Professional Documents
Culture Documents
FRAME CALCULATION: Reference ASME Code Section VIII Div. 1, Para. U2(g) Latest edition and addenda. The frame
thickness is calculated by the method of "Theorem of Three Moments".
(1) LOAD:
lbf L3 8.86 in Lg1 26.83 in b 0.1175 in m 0.50
P 232.0 (DESIGN PRESSURE)
2
in
2
A L3 Lg1 A 237.71 in (PRESSURE AREA) Gn 3.54 in (GASKET PORT DIA.)
lbf
Ws 2b m P Ws 27.26 (GASKET LOAD)
in
Wt
Wv Lg1 La 1.4488 in L1 9.910 in L5 ( Lg1 2 La) L5 29.73 in
lbf L5 2 L1
Wv 2150.64 L L 9.9076 in
in 1
M1 0 lbf in M4 0 lbf in The supports are "Simple Support" .Hence No Moment is present.
3 4 4 2 2
1 L L1 La L1 2 L1 La
M2 Wv M2 20669.79 lbf in
4 L1 ( 3 L 2 L1)
3 4 4 2 2
1 L L1 La L1 2 L1 La
M3 Wv M3 20669.79 lbf in
4 L1 ( 3 L 2 L1)
1 of 10
(2)(b) SHEAR FORCES AT THE SUPPORTS BASED ON THE MOMENTS CALCULATED ABOVE
SHEARING FORCE @ LEFT OF SUPPORT.
2
( L1 La)
M1 M2 Wv
2
F1 F1 5682.60 lbf
L1
2
L
M2 M3 Wv
2
F2 F2 10653.86 lbf
L
(L1 La)2
M3 M4 Wv Wv La ( L1 La)
2
F3 F3 12514.42 lbf
L1
2
( L1 La)
M3 Wv
2
F4 F4 5682.60 lbf
L1
(b) HORIZONTAL BENDING MOMENT. (SEE (FIG. 3) FOR DRAWING OF HORIZONTAL BENDING MOMENT
DIAGRAM.)
L4 L3
L4 11.55 in L2 L2 1.35 in
2
Wt lbf
Wh Wh 6512.61
L3 in
2
Mhmax .5 Wh L2 .25 L4
2
Rh
Wh L3
L4
L2
L3
2
Mhmax 102709.12 lbf in Rh 28850.88 lbf
2 of 10
(c) TOTAL STRESS. MATERIAL: SA516-70; ALLOWABLE = 20000 PSI
lbf
Mvmax M2 Sa 20000
2
in
.5
.5
6 Mvmax 2 Mhmax
2
Tp Tp 1.08 in MINIMUM.
Sa L4 L5
2
( L1 La)
M2 Wv
2
R1 R1 5682.60 lbf
L1
R3 F2 Wv L F3 R3 23168.28 lbf
Between R1 & R2
F1
xb La xb 4.09 in The distance of point of Max. Bending moment From Support R1
Wv
2
( xb La)
M2a F1 xb Wv Max. Bending Moment M2a 15740.44 lbf in
2
Between R2 & R3
F2
xc xc 4.95 in The distance of point of Max. Bending moment From Support R2
Wv
2
xc
M3a M2 F2 xc Wv
2 Max. Bending Moment M3a 5718.75 lbf in
3 of 10
Between R3 & R4
F3
xd xd 5.82 in The distance of point of Max. Bending moment From Support R3
Wv
2
xd
M4a M3 F3 xd Wv Max. Bending Moment M4a 15740.44 lbf in
2
(b) CHECK MAXIMUM BOLT STRESS. MATERIAL: SA-193-B7, ALLOWABLE STRESS = 25000 PSI
R2
Rvmax Rvmax 11584.14 lbf Sballowable 25000 psi
2
Rh
Rhmax Rhmax 7212.72 lbf
4
Rvmax 4
Sb
2
Dt
lbf
Sb 20578.67 Sb Sballowable
2
in
(4) CHECK TIE-BOLT CUT-OUT AREA. (SEE (FIG. 5) FOR DRAWING OF BOLT CUT-OUT AREA.)
.5
6 M2
Tb Tb 0.77 in MINIMUM.
Cb Sa
(4a) CHECK MOMENT AT NOZZLE CENTERLINE. (SEE (FIG. 2) FOR DRAWING OF NOZZLE CUT-OUT AREA.)
1 2
Mh F1 x 2 Wv ( x La) Mh 14925.45 lbf in
4 of 10
(5) CHECK NOZZLE FOR REINFORCEMENT (SEE (FIG. 4) FOR DRAWING OF NOZZLE CUT-OUT AREA.
Refer the Figure 1 . Five ( 1 through 5 ) points are marked on the Nozzle hole periphery . At these 5 points
the bending moment in Horizontal & Vertical direction is calculated .
Combining the maximum Horizontal & Vertical Bending moments , THE MINIMUM REQUIRED THK. AT NOZZLE
CUT-OUT PERIPHERY is calculated.
DIMENSIONS USED ( REFER FIG. 3)
L6 d
d1 CENTER OF FRAME PLATE TO EDGE OF NOZZLE HOLE ( HORIZONTAL DIR.)
2
d1 1.188 in
L3 ( L6 d)
d2 CENTER OF GASKET TO EDGE OF NOZZLE HOLE ( HORIZONTAL DIR.)
2
d2 0.30 in
d
d3 ONE FOURTH OF NOZZLE HOLE DIA. AT THIS DISTANCE , EACH POINT ( IN
4 HORIZONTAL DIRECTION ) IS PLACED AROUND NOZZLE .
d3 0.74 in
2
( d2 d3)
Mh2 Rh ( L2 d2 d3) Wh
2 MOMENT AT Pt. 2
2
( d2 3 d3)
Mh4 Rh ( L2 d2 3 d3) Wh MOMENT AT Pt. 4
2
Mh4 90673.79 lbf in
2
( d2 d)
Mh5 Rh ( L2 d2 d) Wh MOMENT AT Pt. 5
2
Mh5 98117.21 lbf in
5 of 10
Now , the Thickness required at Pt. 1 , "tv1" through Pt.5, "tv5" is determined . The bending moment at the highest
thickness point will be considered for next step.
Lv1 is the width of frame plate considered for calculation of Moment Of Inertia . Refer the Following figure . Note that The
width for Pt. 1 & Pt. 5 are same . This is true for Pt2. & Pt.4 . Also Note that for the Pt.2 & Pt.3 & Pt.4 , the width in
consideration will be reduced by amount of 4 x dv2 , 4 x dv3 , 4 x dv2 respectively . This will increase the thickness
requirement aroUnd the Nozzle Hole . We need to calculate this thickness as the "Required Thk. for Nozzle Cut "
0.5
Mh1 6
tv1 tv1 0.679 in
Lv1 Sa
0.5
dv2 ( 2 d3) d3
2 2
dv2 1.27 in
0.5
Mh2 6
tv2 tv2 0.874 in
Lv2 Sa
0.5
Mh3 6
tv3 tv3 0.981 in
Lv3 Sa
Lv4 Lv2
0.5
Mh4 6
tv4 tv4 1.030 in
Lv4 Sa
Lv5 Lv1
0.5
Mh5 6
tv5 tv5 0.979 in
Lv5 Sa
From above it can be noted that Mh4 along with Lv4 is producing the highest thickness requirement . We will use this combination
in the calculations below.
6 of 10
(6) FRAME THK. FOR NOZZLE REINFORCEMENT
TAKING THE VECTOR SUM OF Mv+Mh , WHERE Mv & Mh ARE HIGHEST OF MOMENTS AT 5 POINTS. THIS WILL DETERMINE
THE MAXIMUM STRESS IN THE NOZZLE CUT-OUT AREA & MINIMUM THICKNESS REQUIRED AT THE NOZZLE HOLE , IN
COMPENSATION OF NOZZLE HOLE CUTOUT.
Maximum _vert_stress Mh4 Maximum _vert_stress 90673.79 lbf in
.5
.5
6 Maximum _vert_stress 2 Maximum _horz_stress
2
Treqd_thk Treqd_thk 1.143 in
Sa Lv4 L7
THE BEAM ANALYSIS PROCEDURE USED ABOVE SHOWS THAT THE FRAME WITH NO ADDITIONAL REINFORCEMENT
AROUND THE NOZZLE CUT-OUT, WILL CARRY THE DESIGN LOAD WITHOUT EXCEEDING THE ALLOWABLE BENDING
STRESSES.
SUMMARY:
Tactual 1.25in
7 of 10
Figure 1
8 of 10
Figure 2
Lg1
La
Wv Lbf/in
R1 R2 R3 R4
L1 L L1
L5
R1 R4
lb-in
M1 M4
M3
M2
Moment
F1 F2 F3
lbf
F2a F3a F4
Shear
9 of 10
Figure 3
Figure 4
Figure 5
10 of 10