Professional Documents
Culture Documents
Tube Jis PDF
Tube Jis PDF
Contents
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1
INTRODUCTION
2
FEATURES
In order to match specific customer needs, JFE Steel offers a wide variety of
3
product characteristics to choose from.
4
A PPLICATIONS
Applications of Automotive Tubes
Seat frame
Steering shaft
Power steering
Power steering
lower arm
Shock absorber
Propeller shaft
5
Steel pipes for structural use
Piston pins Cylinders
Hydraulic cylinder
6
CHITA WORKS
Located in the center of Japan, with excellent access to world markets
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Manufacturing Processes
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Mannesmann Plug Mill
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mother tube) after finishing and inspection,
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becomes a finished product.
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Mandrel Mill
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Note : Processes marked by an asterisk are conducted according to specification and/or customer requirements.
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3 Medium
Pipe Mill
Dia. Electric Weld
Steel strip in coil, which has been slit into the
required width from wide strip, is shaped by a series %& %&
of forming rolls into a multiple length shell. The
longitudinal edges are continuously joined by high "
frequency resistance/induction welding.
The weld of the multiple length shell is then heat
treated electrically, sized, and cut to specified
lengths by a flying cut-off machine. The cut pipe is
straightened and squared at both ends.
These operations are followed by ultrasonic
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inspection or hydrostatic testing.
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13 14
4 Small Dia. Electric Weld
Pipe Mills
Steel strip in coil, which has been slit into the
required width from wide strip, is shaped by a series
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of forming rolls into a multiple length shell. The
longitudinal edges are continuously joined by high
frequency induction welding.
The weld of the multiple length shell is then sized,
and cut to specified lengths by a flying cut-off
machine. The cut pipe is straightened and squared
at both ends.
These operations are followed by ultrasonic
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inspection or hydrostatic testing.
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Cold Drawing Mill
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seamless tube or electric welded tube is used as
the material (mother tube). The mother tube, after
pretreatment, is cold drawn by the drawing bench to
subsequent processes.
Dimension Range (Chita Works)
5
Outside Diameter : /8 - 4in (15.9 - 101.6mm)
Note : Processes marked by an asterisk are conducted according to specification and/or customer requirements.
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17 18
Mandrel mill
Plug mill
19
Electric Induction Welder
Drawing Bench
20
Quality Assurance
List of JFE N.D.I. Devices and Comparison of Capabilities
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Ultrasonic Inspection
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Eddy Current Inspection
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Spectro-Chemical Analysis
Electromagnetic Inspection
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24
Manufacturing Range by Process and Dimensions
Hot Finished Seamless Tube Electric Welded Pipe
inch Wall Thickness Outside Diameter inch 0.05 Wall Thickness
Outside Diameter 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.5 0.6 0.7 0.8
mm inch 2 mm 4 6 8 10 12 14 16 18 20 30 40 50 60 70 mm inch 0 mm 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22
25.4 1 12.7 1 2
26.7 , 27.2
31.8 1 14 13.8
33.4 , 34.0 15.9 ERW Tube
38.1 1 12 17.3 Please consult us
42.2 , 42.7 before placing order.
45.0 1 34 19.1 3 4
48.3 , 48.6 21.7
50.8 2
54.0 25.4 1
57.1 2 14 27.2
60.3 , 60.5 2 38
63.5 2 12 28.6
65.0 31.8 1 1 4
70.0 2 34
73.0 2 78 34.0
76.3 3 38.1 1 1 2
80.0 42.7
82.6 3 14
85.0 45.0 1 3 4
88.9 , 89.1 3 12 48.6
95.0
101.6 4 50.8 2
105.0 54.0
108.0 , 110.0
114.3 4 12 57.1 2 1 4
120.0 60.5 2 3 8
125.0 , 127.0 5
130.0 63.5 2 1 2
133.0 , 135.0 65.0
139.8 5 12
141.3 70.0 2 3 4
143.0 , 146.0 73.0 2 7 8
152.4 6 76.3 3
153.7
159.0 82.6 3 1 4
165.2 6 12 89.1 3 1 2
168.3 6 58
175.0 , 177.8 7 101.6 4
185.0 , 187.7 114.3 4 1 2
190.7 7 12
193.7 127.0 5
203.2 8 139.8 5 1 2
216.3 , 219.1 8 58
232.0 152.4 6
241.8 165.2 6 1 2
244.5 9 58 190.7 7 1 2
267.4 10 1 2
273.1 10 3 4 216.3 8 1 2
298.5 11 3 4 244.5 9 5 8
318.5 12 1 2
323.8 12 3 4 267.4 10 1 2
339.7 273.1 10 3 4
355.6 14
377.4 318.5 12 1 2
406.4 16
426.0
25 26
Cold Finished Tube
27
Product Availability Specification
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Specification (Excerpts)
1. Carbon Steel Tubes for Machine Structural Purposes
(Japanese Industrial Standards ; JIS G 3445-88)
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) $&# 0+/$0!#!. 3&# #*#/ !#80!#)
&# #)% $#$ & # **#) $ $&# $0# ! 0)#! 0$)# )#$#! #0 + +$$#% $#$ 3&# #*#/ *#/+#) $&#
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29 30
Table 2. Outside Diameter Tolerance
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31
2. Alloy Steel Tubes for Machine Purposes (JIS G 3441-88)
SCr 420 TK 0.18 - 0.23 0.15 - 0.35 0.60 - 0.85 0.030 0.030 0.90 - 1.20
SCM 415 TK 0.13 - 0.18 0.15 - 0.35 0.60 - 0.85 0.030 0.030 0.90 - 1.20 0.15 - 0.30
SCM 418 TK 0.16 - 0.21 0.15 - 0.35 0.60 - 0.85 0.030 0.030 0.90 - 1.20 0.15 - 0.30
SCM 420 TK 0.18 - 0.23 0.15 - 0.35 0.60 - 0.85 0.030 0.030 0.90 - 1.20 0.15 - 0.30
SCM 430 TK 0.28 - 0.33 0.15 - 0.35 0.60 - 0.85 0.030 0.030 0.90 - 1.20 0.15 - 0.30
SCM 435 TK 0.33 - 0.38 0.15 - 0.35 0.60 - 0.85 0.030 0.030 0.90 - 1.20 0.15 - 0.30
SCM 440 TK 0.38 - 0.43 0.15 - 0.35 0.60 - 0.85 0.030 0.030 0.90 - 1.20 0.15 - 0.30
Remarks : 1) As impurities, Ni and Cu for each grade shall not exceed 0.25% and 0.30% respectively.
2) When the tensile test, impact test and hardness test are required by the purchaser, the method and the deviation limits of the test shall be agreed
upon between the purchaser and the manufacturer.
32
Table 2. Outside Diameter Tolerance
Classification Outside Diameter
Up to 2in. (50mm) 0.020in. ( 0.5mm)
No.1
2in. (50mm) and over 1%
33
Table 3. Wall Thickness and Length Tolerance
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3. Seamless Steel Tubes for Drilling (JIS G 3465-88)
casing tube,
STM-C540 0.040 0.040 540 18
core tube
drill rod
Notes : 1) Values of yield strength may be substituted for those of yield strength and the value of yield strength shall be expressed by stresses at the time
when the elongation of the gauge length 0.5% in tensile test.
2) When the tensile test is conducted with No.12 test piece for the tube of less than 8 mm in wall thickness, the minimun value of elongation shall be
the value calculated by subtracting from the elongation given in above table the value at the rate of 1.5% per 1 mm decrease in wall thickness of
tube from 8 mm and by rounding off to an integer in accordance with JIS Z 8401-Rules for Rounding off of Numerical Values.
Table2. Outside Diameter Tolerance (for Drill Rods) Table4. Length Tolerance
Classification Outside Diameter Classification Length
Up to 2in. (50mm) exel. 0.02in. ( 0.5mm) 0.4in. ( 10mm)
No.1 20ft.(6m) or less in length
2in. (50mm) and over 1% 0 ( 0 )
Table3. Wall Thickness Tolerance (for Drill Rods) Table5. Drift Test
Classification Wall Thickness Nominal Diameter Drift Mandrel Size
of Tube Outside Diameter Length
No.1 10%
No.2 8% 1.69 - 3.27in. (43 - 83mm) Inside diameter of tube 0.04in. (1.0mm) 12in. (300mm)
Notes : 1) When tolerances other than that specified in TABLE 2-3 are required, the tolerance shall comply with the agreement between the purchaser and the
manufacturer.
35 36
4. Electric Resistance Welded Carbon Steel Tubes for Automobile
Structural Purposes
Table1. Chemical Composition and Mechanical Properties
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Table 2. Outside Diameter Tolerance
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Table 4. Length Tolerance
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5. Carbon Steel Tubes for Cylinder Barrels
(Japanese Industrial Standard ; JIS G 3473-88)
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6. Standard Specification for Seamless Carbon and
Alloy Steel Mechanical Tubing (A519-96)
Table 1. Chemical Composition
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) #& %## - %#, %+% - %.% %%)% %%)% % & - %#& %,% - % % & - %"&
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Tab;e 2. Typical Physical Properties
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45
TABLE 3. Permissible Variations in Dimensions of Round Tubing
TYPE Diameter and Wall Thickness Length Straightness
Hot-Finished Tubing TABLE 4, 5
Round Cold Worked Tubing TABLE 6, 7 a. Commonly furnished in mill lengths,
5 ft and over. TABLE 11
b. when specified definite cut lengths
Rough-Turned Tubing TABLE 8 are furnished. (See TABLE 10)
Ground Tubing TABLE 9
Note : Contained herein are excepts concerning round tubing.
The deta for square and rectangular tubing are not included.
46
A.B.C.
TABLE 6. Outside and Inside Diameter Tolerances for Round Cold-Worked Tubing
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5 &#'' &&&# &&&& &&&" &&& &&& &&& &&& &&&
&"&& 6 4'' &&&" &&&& &&&& &&&" &&&/ &&& &&& &&&/ &&" &&" &&" &&"
/&& 6 &'' &&&4 &&&& &&&& &&&4 &&&4 &&&" &&&" &&&4 && & && & && & && &
&& 6 #'' &&&/ &&&& &&&& &&&/ &&&, &&&" &&&" &&&, && && && &&
"&& 6 ,'' &&&, &&&& &&&& &&&, &&&' &&&" &&&" &&&' && " && " && " && "
'&& 6 '' &&&' &&&& &&&& &&&' && &&&" &&&" && && , && , && , && ,
&& 6 4'' &&& &&&& &&&& &&& && &&&" &&&" && &&& &&& &&& &&&
/&& 6 #&'' && &&&& &&&& && && &&&/ &&& &&& && && && &&
#&& 6 ##'' && &&&& &&&& && &&# &&&/ && && &&4 &&4 &&4 &&4
#"&& 6 #,'' && &&&& &&&& && &&4 &&&/ && && &&, &&, &&, &&,
#'&& 6 " '' &&# &&&& &&&& &&# &&, &&&/ && && &&# &&# &&# &&#
"&& 6 ""#' &&" &&&& &&&& &&" && & &&&/ &&# &&# &&## &&## &&## &&##
4 &&& &&& &&& &&& &&, &&, &&, &&,
"""& 6 "''' 4 / &&&' &&&' &&&' &&&' &&4 &&4 &&4 &&4
/ &&, &&&& &&&' &&&' &&/ &&" &&4 &&4
4 && && && && && && && &&
4&&& 6 4#'' 4 / &&& &&& &&& &&& &&, &&, &&, &&,
/ && & &&&& &&& &&& && & &&" &&, &&,
4 &&" &&" &&" &&" && / && / && / && /
4"&& 6 4''' 4 / && && && && && && && &&
/ && &&&& && && && 4 &&" && &&
4 &&, &&, &&, &&, && && && &&
/&&& 6 /#'' 4 / && && && && && && && &&
/ && 4 &&&& && && && &&" && &&
4 && & && & && & && & &&" &&" &&" &&"
/"&& 6 /''' 4 / &&" &&" &&" &&" && 4 && 4 && 4 && 4
/ && ' &&&& &&" &&" &&4 &&" && 4 && 4
4 && && && && &&# &&# &&# &&#
,&&& 6 ,#'' 4 / &&4 &&4 &&4 &&4 && , && , && , && ,
/ && &&&& &&" &&4 && && && , && ,
4 && " && " && " && " &&## &&## &&## &&##
,"&& 6 ,''' 4 / &&/ &&/ &&/ &&/ &&& &&& &&& &&&
/ &&# &&&& &&" &&' &&, && &&& &&&
4 && , && , && , && , &&#" &&#" &&#' &&#'
'&&& 6 '#'' 4 / &&' &&' &&' &&' && && && &&
/ &&/ &&&& &&" && &&# && && &&
4 &&& &&& &&& &&& &&#" &&#" &&" &&"
'"&& 6 '''' 4 / && & && & && & && & &&" &&" &&" &&"
/ &&#& &&&& &&" && " &&#, && &&" &&"
4 &&# &&# &&# &&# &&#" &&#" &&4& &&4&
&&&& 6 &''' 4 / && && && && &&' &&' &&' &&'
/ &&## &&&& &&" && ' &&"" && &&' &&'
4 &&" &&" &&" &&" &&"& &&"& &&4" &&4"
&&& 6 &&& 4 / && " && " && " && " &&#" &&#" &&#" &&#"
/ &&#" &&&& &&" &&" &&4& && &&#" &&#"
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47 48
TABLE 7. Wall Thickness Tolerances for Round Cold-Worked Tubing
Wall Thickness Range as % of Wall Thickness Tolerance, Over and Under Nominal,%
Outside Diameter Up to 1.499in., ID ID 1.500in., and Over
TABLE 8. Outside Diameter and Wall Tolerances for Rough-Turned Seamless Steel Tubing
Specified Size Outside Diameter, Outside Diameter, in. (mm) Wall Thickness, %
in. (mm) Plus Minus Plus Minus
Up to but not including 6 3 4 (171.4) 0.005 (0.13) 0.005 (0.13) 12.5 12.5
Over 1 1 4 to 2 (31.8 to 50.8), incl. 0.005 (0.13) 0.000 0.006 (0.15) 0.000
Over 3 to 4 (76.2 to 101.6), incl. 0.006 (0.15) 0.000 0.008 (0.20) 0.000
Note ---- The wall thickness and inside diameter tolerances are the same as for cold-worked mechanical tubing tolerances given in Table6.
49
TABLE 11. Straightness Tolerances for Seamless Round Mechanical Tubing
Maximum Curvature Maximun Curvature Maximun Curvature
Size Limits
in any 3 ft./ in. (mm/m) in Total Lenghts, in. (mm) for Lenghts under 3 ft or 1 m
OD over 5 to 8in.
0.045 x (no.of ft of length / 3)
(127.0 to 203.2mm), incl. 0.045 (1.25) ratio of 0.015in./ft or 1.25mm/m
(1.25 x no.of m of length)
Wall thickness, over 4% of OD.
OD over 8 to 12 3 4 in.
0.060 x (no.of ft of length / 3)
(203.2 to 323.8mm), incl. 0.060 (1.67) ratio of 0.020in./ft or 1.67mm/m
(1.67 x no.of m of length)
Wall thickness, over 4% of OD.
Note : 1. The straightness variation for any 3 ft (0.9m) of length is determined by measuring the concavity between the tube and a 3-ft straightedge with a
feeler gage. The total variation, that is, the maximum curvature at any point in the total length of tube, is determined by rolling the tube on a surface
plate and measuring the concavity with a feeler gage.
2. The tolerances apply generally to unannealed, finish-annealed and medium-annealed cold-finished or hot-finished tubes. When straightening stress
would interfere with the use of the end product, the straightness tolerances shown do not apply when tubing is specified ''not to be straightened after
furnance treatment.'' These straightness tolerances do not apply to soft-annealed or quenched and tempered tubes.
50
7. Standard Specification for Electric-Resistance-Welded
Carbon and Alloy Steel Mechanical Tubing (ASTM A513-00)
Table 1. Chemical Composition
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! # ! ' # #
! " # ! ' # #
' ! " ' ! & # #
% $ ! # ! ' # #
" $ ! ' ! & # #
& $ ! % ! # #
% ! # # ! ' # #
% ! # ' ! & # #
% ! # % ! # #
# & ! # ! ' # #
$ " ! # ! ' # #
! " # ! ' # #
' ! " ' ! & # #
% ! & ! # #
# % ! #$ ' ! & # #
## & ! #' % ! # #
# # ! #" ' ! & # #
$ #' ! $$ ' ! & $
$% ! ' ! & $
' ! '' ' ! & $
#$ #" ! $# ' ! & # $ ! #
$ " ! # ! ' $
$" " ! # % ! & # $ ! # $ ! ' " !
$# " ! ## $ ! ' # $ ! # " ! !
$$ #" ! $# % ! # $ ! # " ! !
# # ! ## % ! & # $ ! # " !
"' " ! # % ! & # $ ! # $ ! % $ ! ' !
"'# " ! ## % ! & # $ ! # $ ! % $ ! ' !
51 52
Table 2. Physical Properties
"! # $
&' !$ &' !($
! ! !! % !
)*+ ,-.
/!0 ,-.
*1 ,-.
53
7
!! "
$% " $% &"
(!
! #
'() *+,
'() $- *+,
5! 6 " * -+ , ! ! - .+" /! .0+ ..0! .!. 1 , 2+ ,1 !! ,)
.+0 .!+0"
" /! !+ . ) !3 0! , " "
+0! !3 " .0 .! 3! ,0 +
!! 3! 0 4 " "
0 ) 0 + 4 " "
) 0 , ."
54
Table 3. Permissible Variation in Dimensions for Round Tubing
=< 8
+ $ $
?; @@*.
@@
2 1
+ .
'
. .
7
(-
+
2
0 ; @@*.
@@
% #$ %& '
, !-
.
,
# 1 % 11% 0!(0"
!!2! !0"
# % 3 0!(0 00%,"
!!2 2"
# 3 ! 00%, 02!"
!!! 01"
:$
. # ! 02! 0132"
!! 2!"
, 3 # 0 0132 (!2%"
!!,! 0"
, 6$
# 0 0!! (!2% (1"
!!, ,"
5
!!! 5
5
!!!
7 5
**
+ !!!
7 5
**
+ !!!
'
+ '
+ $ '
+ '
+ $
#
$ #
$
; #
$ #
$ #
$ 6 $ ; #
$ #
$ #
$ 6 $
. 5 <
:
<
:
<
:
<
:
. 5 <
:
<
:
<
:
<
:
9
9
0 %
, ! !!, !(2 !!!( !!!( !!!( !!0! # ,
2 ( !0(% !03 !!0! !!0! !!0! !!2
# % 0
, 2 !!, !!%( !!! !!! !!! !!0 # ,
0 !!! !0%2 !!! !!0! !!0! !!0! !!%
# % 0
( 1 !!3 !%! !!! !!! !!! !!0 # , %
! !0! !(2 !!0 !!0 !!0 !!2(
# % 0
, !0!( !00! !!! !!! !!! !!03 # , %
3 !2% !00! !!0 !!0 !!0 !!2
# % 0
2 ( !0(% !03 !!! !!! !!! !!(3 # , %
2 ( !0(% !03 !!0 !!0 !!0 !!3
# 0 0 0
, 2 !!, !!%( !!!, !!!, !!!, !!00 # , %
0 !!! !0%2 !!! !!0 !!0 !!0 !!,(
# 0 0 0
( !!3 !00! !!!, !!!, !!!, !!02 # % !
2 0 !!%( !!3 !!(! !!(! !!(! !!2
# 0 0 0
2 ( !0(% !03 !!!, !!!, !!!, !!2! # % !
! !0! !(2 !!(! !!(! !!(! !!2(
# 0 0 (
, 2 !!, !!%( !!!% !!!% !!!% !!02 # % !
3 !2% !00! !!(! !!(! !!(! !!2
# 0 0 (
( !!3 !00! !!!% !!!% !!!% !!0, # % !
2 ( !0(% !03 !!(! !!(! !!(! !!3
# 0 0 (
2 ( !0(% !03 !!!% !!!% !!!% !!2! # % !
0 !!! !02% !!! !!(! !!(! !!(! !!,(
# 0 0 (
0 !(0! !0%2 !(0! !!! !!! !!! !!2% # ! 0
2 0 !!%( !!3 !!( !!( !!( !!2
# ( ( 0
, 2 !!, !!%( !!!3 !!!3 !!!3 !!0 # ! 0
! !0! !(2 !!( !!( !!( !!2(
# ( ( 0
( !!3 !00! !!!3 !!!3 !!!3 !!01 # ! 0
3 !2% !00! !!( !!( !!( !!2
# ( ( 0
2 ( !0(% !03 !!!3 !!!3 !!!3 !!2( # ! 0
2 ( !0(% !03 !!( !!( !!( !!3
# ( ( 0
0 !(,! !0%2 !(,! !!0 !!0 !!0 !!! # ! 0
0 !!! !0%2 !!! !!( !!( !!( !!,(
# ( 0 2
, 2 !!, !!%( !!! !!! !!! !!0, 8 & :
+ 7
0
+
# ( 0 2
( !!3 !00! !!! !!! !!! !!0% 4 02
5
*6*
+
.
7
.
'
# ( 0 2
2 ( !0(% !03 !!! !!! !!! !!22 .
7
. .
# 2
( !!3 !00! !!0! !!0! !!0! !!2
.
+
,
5
!!! ' + .
7
.
7
# 2
2 ( !0(% !03 !!0! !!0! !!0! !!2
.
7
(-
+ !-
# ,
3 !2% !00! !!0! !!0! !!0! !!2!
+
55 56
TABLE 5. Diameter Tolerances for Types 2 (A.W.C.R.) Round Tubing
Flash Controlled Flash Controlled to 0.005 in.
Wall Thickness Flash-in-Tubing B to 0.010 in.
max Tubing C max Tubing
Outside Diameter
Range in. A Outside Diameter Outside Diameter Outside Diameter Inside Diameter
Bwg E in. A Plus and Minus Plus and Minus Plus and Minus Plus and Minus
Tolerance, in. F
38 to 5 8 , incl. 24 to 16 0.022 to 0.065 0.003
Over 5 8 to 1 1 8 , incl. 24 to 19 0.022 to 0.042 0.0035 0.0035 0.0035 0.013
Over 5 8 to 1 1 8 , incl. 18 0.049 0.0035 0.0035 0.0035 0.015
Over 5 8 to 1 1 8 , incl. 16 to 14 0.065 to 0.083 0.0035 0.0035 0.0035 0.019
Over 3 4 to 1 1 8 , incl. 13 0.095 0.0035 0.0035 0.0035 0.019
Over 7 8 to 1 1 8 , incl. 12 to 11 0.109 to 0.120 0.0035 0.0035 0.0035 0.021
Over 1 1 8 to 2, incl. 22 to 18 0.028 to 0.049 0.005 0.005 0.005 0.015
Over 1 1 8 to 2, incl. 16 to 13 0.065 to 0.095 0.005 0.005 0.005 0.019
Over 1 1 8 to 2, incl. 12 to 10 0.109 to 0.134 0.005 0.005 0.005 0.022
Over 2 to 2 1 2 , incl. 20 to 18 0.035 to 0.049 0.006 0.006 0.006 0.016
Over 2 to 2 1 2 , incl. 16 to 13 0.065 to 0.095 0.006 0.006 0.006 0.020
Over 2 to 2 1 2 , incl. 12 to 10 0.109 to 0.134 0.006 0.006 0.006 0.023
Over 2 1 2 to 3, incl. 20 to 18 0.035 to 0.049 0.008 0.008 0.008 0.018
Over 2 1 2 to 3, incl. 16 to 13 0.065 to 0.095 0.008 0.008 0.008 0.022
Over 2 1 2 to 3, incl. 12 to 10 0.109 to 0.134 0.008 0.008 0.008 0.025
Over 3 to 3 1 2 , incl. 20 to 18 0.035 to 0.049 0.009 0.009 0.009 0.019
Over 3 to 3 1 2 , incl. 16 to 13 0.065 to 0.095 0.009 0.009 0.009 0.023
Over 3 to 3 1 2 , incl. 12 to 10 0.109 to 0.134 0.009 0.009 0.009 0.026
Over 3 1 2 to 4, incl. 20 to 18 0.035 to 0.049 0.010 0.010 0.010 0.020
Over 3 1 2 to 4, incl. 16 to 13 0.065 to 0.095 0.010 0.010 0.010 0.024
Over 3 1 2 to 4, incl. 12 to 10 0.109 to 0.134 0.010 0.010 0.010 0.027
Over 4 to 6, incl. 16 to 13 0.065 to 0.095 0.020 0.020 0.020 0.034
Over 4 to 6, incl. 12 to 10 0.109 to 0.134 0.020 0.020 0.020 0.037
Over 6 to 8, incl. 14 to 13 0.083 to 0.095 0.025 0.025 0.025 0.039
Over 6 to 8, incl. 12 to 10 0.109 to 0.134 0.025 0.025 0.025 0.042
Over 8 to 10, incl. 16 to 13 0.065 to 0.095 0.030 0.030 0.030 0.044
Over 8 to 10, incl. 12 to 10 0.109 to 0.134 0.030 0.030 0.030 0.049
Over 10 to 12, incl. 14 to 13 0.083 to 0.095 0.035 0.035 0.035 0.049
Over 10 to 12, incl. 12 to 10 0.109 to 0.134 0.035 0.035 0.035 0.054
Note : Measurements for diameter are to be taken at least 2 in. A from the ends of the tubes.
A. 1 in.=25.4mm.
B. Flash-In-Tubing is produced to outside diameter tolerances and wall thickness tolerances only, and the height of the inside welding flash does not
exceed the wall thickness or 3/32 in., whichever is less.
C. Flash Controlled to 0.010 in. maximum tubing consists of tubing over 5/8 in. outside diameter which is commonly produced to outside diameter
tolerances and wall thickness tolerances only, in which the height of the remaining inside welding flash is controlled not to exceed 0.010 in.
D. Flash Controlled to 0.005 in. maximum tubing is produced to outside diameter tolerances and wall thickness tolerances, inside diameter tolerances
and wall thickness tolerances, or outside diameter tolerances and inside diameter tolerances, in which the height of the remaining inside welding flash
is controlled not to exceed 0.005 in. Any remaining flash is considered to be part of the applicable inside diameter tolerances.
E. Birmingham Wire Gage.
F. The ovality shall be with the above tolerances except when the wall thickness is less than 3% of the outside diameter, and the ovality may be 50%
greater than the outside tolerances but the mean outside diameter shall be within the specified tolerance.
57
TABLE 6. Diameter Tolerances for Types 3,4,5,
and 6 (S.D.H.R., S.D.C.R., M.D. and S.S.I.D.) Round Tubing
, (
- ! "
.,%
(
- " #
' (
.,%
(
- " # '( / /( /
*
+
'(
)
' 0 ' 0
0
144
111 1111
111
5.44
111 1111 1111 111
5211
&144
111. 1111 1111 111.
&511
&44
1112 1111 1111 1112
&11
&344
1113 1111 1111 1113
&411
&44
1114 1111 1111 1114
11
.44
1151 1111 1111 1151
211
144
1155 1111 1111 1155
511
44
115& 1111 1111 115&
11
344
115 1111 1111 115
411
&44
115 1111 1111 115
11
4
115 1111 1111 115
0 . 1151 1151 1151 1151
1
444
.
1114 1114 1114 1114
0 . 115 115 115 115
.111
.44
.
1151 1151 1151 1151
0 . 115 115 115 115
.11
.444
.
115& 115& 115& 115&
0 . 1153 1153 1153 1153
2111
244
.
115 115 115 115
0 . 11&1 11&1 11&1 11&1
211
2444
.
115 115 115 115
0 . 11& 11& 11& 11&
3111
344
.
115. 115. 115. 115.
0 . 11& 11& 11& 11&
311
3444
.
1152 1152 1152 1152
0 . 11&3 11&3 11&3 11&3
4111
444
.
1154 1154 1154 1154
0 . 111 111 111 111
411
4444
.
11&1 11&1 11&1 11&1
51111
51444
11 11 11 11
55111
55444
11 11 11 11
5&111
5&444
11. 11. 11. 11.
5111
5444
112 112 112 112
5111
5444
113 113 113 113
$
%
&
!
"
#
58
TABLE 7. Wall Thickness Tolerance for Type 1 (A.W.H.R) Round Tubing
'
" #
" # ' '
" ' '
" #
" # $
" $ %
" %
!
%%# # %%% %%%( %%% %%% %%%' %% %%% %% %%% %% %%% %%
%%& %%% %%%( %%% %%% %%%' %% %%% %% %%% %% %%% %% %%%' %%'
%%$' %%%# %%% %%% %% %%% %% %%%' %%' %%%' %%' %%%' %%' %%%' %%' %%%' %%'
%%( ' %%%# %%% %%% %% %%% %% %%%' %%' %%%' %%' %%%' %%' %%%' %%' %%%' %%'
%%( %%%# %%% %%% %% %%% %% %%%' %%' %%%' %%' %%%' %%' %%%' %%' %%%' %%'
%% %%%# %%% %%% %% %%% %% %%%' %%' %%%' %%' %%%' %%' %%%' %%' %%%' %%'
%' % %%%# %%% %%% %% %%% %% %%%' %%' %%%' %%' %%%' %%' %%%' %%' %%%' %%'
%$ ( %%%# %% %%% %%' %%% %% %%% %% %%% %% %%% %% %%% %%
%# $ %%%# %% %%% %%' %%% %% %%% %% %%% %% %%% %% %%% %%
%$% & %%%# %% %%% %%' %%% %% %%% %% %%% %% %%% %% %%% %%
%%' # %%%& %% %%%# %%# %%% %%& %%% %%& %%% %%& %%% %%&
%% %%%& %% %%%# %%# %%% %%& %%% %%& %%% %%& %%% %%&
%'$ %% %%% %% %% %%% %% %%% %% %%% %% %%% %%
%( ' %%' %% %% %% %% %%' %% %%' %% %%' %% %%'
%$ %% %% %%' %%' %% %% %% %% %% %% %% %%
%'%% %% %%' %% %% %%' %% %%' %% %%' %% %%' %%
%'% %%# %% %% %% %% %%# %% %%# %% %%# %% %%#
%' %%& %% %%# %%# %% %%& %% %%& %% %%& %% %%&
%'#% %%& %% %%# %%# %% %%& %% %%& %% %%& %% %%&
%'& %%# %%# %% %%& %% %%& %% %%& %% %%&
%%# %%& %%& %%# %%$ %%# %%$ %%# %%$ %%# %%$
%'$ %%& %%& %%# %%$ %%# %%$ %%# %%$ %%# %%$
%#( %%# %%$ %%# %%$ %%# %%$ %%# %%$
%%% %%# %%$ %%# %%$ %%# %%$ %%# %%$
TABLE 8. Wall Thickness Tolerances for Type 2 (A.W.C.R.) Round Tubing
'$ & $
" & $ & $
" & $ ' '
" ' '
" #
" # $
" $ %
" %
!
59 60
TABLE 9. Wall Thickness Tolerance of Type 5 and 6 (M.D. and S.S.I.D.) Round Tubing.
Outside Diameter, in. A
Wall Thickness 3 8 to 7 8 , incl. Over 7 8 to 1 7 8, incl. Over 1 7 8 to 3 3 4 , incl. Over 3 3 4 to 15, incl.
in. A Bwg E Wall Thickness Tolerances, in., A,C
61
TABLE 10. Cut-Length Tolerances for Lathe-Cut Round Tubing
Outside Diameter Size, in. A 6in. and under 12in. 12in. and under 48in. 48in. and under 10ft. 10ft. to 24ft. incl. B
3 8 to 3, incl. 1 64 in. 1 32 in. 3 64 in. 1 8 in.
TABLE 11. Tolerance (Inch) for Squareness of Cut (Either End) When Specified for
Round Tubing A.B
Outside Diameter, in. B
Length of Tube, ft. C
62
Marking, Oiling and Packaging
The standard marking, oiling and Packaging methods are shown below.
T JFE STEEL ASTM A513 1020 AWHR 5" 0.500" 20' 12345
(3) Packaging
Packaging shall be as shown below
For example
polyethylene Plug
polyethylene Sheet
Wooden Slats
Steel Wire or Steel hoop
63
Information Required With Enquiries and Orders
(4) Size
1) Outside diameter, wall thickness, length and their respective tolerance ;
in addition, processing method in your companies or works
64
Cat.No.E1E-002-00
http://www.jfe-steel.co.jp/en/
TOKYO HEAD OFFICE Hibiya Kokusai Building, 2-3 Uchisaiwaicho 2-chome, Chiyodaku, Tokyo 100-0011, Japan
Phone : (81)3-3597-3111 Fax : (81)3-3597-4860
Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at
the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein.
The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.