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Systems Operation
C27 and C32 Engines for Caterpillar Built Machines
Media Number -SENR9937-11 Publication Date -01/01/2012 Date Updated -09/01/2012
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The electronic control system is integrally designed into the engine's fuel system and the engine's air inlet and exhaust system in order to electronically
control the fuel delivery. The electronic control system provides better timing control and fuel air ratio control in comparison to conventional
mechanical engines. Injection timing is achieved by the precise control of the fuel injectors. Engine speed is controlled by adjusting the injection
duration. The Electronic Control Module (ECM) energizes the unit injector solenoids in order to start the injection of fuel. Also, the ECM de-energizes
the unit injector solenoids in order to stop the injection of fuel.
Refer to Systems Operation, "Fuel System" for a complete explanation of the fuel injection process.
Input component
Control component
Output component
An input component is one that sends an electrical signal to the ECM. The signal that is sent varies in either of the following ways:
Voltage
Frequency
Pulse width
The variation of the signal is in response to a change in some specific system of the engine. Some specific examples of an input component are the
engine speed-timing sensors, and the coolant temperature sensor. The ECM interprets the signal from the input component as information about the
condition, environment, or operation of the engine.
A control component (ECM) receives the input signals from the input components. Electronic circuits inside the control component evaluate the signals
from the input components. These electronic circuits also supply electrical energy to the output components of the system. The electrical energy that is
supplied to the output components is based on predetermined combinations of input signal values.
An output component is one that is operated by a control module. The output component receives electrical energy from the control group. The output
component uses electrical energy to make an adjustment in one of the engine's systems. An output component may also provide information to the
operator.
As an example, a moving solenoid plunger will perform work. By performing work, the component has functioned in order to regulate the engine.
As an example, a control panel light or an alarm will provide information to the operator of the engine.
These electronic components provide the ability to electronically control the engine operation. Engines with electronic controls offer the following
advantages:
Improvement in performance
Various sensors feed data to the ECM. The following sensors are used by the ECM for data:
Boost pressure
Engine speed
Atmospheric pressure
Fuel temperature
Fuel pressure
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The ECM processes the data. Then, the ECM sends an electronic signal to the fuel injector. The signal will control the amount of fuel that is injected
into the cylinder. This will optimize the efficiency and the performance of the engine.
Sensor Locations
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Illustration 1 g01084042
C27 Electronic control system components
(6) ECM
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Illustration 2 g01749215
C27 Electronic control system components
The Cat Data Link is used to communicate engine information to other electronic control systems. Also, the Cat Data Link can interface with Cat ET.
The Cat Data Link monitors engine information. The engine information that is available on the Cat Data Link includes the following information:
Boost pressure
Engine identification
Engine speed
Oil pressure
Throttle position
Cat ET can be used to program the customer specified parameters. The tool is plugged into the connector for the Cat Data Link. This allows Cat ET to
communicate with the ECM. Also, Cat ET can be used to display the real time values of all the information that is available on the Cat Data Link. This
will help diagnose engine problems.
The inputs and the outputs to the ECM are designed to withstand short circuits without damage to the control module. The electronic engine control
system has the following features that are designed into the system.
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The system has passed tests for interference by two-way radios and by switching noise.
The ECM power supply provides electrical power to all engine mounted sensors and actuators. The following precautions have been designed into the
ECM.
The ECM also monitors all sensor inputs and the ECM provides the correct outputs in addition to acting as a power supply. Also, the ECM ensures the
desired engine operation.
The ECM is programmed with a selected factory engine rating. The ECM memory contains a personality module identification code. This code is used
to avoid unauthorized tampering or switching of personality modules and other pertinent manufacturing information.
ECM
Various sensors
Engine connectors
Once a fault is detected, the fault can be displayed on a diagnostic lamp. The diagnostic code can be read by using Cat ET. A multimeter can be used to
check most problems. Also, a multimeter can be used to troubleshoot most problems. The ECM will record most diagnostic codes that are generated
during engine operation. These logged codes or intermittent codes can be read by Cat ET.
Copyright 1993 - 2012 Caterpillar Inc. Tue Feb 28 15:49:03 EST 2012
All Rights Reserved.
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