK model for the closed-loop system (unity negative feedback). The for-
ward path should consist of one transfer function block for your compensator and one transfer
function block for the ship model. The reference input (ordered heading angle) should be a step
of amplitude 10, beginning at time t = 5s.
The simulation should be run for 300 seconds. A variable-step integration time should be used.
Choose a numerical integration method such as the ode23s (stiff/Mod. Rosenbrock) method. The
following variables should plotted (using the scope) and returned to the MATLAB workspace by
the simulation (a time vector tout is automatically returned):
reference input (ordered heading angle);
commanded rudder angle (output of your compensator).
actual heading angle;

3. Testing robustness of compensator - introduce nonlinear effects :

Often, while designing compensators, there are assumptions made about the physical system.
In the above design we have assumed that the output of the compensator is the commanded

12
 rudder angle which is used to steer the ship. However, in reality the actual rudder angle is
a nonlinear transformation of the commanded rudder angle (due to effects such as saturation,
deadzone, hysterisis and rate limiting). Using SIMULINK we test the compensator when the
commanded input is transformed to the actual input.
Insert the Nonlinear steering mechanism block between the compensator and the plant transfer
function. The simulation should be run for 1200 seconds. The following variables should plotted
(using the scope) and returned to the MATLAB workspace by the simulation :
reference input (ordered heading angle);
commanded rudder angle;
actual rudder angle;
actual heading angle;

Compare the results of this simulation with that of Task 2. How does the change in the steering
mechanism affect the output of the system?

4. Testing robustness of compensator - introduce perturbations in the system

(a) Repeat Task 3 (with the nonlinear steering mechanism) using the system transfer function as

1.4970 102 s + 2.6940 102

Gpmin (s) =
s (s + 1.6938 102 ) (s + 1.2870 101 )

(b) Repeat Task 3 using the system transfer function as

9.3560 104 s + 1.0776 101

Gpmax (s) =
s (s + 4.2344 103 ) (s + 1.2870 101 )

Compare the results of (a) and (b) with that of Task 3. Is the compensator still able to control
the heading angle of the ship. Does the change in the ship parameters affect the overshoot
and settling time?

REPORT:
Write a report which documents your design process as well as your analysis of the designed compen-
sator. Discuss how satisfying the performance specifications is related to the locations of the closed-loop
poles. Include time domain plots, and other plots if appropriate (such as root locus), to illustrate and
justify your work.
Also show the robustness of your compensator. Illustrate (using appropriate plots and arguments) how
the compensator work/does not work after taking the inaccuracies into account.
Discuss the ease or difficulty of developing a SIMULINK model for evaluating the response relative to
writing code directly in MATLAB.

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 CONTROL SYSTEMS LAB UNIT B.3
Compensator Design and Evaluation
for Depth Rate Control
1 Week

OBJECTIVES:
1. To design a compensator for a given system such that the compensated system satisfies a set of
frequency-domain performance objectives.
2. To analyze the effects of implementing the compensator in different configurations.

OVERVIEW:
The system to be controlled (plant) represents the dynamics relating rate of change of applied force
to rate of change of vertical position for an underwater vehicle having zero forward speed. The input
to the plant is the flow rate of water into or out of depth control tanks in the vehicle (lbs/sec), and
the output is the vehicles depth rate, that is, its vertical velocity (ft/sec). The transfer function for a
linearized model of the system to be used in this experiment is shown below.

5 107
Gp (s) = (7)
s2 (s + 0.75)
The reference signal for the closed-loop system is the desired depth rate. The system has unity feedback.

The compensator can be implemented in multiple configurations : as a Proportional-Derivative (PD)

controller or as Proportional-Derivative-on-output-only (PD-DOO) controller.

TASKS:

1. Compensator Design :

The compensated system must satisfy the following specifications.

the compensated phase margin must be in the range of 45 to 50 degrees;
the compensated gain crossover frequency must be in the range of 0.045 to 0.055 rad/sec.
note that there is no steady state error requirement.

2. Results of compensated system :

Verify that the compensator you design satisfies the specifications by producing Bode plots of
the compensated system. Use the margin function in MATLAB to determine the actual values of
phase margin and gain crossover frequency. Also, plot the compensated closed-loop step response,
and determine the overshoot and settling time.

3. Implementation of compensator as a PD controller :

Use the values of compensator gain, pole and zero (from Task 1) to determine the values for
the PD controller gains (Kp , Kd , ). Implement this PD controller in simulink with a unit step
input and unity negative feedback. Compare the output of the closed loop system in this config-
uration to the output from Task 2.

4. Implementation of compensator as a PD-DOO controller

In simulink, implement the controller from Task 3 in PD-DOO form (discussed in class notes).
Compare the output to the outputs from Tasks 2 and 3.

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 REPORT:
Write a report which documents your design process. Include Bode plots for the compensated and
uncompensated systems, and the compensated step response plot. Discuss why the time-domain per-
formance for the compensated closed-loop system will be better than the closed-loop performance of
the uncompensated system (plant model with unity feedback). Give your opinion on the overshoot in
the step response, taking into consideration what the system model actually represents.

Include the step response of the closed loop system for each implementation of the compensator.
Discuss the differences seen in the different implementations. Which do you think is the better config-
uration. Why?

15
 CONTROL SYSTEMS LAB PreLab for UNIT C
Position Control for a servo motor

OBJECTIVES:

1. To identify a type-1 system from closed loop step response measurements.

2. To design a compensator (in PD-DOO configuration) for the system such that a given set of
transient response specifications is met.
3. To become familiar with the Torsional Plant (205a) and the Educational Control Products (ECP)
software.

OVERVIEW:

1. The system to be identified and controlled is a rigid body system with input from a DC motor.

Figure 1: From the ECP manual, for Torsional Plant 205

J is the moment of inertia of the disc, (t) is the angular position of the disc (output) and T (t)
is the torque applied by the motor (input). In an ideal case this would be an undamped system.
However, due to the effect of friction there will be a damping constant, c. The equation for this
system becomes
+ c (t)
T (t) = J (t) (8)
2. The torsional plant is interfaced to the computer through a data board and can be controlled
using the ECP software. The software allows you to implement different types of controllers with
user-defined parameters. The input to the system, in terms of degrees, can be generated. The
position, velocity and acceleration of the discs can be measured and plotted. Ask the instructor
to give a demonstration of the different functionalities of the software. More information about
the hardware and software can be found at http://www.ecpsystems.com/.

TASKS:

1. Derive the open loop plant transfer function, Gp (s), from equation (7). The input is the torque -
T (t) and the output is the position of the disc, (t).
2. Use closed loop step response measurements to identify the parameters, J and c of the system.
A unity feedback is applied to the plant with a gain, Kp = 0.1. (Fig. 2)
Derive the closed loop transfer function, Gc1 (s).
Assume that from the step response of the closed loop system the time-to-peak, tp = 0.5s,
and overshoot, Mp = 30% is determined.
Compute n and for the closed loop system.

16
 Figure 2: Proportional closed loop control

In this configuration, Kp , n and are now known. The unknown parameters are J and
c. Compute the unkown parameters .by comparing Gc1 (s) to a general second order system,
2
n
s2 +2n s+ 2 .
n

3. Design the proportional (Kp ) and derivative (Kd ) coefficients for a controller in Propotional-
Derivative with Derivative on Output Only (PD-DOO) form. (Fig. 3)

Figure 3: Proportional-Derivative closed loop control with Derivative-on-Output-Only

Derive the closed loop transfer function, Gc2 (s).

Let the desired specifications of the compensated, closed loop system be n = 12 and = 0.6.
In this configuration the known parameters are J, c, n and . Determine the unknown
coefficients, Kp and Kd by again comparing Gc2 (s) to a general second order system.
4. Learn to operate the hardware and software for the Torsional Plant, model 205a. You can perform
this task with a group partner. Follow the steps to construct a rigid body setup (as shown in Fig.
1.) and take closed loop step response measurements. The hardware is shown in Fig. 4.
Switch on the computer. Do NOT turn on the hardware.
Attach a single disc in the lower most position of the torsional spring. Attach 2 masses on
either end of a diameter of the disc. Do not attach anything in the other two positions.
Turn on the hardware. Start the ECP software on the computer.
Go to Setup - User Units and select Degrees
Go to Setup - Setup Control Algorithm
Select Continuous Time
Select PI with Velocity Feedback and click on Setup Algorithm
Enter 0 for Kd and Ki . Feedback should be from Encoder 1.
Choose a value between 0.02 and 0.3 for Kp . Click OK.
Click on Implement Algorithm first, and then on OK to return to the main screen.
Select Command and then Trajectory Configuration.
Select Step and click on Setup.
Select Closed Loop Step with a Step Size of 25 degrees, Dwell Time of 5000ms and
Number of Reps as 1.
Click OK and return to main screen.
Select Command and then Execute

17
 Choose Normal Data Sampling and click OK
Select Plotting and then Setup Plot
Add Commanded Position and Encoder 1 Position on the Left Axis. Do not add
anything to the Right Axis.
Click OK. Then select Plotting and click on Plot Data.
The plot shows the closed loop step response of the system. Experiment with different values
of Kp .

Figure 4: From http : //www.ecpsystems.com/docs/ECP Torsion Model 205.pdf

REPORT:
Solve the problems outlined in tasks 1, 2 and 3. The derivations and equations should be shown clearly.
Also mention what you observed by changing the value of Kp in task 4. Is this what you expected?
Explain with the help of the system defined in task 2. You do not need to include plots in your report.

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 CONTROL SYSTEMS LAB UNIT C.1
Position Control for a servo motor
System Identification
1 week

OBJECTIVES:

1. To generate the closed loop step response of the rigid body system, and compute overshoot and
time-to-peak.
2. To calculate the moment of inertia and frictional damping coefficient of the rigid body system.

OVERVIEW:
The system to be identified is the Gp (s) derived in Unit C.1 from equation (7). J is the moment of
inertia and c is the coefficient of damping. The overshoot and time-to-peak should be computed from
the closed loop step response curve. These values can be used to compute J and c as derived in the
PreLab for Unit C.

TASKS:

1. Set up the Torsional plant in the rigid body system setup (illustrated in PreLab for Unit C).
2. Put two weights on the ends of a diameter of the disc. The other two weights are to be put at
approximately a distance of n cms from the center on the other diameter of the disc, on opposite
sides. Here, n is the last non-zero digit of your G number. For example, if your G number is
G12450230, then n = 3. The concentric circles on the disc correspond to 1 cm each. The radius
of the disc is 9 cms.
3. Set the input to a 25 degrees step. Set up the controller in PI with Velocity Feedback form.
Set Kp and Kd to zero. Experiment with the value of Kp such that you get a nice and stable
step response curve. Choose 3 such Kp .
4. For each value of Kp , run the simulation 3 times, and take the average of the time-to-peak, tp
and percent overshoot, Mp . Use these average value to compute J and c.
5. Report the 3 different J and c corresponding to the 3 Kp . Are they the same? Why?

REPORT:
Submit a report which contains all the details of the experiment you have performed. Mention the steps
in setting up the system, executing and generating the step response curve, and measuring the values.
All the data collected should be put in a table. Report the result of system identification. Also mention
any particular difficulty you faced while performing the experiment or taking the measurements.

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 CONTROL SYSTEMS LAB UNIT C.2
Position Control for a servo motor
Designing Controller
1 week

OBJECTIVES:
To design a Proportional-Derivative (with Derivative on Output Only), PD-DOO, controller for the
system identified in Unit C.1

OVERVIEW:
The system identified in Unit C.1 needs to be controlled. Using the plant transfer function, and
specifying a desired zeta and n , a controller is to be designed. The controller will be in the PD-DOO
form (with Ki = 0), and the Kp and Kd parameters are to be found out. The controller should first be
tested by simulation of the closed loop system in MATLAB, and then finally tested on the hardware.

TASKS:

1. Find the closed loop system for the system defined in PreLab for Unit C, task 3 (Fig. 3).
2. Decide a suitable response. You will have to choose a desired peak overshoot (Mp ), and either a
desired time-to-peak (tp ) or a desired settling time (ts ).
3. Compute the desired and n using the specifications.
4. Compare the closed loop system with the general 2nd order system to find the coefficients Kp and
Kd .
5. Simulate the compensated system in MATLAB (m-file or Simulink) and check if you are satisfying
the specifications set in task 2.
6. Set up the torsional plant with the corresponding Kp , Kd and Ki = 0 values, and generate the
step response. Does your controlled system meet the specifications you desired?
7. If there is a large error in your achieved and desired values (Mp , tp and ts ) in experimentation,
try to perform the system identification again and re-design your controller. Remember to keep
the same value for the input (25 degrees step function) in all cases. Again, it would be helpful if
you write an m-file so that you can enter the number from your step response measurements (in
Unit C.1) and your specifications - and the code will output the values for Kp and Kd . Remember
to run the system 3 times for all cases, and report the results in each of the 3 runs.
8. Once you are able to achieve the desired response on the torsional plant (with reasonable error
tolerance), change the position of the weights.
Change the position of the 2 weights which are on the end, and bring them in by 2-3 cms.
Execute with the same input, and measure the percent overshoot and time to peak. Have
they changed? Is it what you expected? Explain in a short paragraph why this happens.
Put the 2 weights back on the edge of the disc. Now change the position of the other 2 weights
(the ones which you placed according to your G-number), and move them out by 2-3 cms.
Again execute with the same input and measure the results. Do it 3 times to ensure that
there is no error. Explain what you see.

REPORT:
Submit a report which contains all the details of the design steps and experiments you have performed.
Clearly mention the specifications you chose. Also, compare the results obtained via simulation and
via experimentation. The report should give the reader a good idea of what was the objective of the
entire project and how you solved the problem.

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 CONTROL SYSTEMS LAB PreLab for UNIT D
Ball and Beam Experiment
OBJECTIVES:
1. Modeling dynamics of the ball from first principles.
2. Obtaining transfer function representation of the system.

OVERVIEW:
The system to be controlled (plant) represents the dynamics of a ball balancing on a beam. The angle
of the beam is controlled by a servo motor. In this assignment, you are required to compute the relation
between the angular position of the servo motor and the linear position of the ball on the beam. The
variables used in the derivation are :

x(t) Linear position of ball on beam

(t) Angle of beam
(t) Angular position of servo motor
b (t) Angle of ball
rb Radius of ball
Jb Moment of inertia of ball
mb Mass of ball

The time varying parameters - x(t), (t), (t), b (t) are abbreviated as - x, , , b .

Figure 5: Completed ball and beam free body diagram

Use the following relations to find the transfer function between (t) (input) and x(t) (output).
b
Fx,t = mb g sin(), Fx,r = , b = Jb b , Jb = mb rb2
rb
mx = Fx,t Fx,r
h h
x = b rb , sin() = , sin() =
Lbeam rarm
You will also need to use the following assumption : sin()

TASKS:
1. Compute the differential equation relating the ball position to the angular position of the servo
motor.
2. Write down the transfer function (in terms of variables defined) :
(s)
Pbb (s) =
X(s)

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 CONTROL SYSTEMS LAB UNIT D.1
Ball and Beam Experiment
Design and Test Controller using MATLAB/Simulink
1 week

OBJECTIVES:

1. Understanding the system of servo motor and ball balancer.

2. Designing an accurate PD-DOO controller for the position control of the servo motor.
3. Designing a PD-DOO controller, with filtering, to balance the ball on the beam.
4. Testing the entire system using Simulink (physical limits of the system to be incorporated).

OVERVIEW:

The servo motor system and the ball/beam system are represented by P (s) and Pbb (s) in the above
figure. In this lab you will have to design 2 controllers - C(s) and Cbb (s) and implement the final closed
loop system in Simulink. For details on designing the controller, please refer to the notes on Ball and
Beam Controller.
K Kbb
P (s) = , Pbb (s) = 2
s( s + 1) s
The parameters of the systems defined below :

K = 1.53, = 0.0248, Kbb = 0.419, f = 2, Vmax = 10V, max = 0.9774rad

TASKS:

1. Design and simulate a PD-DOO position controller for the servo motor.

(a) Find Kp and Kd values for the following specifications (unit-step response) :
Percent overshoot = 1% and time to peak = 0.2s
(b) Build a simulink model for the closed loop system. Implement the derivative controller with
a pole and add a saturation block before the plant transfer function (as shown in the notes).
(c) Report the overshoot and time to peak of the output in your model. They should not
be greater than 2% and 0.4s respectively. If they are, re-design your controller with lower
specifications.

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 2. Design and simulate a PD-DOO (with filtering) controller for the ball balancing model (ignore
servo dynamics).

(a) Find Kp,bb and Kd,bb values for the following specifications (unit-step response) :
i. Percent overshoot = 15% and settling time = 5s
ii. Percent overshoot = 1% and settling time = 3s
(b) Build a simulink model (for both cases) of the closed loop system (without the servo transfer
function). Verify that the output, x(t) satisfies the specifications.
3. Solve the following tasks for both cases (using the appropriate controller as designed earlier).

(a) Build the complete system in Simulink (including the saturation blocks).
(b) Simulate the model to balance the ball at 2 cm.
(c) Include the following plots in your report
Desired and actual ball position.
Desired and actual servo angle position.
Input voltage to the servo motor.
(d) Analyzing the plots, explain why the response (overshoot and settling time) is not the same
as that in Task 2. What can be done to reduce the difference?

REPORT
Write a report indicating the problem that you have solved in this lab. Mention clearly the systems,
and the type of controllers you have designed. Include all the plots generated. Explain the difference
you see in Task 2 and Task 3.

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 CONTROL SYSTEMS LAB UNIT D.2
Ball and Beam Experiment
Implement controller using Simulink and QUARC
1 week

OBJECTIVES:
To implement the controller designed in Unit D.1 in real-time using MATLAB Simulink and QUARC.

OVERVIEW:
Using the PD controller designed in the last lab, the ball will be balanced on the beam at a desired
position. It is important to note how the theoretical design translates to real results.

TASKS:

1. Implement and check results of the servo motor controller from D.1.
Start MATLAB. Run the file BallBeam Parameters.m.
Load and run the code you wrote in the previous lab to generate the controller parameters
for the position control of the servo motor (Task 1, Unit D.1).
Open the simulink model ControlServo Incomplete.slx. Save the file as ControlServo YourName.slx
Complete the model using the PD-DOO controller. The input block and open loop plant are
already built in the model.
Remember that the servo motor angle is measured in radians. You will need to convert the
input (desired angle, d ) to radians and similarily the output (actual angle, ) to degrees.
The saturation blocks have already been added at the appropriate places.
Switch on the amplifier, and connect the data acquisition device to the system via the USB
port.
Choose a simulation time of 10s. The solver should be a fixed step solver (ODE 8) and the
step size should be 0.002s.
You will first need to build your model, and then Connect to Target. After this, run your
model. You should see the servo motor changing position.
Plot the desired servo angle and the actual servo angle. Also plot the voltage input to the
plant.
Is the result what you expected to see, based on what you designed for?
2. Implement and check results of the ball and beam controller from D.1 (for both cases)
Start MATLAB. Run the file BallBeam Parameters.m.
Load and run the codes you wrote in the previous lab to generate the controller parameters
for the servo motor as well as the ball balancing model (Task 1 and 2, Unit D.1).
Open the simulink model ControlBallBeam Incomplete.slx. Save the file as
ControlBallBeam YourName.slx
Complete the model. The closed loop servo motor is built as a subsystem. Double click the
block to open it. Complete the subsystem first (similar to Task 1 in this lab). Next, complete
building the controller for the ball and beam plant.
Remember that the servo motor angle is measured in radians and the ball position is measured
in m (not cm). You will need to convert the input (desired ball position, xd ) to m and
similarily the output (actual position, x) to cms before plotting. Also, convert the angles
(, d ) to degrees before plotting.
The saturation blocks have already been added at the appropriate places.
Switch on the amplifier, and connect the data acquisition device to the system via the USB
port.

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 Choose a simulation time of 10s. The solver should be a fixed step solver (ODE 8) and the
step size should be 0.002s.
You will first need to build your model, and then Connect to Target. After this, run your
model. You should see the servo motor changing position.
Plot the desired ball position and the actual ball position (in cms). Also plot the desired
servo angle and actual servo angle (in degrees).
Do you see any correlation between your simulated results from D.1 and the results of the
actual system? Are the results identical? Explain.

REPORT:
Submit a report which contains all the details of the design steps and experiments you have performed.
Mention how simulation helped you test the controller, and whether the results of the actual system
were similar. Also, explain the plots in terms the real system and what you actually observed.

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 CONTROL SYSTEMS LAB UNIT E
Inverted Pendulum Experiment
Controller Design and Implementation
3 weeks

OBJECTIVES:
1. Obtaining transfer function representation of the inverted pendulum setup.
2. Designing a PD controller using feedback from measured angles.
3. Testing the PD controller using Simulink.
4. Implementing the PD controller in real time using Simulink and QUARC.

OVERVIEW:
The system to be controlled (plant) represents the dynamics an inverted pendulum. The aim is to
keep the pendulum upright (at a desired pendulum angle of zero) by varying the motor angle. The

Figure 6: Inverted Pendulum Setup

measured variables (to be used as feedback for closed loop control) are the pendulum angle, (t),
and the servo motor angle, (t). Following are the differential equations which establish the dynamic
relation between (t), (t) and the control input, u(t).

= 80.3(t) 10.2(t)
(t) 0.93(t)
+ 83.2u(t)

(t) = 122(t) 10.3(t) 1.4(t)
+ 80.1u(t)

The open loop transfer functions needed to design the controller are :
(s) (s)
P (s) = , P (s) =
U (s) U (s)

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 TASKS:

1. Derive the transfer functions, P (s) and P (s) from the differential equations described above.
Assume all initial conditions to be zero. [15]
2. Design a double PD controller to control keep the inverted pendulum upright ((t) = 0). As
shown in the figure below, one part of the controller will use the pendulum angle, (t) as feedback,
and the other part will use the motor angle, (t). [25]

Figure 7: Closed loop PD-DOO control of inverted pendulum

Derive the closed loop system : G (s) = (s)

d (s)
.
Compare the denominator to a fourth order system with 2 real poles : p1 = 30, p2 = 40

(s2 + 2n s + n2 )(s + p1 )(s + p2 )

The and n will depend on the percent overshoot and settling time that you choose.
Derive the controller parameters : Kp , Kd , Kp , Kd by comparing the coefficients of the 2
fourth order polynomials ( 4 unknowns, 4 equations).
3. Build a simulink model as shown below to simulate the closed loop model and test the performance
of the controller. [40]

Figure 8: Test performance of controller when a disturbance is added to the output

The reference input to the controller should be an angle of zero degrees : d (t) = 0. This will
ensure that the controller works to keep the pendulum upright.
Add a disturbance, (t), to the pendulum angle. It should be a pulse of amplitude 10 degrees
and width 0.25s. The disturbance should be zero for the remainder of the time.
A successful controller should satisfy the following requirements for the above model :
(a) |(t)| < 10o
(b) |(t)| < 40o
(c) The pendulum angle should settle back to zero within 2s.
If your controller does not satisfy the above requirements, change the specifications (overshoot
and settling time) in Task 2 and test the controller again.

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 4. Implement your controller on the real system and measure the duration for which it keeps the
inverted pendulum upright. [20]
Start MATLAB. Run the file InvertedPendulum Parameters.m.
Load and run your code to generate the controller parameters (Kp , Kd , Kp , Kd ).
Open the simulink model ControlPendulum Incomplete.slx. Save the file as ControlPendu-
lum YourName.slx
Complete the model using the PD-DOO controller. The input block and open loop plant are
already built in the model. There wont be any disturbance added to the model.
Build the model and Connect-to-target. Start the simulation and slowly move the pendulum
to the upright position. You will feel the controller turn on as it reaches the zero degree
angle. Leave the pendulum and let the controller maintain it in its upright position. When
the pendulum falls down, stop the simulation.

REPORT:
Submit a report which contains all the details of the design steps and experiments you have performed.
The report should contain steps of the controller design, results of simulation and finally the perfor-
mance while implementing it on the actual system. The content of the report as well as the results
will be graded. Make sure that your report has the proper plots and discussions.

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