SLURRY PIPELINE DESIGN FOR OPERATION WITH CENTRIFUGAL PUMPS
by
Graeme R. Addie
Vice President of Engineering, Research and Development
Georgia Iron Works
Groveton, Georgia
(Figure 2), which generally shows nonsetting behavior persisting
Graeme R. Addie is Vice President of to slightly lager particle sizes than indicated by the hindered
Engineering and Research and Develop setting crteton,
‘ment for Georala Iron Works where he is
charge of pump development and perfor-
‘mance testing. He was formerly Chief
Engineer with the company. Until 1976, he
was with Kelly & Lewis Pty, Lid, in
Melbourne, Australia, doing design and
manufacture of pumps upto 96 in diameter
‘and 5,000 hp.
‘Mr Addie holds nwo pump patents and
‘has authored or coauthored more than 25 papers on slurry pumps,
Pipelines, and performance. He received his education in
‘Mechanical Engineering at the Royal Melbourne Institute of
Technology, Australia. He isa registered Professional Engineer in
the State of Georgia
Prosure Now-sttiog
ep sry
Setting
slur
HYDRAULIC DESIGN OF THE SLURRY PIPELINE
Introduction
‘The following covers what the writer sees as the main consider-
ations involved inthe design of a slurry pipeline. Is broken down
ito sections. Tis section ss concered mainly withthe slurry and
design of the hydraulics of the pipeline. The Slurry Pipeline
Design and Operation section is concerned with the driving cen-
tefugl pumps and associated equipment.
Slurry pipeline technology is extremely complex and by no
smeans a fully understood science, so the writer makes no claim in
this document to cover all details. I is hoped; however, that this
will enable a better understanding and provide the reader with sf-
ficient information to lay out the design of a working system,
Setting and Nonsettling Sluries
In nonsettng or “slow settling” slurries, the solids particles are
sufficiently fine, light, or concentrated chat they have Title
tendency to setle aut from the carrier liquid. The slurry can then
bbe treated for design purposes as if it were a single phase. In
selling slurries, the tendency of the solids to settle out ftom the
‘caries liqui is sufficiently marked tat the design procedure must
treat the liquid and solid as distinct phases. The fundamental dis
tinction is reflected by different variations of head loss with
mixture’s velocity for the two types of (constant concentration)
slurry, as shosin schematically in Figure I Fora nonsetling slurry,
typically, the frictional head loss increases continuously with
smixture velocity, although there is a gradient discontinuity at @
laminar to turbulent critical velocity V,. The curve for a setting
slury normally shows a shallow minimiim around velocity Vin. AS
a convenient guide (Figure 1), a slury may usually be treated as
ronsetlng, if the hindered settling velocity of the solids is less
than 0.6 mm/s and setling, if the hindered sewing velocity
‘exceeds 1.5 mas, The interval between these limits reflects the Solids Speci Gravity
arbitrary nature ofthe distinction. Aude [1] has given a figure for
rapid indication of whether a slurry will show setting behavior, Figure 2. Demarcation between Setling & Non Setting lurris.
193194 PROCEEDINGS OF THE THIRTEENTH INTERNATIONAL PUMP USERS SYMPOSIUM,
Nonsetlng Sluries
Nonsetling slurries are formed by a mixture of fine solid
particles and water in which the solid particles will setle very
Slowly. Clay water strres in which the particles are very fine, d=
4.0 am, are wuly nonsetling. Clay water slurries constitute a major
‘