a Se SOU Za NTN STRUCTURA Tata Structura Rectangular, Square and Circular Stee! Hollow SectionsProfile Se Sewn ie a commenced is opeaions in 1911, wth a capacity a 100,00 tonnes pet am Se eee ee te Pee oe Sea Scan E Tay emer Sere ee eee) ea eee) Contents Tata Steel ~ Tubes Division 1 Advantages of Tata Structura Steel Hollow Sections 2 Arehitectural 3 Infrastructural 4 Industria 5 General Engineering 6 General Technical Specitications and Tolerances 7 Section Properties- Tata Structura Square Hollow Sections, a Product Range Availability - Tata Structura Square Hollow Sections 9 Section Properties - Tata Structura Rectangular Hollow Sections 10 Product Range Availability - Tata Structura Rectangular Hollow Sections 1" Section Properties - Tata Structura Circular Hollow Sections 12 Product Range Availability - Tata Structura Circular Hollaw Sections 13 Fabrication and Connection Details 14 Contact Details WTata Steel - Tubes Division The Tubes Division of Tata iz! came into being in 1985, ater ha mergar of he Division manufactures namely, he Standen Tabes Plant andthe Precision Tubes Plant, The Tubes Stategic Business Unit ot thers Idan Tube Coma wih ata commercial ae precision tubes at its No pl Tata Stel todays the largest anwar of vaio ste! tubes in india ‘wit an annual prosuton capacity of around 400,000 tonnes and major expansion plans onthe alo manvlaclure ahr los. The SBU hs is plants sued in Jamshedpur and has a eter ot ates oices across the county with the marketing headquarters in Kolkata to provide batter customer sevice Tala Siulua ~ Stee Hollow Section production races begins with the sitig of wie Stee Hot Roles Colt the with equred forte production of easter specie section dimensions, This it cal shen fettrough the HRCOLSTRE: or = [st roa evon FRGKING & BUNDLING (ae Quality Control COILUNREELER STRIPLEVELLER SHEAR 1G WELDER PINCH 90-00 | ron ('S HEADL_— jygu4 FREQUENCY INDUCTION WELDER rill tip ria undue by series a tmning ls. The comeing stip edgs ois oun tue at sues ogee and weldad using high tequncy induction gli, meatal aris nal excess weld ead is moved. The tbe ten passes hough sto skaping als wheres steed total fom eer Save, Rectangle Ceara is ely seat he equi cimersons, Cun th requires lngh and nding are the final steps in this fully automatic manulacturing process. resol Ta Sula Rctngular 8 Sq Sl Hallow Secins can bo supplied 5 4823 wp a maximum of 250250 mm square setons ad 300» 200 mm for ectarglar sects. Cea Sections an be supplied to 11161 upto maximum M8 of 300 mm. Hower, wih rans plas “aS lb abl to augment te serange ral sections The Process — —— covscomuon | e ee ae ey — a ‘Tho qual of ou products controlled during tha manufacturing process. stats wit siting the sip des, continues with speed, temperature contol dung the high frequency induction welding ands followed by non destructive eddy curent testing direc after welding. ine drift and atening fests were conduced ‘This ial within our 1S0 8000 quality management system, eovantages of Tata Structura Steel Hollow Sections Tata Sructura Stel Hollow Sections manufactured by Taa Stel command several techno-economic advantages over Coventonal Stel Sections. 1. The raw material used or manufac $e see hllow sections comes rom Tata Sees lale-o-te-art Hot Sip Mil, which manufectures Hot Poled Cals, comparable othe best inthe wr 2. Theexcllent itrbution of material round the sof hese sit hall seins allows fr rerarable stenah qualities and hus fers dels ‘as veard aplicalion technology 3. Due ater high trsioralrigiiy and compressive stent, hey benave moe elicienly han Convetana Stel Sections, 4, Thor ighe tengo weight ata could esult in uo 3% savings in tel 5. The ih, unorm reo hese satons minimises dust accurmlation and facile gas, on-site aviation, 6. Tata Srucra Ste! Hollow Sections bring about sigificant enkancemen. nthe aesthetic anoeal of tuclures, Internal Corrosion - a case study ‘Two of he rginal Tubewrighs' erected in 1954 at Stamord Bridge, Chelsea, wae replaced in 1975, ken down and the used sections were cut and despatched to the Corby Works of British Steel for examination. Sample No.1 ofthe 1307 mma. CHS was ct lente fo expose te rial suraces fx examin. Lite eience Sample 1 of neal carosin was found othe than aciscolouration ofthe surace caused by the rygen and moisture inthe entrapped it, much of the gral mil scale was stil visible. A light usin the cone the sample developed ater he tube was cu open for examination, Sample No.2 ofthe 139.7 mm o.d. CHS incorporating an itrmesiate ange joint was examined andthe conition ot Ihe inenal ange fac, which had been enclosed and tus hermetically sealed by welding to the CHS, as sil comparatively ‘right, wih he oiginal making-of ines ery visible. The above report i tom Brlish Stel Publication No. TD 247/106 tied - CORROSION THE CASE fr Sample 2 STRUCTURAL HOLLOW SECTIONS.Architectural ‘tia Mal, Sumba fosys Buitng, PuneApplications reno io inal Builaings AttributesApplications High stent to weight ato Cos eicive Pipe ack, TC HeviwarGoGeneral Technical Specifications and Tolerances PES a ve | 10 20 | 30 | 40 [0 | 60 | 70] 80] 90 | 100] 110) 120] 130] 140] 150] 160] 170) 180| 190|200]210} 220] 230| 240] 260 |300) 350 ‘nc | 186183 178| 169 [157 143] 128113] 99| 7 | 77 | 67 | | 53 | a7 | 42 | 38] 34] 31 | 28| 26] 23] z2| 20| 18 | 13] 10 Oi HER ALLOWABLE STRESS VALUES err Steel | Minimum | Minimum | axial Sressin | Bending Sess Shear Beering | Equivalent Grade | YieldStress | UTS Tension | _in Ten. or Compn, Stress Stress Stress Yst310 310 450 186 205 140 22 279 Co Pe Type Se cay oe . rd Cor ion Ue weg ny a r ysr2i0 vst 240 vsrt0 Sy SHS 15.4923 +/1% with 10%, 2 | 0 annum! aime 18% TOC Tm +/-050mm % 00 upio and v v 210 | 330 6b oto 2nd | + no mit it leak gal afew 20 | 410 i7_| s04-08mm, | 10% (ver 483 mm wan | Man 310450 oe +108 +10 | H-75% 6.0 m + 0.05 m Customized length ranging from 6 m to 11 m may be supplied. Serr) Minimum 1 : 200th of any length measured along the centre line (il straightened condition) unless otherwise speciticllyaranged. omer) ‘Maximum 2 mm + 0.5 mm /m length - measured relative vertical shift of any adjacent corner ofthe section, measured by keeping one side on flat sulac. Era Plain ended - Mechanically sheared, mil - cut finish without further machining, Aten Black without any surface treatment of cling or varnishing GEnmr car era Sulphur content: 0.05% max, phosphorus content: 0,05% max, equivalent carbon percentage well within specified \aldabilty limits with matching physical properties. For corrosion resistant stel in Cu-bearing variety, refer tothe \WRS section ofthis brochure ‘ata Structura Steel Hollow Sections are weldable with standard M. S, Electrodes without any re-heating Packing eee Bundled by sealing metal strap, and each bundles labelled for size, measurement, Lot no. etc. Approximate weigh ‘of each bundle is 1.5 Mt (+/-500 Kg) Marking of “TATA STRUCTURA" emblem on surface punched/Stenciled/sticker pasted on all Stel Hollow Sections. Standard BIS mark i also put on the sections. Tata Structura Hollow Sections in customized size, grade, length, surface finish and end finish may be delivered as per agreed supply conditions oeZAI VAGINA On Properties. ace seat + Properties of Tata Structura (Square Hollow Sections) YST 310 Grade Fr 220 om mums 22ND? 266 ae Sm 2m te ts) toe 208 ose 203m tea aha aah a2 ane mim) beh amt bas on an 32 209 esse tts ia ane 20a ays teeta fst ae sim 3 at) 3a] 10 as a:30 fm 505 308 ba 8285818 ier os eam Phas at Be a7 wa 8D Sak tas 600 ave 4535 490 1or_ngy tee ae 6.6 230 ae 4% an inar tay tue te zed ara? wm 25a 189 tea tT Sri ovat Sm 8% agate tar wee oi 450 tar ea oss0 paste tae ao av? 20 «$8)~—«ass~~C«ISSCgs wD save o2r om «87S me Se Bw 2a cae az ic a7! tas as ame 28, waa ooi0 im tor Tm fanaa mae a0 oats ap ae ate wie ws are mm 4m faa ae Jags mgsarsa8 aus ze dm 2 ate oasis 15188 0369 3m ost gant aya att 1058 asoe om tS Sze time or aor eee 308 fm a5 tos ora arse ee me28 oe cS rn 217 asa uss 45 isle fies tararterar Se ase sore ata Bio creo psa oiees aces sare a8 rr e278 oar wort 500 thas en riaarita ake ais bare fo a1 toga ania? sia? are ao 51120 oss vane Aegean Ie oars ova0 Sao 2260 tte ana ates ase 70.8 9426 me (2 2S BN Gus Gio aie 18a yoraso ist) sos Sate 70 ON TOON si 1310608 yrs tate bean 4m 2% wo morass was Tarn jaraas 16198 —asvo So 28a 220512 GHET?«B6 88300 iseate 10688 gare wri G0) 558384) 144501 Bk BBA «152.79 185618 720440509 am 79 Sis team) a 8M Se T3a00 aos’ 22 Oss aise arma tin Tae THB Sra mua 23876 Om sm 3435 a) ropar trees ra 1800 arires ano eae wri go) sags a0 cose AUGUSTUS ODE ao 5399 4181 __asen73bs007a as? gar 8786 600043] HISSG GBISGG «BT CBTDC(SHB BT 25023 33065 o.5e0 42616 43332 oa7a cosas 52018 tg am 80186195198 da = BH BD AAS 00 7e97 48 66890 OD 1oO0 S143 S32 SBE. SBI B50 sO 8520 G5i9.15 | 798.28 ORD 200 98.14 7547 yaOBgrasos Bc] Bats sees 99547 ose 805763 52k HDD 87200 OSCR aouo4¢ 68077 9.060 wm 89 7378 5BED. TOSS TOISGS | wm gae BES simor 87031 gs 100) 9843 7BS B29 BDA —«97TS_—TS_TOTRB. 707 SB 4DAB.TS TOA ata 120011054 8577 ToesaTH 1KeSK 7B nD ges eR OD RETBAT 12950 oa “Fer avalatity of seethicknecs ase eer o page 88 y TTS! specitication: ox X 1S: 4923, y Product Range: Square Hollow Sections (SHS) Riese Product Range AvailabilityProperties of Tata Structura (Rectangular Hollow Sections) is Section Properties on Specification: I$: 4923 YST 310 Grade a8 1018 163 318 2218 zara 890 3301 Bae 233 317 oat 549. 9170 7322 Bz 19435 218 race e208 575.16 1085 917.13 vo1zar h9p.r1 i402: 110331 214621 1802.82 231885 21410 345631 2iiore 25r087 02581 35184 1507 28 276348 88.10 aouaz6 este zoras? esan2 7107.48 8 ep B eple & msl aBSSRRS STS 9622 0970 e143 704s 2528.39 ‘307280 51950 eav.14 yo1s0.8 534.62 155005 s0r167 guar 186.02 wre289 1st6a.70 1521508, sre 00 ose 0888 sre O89 ase om ozo ‘base ase ome ox 968 ase ose 0.988 o—Product Range Availability 8 Y +H! Specification: Ope hex ig: 4923 Y Product Range: Rectangular Hollow Sections (RHS) Pee ue Une develope ease clin aaliliy below adopt in oesignProperties of Tata Structura (Circular Hollow Sections) W7- Section Properties « Specification: x Ws: 1161 YST 310 Grade as ose owe 15 na co ace asa ows a7 030 ows 1.6 191 ost 2» 269 Bas 128 110 oes 170 136 oe 258 508 185 110 2 a7 306 ‘00 361 24 108 3 219 Bas 108 325 ear 05 val 2 aoa 308 132 782 580 19 432 avo 024 338 41a ma aaa 6 ” 483 40 sor 1138 280 18 556 ssz77 530 157 % 03 en 1005 25.88 80 200 788 0 90 1020, 198 722 2079 1282 28 © 761 22 2001 se02 4420 281 roa) 0.12 rs 284 36 a2 72 300 » 89 1070 2709 8.30 2108 300 20 11289 2531 28 150 19208 3380 3m 100 14, 1550 501 234.0 ano 38 40 850 274.80 4300 385 +0 20 ‘02.60 ar 125 1007 480 300 een. 6635 an 50 51050 7370 475 “ 732.60 wat 3a 10 161 420 e187 7132 24.16 36 540 ee 70 105.00 565 48 7980 76 e842 758 60 2281.95 20830 154 20 2101 80 28 2000 82 zazr rar aco 2500.00 seat 740 200 201.57 8583 ra 60 4887.08 a7 9a “ os 1000 oe sear sea 9a a) 00 52 ere38 924 659 7922008 45978 125 5 mae 80 ‘ow = 1407 sr217 v7 000 riz z108 hao 200 108 32 sees 1104 800 “3200 68 A278 1220 0 3588 000 i176 1€28003 sizes 1222 1200 19a. 18 10769 1218, * For avalaity of zothcknass plano retro page 13,¥ Product Range: Circular Hollow Sections (CHS) Specification: x 1821161 Availability NB] OD 20) 23] 26) 29| 32) 36 | 40| 45) 48) 54) 60 | 63] 60 | 100| 120 % [aa 2% | a8 % [3a | @ [42a wo | aaa | a 03 | \ ys | 761 Ey | ao woo [ 11483 Ba 125 | 1aa7 | 160 | 1651 00 | 2191 wi | 278 soo | 2239 30 | 2556 |‘The weld seam ‘A canbe omitted withou ating he behaviour fhe joi. POSSIBLE REINFORCEMENTS EES Inert cases rine join'ste plored tor improve joint igi. “ata Stuur Stee! Hollow Sects canbe cut ~ By means of aheay duty cicula/hand saw By fame outing: ether manual or avioatic (© Te path ofthe ot canbe makes dry on he suetace fhe section or ona template ater shop lyaut (© For section hcknesses of § mm and above edges may be chamfer for proper welding penetration BENDING (© ‘al cold bending of Tata Stuctura Stet Hollow Sections Is possble by using an internal mancel and he rller rust be adapted tothe shape and sz ofthe section (© Tiree rol bending machine maybe adapled - bend by son multiple pas, tvough ta and eror method (© Thicker or lauer sections ae ecormene tobe pre hated in a noralising funace before bending in Hot ‘ondton for beter frralion Fabrication and Connection Details GAP JOINTS This rangement is ofen he simples and most economical and he ints are sulcenty ston, Joining member alignments shoud be al > 30° with respect the ote, BOLTED KNEE JOINTS % y fy x 1 i= Ht i Dh Tyee ype 8 ‘These at simp and economical arangemenis tering good stengh ana rigiiy WELDED KNEE JOINTS QS @:@ je ote Types Type ‘This simple inerpensive and qute satay, ifthe conection ae not heavily loaded (Tipe 8), \Wnen he sections deri ies, o for atonal stength,stienng ples tay be used (Type “Thihness of sifening pat 2 thickness of Tata Stuctura Rectangular ‘que Sleel Hollow Sections used a 6 mm, whichever is maximum, o—mon Types ype \ ZL Wen design assumptions spciy an fective hinge n paroular pane, this ‘must be implemented oy means ofan ai rather device imparting rotational hreedam as shown (Type A & Type 8) a ing: Workshop & WELDING Technique principle is similar for hat of conventional sections Follow evant BI code of practice and design conditions. © Bectrodes: Low nysiogen elecrades are sunpesed for use. © Butt wold: The tot hichness of the sear 2) Wal thickness of he section when oning members ae tf equal thickness. b) Wal thickness of inne section, thicknesses are dire Backing sip may be provided to ensue toll oot pnetration in case of thicker sation Clesin size (© Filet wold: Various lypes maybe provided. Sie ofthe let i guided ty the tat hictness as explained above (© NOTE: All ee ends of Tata Struct Soe Hollow Sections should be sealed properly by welding, o preven internal corosian, © ‘Normal M.S. electrodes of pied rads ar recommended "Moisture fom elec shouldbe reroved ty baking blo veldng. (© Sequence: Edges aro be tack welded o maintain uniform (0 during welaing to minimise esidual sts ~ Tansverse weld bel longitudinal ne = Flt welafollowing but weld = Stating fom inside o cutnards. CMI CToito} a pin end is nol equire, (Ti followed and column base wh smallmament can be made as shown (Tye 8) HINGED COLUMN BASES Fabrication and Connection Details COLUMN BASES ype B oye PD For lange aval loads, the colum tase shouldbe stiffened as shown {Type C) to minimise te thickness of hase plat. Stoner lates atthe mile of Tata Sucre Rectangular & Squat Stee Hallow Sections’ sides bate bo avoiges TRUSS TO COLUMN CONNECTIONS Fig Fig.8 Tus ele can el upon te column as shown Fig. A) o canbe baled at the face ofthe column as shown (Fg. Bf the former case the discrepancy in ‘ebricaton can be accommodate by roving slated hoes white in he ater the same canbe austedy packing plates,on Types Type \ ZL Wen design assumptions spciy an fective hinge n patoular pane, this ‘must be implomenieg oy means ofan ax rather device imparting rotational lreedam as shown (Type A & Type 8) TAN SMa Coc} WELDING Teehnique i principle is similar for hat of conventional sections Follow elevant BIS code of pretice and design conditions. © Blectrodes: Low nysiogen elecrades are suppesed for use. © But wold: The tot hichness of the sear: 2) Wal hiciness of he section when joning members ae tf equal thickness. b) Wal thickness of inne section, thicknesses are dilrent Backing sip may be provided to ensue total oot pnetration in case of thicker seotion Clesin size © Filet wold: Various lypes maybe provided. Sie ofthe let is guided ty the tat hictness as explained above © NOTE: All ree ends of Ta Struct See Hollow Sections should be sealed properly by welding, o preven internal corosian, © ‘Normal M.S. electrodes of pied rads ar recommended "Moisture fom elec shouldbe reoved by baking belo veldng. (© Sequence: Edges aro be tack welded to maintain uit (9 dutng welaing to minimise esidual stress ~ ‘Tansverse weld ber longitudinal one lle welafollowing but weld = Staring fom inside o cutnards. oc pin end is nl equi, (Ti followed and column base wh small maverent canbe made as shown (Typ 8) HINGED COLUMN BASES Fabrication and Connection Details COLUMN BASES ype B oye DP 1ae should be sifened as shown of base plata. Stillen lates atthe tel Hallow Sections’ sides For lange axial lads, the colu ype C) to minimise the hick rise of Tai Sucre Rectangular & Square bate bo avoiges TRUSS TO COLUMN CONNECTIONS Fig Figo Tus ele can el upon te column as shown Fig. A) o canbe baled at the face ofthe column as shown (Fg. Bf the former case the discrepancy in ‘ebricaton can be accommodated by providing slated hoes while in he ater the same can be austedby packing plates,Bhubaneswar “wasesl-TteaDvaen (Ranta sis os, (ast PFs, Pasigan Phutaecer-761010 i sr tact Fars e008 tata ‘gael TteaDvaen Ensen Ragiral Ses Chee 52.4. L Nera, 2rd, Kota roar a 05 zm ammeesoomaun2vz4 rac ozs ‘cuvahati ‘wae TtesDvsen (Panga ors Lis, era Bae, ach a, ut, ava 7 i 61 282 Fae 082505 mshegpur “wate MteeDven PO Burma es antag 18107 i 5 1 205 Fo 087 2798 Patna “waael-TteaDvaen (bs Basin Ton Pe Li usec Abt MK era Near Game Parl Pung eng Para e001 su os122z29088 Siig Twat TeeaDvaen Si SorBura Bh Fe, Sache oat, Sig -724€01 “cones aac 888827 WORKS ‘Anmessbad Tu Sel—Ttes Distr Parca ese Aree Hh Cot Wy 1722 Akan Psd, Ametoat-5008 7 7069510008 Fe (7 2508 Indore TaaSel—Ttee Dist 3164817 Chy Cote 570, G Rae 52001 rat 8 809808 Fe 01281 Mumba Ta Set—Tbes Dist verti, Fe. ean Pah Balas se, orb 00038 se czoe stig Fn 0 68 Nogpur Ta Suel—Tee Dist seu Fo, ules Nigpur-o on se ores rrex2208 Feconeesr Pune Tea Sel —Ttes Distr heen, Oe, 208, 2a Fe. KoigenPat, Qo Sra Clee rna-41100 20800100 Fx (ene 8 EADQUARTI Contact Details Burma Mines, Jamshedpur-831 007, Telephone: 0657 2270561, Fax: 0857 2270304 MARKETING H Tata Centre, 43, J. L. Nehru Road, Kolkata-700 071, Telephone: 2288-7051/9251/9061/1851, Fax: 2288-6906 New Dati ‘wa Seel—Ttee Chick orang 1300 5 Sanda, May Dai 1101 ‘won ream Fox 20826 Fidabad “ies Tie isin anit Fora 12101 Hoya sw oeawan Forze amaze shipur ‘a Sel—TtesOsin ge Popes Pet 4 Pr end." Sten, Jip—s200t sw 2205 Fc 1 206 Kanpur ‘a Sel—TbesDisen avr Bul, MG Po, np -20801 ‘ei 0sizea1 araezenast Te Fr 512.201 81 uch ‘a Seel—TtesDiscr Ba er Fea art, utiow- 11010 “06 257 4 Fx O61 81286 hangar ‘wats be son $00 6 ft Feo S200 26, Mere eg hrc 180018 ‘we orzereomeriome ERS Bangsioe ae Se ioe Den Able Burg, 2d Ron, 15, Muszon es, gaan S005 Ta cep 6850017 Facconassa sar hemal ‘ia Sees sen vad Bidrg dR, 2 Mrgarbstam Hn os, Crera-e0008¢ a uo coos Fac ou zap9i01 Secunderabad ‘ie Seine Den Suave Fox, "04 St aoa, Secweabas-0000 en) Fac 002781 218Ree ee eat fer eae tn neu en ects BC ee i eae rok eed sae Cee Tae et av Se BOS CC eI am oc aca SO ec Peer a tee oc Me TEP hs) Cee ee retort hen eae en ee OE)