UR Series, Type-G60 Relay Test Report

Job Number: [Removed]

Customer: [Name Removed] Location: [Location Removed]
Project: CoGen Installation Gen/Cubicle: CG02-107B, GT-1 Relay ID: 2CG02-107B_G60

Nameplate Data
Model #: G60-D00-VFH-F8A-H6N-M8A-P6C Firmware Version: 3.32 Boot Version: 1.13
Serial #: AALC02000081 Instruction Booklet: 1601-0110-E2 (GEK-106411A)
Ratings: 120V ac; 5Amp, 125V dc logic CT / PT Ratio: CT = 800:5, PT = 120:1

System Setup
Current Banks 5 5 Voltage Banks Phase Auxiliary
Ratio-F1 800 :5 Ratio-F5 NA :5 Bank F5: Phase Secondary = 120 V Secondary = 120 V
5 5
Ratio-M1 800 :5 Ratio-M5 NA :5 Bank M5: Phase Secondary = NA V Secondary = NA V
Ibase = 800 Amps

Electrical Tests

Inputs / Outputs Confirm

Check all digital inputs. -AND- Check all output contacts. Pass
Check all voltage/current inputs (magnitude and polarity); use metering to view. Pass

Minimum PickUp Measured Time Delay

Category Element Setting Bank Expected C Setting Measured

Sample
IOC1 8.0 pu F1 40.00 A 40.0 A 40.0 A 40.0 A 0.00 s *
Phase Current IOC2 Disabled * * * * NA *
TOC1 1.20 pu F1 6.00 A 6.01 A 6.01 A 6.01 A TOC [data below]
IOC1 + Disabled * * NA *
Neutral Current
TOC1 0.20 pu F1 1.00 A 1.00 A TOC [data below]
IOC1 Disabled * * NA *
Ground Current
TOC1 Disabled * * TOC [data below]
UV1 0.90 pu F5 108.00 V 108.0 V (3ph Delta) --- TOC [data below]
Phase Voltage UV2 0.80 pu F5 96.00 V 95.9 V (3ph Delta) --- TOC [data below]
OV1 Disabled * * * * NA *
OV1 Disabled * * NA *
Neutral Voltage
OV2 Disabled * * NA *
Neg Seq Volt OV Disabled * * NA *
UV1 Disabled * * TOC [data below]
UV2 Disabled * * TOC [data below]
Aux Voltage
OV1 Disabled * * NA *
OV2 Disabled * * NA *
V/Hz 1 Disabled * * TOC [data below]
Volts per Hertz
V/Hz 2 Disabled * * TOC [data below]

Generator Unbalance Function = Enabled CT Bank = F1

Expected Measured
Level GEN UNBAL Settings Test Current [Negative Sequence] Time Time
INOM = 0.800 pu 3.75 x Pickup = ( 0.300 pu) 1.500 A [ I2 ] 180.0 s 180.0 s
Stage 1
STG1 Pickup = 10.00% 7.50 x Pickup = ( 0.600 pu) 3.000 A [ I2 ] 71.1 s 71.1 s
[TRIP]
K-Value = 40.00 10.00 x Pickup = ( 0.800 pu) 4.000 A [ I2 ] 40.0 s 40.0 s
TMIN = 0.20 s TMAX = 180.00 s K-RESET 240 s 240.0 s
Stage 2 STG2 Pickup = 7.00% 2.50 x Pickup = ( 0.140 pu) 0.700 A [ I2 ]
10.00 Sec 10.0 s
[Alarm] DELAY = 10.00 s 5.00 x Pickup = ( 0.280 pu) [
1.400 A 2I ] 10.00 Sec 10.0 s

+
Note: Neutral IOC is adjusted by 6.25% for I1 restraint. *Note: This function is disabled, not used, or zero time delay.

1323 Butterfield Road; Suite 106 CG02-107B_G60, GT-1.xls

Power Technical Services, Inc. Downers Grove, IL 60515 Page 1 of 4
 UR Series, Type-G60 Relay Test Report (cont)

Project: CoGen Installation Gen/Cubicle: CG02-107B, GT-1 Relay ID: 2CG02-107B_G60

Electrical Tests (Cont)

Time-OverCurrent Expected Measured Time
Element Curve & Time Dial Test Current Time C
Curve = IAC Very Inv 2.0 x= 12.00 A 1.312 s 1.35 s 1.35 s 1.35 s
Phase TOC1 TDM = 1.00 3.0 x= 18.00 A 0.537 s 0.54 s 0.54 s 0.54 s
( 1.20 pu = 6.00 A) Reset = Timed 4.0 x= 24.00 A 0.343 s 0.35 s 0.35 s 0.35 s
Curve = IAC Very Inv 2.0 x= 2.00 A 1.968 s 1.96 s
Neutral TOC1 TDM = 1.5 3.0 x= 3.00 A 0.806 s 0.82 s
( 0.20 pu = 1.00 A) Reset = Timed 6.0 x= 6.00 A 0.340 s 0.36 s
Curve = 2.0 x= NA NA *
Ground TOC1 TDM = 3.0 x= NA NA *
Reset = Instantaneous 6.0 x= NA NA *
Curve = Inverse Time 0.80 x= 86.40 V 50.0 s 50.3 s (3ph Delta) ---
Phase UV1 TDM = 10.0 0.50 x= 54.00 V 20.0 s 20.0 s (3ph Delta) ---
( 0.90 pu = 108.00 V) Reset = Instantaneous 0.20 x= 21.60 V 12.5 s 12.6 s (3ph Delta) ---
Curve = Inverse Time 0.80 x= 76.80 V 5.00 s 5.04 s (3ph Delta) ---
Phase UV2 TDM = 1.0 0.50 x= 48.00 V 2.00 s 2.01 s (3ph Delta) ---
( 0.80 pu = 96.00 V) Reset = Instantaneous 0.20 x= 19.20 V 1.25 s 1.27 s (3ph Delta) ---
Curve = 0.75 x= NA NA * * *
Aux UV1 TDM = 0.50 x= NA NA * * *
Reset = Instantaneous 0.20 x= NA NA * * *
Curve = 0.75 x= NA NA * * *
Aux UV2 TDM = 0.50 x= NA NA * * *

Sample
Reset = Instantaneous 0.20 x= NA NA * * *
Curve = 1.10 x= NA NA * * *
Volts / Hertz 1 TDM = 1.50 x= NA NA * * *
Reset = Timed 2.00 x= NA NA * * *
Curve = 1.10 x= NA NA * * *
Volts / Hertz 2 TDM = 1.50 x= NA NA * * *
Reset = Timed 2.00 x= NA NA * * *

Phase Distance (for Mho Charactoristic Only; if Quad, see Attached)

Zone Parameter Expected Values A - B B - C C - A
reach OFF Voltage V- V - V - V -
RCA Current @ MTA A A A A
Comp Limit Impedance**
Max Torque Angle
Z1 * Circle + A A A A
Direction Check A A A A
Delay Sec Sec
reach OFF Voltage V- V - V - V -
RCA Current @ MTA A A A A
Comp Limit Impedance**
Max Torque Angle
Z2 * Circle + A A A A
Direction Check A A A A
Delay Sec Sec
reach OFF Voltage V- V - V - V -
RCA Current @ MTA A A A A
Comp Limit Impedance**
Max Torque Angle
Z3 * Circle + A A A A
Direction Check A A A A
Delay Sec Sec

**Note: Z = V-/2I If Phase Distance has Quadrillateral Charactoristic, ATTACH Quad datasheet: NA
If Power Swing settings enabled, Attach PTS' Out-Of-Step Relay datasheet: NA
*Note: This function is disabled, not used, or zero time delay.

1323 Butterfield Road; Suite 106 CG02-107B_G60, GT-1.xls

Power Technical Services, Inc. Downers Grove, IL 60515 Page 2 of 4
 UR Series, Type-G60 Relay Test Report (cont)

Project: CoGen Installation Gen/Cubicle: CG02-107B, GT-1 Relay ID: 2CG02-107B_G60

Electrical Tests (Cont)

Loss of Excitation Max Reach Offset Reach Test Voltage measured: phase-phase
Zone Parameter Expected Measured Expected Measured 1-phase test current used.
Center Phase-Phase Voltage
10.0 60.0 V 60.0 V 5.00 V 5.00 V
Radius Current @ 270 (lag)
8.3 5.68 A 5.70 A 5.09 A 5.12 A
Impedance** 6.10 6.077 0.567 0.5638
Max Torque Angle 270.0 269.5
Stage 1 Circle + 40 6.04 A 6.11 A (Test Angle = 251.9 deg)
Check 40 6.04 A 6.05 A (Test Angle = 288.1 deg)
Delay 0.06 Sec 0.08 Sec
Center 13.86 Voltage 60.0 V 60.0 V 5.00 V 5.00 V
Radius 12.15 Current @ 270 (lag) 4.00 A 4.02 A 5.06 A 5.10 A
Impedance** 8.67 8.617 0.570 0.5660
Max Torque Angle 270.0 269.5
Stage 2 Circle + 40 4.25 A 4.29 A (Test Angle = 251.4 deg)
Z = V-n/I = reach
Check 40 4.25 A 4.25 A (Test Angle = 288.6 deg) ** Note: For single-phase-current testing,
Delay 0.50 Sec 0.52 Sec reach is 1/3 the specified value.

Sensitive Directional Power Stage 1 Stage 2 Phase VT Connection:

Element / Settings Parameter Expected Measured Expected Measured Delta
PT Input : Phase-Phase Voltage 10.0 V 10.0 V 10.0 V 10.0 V
Dir Power 1 F5 Current (at RCA + Calib, ref = ph-ph) 0.720 A 0.721 A 0.720 A 0.721 A Test Voltage measured:
SMIN - 1 0.004 CT Bank : Appearent Power 4.16 VA 4.163 VA 4.16 VA 4.163 VA phase-phase

Sample
SMIN - 2 0.004 F1 Max Torque Angle (ref = ph-ph) 180 180.0 180 180.0
RCA 180 Linearity + 50 I cos(50) = 1.120 A 1.14 A 1.120 A 1.14 A Test current used:
Calib 0 Check 50 I cos(50) = 1.120 A 1.10 A 1.120 A 1.10 A 1-phase
Time Delay 30.0 Sec 30.0 Sec 300.0 Sec 300.0 Sec (Connect to A-ph)
PT Input : Phase-Phase Voltage V V V V
Dir Power 2 * F5 Current (at RCA + Calib) A A A A
SMIN - 1 OFF CT Bank : Appearent Power VA VA VA VA
SMIN - 2 OFF F1 Max Torque Angle (Ref: Vph-n)
RCA NA Linearity + I cos( ) = A A A A
Calib NA Check I cos( ) = A A A A
Time Delay Sec Sec Sec Sec

Stator Differential
Minium Pickup PICKUP = 0.100 pu Measured PickUp
CT Set Bank Formula Expected C
Line End F1 PICKUP x Ibase Ratio 0.5 A 0.50 A 0.50 A 0.50 A
Neut End M1 PICKUP x Ibase Ratio 0.5 A 0.50 A 0.50 A 0.50 A

Slope Check Slope 1 = 10% BREAK 1 = 1.25 pu Slope 2 = 80% BREAK 2 = 10.00 pu [Current Banks F1 and M1 .]
Expected Measured Values
Slope Curve Action Parameter / Formula Values C
Line End Current [Bank-F1] 5.06 A 5.070 A 5.072 A 5.069 A
Measure 5.63 A 5.634 A 5.634 A 5.634 A
Neutral End Current [Bank-M1] Low Slope disabled:
Slope 1 Normalized Op Current, Iop [pu] 1.01 pu 1.014 pu 1.014 pu 1.014 pu PICKUP > (BREAK 1
[ Ir > PICKUP/Slope ] Calculate Normalized Restraint, Ir [pu] 1.13 pu 1.127 pu 1.127 pu 1.127 pu Slope)
[ Ir < BREAK 1 ] SLOPE = Id / Ir = (Ir - Iop) / Ir 10% 10.01% 9.98% 10.03%
Line End Current [Bank-F1] 12.00 A
Measure
Neutral End Current [Bank-M1] 60.00 A * - too high * - too high * - too high
Slope 2 Normalized Op Current, Iop [pu] 2.4 pu 0 pu 0 pu 0 pu
[ Ir > BREAK 2 ] Calculate Normalized Restraint, Ir [pu] 12 pu
SLOPE = Id / Ir = (Ir - Iop) / Ir 80%

*Note: This function is disabled, not used, or zero time delay.

1323 Butterfield Road; Suite 106 CG02-107B_G60, GT-1.xls

Power Technical Services, Inc. Downers Grove, IL 60515 Page 3 of 4
 UR Series, Type-G60 Relay Test Report (cont)

Project: CoGen Installation Gen/Cubicle: CG02-107B, GT-1 Relay ID: 2CG02-107B_G60

Electrical Tests (Cont)

(Test using 1-ph to Gnd) Gnd CT Ratio 800 :5 Line CT Ratio 800 :5
Restricted Ground Fault
RGF #1 : Enabled RGF #2 : Disabled RGF #3 : Disabled RGF #4 : Disabled

Minium Pickup PICKUP 1 = 0.100 pu PICKUP 2 = pu ; PICKUP 3 = pu PICKUP 4 = pu

Restd Gnd Fault #1 Restd Gnd Fault #2 Restd Gnd Fault #3 Restd Gnd Fault #4
CT Formula Expected Measured Expected Measured Expected Measured Expected Measured
Line End PICKUP x Ibase Ratio 0.500 A 0.500 A NA * NA * NA *
Ground PICKUP x Ibase Ratio 0.500 A 0.499 A NA * NA * NA *
Slope 1 = 40% Slope 2 = Slope 3 = Slope 4 =
Slope Check
Restd Gnd Fault #1 Restd Gnd Fault #2 Restd Gnd Fault #3 Restd Gnd Fault #4
Action Formula Expected Measured Expected Measured Expected Measured Expected Measured
Line End CT, IN 2.14 A 2.154 A NA * NA * NA *
Measure 5.00 A 5.000 A NA * NA * NA *
Ground CT, IG
Normalized IN [pu] 0 0.43 pu 0.431 pu 0 NA * 0 NA * 0 NA *
Calculate Normalized IG [pu] 1 1.00 pu 1.000 pu 0 NA * 0 NA * 0 NA *
S = (IG-IN) (IG+IN) 40% 39.78% NA * NA * NA *
Pickup Delay 0.10 s 0.12 s NA * NA * NA *
Time Delay
Dropout Delay 0.00 s * NA * NA * NA *

Frequency Functions Specified Measured

Element Enabled Min V(A) PickUp PU Delay DO Delay Min V(A) PickUp PU Delay DO Delay
UF 1 Yes 0.10 pu 59.0 Hz 1.00 s 0.00 s 11.9 V 59.003 Hz 1.10 s *
UF 2 Yes 0.10 pu 58.0 Hz 0.50 s 0.00 s 11.9 V 58.002 Hz 0.60 s *
UF 3 No * * * *

Sample
UF 4 No * * * *
UF 5 No * * * *
UF 6 No * * * *
OF 1 Yes 61.0 Hz 1.00 s 0.00 s 60.99 Hz 1.10 s *
OF 2 Yes 62.0 Hz 0.50 s 0.00 s 61.99 Hz 0.60 s *
OF 3 No * * * *
OF 4 No * * * *

Synchro-Check SynchCheck 1: Enabled FALSE SynchCheck 2: Disabled TRUE

Category Specified Low High Specified Low High
V1 0.30 pu I 0.80 pu 35.8 V 95.8 V * *
D L D L
(Dead) E E I

V2
(Live) A
D 0.30 pu VE 0.80 pu 36.8 V 95.9 V A
D
V
E * *
Max Volt Volts 20 V (sec) 100.5 V 140.4 V Volts V (sec) * *
Max Angle Angle 30 deg -29.5 deg +30.5 deg Angle deg * *
Max Freq Freq 0.17 Hz 59.83 Hz 60.17 Hz Freq Hz * *

*Note: This function is disabled, not used, or zero time delay.

Logic Output
Output & Logic Checks Elements Functional
Output Control Flex Logic Tested Tested**
P1 Flex Logic TRIP OUTPUT - Operates for programmed faults. Yes Yes
P2 Flex Logic BREAKER FAILURE simulation - Operates if Breaker doesn't trip after 200msec. Yes Yes
P3 Flex Logic SYNCHRO-CHECK - Operates on Synchro-Check or Dead-Bus/Live-Line. Yes Yes
P4 Flex Logic GENERATOR TRIP for NON-DIFF faults - Operates for all faults, except Differential. Yes Yes
P5 Flex Logic GENERATOR TRIP for DIFF faults - Operates only for Differential faults. Yes Yes

**Note: Functional Testing may be performed only if operating conditions permit.

Comments
Test Equipment & Calibration Date: 3x Doble F-2253
Other Comments: Generator Trip "Functional test" performed during start-up testing, prior to first run.

Relay Tested By: K.P.Rolley Date: 10/13/03 Attach print-out of relay settings: No
Functional Tests By: K.P.Rolley Date: 10/13/03

1323 Butterfield Road; Suite 106 CG02-107B_G60, GT-1.xls

Power Technical Services, Inc. Downers Grove, IL 60515 Page 4 of 4