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Section 11

Avicel PH Microcrystalline Cellulose, NF, Ph Eur., JP, BP


By Dr. George E. Reier

Table of Contents
Avicel Microcrystalline Cellulose............................................................................................................1
Table of Contents...............................................................................................................................1
Manufacturing Process ..........................................................................................................................2
Importance of the Commercial Introduction of Avicel PH Microcrystalline Cellulose to
Direct Compression ...........................................................................................................................4
The Tableting Characteristics of Avicel Microcrystalline Cellulose........................................................5
A Comparison of Avicel Microcrystalline Cellulose
Types and their Uses .........................................................................................................................7
Figure 3: PH-101...............................................................................................................................7
Figure 4: PH-102...............................................................................................................................8
Figure 5: PH-103...............................................................................................................................8
Figure 6: PH-105...............................................................................................................................9
Figure 7: PH-112...............................................................................................................................9
Figure 8: PH-113.............................................................................................................................10
Figure 9: PH-200.............................................................................................................................10
Figure 10: PH-301...........................................................................................................................11
Figure 11: PH-302...........................................................................................................................11
Avicel PH Microcrystalline Cellulose Functionality in the Wet Granulation Manufacturing Process ...12
Rapid, Even Wicking Action ............................................................................................................12
Controls Wet Mass Consistency......................................................................................................12
Less Screen Blocking ......................................................................................................................12
Uniform, Rapid Drying .....................................................................................................................12
Controls Color Mottling and Drug Content Uniformity ....................................................................12
Acts as an Auxiliary Binder ..............................................................................................................13
Avicel PH Microcrystalline Cellulose as a Spheronizing Agent ...........................................................13
Editors Note.........................................................................................................................................14
Bibliography/Publications ....................................................................................................................15

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Manufacturing Process
In 1962, O. A. Battista and P. A. Smith obtained, the particle size distribution and
reported the preparation by the American moisture content of which can be varied
Viscose Company of microcrystalline cellu- through the spray drying process.
lose from cellulose, hence the origin of the
product name Avicel. The PH designa- The actual manufacturing process begins
tion indicates that the product is suitable with specially selected rolls of wood pulp
for pharmaceutical use. Cellulose is present that are diced, or cut, into small particles.
in much of the food of man but is inert to These chopped particles are hydrolyzed
human digestive enzymes making it GRAS under heat and pressure by mineral acid,
or generally recognized as safe for human following which the mix is washed with
consumption by the United States Food water and filtered. The hydrolysis process
and Drug Administration (FDA) and other converts insoluble hydroxides, oxides, and
governmental agencies throughout the sulfates present in the wood pulp to soluble
world. The process that produces Avicel PH compounds, which are removed by the
microcrystalline cellulose alters only the filtering and washing processes, resulting
cellulose physical form and eliminates in a product with exceptionally low inorganic
impurities. Avicel remains alpha-cellulose, impurities. The filtered cake is resuspended
the most abundant of all organic materials, in water, and spray dried. The manufacturing
in a highly purified powder form. process may be thought of as breaking the
Microcrystalline cellulose is the subject cellulose fibrous material down to a micro-
of harmonized monographs in the NF, the crystalline form and then agglomerating
European Pharmacopoeia and the Japanese these crystallites into aggregates or
Pharmacopoeia. particles.

Microcrystalline cellulose is purified, partially If a food grade sodium carboxymethylcellu-


depolymerized cellulose prepared by using lose is added to the microcrystalline cellu-
mineral acid to hydrolyze cellulose pulp. lose, with additional wet attrition before
Cellulose fibers contain many millions of drying, a colloidal microcrystalline cellulose
cellulose microfibers. Two different regions is produced (Avicel RC/CL) which can
can be distinguished in these microfibers, function as a suspending agent, emulsion
a paracrystalline region and a crystalline stabilizer, etc. A schematic diagram of the
region. The former is an amorphous and PH and RC/CL manufacturing processes
flexible mass of cellulose chains while the is shown in Figure 1.
latter is composed of tight bundles of
cellulose chains in a rigid linear arrangement
resembling bundles of wooden matchstick-
like microcrystals. The hydrolysis process
largely removes the amorphous fraction,
destroying the fiber-like morphology of the
cellulose, and unhinging the cellulose
microcrystals. By filtering and spray drying,
microcrystalline cellulose particle agglomer-
ates composed of microcrystals are

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Figure 1: The Avicel Manufacturing Process Manufacturing plants in Newark, DE, and
Cork, Ireland, produce consistent Avicel
Dicer
products by this process that meet given
physical and chemical specifications
depending on the PH type. In addition,
Pulp functional properties are periodically
Reactor evaluated to assure that product from
each manufacturing site is equivalent not
only chemically and physically, but in
functionality as well.
PH RC/CL
Filter
Na CMC Processing rolls of wood pulp in various
Mix Mixer ways can make different types of products
Tank
in addition to the PH and RC/CL products
(see Figure 2). Cellulose ethers are made by
Spray chemical derivatization of the alpha-cellu-
Drying and
Dryer Subsequent lose, e.g., hydroxypropylcellulose, hydrox-
Processing
ypropylmethylcellulose, etc. Cellulose
flocs are powder products obtained by
Storage Storage
mechanical grinding of cellulose pulp, e.g.
and
Packaging
and
Packaging
Elcema and Solka-Floc. They are not
microcrystalline cellulose.

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Figure 2: Cellulosic Products

Pulp

Cellulose

Chemical Mechanical Chemical


Derivatization Disintegration Depolymerization
Wet Mechanical
Disintegration

Soluble Fibrous
Cellulose Floc Drying
Cellulose Derivative
Dispersing
Agent
+ Water
Microcrystalline Cellulose
Hydrocolloid Powder
Solution
Colloidal
Microcrystalline Cellulose
+ Water

Aqueous Colloid

Importance of the Commercial Introduction of Avicel PH


Microcrystalline Cellulose to Direct Compression
Avicel was introduced by FMC in 1964 in limited its use. One was a brown color that
selected particle sizes and moisture contents developed when used in tablets containing
as an ingredient for direct compression basic amine drugs, caused by an impurity
tableting. The concept of being able to avoid in the lactose which chemically reacted with
the costly and time-consuming process of amines. Another problem was lumping of
wet granulation was one that many formula- the lactose in bulk drums on storage. Finally,
tors had pursued for years. However, the even though it was compressible, there were
only product available at that time that had instances where the compressibility of the
been designed for direct compression tablet- lactose could not accommodate high levels
ing was spray dried lactose. Spray dried lac- of poorly compressible drugs, and soft
tose had many advantages to recommend tablets would result. The suppliers of spray
its use and indeed it was used to produce dried lactose recognized these problems and
products by the direct compression manu- the products available on todays market are
facturing process. It was flowable and improved in these respects over the original
relatively compressible. Unfortunately, spray product offerings.
dried lactose had several problems which

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The commercial introduction of Avicel in added flowability to the Avicel products
1964 as a direct compression tablet excipi- available at that time. Direct compression
ent expanded the usefulness of this method tableting became a reality, rather than a
of tablet manufacture. Combinations of concept, because of the
spray dried lactose and Avicel overcame availability of Avicel.
compressibility problems while the lactose

The Tableting Characteristics of Avicel PH Microcrystalline Cellulose


Avicel can be directly compressed alone dislocations, and the small size of the
without the aid of a lubricant at humidities individual crystals all aid in the plastic flow
less than about 55%. However, above this that takes place. The acid hydrolysis portion
value, some punch face sticking can be of the production process introduces slip
observed. In formulations, lubrication is planes and dislocations into the material.
always necessary, although microcrystalline The spray dried particle itself, which has a
cellulose has been classified as an antiad- higher porosity compared to the absolute
herent and reduction in lubricant concentra- porosity of cellulose, also deforms under
tion may be achieved in some formulations. compaction pressure. The strength of
microcrystalline cellulose tablets results
Microcrystalline cellulose is often referred to from hydrogen bonding between the
as having lubricant sensitivity. While it is plastically deformed, large surface area
true that the compressibility of a mixture of cellulose particles. Indeed, a microcrystalline
magnesium stearate and microcrystalline cellulose tablet could be described as a
cellulose is less than that of microcrystalline cellulose fibril in which the microcrystals
cellulose alone, this reduction in compress- are compressed closely enough together
ibility has no practical significance in formu- so that hydrogen bonding between them
lations. Lubricant sensitivity is sometimes occurs. Microcrystalline cellulose is recog-
used as a functional test to evaluate micro- nized as the most compressible of any direct
crystalline cellulose from several sources. compression excipient, in that less compres-
As is the case with lubricants in general, sion force is required to produce a tablet of
especially the alkaline stearates, the effect a given hardness than is required for other
on tablet hardness caused by the lubricant direct compression materials.
is a function of its concentration, mixing
time, and amount of shear induced by One of the functionality tests performed on
the mixing process itself. Particle size of the direct compression excipients in general,
microcrystalline cellulose also influences and specifically on Avicel, is carrying
lubricant sensitivity. Avicel PH-200 (180 capacity. Carrying capacity measures the
microns) is more sensitive to lubricant than amount of a drug substance, usually poorly
is Avicel PH-101 (50 microns) because the compressible, that can be added to the
same concentration of lubricant more effi- excipient while still obtaining a satisfactory
ciently covers the larger particle size PH-200 tablet with respect to hardness and/or
than the smaller particle size (larger particle friability. The more drug substance that can
surface area) PH-101. be added to the excipient, or alternatively,
the less excipient that is needed, the better
When compressed, microcrystalline cellulose the carrying capacity of the excipient.
undergoes plastic deformation. Slip planes, Typically, 2025% microcrystalline cellulose

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will carry most direct compression formula- while blistering, wrinkling and flaking of the
tions, although there have been individual film coat are decreased.
applications where less (10%) was suffi-
cient or more (50%) was necessary. Microcrystalline cellulose compactability
is effected by moisture content. It has an
When placed in water, a pure microcrys- equilibrium moisture content of about 5%,
talline cellulose tablet swells and disinte- at which point most of the water is thought
grates. While microcrystalline cellulose is not to be in the pore structure of the particle
as efficient a disintegrant on a gram for gram and hydrogen bonded to the small pieces of
basis compared to disintegrants such as microcrystalline cellulose therein. This water
corn starch, the swelling that it exhibits has acts as an internal lubricant and increases
been utilized in some formulations for disin- the ease with which the individual microcrys-
tegrant purposes. This swelling and disinte- tals can slip and flow during compression.
gration has been attributed to penetration It has been reported that the strongest
of water into the cellulose matrix as a result compacts are produced at a moisture
of pore capillary action with subsequent content of 7.3%. On the other hand, as
disruption of the hydrogen bonds holding the moisture content is reduced below 5%,
the fibrils together. Swelling and disintegra- softer tablets result.
tion is not observed in non-polar liquids.
Compactability is affected by the porosity
The hydrogen bonding which holds micro- of the microcrystalline cellulose particle. For
crystalline cellulose compacts together con- example, PH-101, PH-102, and PH-200 (see
tributes to the appearance and effectiveness below for descriptive details) have about the
of a film coating regardless of whether it is same neat compressibility even though their
applied from an aqueous or organic system. average particle size varies from 50 to 180
Free hydroxyl groups are present on the sur- microns while PH-301 (50 microns) and
face of the core tablet, which provide excel- PH-302 (90 microns) are more dense and
lent binding sites for cellulosic films. Film less compressible or compactable.
adhesion and tensile strength are increased

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A Comparison of Avicel PH Microcrystalline Cellulose
Types and Their Uses
The reader is referred to page 7 of Section 4, lowed were designed as direct compression
Tablet Ingredients, and below, for a compari- tablet excipients. The reader is referred to
son of physical properties of Avicel PH prod- Section 2 for a description of direct com-
ucts. Figures 311 are scanning electron pression as a process. This remains the
micrographs (SEMs) of all the products taken major application for these products but
at the same magnification. These SEMs other applications have been evaluated
visually show differences in particle size as such as uses in capsule filling, wet granula-
well as other morphological characteristics. tion formulation, and extrusion-spheroniza-
tion technology. The latter two applications
The products first introduced were PH-101, are of sufficient importance that separate
PH-102, PH-103, and PH-105. As discussed discussions follow the product application
above, these products and those that fol- information given below.

Figure 3: PH-101 Most widely used for direct compression tableting, wet granulation and
spheronization; also used in capsule filling processes, especially those employing tamping or
other means of consolidation as part of the process.

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Figure 4: PH-102 Used as above but larger particle size improves flow of fine powders.

Figure 5: PH-103 Same particle size as PH-101; reduced moisture content (3%); used
where moisture sensitive pharmaceutical active ingredients are present.

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Figure 6: PH-105 Smallest particle size; most compressible of the PH products; useful in
direct compression of coarse, granular, or crystalline materials; can be mixed with PH-101 or
PH-102 to achieve specific flow and compression characteristics; has applications in roller
compaction; poorly flowable by itself cannot determine neat compressibility.

Figure 7: PH-112 Same particle size as PH-102; much reduced moisture content (1.5%);
used where very moisture sensitive pharmaceutical active ingredients are present.

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Figure 8: PH-113 Same particle size as PH-101; much reduced moisture content (1.5%);
used where very moisture sensitive pharmaceutical active ingredients are present.

Figure 9: PH-200 Large particle size with increased flowability; used to reduce weight
variation and to improve content uniformity in direct compression formulations and (as a
final mix additive) in wet granulation formulations.

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Figure 10: PH-301 Same particle size as PH-101 but more dense providing increased
flowability, greater tablet weight uniformity, the potential for making smaller tablets, and
improved mixability; useful as a capsule filling excipient.

Figure 11: PH-302 Same particle size as PH-102 but more dense providing increased
flowability, greater tablet weight uniformity, the potential for making smaller tablets, and
improved mixability; useful as a capsule filling excipient.

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Avicel PH Microcrystalline Cellulose Functionality
in the Wet Granulation Manufacturing Process
It is well known that the wetting of neat is no doubt in some way due to the large
microcrystalline cellulose with water, fol- surface area and adsorptive capacity of
lowed by drying and tablet compression, the microcrystalline cellulose.
results in tablets of lower hardnesses than
are obtained by compression of neat micro- Less Screen Blocking
crystalline cellulose without prior treatment.
This procedure would be expected to not Due to the improved workability of the wet
only reduce the density of the particle mass and the decreased sensitivity to water
agglomerates themselves thereby decreas- content, wet screening, which can introduce
ing their internal surface area, but also would shear and localized overwetting causing
cause some adhesion between particle screen blockage, is fast and trouble free.
agglomerates, reducing external surface
area as well. Both actions will result in less Uniform, Rapid Drying
particle interlocking and hydrogen bonding.
Even though microcrystalline cellulose allows
The use of microcrystalline cellulose (Avicel for the rapid addition of granulating fluid, the
PH-101 or PH-102) in wet granulation formu- water does not become bound water but is
lations, where a typical wet granulation easily given up during the drying process,
binder is present, and in which the micro- allowing for the more efficient use of drying
crystalline cellulose is 5-20% of the portion equipment. This property aids in preventing
of the formulation being granulated, has case hardening and in the production of a
been found to offer the following functionali- dried granulation having a uniform moisture
ties. Wet granulation, as a process, is content with fewer fines.
described in Section 2.
Controls Color Mottling and Drug Content
Rapid, Even Wicking Action Uniformity

The property of microcrystalline cellulose to Without microcrystalline cellulose, dyes and


rapidly adsorb water also allows it to rapidly lakes can be observed to migrate to the
draw aqueous binder solutions (or water) surface of dried granules. This migration can
into powder mixtures being granulated. This also be demonstrated in the case of water-
permits a faster addition both in time of fluid soluble active ingredients. Occasionally,
addition as well as wet massing time. some materials used as fillers in the granula-
tion are the cause of mottling because they
Controls Wet Mass Consistency are of a slightly different whiteness than
other formulation ingredients and migrate
When microcrystalline cellulose is used in to granule surfaces. The exact mechanism
a product being granulated, there is far less by which microcrystalline cellulose prevents
chance of the granulation turning into an migration and promotes a more uniform
unworkable, doughy mass than when it is distribution of color and/or drug in the
not used. This control of the granulating granule is not known, but it may be
fluid against overwetting of the granulation associated with rapid and uniform drying

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as noted above. Having a uniform distribu- cellulose depending on the amount of micro-
tion within the dried granule will result in crystalline cellulose present and whether
tablets, after dry milling of the granules, final or not the material being granulated is large-
mixing and compression that are uniform in ly soluble or insoluble. The effect is more
surface appearance and drug content. The pronounced in the case of insoluble materi-
possibility of losing large amounts of active als. This is not to say that microcrystalline
ingredient to the dust collection system in cellulose can be used as a replacement for
the fines which are generated during the a wet granulation binder, but it does confer
milling process as the granules first break, additional compressibility in many cases.
is virtually eliminated, since the active
ingredient is uniformly distributed throughout The use of microcrystalline cellulose
the granule and not concentrated on the (5-20%) as a post-granulation add to
surface. This source of possible analytical the running powder or final mix confers
deviation from theoretical values is no the same benefits as those found in direct
longer a concern. compression (hard tablets at low compres-
sion pressures, low friability, disintegrant
Acts as an Auxiliary Binder enhancer, anti-adherent, lubricant enhancer,
etc.). Microcrystalline cellulose often is
Tablets compressed from granulations thought of as a one-dimensional excipient,
containing microcrystalline cellulose are but as evidenced from the above discussion
harder (at equal compression forces) and and the one that follows it has multiple
less friable than those compressed from functionalities.
granulations without microcrystalline

Avicel PH Microcrystalline Cellulose as a Spheronizing Agent


The extrusion-spheronization process is Microcrystalline cellulose has been studied
described in Section 2. As noted, the mass extensively as an extrusion-spheronization
to be extruded must be cohesive, yet aid. Avicel PH-101 has come to be regarded
deformable enough to flow through the die as an essential formulation component for
without sticking and able to retain its shape successful extrusion-spheronization. It is
after extrusion. It must be plastic so that it thought that it acts as a molecular sponge
can be rolled into spheres in the spheronizer for the water added to the formulation, alter-
but non-cohesive so that each sphere ing the rheological properties of the wet
remains discrete. To accomplish this, an mass. It has also been proposed that micro-
extrusion-spheronization aid is necessary. crystalline cellulose adds to the tensile
Such substances confer not only the strength of the wet mass through autoadhe-
required plasticity of the mass but add the sion (the interdiffusion of free cellulose poly-
binding properties that are necessary for mer chains). It is autoadhesion that makes
pellet strength and integrity. During spher- pellets composed of neat microcrystalline
onization, extrudates that are rigid but lack- cellulose that have been extruded and
ing in plasticity, form dumbbell shaped spheronized, hard, non-compressible and
pellets and/or a high percentage of fines non-disintegrating. When mixtures of drug
relative to spherical pellets. Extrudates that and microcrystalline cellulose are extruded
are plastic, but without rigidity, tend to and spheronized, the microcrystalline cellu-
agglomerate into very large spherical balls. lose acts as a matrix from which the drug

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can slowly dissolve. Coating the pellets,
or by using other ingredients in the pellet
formulation, or both, can further control
drug release.

Editors Note
Dr. George E. Reier died Tuesday, August 3. 1999, after a prolonged illness. He was a
retired Senior Pharmaceutical Associate of the pharmaceutical business, FMC BioPolymer.

George was a graduate student of Dr. Ralph F. Shangraw at the University of Maryland
School of Pharmacy. His and other graduate students research in the early 1960s resulted
in the first papers to appear in the scientific literature on the use of microcrystalline cellulose
in tableting. Despite his illness, he worked diligently to complete this chapter on MCC
a tribute to his work ethic and his love of pharmaceutlcal research.

Dr. Reier was a gentleman in the true sense of the word and a stellar scientist by any
measure. He was a gentleman with all the positive attributes of class, e.g., integrity,
compassion, a sense of fairness, plus a quality of graciousness in manner, speech, style
and image. George was modest and funny and self-deprecating and charitable to those
he knew, as well as to strangers. He always had a smile. He was a source of knowledge
and wisdom for all of us within FMC BioPolymer. We will miss his advice and counsel.
I will miss George.
Thomas A. Wheatley, Technical Editor

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Bibliography/Publications
The references presented herein are not Insoluble Steroid from Tablet Matrices,
intended to be all-inclusive for microcrys- Masters Thesis, University of Maryland,
talline cellulose. They are intended to 1964.
provide a useful list of references for the
reader who wishes to learn more or to study 7. Reier, G.E., Microcrystalline Cellulose
in greater detail the properties and applica- in Tableting, Ph.D. Thesis, University of
tions of Avicel PH Microcrystalline Maryland, 1964.
Cellulose. In some cases, references have
been included that are not specific to the 8. Beal, H.M, Application of Microcrystalline
use of microcrystalline cellulose in tablets Cellulose in Pharmaceuticals III: In Vivo
so that the reader might supplement his/her Release of Active Ingredients from Tablet
understanding of the applications of this Granulations, University of Connecticut,
material. For copies of these publications, unpublished research report, 1964.
please contact your local library or informa-
tion services department. 9. Fox, C.D., Richman, M.D., Shangraw, R.F.,
Preparation and stability of glyceryl trinitrate
1. Fox, C.D., Reier, G.E., Richman, M.D., sublingual tablets prepared by direct
Shangraw, R.F., Microcrystalline Cellulose compression, Journal of Pharmaceutical
in Tableting, Drug and Cosmetic Industry, Sciences, Vol. 54, (3), p. 447, 1965.
Vol. 92, (2), p. 161, 1963.
10. Woods, L.C., Microcrystalline cellulose,
2. Beal, H.M., Shah, S., Varsano, J. American Perfumer and Cosmetics, Vol. 80,
Tableting with Microcrystalline Cellulose, (4), p. 51, 1965.
presented to the American Pharmaceutical
Association, Miami Beach, Florida, May 13, 11. Banker, G.S., DeKay, G.H., Lee, S.
1963. Effect of water vapor pressure on moisture
sorption and the stability of aspirin and
3. Beal, H.M., Shah, S., Varsano, J., ascorbic acid in tablet matrices, Journal
Pharmaceutical Applications of of Pharmaceutical Sciences, Vol. 54 (8),
Microcrystalline Cellulose I: Tableting, p. 1153, 1965.
University of Connecticut, unpublished
research report, 1963. 12. Morris, R.M., Investigation of a New
Auxiliary Agent for Use in Direct
4. Battista, O.A., Manufacture of Compression Formulas in Tableting, Ph.D.
Pharmaceutical Preparations Containing Thesis, University of North Carolina, 1965.
Cellulose Aggregates, U.S. Patent
3,146,168, 1964. 13. Novel Vitamin Containing
Compositions, Hoffman-LaRoche and Co.,
5. Battista, O.A., Manufacture of Cosmetic British Patent 1,077,439, 1966.
Preparations Containing Cellulose Crystallite
Aggregates, U.S. Patent 3,146,170, 1964. 14. Cohn, R., Nessel, R., Reier, G.E.,
An Evaluation of Direct Compression
6. Vora, K.M., Availability of a Water Excipients, presented to American

15
Pharmaceutical Association, Dallas, Texas, 24. Graf, E., Graf, I., Walker R., Werner, H.,
April 1966. Cellulose powder in tablet and dragee
production, Mitt. Adtsch. Pharmaz Ges
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Shangraw, R.F., Direct compression of
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Microcrystalline cellulose in tableting, Helvetiae, Vol. 43 (257), 1968.
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Vol. 55 (5), p. 510, 1966. 26. Mauro, T., Direct Compression as
Viewed from Avicel, unpublished report,
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27. Maly, J., Chalabla, M., Heliova, M.,
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19. Hynniman, C.E., Manudhane, K.S.,
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20. Sisson, W.A., Avicel Microcrystalline
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23. Belfort, A.M., Microcrystalline
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March 1968. Compression, presented to American

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Pharmaceutical Association, Washington, Compressible Vehicles in Pharmaceutical
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33. Huttenrauch, R., Jacob, J., Significance
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35. Kalschik, W., Schepky, G., New Tablets,
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36. Cotty, J., Metral-Biollay, J.P., The
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39. Kedvessey, G., Sumegi, G., 47. Iwaki, S., Naito, S.J., Shimizi, J.,
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Canadian Journal of Pharmaceutical Selmeczi, B., Comparative investigations
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