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Hammerhead is a pulse induction This design also makes most of the is not absolutely necessary, providing
(PI) metal detector design. It is intended important circuit parameters variable: the circuit is built correctly. A digital
primarily as a learning platform for multimeter (DMM) is needed.
Transmit pulse rate
experimenters, and as a base design on The complete circuit is shown in
Transmit pulse width
which to expand. This design is very Fig. 2 and, at first glance, appears to be
Integrator sample delay
much like other commercial PI detec- complicated because of all the options
Integrator sample pulse width
tors, which tend to have similar circuit that were designed in. However, the
Secondary integrator sample delay
designs, so it has the potential for good design options really dont add much
Threshold
performance. complexity, and allow for different con-
Sensitivity
Metal detectors generally are not easy figurations and performance compari-
Autotrack speed
projects, especially the induction bal- sons. Simplified circuits will be shown
Volume
ance variety, and usually have in the descriptions of the hook-up
performance that falls far short of even Any or all of these parameters can options.
the least expensive commercial models. also be set to fixed values, simplifying
Three goals for this design were: make the control interface. The various design Power supply
it easy to build, make it flexible, and get options, and parameter adjustments, Power for Hammerhead is provided
decent performance. will be described as we go. by a single 12-volt battery pack, prefer-
Pulse induction is a good choice for a ably an 8-pack of AAs. A 9-volt pack
do-it-yourself project because the cir- Circuit can be used with a reduction in battery
cuitry is straightforward, and mono A simplified diagram of the circuit is life, and even a 9-volt transistor-radio-
coils are easy to make. There are also shown in Fig. 1. It can be divided into type battery can be used, with a signifi-
very few critical internal settings that five sections: power supply, clocking, cant reduction in battery life, providing
is, its not hard to get the circuit to basi- transmit plus receiver front-end, a proper supply tank is used at the coil
cally work although final receiver back-end, and audio. Each sec- switch (Ill discuss this later). Combin-
performance will depend heavily on a tion can be built and tested sequentially. ing the surface-mount circuit with a 9-
number of parameter settings. This An oscilloscope is useful for probing volt transistor-radio battery, results in a
project includes a layout for a simple the circuitry to see what is going on, but very compact detector, ideal for a hand-
single-sided PCB using common
through-hole components, as well as a
much smaller two-sided surface mount
PCB for those with steady soldering
irons.
Flexibility is achieved with several
build options. They include:
Passive or active MOSFET turn-off
(through-hole only)
Generic preamp support for NE5534,
LM318, and others
Single-ended or differential integrator
VCO or non-VCO audio
Extra component pads around the
preamp to support experimentation
(through-hole only) Fig. 1: Block Diagram
held probe. matic is labeled as such, with the achieved through the use of a charge
The power supply circuitry (Fig. 3) battery connected between ground and pump that must be clocked. Normally,
consists of a voltage doubler, and 3 reg- -VB. the 7660 is used with its internal clock
ulators. The voltage doubler, built A 7805 regulator (IC2) produces +5 which operates at around 10 kHz, but it
around a 7660 supply chip (IC1), gener- volts from the output of the voltage also has an option for overriding the
ates a voltage that is roughly twice the doubler, and is used as the positive sup- internal clock with an external one. By
battery voltage. ply for the analog opamps. There are using an external clock, we can ensure
At this point, the easiest way to visu- two 7905 regulators, one for the -5 volt that power supply switching noise is
alize the supply voltages is to consider opamp (analog) supply (IC3), and one synchronous with the sampling. R37
the positive side of the battery to be for a -5 volt digital supply (IC4). A sep- and C11 couple the clock signal to the
ground, the negative side of the bat- arate digital regulator is used to help 7660 for this purpose. Unfortunately,
tery to be the minus rail (-VB), and isolate digital noise from the noise-sen- the 7660 cuts the external clock fre-
the voltage doubler output to be the sitive analog path. quency in half, and at the lowest clock
plus rail (+VB). See Fig. 4. The sche- Voltage doubling by the 7660 is rate may result in poor efficiency. R37
Receiver Back-end
The remaining circuitry consists of Fig. 8: Third Gain Stage
Figs. 9 & 10 for louder volume. Again, delaying the chopping signal until it is ation, and those without can see what
it must be kludged in. placed at a non-sensitive point in the the circuitry is supposed to be doing.
Once the threshold loudness is sampling period. With VCO audio, the The remainder of this section will
adjusted for the non-VCO option, a tar- interference is asynchronous and can- describe the construction of the VCO
get signal will cause an increase in not be controlled. No tests have been audio option. Other options will be dis-
loudness. The non-VCO option poten- performed to see if this is really a cussed in the Other Options section.
tially offers better performance than the problem. In building circuits, I generally like to
VCO option. Driving a speaker (or use IC sockets. It allows for the re-use
headphones, to a lesser extent) creates Construction & Calibration of ICs if you decide later to scrap the
large current spikes that can feed Building the Hammerhead project is circuit, and it enables the easy swap-
through to the supply voltages, and fairly straightforward, and can be done ping of ICs if one is bad, or if you
cause interference with the receiver. in discreet stages. As already men- decide to experiment with a different
With the non-VCO option, the audio tioned, a DMM is needed, and while an IC. In this design, I would suggest sock-
frequency is synchronous with the sam- oscilloscope is useful, it is not neces- eting at least IC6, and perhaps IC8.
pling frequency, and if feedthrough sary. Waveforms will be shown so those These opamps are the most likely candi-
occurs, it can be moved in time by with an o-scope can verify circuit oper- dates for experimentation.
Troubleshooting
Here are some common problems and
potential solutions.
Sources
Either a through-hole PC board, or a
SMT PC board, (etched, drilled, nickel-
plated, & silk-screened) is available
from:
Geotech
P.O. Box 184
Oak Ridge, NC 27310
Cost is $10 (US/Canada/Mexico) and
includes S&H. Cost to other locales
worldwide is $12, including S&H.
Fig. 20: SMT Parts Placement
Most through-hole components can be
purchased from the local Radio Shack
(some must be special ordered). The Coil shells are available in several sizes Further information is available on the
following mail-order companies have from: Geotech web site:
an extensive selection of both through- Hays Electronics http://www.thunting.com/geotech
hole and SMT components: P.O. Box 26848
Latest version of this article
Digi-Key: http://www.digikey.com Prescott Valley, AZ 86312
Technical help forums
http://www.hayselectronics.com
Futurlec: http://www.futurlec.com More info on building coils
Other detector projects
Jameco: http://www.jameco.com
Mouser: http://www.mouser.com
Fig. 24: Output of the preamp Fig. 25: Same as Fig. 24, but pulse Fig. 26: Preamp output (TP4) and
(TP4) in relation to the flyback width is now 50us. Note that preamp main sampling pulse (TP6) with
signal (TP2). decay is extended. ~15s delay and narrow pulse width.
Fig. 27: Same as Fig. 26, but now Fig. 28: Output of the preamp Fig. 29: Output of the preamp(TP4),
the sample pulse is delayed further, (TP4), along with the main (TP6) & and output of the main sampling
and pulse width increased. secondary (TP7) sampling pulses. switch (IC7 pin2).