INTERACTIVE SCHEMATIC

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 UENR1263-01
May 2011

797F Off-Highway Truck

Air System
LAJ1-UP
WSP1-UP

2011 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Compressor Gp 261-4881 1 F7
Dryer As - Air 194-1986 2 E5, F5
Reservoir - Air 290-9541 3 C4
Valve As. - Air Switch Module 217-4184 4 E4
Valve-Pressure (Protection) 222-0570 5 D4
Sensor Gp - Press. 141-5746 6 A5
Valve - Drain 7X-7655 7 C3
Governor As. 217-4168 8 E7
Valve Gp. - Solenoid (Air Horn) 185-0008 9 A5
Horn Gp. - Air 9D-4049 10 A5
Pump Gp. - Lubrication 308-0161 11 A3
Valve As. - Check 4D-0487 12 C4
Reservoir - Air 291-6320 13 B3
Regulator 8D-4765 14 A3
Motor Gp. - Air Start TDI 278-0533
15 C7
Motor Gp. - Air Start IR 316-4259
Valve - Air Starter (Relay) 115-9190 16 C6
Valve As. - Solenoid (Autolube) 221-9576 17 A4, D6
Valve - Air Relief 6B-9664 18 C3
Manifold 5C-9762 19 B5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(2) DRYER AS
AIR
194-1986

EXTERNAL
AIR SUPPLY
(1) COMPRESSOR GP
F 261-4881 F

(2) DRYER AS
AIR
194-1986

(4) VALVE AS
217-4184

E E

(8) GOVERNOR AS
217-4168

(5) VALVE GP
PRESS PROTECTION
222-0570

D D

(17) VALVE AS
SOL
221-9576

(15) MOTOR GP (12) VALVE AS

AIR START CHECK
(TDI) 278-0533 4D-0487
(IR) 316-4259
(7) VALVE GP
DRAIN
7X-7655
(16) VALVE
AIR START
C 115-9190 C

(3) RESERVOIR (18) VALVE GP

AIR AIR RLF
290-9541 6B-9664

(19) MANIFOLD
5C-9762

B B

(13) RESERVOIR
AIR
291-6320

AIR CIRCUIT COLOR DESCRIPTIONS

AUTO
COMPRESSOR CIRCUIT
LUBE AIR START
A (9) VALVE GP RESERVOIR CIRCUIT A
SOLENOID
(6) SENSOR GP 185-0008 AIR (14) REGULATOR (11) PUMP GP
PRESSURE
HORN 8D-4765 LUBRICATION THIS SCHEMATIC IS FOR THE 797F OFF HIGHWAY TRUCK AIR SYSTEM
141-5746 308-0161 MEDIA NUMBER: UENR1263-01
PART NUMBER: 272-3219, CHANGE: 02,
(17) VALVE AS
(10) HORN GP SOLENOID Components are shown installed on a fully operable machine.
AIR 221-9576 Refer to the appropriate Service Manual for Troubleshooting, Specifications.
9D-4049
7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
12
9 11
17 14
10
3
8 ENGINE
15
1 A-A

FRONT LEFT SIDE

13
B-B

7
19 18
B-B

FRONT

2
B-B

5
16
FACING ENGINE
A-A
FRONT

B-B