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Abstract
Lack of degradability and the closing of land)ll sites as well as growing water and land pollution problems have led to concern
about plastics. Increasingly, raw materials such as crude oil are in short supply for the synthesis of plastics, and the recycling of waste
plastics is becoming more important. As the importance of recycling increases, so do studies on elucidation of the biodegradability
of polyurethanes. Polyurethanes are an important and versatile class of man-made polymers used in a wide variety of products in the
medical, automotive and industrial )elds. Polyurethane is a general term used for a class of polymers derived from the condensation
of polyisocyanates and polyalcohols. Despite its xenobiotic origins, polyurethane has been found to be susceptible to biodegradation by
naturally occurring microorganisms. Microbial degradation of polyurethanes is dependent on the many properties of the polymer such as
molecular orientation, crystallinity, cross-linking and chemical groups present in the molecular chains which determine the accessibility
to degrading-enzyme systems. Esterase activity (both membrane-bound and extracellular) has been noted in microbes which allow them
to utilize polyurethane. Microbial degradation of polyester polyurethane is hypothosized to be mainly due to the hydrolysis of ester bonds
by these esterase enzymes. ? 2002 Elsevier Science Ltd. All rights reserved.
0964-8305/02/$ - see front matter ? 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 9 6 4 - 8 3 0 5 ( 0 2 ) 0 0 0 5 1 - 3
246 G.T. Howard / International Biodeterioration & Biodegradation 49 (2002) 245 252
The urethane linkage results most readily through the resulting in the formation of crystalline regions. This limits
reaction of an isocyanate, N!C!O, with an alcohol, OH accessibility of the polymer chains to degradative agents.
(Dombrow, 1957; Kaplan et al., 1968). The hydrogen atom
of the hydroxyl group is transferred to the nitrogen atom
of the isocynanate (Bayer, 1947). The major advantage of 4. Decreasing polyurethane degradation
PU is that the chain is not composed exclusively of carbon
atoms but rather of heteroatoms, oxygen, carbon and nitro- Research was initiated to elucidate whether additives
gen (Bayer, 1947). The simplest formula for PU is linear to the chemical structure of PUs could decrease biodegra-
and represented by dation. Kanavel et al. (1966) observed that sulfur-cured
polyester and polyether PUs had some fungal inertness.
O O However, they noted that even with fungicides added to
the sulfur- and peroxide-cured PUs, fungal growth still
(ROCNHR2NHCO)n occurred on the polyester PUs and most fungicides had
adverse eHects on the formulations. Kanavel et al. (1966)
where n is the number of repetitions and R2 is a hydrocar-
also recognized the need for physical testing of the PUs
bon chain. R represents a hydrocarbon containing the OH
after extended exposure to the activity of fungi.
group. Diisocyanates are employed in PU production reac-
Santerre et al. (1994) varied the amount of degradation
tions because they will react with any compound containing
products released by varying the physical makeup of the
an active hydrogen (Dombrow, 1957).
polyester PUs, as coatings on glass tubes or as )lms. This im-
For industrial applications, a polyhydroxyl compound can
plied that while urethane and urea groups are susceptible to
be used. Similarly, polyfunctional nitrogen compounds can
hydrolysis, they are not always accessible to the enzyme and
be used at the amide linkages. By changing and varying the
degradation may never proceed past the polymer surface.
polyhydroxyl and polyfunctional nitrogen compounds, dif-
Although the polyether PUs showed no signi)cant degra-
ferent PUs can be synthesized (Dombrow, 1957). Polyester
dation, they consistently showed higher radiolabel products
or polyether resins containing hydroxyl groups are used to
release from soft-segment-labeled, enzyme-incubated sam-
produce polyester- or polyether-PU, respectively (Urbanski
ples than controls. The authors attributed these results to the
et al., 1977).
shielding of ester sites by secondary structures and hydro-
Variations in the number of substitutions and the spac-
gen bonding within the hard segment.
ing between and within branch chains produce PUs ranging
Santerre and Labrow (1997) tested the eHect of hard seg-
from linear to branched and 9exible to rigid. Linear PUs are
ment size on the stability of PUs against cleavage. Analysis
used for the manufacture of )bers and molding (Urbanski
was performed with polyether PUs and their susceptibility to
et al., 1977). Flexible PUs are used in the production of
cholesterol esterase. Three polyether PUs were synthesized
binding agents and coatings (Saunders and Frisch, 1964).
with varying molar ratios of [14 C]-diisocyanate to chain ex-
Flexible and rigid foamed plastics, which make up the ma-
tender and constant polyether makeup. A ten-fold increase
jority of PUs produced, can be found in various forms in
in enzyme concentration of cholesterol esterase previously
industry (Fried, 1995). Using low molecular mass prepoly-
used (Santerre et al., 1994) was utilized to approach plateau
mers, various block copolymers can be produced. The ter-
values for polyether PU hydrolysis. Upon treatment with
minal hydroxyl group allows for alternating blocks, called
cholesterol esterase, Santerre and Labrow (1997) observed
segments, to be inserted into the PU chain. Variation in these
that radiolabel release was signi)cantly dependent on the
segments results in varying degrees of tensile strength and
amount of hard segment contained within the polymer. In
elasticity. Blocks providing rigid crystalline phase and con-
the polymer with the lowest concentration of hard segment,
taining the chain extender are referred to as hard segments
higher numbers of carbonyl groups are exposed to the sur-
(Fried, 1995). Those yielding an amorphous rubbery phase
face. With increased hard segment size, a greater number of
and containing the polyester=polyether are called soft seg-
carbonyl groups are integrated into secondary hard segment
ments. Commercially, these block polymers are known as
structures through hydrogen bonding. The investigators also
segmented PUs (Young and Lovell, 1994).
concluded that an increase in hard segment size does lead
to restrictions in polymer chain mobility.
In the medical )eld PUs show resistance to macromolec-
3. Polyurethane degradation ular oxidation, hydrolysis and calci)cation (Marchant,
1992). Polyurethane elastomers are being used in place of
After years of production of PUs, manufacturers found other elastomers due to higher elasticity and toughness,
them susceptible to degradation. Variations in the degrada- and resistance to tear, oxidation and humidity (Dombrow,
tion patterns of diHerent samples of PUs were attributed to 1957; Saunders and Frisch, 1964; Ulrich, 1983). In addi-
the many properties of PUs such as topology and chemical tion, polyether derivatives are inexpensive to produce as
composition (Pathirana and Seal, 1983). The regularity in prepolymers, which can lower the overall cost of polymer
synthetic polymers allows the polymer chain to pack easily, production.
G.T. Howard / International Biodeterioration & Biodegradation 49 (2002) 245 252 247
Huang and Roby (1986) tested the biodegradability of Huang et al. (1981) derived polyester PUs from poly-
polyamide-urethanes for medical purposes. They synthe- caprolactonediols in an eHort to produce biodegradable PUs
sized PUs with long repeating units and alternating amide for use in the medical )eld. Several diHerent PUs were made
and urethane groups from 2-aminoethanol. The resulting containing polyester subunits of various lengths. The poly-
partial crystalline )bers were observed to undergo hydrolysis mers were subjected to degradation by the enzyme axion
by subtilisin less readily than polyamideesters with degra- and two species of fungi. The enzyme and fungi degraded
dation proceeding in a selective manner. The amorphous each PU. In addition, it was also noted that there was an
regions on the PU were being degraded prior to the crys- increase in the biodegradability of the polyester PUs with
talline regions. These )bers showed promise as absorbable increase in the chain length of the polyesters.
sutures and implants where in vivo degradation is needed. In a later study, Phua et al. (1987) observed that two
The investigators also noted that PUs with long repeating proteolytic enzymes, papain and urease degraded a medical
units and hydrophilic groups would less likely to pack into polyester PU. The PU they tested was Biomer J , segmented,
high crystalline regions as normal PUs, and these polymers cross-linked polyester PU. Although cross linking was
were more accessible to biodegradation. previously described as a way of inhibiting degradation
Tang et al. (1997) added surface-modifying macro- (Kaplan et al., 1968), papain (molecular weight 20:7 kDa)
molecules (SMM) containing 9uorinated end groups to had little diMculty in diHusing into the )lm and causing
the base PU to reduce the materials susceptibility to hy- breaks in the structural integrity. Urease activity, because of
drolysis by lysosomal enzymes. Synthesized polyester its size (molecular weight 473 kDa), was limited to the PU
urea-urethanes were radiolabled with [14 C] and coated onto surface and therefore was not signi)cant. Phua et al. (1987)
small hollow tubes. Biodegradation experiments were car- also proposed that papain degraded the polymer by hydrolyz-
ried out using methods previously established by Santerre et ing the urethane and urea linkages producing free amine and
al. (1994). Results indicated that degradation was inhibited hydroxyl groups. The eHect of papain on polyether PU was
by the SMM surface. DiHerent SMM formulations pro- assessed by Marchant et al. (1987). Comparison of papain
vided varying degrees of enzyme resistance. It was noted activity to aqueous hydrolysis resulted in both releasing
that some SMM formulations were incompatible with the degradation products. Ether linkages were non-enzymatically
PU and led to increased biodeterioration. The mechanism hydrolyzed by water while degradation of the urethane
of inhibition was not deduced and will be the subject of groups was dependent on the presence of the proteolytic
further study. enzyme.
In an attempt to increase biocompatibility and reduce bac- Labrow et al. (1996) treated polyester PU and polyether
terial adhesion on PU surfaces, Baumgartner et al. (1997) PU with human neutrophil elastase and porcine pancreatic
synthesized phosphonated PUs. They used glycerophospho- elastase. The polyester PU was readily degraded by porcine
rylcholine (GPC) as the chain extender, which incorporated pancreatic elastase at a rate 10 times higher than by human
phosphorylcholine head groups into the PU backbone. This neutrophil elastase. The rate of polyester PU degradation by
gave the PU surface some characteristics of a red blood porcine pancreatic elastase was also 10 times higher than its
cell surface. Physical tests on the PU showed a small de- activity against the polyether PU. Human neutrophil elastase
crease in tensile strength and transition temperature with in- had no signi)cant activity against the polyether PU. These
creasing GPC concentration. Water absorption by the PU results indicate a distinct similarity to the degradation of
was increased with increased GPC content. To test bacterial PUs by cholesterol esterase (Santerre et al., 1993, 1994;
adhesion to the PU, Baumgartner et al. (1997) used a ra- Santerre and Labrow, 1997). Inhibition of porcine pancreatic
dial 9ow chamber. They passed a culture of Staphylococcus elastase was achieved with the elastase speci)c inhibitor
aureus across phosphonated and unphosphonated PU at a NMSAAPVCMK.
rate of 8 ml min1 . The phosphonated PU showed a de-
crease in bacterial adhesion with increased GPC content.
6. Fungal biodegradation
degrade more readily. Huang and Roby (1986) observed media. However, none of the isolates grew on PU alone.
PU degradation proceeded in a selective manner, with the Physical tests of the degraded polyester PU revealed dif-
amorphous regions being degraded prior to the crystalline ferent but signi)cant decreases in tensile strength and
regions. Also, it was observed that PUs with long repeating elongation for each isolate. In a further study, (Kay et al.,
units and hydrolytic groups would be less likely to pack into 1993), tested the chemical and physical changes in de-
high crystalline regions as normal polyurethanes, and these graded polyester PU. Polyurethanes taken from Coryne-
polymers were more accessible to biodegradation. Several bacterium sp. cultures had signi)cant reductions in both
investigators have suggested microbial attack on PUs could tensile strength and elongation after three days of incu-
be through enzymatic action of hydrolases such as ureases, bation. Infra-red spectrophotometer analysis revealed the
proteases and esterases (Evans and Levisohn, 1968; Hole, ester segment of the polymer to be the main site of attack.
1972; Flilip, 1978; GriMn, 1980). The investigators noted that supplementing the media with
Several reports have appeared in the literature on the glucose inhibited esterase production. However, addition of
susceptibility of PUs to fungal attack (Darby and Kaplan, PU did not increase esterase activity.
1968; Kaplan et al., 1968; Ossefort and Testroet, 1966). Halim El-Sayed et al. (1996) tested the growth of sev-
These studies revealed that polyester-type PUs are more eral species of bacteria on PU military aircraft paint. The
susceptible to fungal attack than other forms. In addition, investigators isolated Acinetobacter calcoaceticus, two
polyether PUs were noted to be moderately too highly resis- Pseudomonas sp., Pseudomonas cepacia, and Arthrobacter
tant. Boubendir (1993) isolated enzymes with esterase and globiformis. In addition, the U.S. Navy supplied two strains
urethane hydrolase activities from the fungi Chaetomium of A. calcoaceticus, Pseudomonas aeruginosa and Pseu-
globosum and Aspergillus terreus. These organisms did not domonas putida. All species were capable of utilizing the
grow solely on PU and the enzymes had to be induced. In- polyurethane paint as a sole carbon and energy source with
duction of the enzymes was accomplished by addition of the exception of P. cepacia. Using 9uorescein diacetate as
liquid polyester PU to the growth media. Activity of the en- an esterase substrate, the remaining species showed esterase
zymes was determined by assays based on ethyl carbamate activity in the absence of PU. This data indicated that the
(urethane) as arti)cial substrate. PUases were constitutively expressed.
Four species of fungi, Curvularia senegalensis, Fusar- In an additional study, Comamonas acidovorans strain
ium solani, Aureobasidium pullulans and Cladosporium sp. TB-35 was isolated from soil samples by its ability to
were isolated based on their ability to utilize a colloidal degrade polyester PU (Nakajima-Kambe et al., 1995).
polyester PU (Impranil DLNTM ) as the sole carbon and en- Solid cubes of polyester PU were synthesized with various
ergy source (Crabbe et al., 1994). Curvularia senegalensis polyester segments. The cubes were completely degraded
was observed to have a higher PU-degrading activity and after 7 days incubation when they were supplied as the
therefore subsequent analysis of this fungal isolate was car- sole carbon source and degraded 48% when they were the
ried out. An extracellular polyurethanase (PUase) displaying sole carbon and nitrogen source. Analysis of the break-
esterase activity was puri)ed from this organism. The pro- down products of the PU revealed that the main metabolites
tein has a molecular mass of 28 kDa, is heat stable at 100 C were from the polyester segment of the polymer. Further
for 10 min and inhibited by phenylmethylsulphonyl9uoride analysis of strain TB-35 revealed that the degradation prod-
(PMSF). ucts from the polyester PU were produced by an esterase
Wales and Sagar (1988) proposed a mechanism for the activity (Nakajima-Kambe et al., 1997). Strain TB-35 pos-
degradation of polyester PUs by extracellular esterases. sess two esterase enzymes, a soluble, extracellular and
Polyurethane degradation is the result of synergistic activ- one membrane-bound. The membrane-bound enzyme was
ity between endopolyurethanases and exopolyurethanases. found to catalyze the majority of the polyester PU degra-
Endoenzymes hydrolyze the PU molecule at random loca- dation. The membrane-bound PUase enzyme was puri)ed
tions throughout the polymer chain leading to loss of tensile and characterized (Akutsu et al., 1998). The protein has
strength. Exoenzymes remove successive monomer units a molecular mass of 62 kDa, heat stable up to 65 C and
from the chain ends however, show little loss of tensile inhibited by PMSF. The structural gene, pudA, for the PU
strength. esterase was cloned in Escherichia coli. Upon nucleotide
sequencing of the open reading frame (ORF), the predicted
amino acid sequence contained a Gly-X-Ser-X-Gly mo-
7. Bacterial biodegradation tif characteristic of serine hydrolases. The highest degree
of homology was detected with the Torpedo californica
In a large-scale test of bacterial activity against PUs, Kay acetylcholinesterase (T AchE), possessing the SerHisGlu
et al. (1991) investigated the ability of 16 bacterial isolates catalytic triad, with the glutamate residue replacing the
to degrade polyester-PU. Seven of the isolates tested de- usual aspartate residue. Similarity in the number and posi-
graded PU when the media was supplemented with yeast ex- tions of cysteine and salt bonds was very apparent between
tract. Two isolates, Corynebacterium sp. and Pseudomonas PudA and T AchE, as were also identities of sequences and
aeruginosa, could degrade PU in the presence of basal their positions in the -helix and -strand regions between
G.T. Howard / International Biodeterioration & Biodegradation 49 (2002) 245 252 249
Pseudomonas fluorescens SIK W1 202- Val Ser Gly His Ser Leu Gly Gly Leu -210 58
Pseudomonas fluorescens B52 203- Val Ser Gly His Ser Leu Gly Gly Leu -211 70
Pseudomonas LS107d2 203- Val Ser Gly His Ser Leu Gly Gly Leu -211 67
Serratia marcescens SM6 203- Val Ser Gl y His Ser Leu Gl y Gl y Leu -211 61
Serratia marcescens Sr41 202- Ile Ser Gl y His Ser Leu Gl y Gl y Leu -210 61
Pseudomonas chlororaphis 203- Val Ser Gl y His Ser Leu Gl y Gl y Leu -211 --
Pseudomonas fluorescens 180- Val Ser Gl y His Ser Leu Gl y Gl y Met -188 85
B
Serratia marcescens SM6 364- E T
H S G PF T I I G S D G N D L I K G G K G N D Y L E G RD G D D I F R -400
Serratia marcescens Sr41 363- E T
H S G PF T I I G S D G N D L I K G G K G N D Y L E G RD G D D I F R -399
Pseudomonas fluorescens SIK W1 363- E P
H T G NF T I I G S D G N D L I Q G G K G A D F I E G G K G N D T I R -399
Pseudomonas fluorescens B52 363- E P
H K G NF T I I G S D G N D L I Q G G N G A D F I E G G K G N D T I R -399
Pseudomonas LS107d2 363- E P
H K G DF T I I G S A G N D L I Q G G K G A D F I E A A K G N D T I R -399
Pseudomonas chlororaphis 364- E T
H K G SF T I I G S D G N D L I Q G G S G N D Y L E G G A G N D T F R -400
Pseudomonas fluorescens 340- E A H K GN T F I I G S D GD D L I K G G R G A D F I E GG K G N D T I P -376
Fig. 1. Comparison of putative active sites and secretion sites for the PueA from P. chlororaphis and six extracellular lipases. The numbers indicate
the position of the amino acid residues within the protein sequence. Percent identity of complete gene when compared to PueA is indicated. Panel A,
Active site region with identical residues boxed. Panel B, Secretion signal region with identical residues shaded.
ABC Protein Membrane Fusion Protein Outer Membrane Protein Thermostable Liasep
ABC Protein Membrane Fusion Protein Outer Membrane Protein Psp A Psp B Thermostable Lipase
ABC Protein Membrane Fusion Protein Outer Membrane Protein PueB Psp A Psp B Pue A
Fig. 2. Comparison of the ABC reporter operons from Pseudomonas 7uorescens and the PUase operon from Pseudomonas chlororaphis. The ABC
reporter protein, membrane fusion protein and outer membrane protein are involved in translocation of the extracellular protein. The PspA and PspB
proteins are serine protease homologues.
P. chlororaphis (85%). The size of the pulA mRNA was with added carbohydrate and used to inoculate Impranil
determined by Northern blot analysis. A 1500 nucleotide DLN polyester polyurethane agar plates CRF-M + PU).
transcript was detected from P. 7uorescens grown in vari- Anaerovibrio lipolytica consistently produced large zones
ous carbon sources. The transcript analysis indicates that the of clearing adjacent to colonies or streaks which were eas-
pulA gene is constitutively expressed. The gene encoding ily visible without staining to the naked eye. The clearings
for the 29 kDa protease has not been isolated, however the were marked and obvious when viewed on a light box and
P. 7uorescens library generated is currently being screened after Coomassie Blue staining (Howard and Hilliard, 1999).
for its presence. It is highly likely that a range of other lipolytic anaero-
Since anaerobic degradation of solid waste such as bic bacteria can be isolated with polyurethane degrading
polyurethane is an attractive option both for disposal of activity.
waste and bioconversion to potentially useful end-products
a range of anaerobic bacterial isolates was selected from our
culture collection based on documented proteolytic activ- 8. Degradation of polyurethane by polyurethanase
ity. Anaerovibrio lipolytica was also included and was the enzymes
only isolate known to have lipolytic activity in our culture
collection. The isolates tested included Clostridium per- Enzyme molecules can easily come in contact with
fringens 3624A and 3624BWT, Butyrivibrio 8brisolvens water-soluble substrates thus allowing the enzymatic reac-
H17c, Prevotella ruminicola GA33, Selenomonas rumi- tion to proceed rapidly. However, the enzyme molecules
nantium GA192 and Anaerovibrio lipolytica 7553. Cultures are thought to have an extremely ineMcient contract with
were grown in a modi)ed rumen 9uid containing medium insoluble substrates (e.g. PU). In order to overcome this
G.T. Howard / International Biodeterioration & Biodegradation 49 (2002) 245 252 251
Pseudomonas
Polyurethane Surface
Fig. 3. Putative model of roles for PUase enzymes in degradation of polyurethane. PudA is a cell associated protein. PueA and PueB are extracellular
proteins. 4 represents catalytic domain of PUase, represents substrate binding domain of PUase.
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