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    202 views20 pages

    Docslide - Us - Buoyancy Calculation For Floating Roof PDF

    Uploaded by

    Thiruppathirajan

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    © All Rights Reserved
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    of 20
    | | Since T > 1H00G00 ‘Maximum allowable compe Fae (1100 * WD = TOWU.O8S psi Fat Hence Sale sive stress [Course | [Ronee [218 J Sheil 5700 [Mt Couse2 | 4 (Course | 22. 19535 [Mt Bowom "70. 00 [Mt Course 3 | [Course 7 5673 [Mi Deck 85-00 [Mt [Courses | 1549328 [Mc ‘Others | 29.00 [Me (Fabricated Weight | 423 [we Wind [Earhquake (Operating Weight | /87A [Mt Shear 13.00 [Mi ‘4453|Mie ifotest Weight | .20780 [Mt Moment | 1133-00 [Mim 22321 ‘Mim 15400 R Duoyaney ig checked for the floating roof for a product with a specitie gravity of 07 “Total weight of roof consideFing all the accessories and supports ete. 359 ‘Weight of dee! 35.6 Mt Weight of pontoon & pipe supports 463 Mt ‘Weight of rolling ladder + track. 2.7 Mu Weight of nozzles & manhalos 13 Mt Rim space 159 mm ‘Outer rim plate thickness 10 mm ase -1: When the roof floats on the product without any puncture : Total weight of roof - 35.9 Mt Volunic ofthe product displaced , V - 33.9 = 743 cum . 07 36.XLS ‘ Page 14 of 23 Volume of the pantgon back slope = 34.20273 cum. Balance volume = 8845156 cum, Depul of Rotstion Vip? = _ 8845156 999,860), = tOssdo4 = 8446387 mm Rim height 696, mm. Depth of Hoatation < Rim height Hence safe "ASE - Il: When the centre deck & the two pontoons are punctured Back slope volume (for 18 pontoons) it of the product 3426273 cum, cumulated in backslope of the punctured pontoons = 3426273 x 1s = (3426273 Mt otal weight of the root'* product 8932627 Mc “plume of the product displaced 197.609 cum. fick slope volume of unpunctured pontoon = | 34.2697: x 16 Balance volume, ¥“ Depth of floatation . 97.1532. 16 754.8008 18 0.338925 m 338.9282 mm Depth of floatation < Rim height Hence safe CASI ~ MlsWhen the primary deainage system is inoperative to tccomodaie 10" of rainfall during 24 tr’. Wei we 10" of fain water “WR = 258.5805 Me of roof, W 35.9 Me I woight, (Wt MAUS. Me Volume of product io'be displaced, (VD) = We oF = _sisi40s “o7 = 4920579 cum. 3426273 cum, (a= v5) 457.7951 cum, Vips(Ry = 4577931 999 8609 = 0437859 m = AS78588 mm Ri height - 696 mm Depth of Noatation < Rim height..Hence safe 7" ~ Back slope volume, VS Balance yolume 10 be displaced ("V") Depth of Neatation Hones pontoon Hloating root moets the requirements of APL 650 Appandis - C. 36.XLS Page 15 of 28 N. Buovancy calculation during testing operation A. Buovancy calculation during testing operation ‘Case 1: 10" rainfall equivalent water accumulation in the deck Weight of 10° of rain water “WR = 2583405 Mi Weight of roof, W 2 Mi Total weight, We 3444405 Mv Volume of product 10 be displaced, (VD) * we T Ba 4405 v BHASUS cum = 3426273 cum = Wwevs) MOAT? eum Depth of Moatation = Vipx(Ry 310.1778 999.8609 0.310221. m 310.2209 mim Rim height = 696mm. Weight of 10° of rain water ‘WR’ CASE LAE ¥ n thé centre deck & the two.pontoons.are punctured — Back slope volume (for 18 pontoons) 34.26273 cum, ‘Weight of the product accumulated in backslope of the punctured pontoons x 2 xo 18 3.80697_ Mt ae ht of the foot + prodicct 89.70697" Mt Volume of the product displaced 6 ¥89,70697 cu.ni, Back slope volume of unpunctured pontoon = 34. x 16 18 a 30.45376_ cum, Balance votusne,V 25121 cu.tn, Depth of floatation: = Vip (Ro® - Ri?) x 16 18 0.206702 m 206.7017 mar Depth of floatation < Rim height Hence safe ©. Deck Tilting Cateutations When 2 Pontoon Compartments are Punctured : ho = (re) a {IDAY (r-0)] = 36.XLS - Page 16 of 28 ‘Number of pontoons Height of the outer rin p= weight of the roof v= Density of product {p (Rpoutoon* - Redeck") x (u-2)} fn 286.6509 sq.m. ‘angle of one pontoon in radians - 360 1s ho a 539420.4 y Now, $= (hax Sing = ‘(@-9) -(sin* 9) 2 4 *$"te-the outer Fim from centre of pontoon, = 654.398265. mm Coeréating for back slope, : Feight of outer rin = 654.898265 + = 781,898265, mm Height of the outer rinw provided is Hence Safe +.-duthough the Mot ai or a mistuce of aitfvapour my tori beneath the Mating root «a bleeder vent is provided. “The capecly ofthe Bleeder vent Tormula vised by the Americar Gas Association, as follows: Q 5 Sqrtf((d"5 (PA -P2yS LY Where, . Q = Flow in cu.fl/hour a Internal diameter of pipe in inches PL Initial pressure in inches of water Pp al pressure in inches of water 26.XLS 900 ky/cu. 0.349066 radians = 500.2829 mm 144.0419 “mm (on centre of pontoon) Fins = hho +S (Rpontoon / Reentre of yontoon) 950. mm. roof nonnally ests or Moats on the stored tiguidl, when the tank is beingetlted for the st tinge oe when dhe tank is being emptied for eleaning purpose and when tank is being refilled alter leaning, si would need to be ¥ested oui, For this ‘igured according (o the pumping rate, and has been determined from a = 7.98 Page 17 of 28 Length of the pipe in yards Constant depending on the IL We ass Ditlevensiat pressare PLP Specific gravity ef pure equivalent pipe fength (which provides for the ent losses plus sitions piping) “The flow drrough the vent under tiese conditions Q = 4914083. culeouns, i ofthe tank Required flow of tive ait Oth: 1 Flow rate into the tank = Required fowoF free air’ — Minimum dumber of Bleeder vents required Provide 3 nos, 8" NB seh, 40) vent Hence Safe ade Q. Roof Support Caleulation 26.XLS Specitic gravity of the yas (Air ~ £) pipe size - For 4" aud larger, C tey-and exit for 8 340 cuam.fhr, 89828 USGPH 2138,762 barrel/hr, 1190. cumJhr. 314398 USGPH 314398, ae: - 2 7483.67 barrel/hr. 1350 16, yards inch NB pipe Page 18 of 28 S.OAD CONDITION FOR Area" We of pontoon outer rim Wt of pontoon i w Weal pariow bottom pl AW! oF poniaon radial bulkheads Wt of pontoon radial eiffonees ponioan iap phate a WL of Raa WL of venti! silfeners WL of pipe support PL W1. of sieeve for pipe support PL We of pad For pipe support PL At of support for pipe support PL Wt. of cap for pipe support PL Additional foal due to manhole, im vent ete. «tsi suppart Assume loading on area A. : LOAD CONDITION FOR Area'B': support PL WL of sleeve for pipe support P2 Wi. i or Pipe-Support P2 WL of stippont for pipe support P2 WL of cap for pipe support P2 Additional load due to manhole, rim vent etc. Mt of portion of rolling ladder & track Aséume loading on area B AD CONDITION FOR Area Deck plate w WL of AVL of sleeve for pips suppor P3 “We. of «pad for pipe support 3 WL of support for pipe support PS Wi of cap for pipe support P3 io manhole, rim vent et. Wi. of portion of rolling ladder & track Assume loading on area C LOAD CONDITION FOR Arca'D': of pipe support Pt ‘, of sleeve for pipe support P+ of r-Lpad for pipe support PA WL of support for pipe: support P4 Wi. of cap tor pipe support Ps 26.XLS 83 2.08 12.435 12.663 has OL 3212 only 0.209 0,808 0458 92: 0.158 ool 1 FT. 3.76) 34.7125 17278 0.638 orm 9.205 ory vol 0 19.58 13.605 0.486 0.27 154 0.089, 0.009) 06 05 19,64125 421 0.135 09 01.032, oor 0.003 Mt Mt Mc Mc Mt Mt Mt Mt Me Mr Mt Mi Me Mt Mt Mt Mt Mt Mt Mt Mt MU Mi Mt Mi M Mt Mt Mt Mt Mt Me Mt Mt Mt Me Me Mt Page 19 of 28 ‘Aclditional load duc to manhole, rim vent ete. = 0.6 Mt WL of portion of rolling ladder & track = 0.6 MU S74 Mt Assume loaling on area D Sea Las y - 7.175 Mt (As peor APL 630 AppdxC, C1.C.3.10.2) = 28 Ibsif.n2 ky/squam, Arca A 5 sqm, Live load on raat Total loud over area A Static load + live load $3.19461 Me ) Arca B - 388.756 sqm. Live load on root 122.3142 xB 4755037 kg a 47.55037 Mt Total load over area B = Static loud # live load = 72.02537. Mt Area = 288.9512 sq.m. Live loud on roof 122.3142 x ¢ . rs oe “3533016 Kg" > - eas = 35.3306: Mt Total load over area C = Static load + live load. S4.97185. Mit ) area D 1 coe 893832 sq.m. Live lone on root - 1223142 "xD : - 10932.83 ky 10.93283_ Mt Static load + live load 1810783 Mt Total laad over arca D SECTION PROVIDED FOR SUPPORT PI, P2, P3 & P4 : 3" NB Sch 80 {he pipe supports ure desigued for dead load, live loud and bending moment due tous of plunbuess of 2mm, mG pipe :B SCH Su pee eo Ls - 8.89 cm - Page 20 of 28 Inside diameter, LD, Coarosion allowance Vhhighaess. ¢ Pine diauneter Anct of pinhole, al Cross sectional areal pipe, Entoctive cross scctional area of pipe. a = a2 -al Radius of gyration, ¢= sqytl(©.D.92 + LD."2y/16] 1 (viomeat of Incrtia) 2 (Section Modulus) | ' | XC Pin diameter 2 Calentanivw tr pipe support DI’ Axial Stress | Land acting on pipe supports Pt | tof pipe support ze length of pips, | = Eni Wr Sxl N (PS 1S 800, table 5.1, by interpotation | lowable stress é Total required area of pipe | Nuniber of pipe supports provided CoadSuppor’ Load on pips supporiNo. of pipes ial compressive stress duced Stress < Allowable Stress. “Hence Safe Bonding Stress | Minimum umber of pipe supports required ~ The bending stress due to eccentric load, Foe 737 = Ot 0.66 42 ees cal = VAIO? 13.86727 2.486921 16.779 = 36.395 = sh.i9is1 293.2 398 398 2.886921 = 1523422 410 cm om em sqom, sqycm, sq.om. em*2 cum, MT cn em kg/sq.cm. load on pipe support allowable stress, $3194.61 410 202.9137 12.9137 (3.86727 (4.63256 Is = S296) 18 $621,923, 13,86727 sgom, pe sce(W/4) SqriP/EN = 4621.9) 1 a8 2190000 61.779 36.395, = 152.3958 Allowable stress kg cm cm ke/sq.cm. em cwem, ky/sqcm. 1600. kg/sq.em. ~ 7 621.923 “kee * 333.2972 kg/sq-cm, Page 21 of 28 ~ 410 Supports P2 Lenght of pipe suppart Envetive length of pip Ve Pe Lsst As per IS 800, table 5.1, by interpolation Allowable stress “Total required area of pipe ‘Minimum number of pipe supports required Number of pipe supporis provided Load/Support = Lead on pipe support/NO. of pipes Induced axial compressive stréss induced Stress < Allowable Stress... Hence Safe Fee ective'tengti ‘Young's modulus Monient of Inertin of pipe = Section Modulus d bending stress Induced stress 152.3958 kg/sq.em. < Chock: for Combined Stress 36.XLS, . 333.2972 + 152.3958 Toot 0.908167 <1 Hence Safe = 7202537 MT 450_kg/sq.em, ‘oad on pipe support Po! sqom. = 16n.0ses 1386727 4501.586 kg, = + | 324.6194 ke/sqcm 4501,586. 12> ent = 4275 om 2100000 kyysq.cm, = 16,779 cw’ 36.395 cucm. = 152.3958 kg/sq.cm. Allowable stress 1600 kgfsqem. Page 22 of 28 = 0816624 <1 + Pe. = 324.6194 + 152,395 Pee 450 1600 Hence Safe | | oad acting on pipe supports P3 5497185 MT Lenght of pipe support = 2642 em | Effective tength of pipe. 1 = 1.5 x1 = 3963 cm Ur = 3963 | 2.886021 = 137.2783 | As per {S 800, tble 5.1. by interpolation | Allowable steess - 510. kesq.cm | Total required area of pipe = load on pipe support 'Pt" allowable stress | S4971.85 | S10 = 107.7879. sqcm. | | ‘Minimum number of pipe supports required. = 107.7879 . 13.86727 = 77783 = 2 Numbeé of pipe supports provided = 2 Load/Support = Load on pipe support/No. of pipes = = 4580.98. kg Induced axial compressive stress = 4580988 = 330.3453. kg/sqem. 13.86727 Induced Stress < Allowable Stress. “Hence Safe ity Stress The bonding stress dé to eccentric lead, pe see(li) SqetP/EI) Zz Where, ut 4580.98 kg, e* eeventricity eae col = effective length = 3963 cm = Young's moduliis = 2100000 kg/éq.em. Moment of Inertia of pipe Z# Section Modulus 161.779 ems 36.395 cucm. Inducedsteess 151.0. kg/sq.cm, < Allowable stress 1600 kg/sq.cm, Foc = friduced bending stress = 151.0454 kp/sq.em. bined Stress + IsLosss = 0.742139 <"t i 1600 Hence Safe 36xLs ~ Page 23 of 26 Load acting on pipe supports Pt Lenght of pipe support As par IS KO0, table 5.1, by interpolation Allowable st Total required arca of pipe ‘Minimum number of pipe supports required jiber of pipe supports provided LoacSupport = Load on pipe support(No. of pipes Induced asi coi pressive stress ‘Induced Stress < Allowable Stress Henee Safe Bending Suess ‘The bending stress diie towccentric load Fhe Where, P= toad © = cocentricity Fs effctive tengttr Young's modulus 1 Moment of Inertia of pipe Z.= Section Modulus tbc = Induced bending stress, Anduced stress 151.0454 kg/sq.em. < od Stress Fe + Fe = 3264491 Pe Poe. 310 26.XLS, Allowable stress = 18.10783 MT “ 253 om = 373 em = 495 2.8KO021 = BL S10 kg/sq.em, nips allowable stress = ISIO78 50 = 3550556 sqem. = 3550556 (3.96727 = 2.560385 - 4 = 1810733 4 4526.958 (3.86737 4526.958 kg. 3264491 ke/sq.cm, pe sect) Sqr PIEN) Z 4526.95 ke. cm em 2100000 kg/sq.cmt = 161.779. cms 36.395 - cucm, 1510454 ky/sq.cm, 1600 kgsq.cm © 7345 <1 1.045. Tuo ence Safe : Page 24 of 28 Inside diameter of the tak = wom ‘Vo design the printtry roof drain to handle 10" esinfall per 24 hours, with a masimam rain fall intensity of 2.5" per hour. a wae * 9 * 950 snaps -¢ 13 - Deck Rim Geo Assuming the maximum rainfall intensity of 2.$* per hour continues for + hours, and allowing for 2.5" water ion on the roof the primary drain must have a capacity’ for drainage of 7.5" water in hours of 1.875" per hour. Inside diameter oftaik, D>: 36m 118. i088_ feet Size of drain pipe provided NB Sch $0 1.0. of drain-pipe, & . =. 1524 mm = 0.499994 ‘feet 875" of rainfall is 10 he drained per hour 1 Volume of rainwater accumulation on the roof to be drained per hour QS plo DIVE LSI z = I7ULS8s £003 3600) ZALIS fLisse. ‘The aetual rate at which the rain water would drain from the roof for the available static head and the “opsing tition loss has been calculated by trial and error method and the final tial iss follows Velocity. V = Qipisdi Velocity of water through the pipe in fi/see. Assume V = 3 Aisce. old's number + Re= d V p/ row where, p= density of water 6243. Ibsi0.93 row = viscosity of water ‘ 242 the. hr. LD. of pipe 9.499994 ‘locity of water through pipe . = 3 Risee =. x __0.89999392 22 Re = 1393049 36.XLS : “Page 25 of 28 26 if a wr hae « we 8693; D 3 * E : = 17840 mm, = $8:5207 fect = 193% mm =, 6#:088 foot Secticit A = 6 feet 1828.82, mm 3.25 fect 990.612 mm ee CH068L é = 40.375H fet . = 12306-#2 im 28.5113 feet 9692-63. mm Section E = sqrt|(D-29°2 + (2° 6.7542] 26.042645 fect 8120-678 mm i S.aion F = Section E - 9.208333" * = 1742432 foot ly 5313-7183 mm * 229HCEB foot 6992-84367 maim Section H = Half dock radius - Section G = SSRIS; fect 106475564 mm 3y0%-00 mim 18-8635 feet tion B ' Section tion D= 6.445 L Section G = Section C - Section F Strhight length of drainage pipe From the graph Res. Friction Factor (roler Appendix A. Pg.25 of "Flow of Fluids" published by Crane Co.) . For6? NB si vortesponding to Reo 193089 002 118-8635" feet ye pipe. It 36.XLS ; . Page 26 of 28 Table Equivalent pipe length for Fitings Equivalent length Quant Total Equiv, Length oot) (eet) [oR 7 i z wa [Swing eisck vate 2 i Fi Total Equiv fengih 1b To ‘Total pipe tength. 1= 11+ 12 Geavity, 213-8635 feet 981 misce, 3218465. fisce. Fri Wi ction loss on the drain pipe as given by Darcy's formula 1 92V2 g dh 0.779528 Applying, Bemoulli's equation between elevation of drain nazzle on the shell (peint b) ‘of water level on the floating roof (point a), when the roof is at its lowest position, Pte + eo P ZurLb = dilferei Low operating tev Fig. 1. Height of all 2 Diameter of deck Volume of rainta Tow hore, Va & Vb = average velocoties of flow at section ‘a Pb = atmospheric in clevation between station a and b Sketch showing the position of primary roof drain at m jccurtulation on roof accumulation. Vr rL_= radius upto centre line of sump radius of deck, (0.5 sf sh) s (pi x0.66r1"2)] + [0.3 x G21) xh) x HIN GL +0.33(2 - 1)"2)) = m+ and ‘bt = 25 0.0635 35.68 SAVUIT 18 1784 N= Vr/(@.5 scl spi x0.66r1*2) + (0.5 x (02 = 41) x pix (t140.33(02-r1)*2)) i= water level of rainfall accumulation on roof 36.XLS = 0.095146 feet and elevation 2131.14 mm 6.991865 feet 1830, mm imum operating level af root, inches m m m Page 27 of 28 762 mm 2.49997 fect 0.096875 Ah sce. 1 (Ziedby = be DDD fe vez S998 (M02 Vb = W.RTBAD Mhiscc, Velocity in the pips = FTHD Cusco. Vealeulaed > Vassumed | Actual flow through one drain pipe = pi/t x d*2 x Vb 3.926375 DAMsec. = M1595 MA3fhour Totat drtinage capacity of drain pipe = INER9F NSMhour Minimunveapacity of drainage required = I7LS84A"3/htour Drainage eapacity of roof drain system > Minimum capacity of drainage required once Safe 36.XLS ~ Page 28 of 28 -{L) Design of Floating Roof © ~ Roof design is checked for the following load conditions: : - * (©) Buoyancy Calculations: , 5% Case (i) : Floatation in liquid having a specific gravity of 0.7, as per clause C.3.4.1 of Case (ii) : Floatation, when roof is loaded with rainfall and primary drain is inoperative Case (ii) : Floatation when two adjacent compartments are punctured * (D) Roof Support Calculations : Stability of the roof supporting legs when the roof comes to rest on the tank bottom considering dead load and live load of 25 Ibs/sq.foot, as per clause 3.10.2.1 of API 650 * © Sizing of Roof Drain : Adequacy of drainage system to handle 2-1/2" rain/hour subject to maximum of 10" rain/24 hours ~~ - * ©) Siifiness check of Roof : Stress analysis of the structural frases used to brace the upper and lower deck of the floating roof. : (M) Buovaney Calculation: Buoyancy of floating roof will be checked for product having specific gravity of .7 as per API 650 Appds. CCL C.3.4.1 Tank diameter 92.00. m Floating Deck diameter ~ ~*~" 910 m — ‘Top deckplate thickness 6 mm Bottom deckplate thickness = 6 mm - ‘Total weight of Deck = 752.00 MT. 77.” ‘Miscellaneous deck weights - = 75.00 MT (Ladder, nozzles, ete.) ~~ ‘5% factor for design purposes = | 4135 MT Total wt. to be considered in buoyancy cale. = W deck $68.35 MT - as Rim Height z 985.77 mm ~ Deck slope = i isto 60 Bottom Slope aa isto 120 Top deck plate to outer rim top height = 150 mm ) Top deck plate to bolt hole axis height = 80 mm 92.XLS - Tank design Page 44 of 89 Deck Rim Geometry 150 ‘Axis of M12 bolt (Outer pontoon Sth intermediate pontoon Case (): When the roof floats on fluid having Sp.Gr. 0.7 Total weight of the roof (Wr) = 96835 MT Specific gravity of liquid (S.G.) + 0.70 olume of product displaced (V) = WoS.G. = 1240.50 cum. pth of floatation (h) = Wipi* R2) 0.19 m. Depth of floatation < Outer rim height Hence Safe Case (ii). When roof is afloat ahd as Fainfail aceitiulation dive to ini tes (Refer API 650 Appendix € C1.34.1) As per clause C.3.4.1.a, the double deck roof is to be designed for a volume of rainwater that the roof can safely support when the primary drain is inoperative, The outer rim ofthe roof extends over the top deck which limits the rain water accumulation on the roof to 74mm, without seepage or ‘overflow in to the seal area through the bolt ‘This accumulation is equivalent to 5* rainfall on the roof, ? "eight of 5* rainfall water = 835.09 MT otal weight of roof & 5" rainwater = 1703.44 MT. lume of product displaced 2433.49 cum. Depth of floatation = 0.37 m. = 366,07 mm Rim Height 985.77 mm Depth of floatation < Rim Height Hence Safe 92.XLS - Tank design Page 45 of 89 When two compartments Volume of product displaced by floating raf (V) ‘Aca of rof subject to buoyancy force (A) £>, "6518.68 sq.m. Depth of floatation = VIA = 0.19 m = 19030 mm Rim Height = 985.77 mm Depth of Noatation < Rim Height Hence Safe - (N) Roof support calculations ‘The pipe supports are designed for dead load, live load and bending moment due to out of plumbness of 12mm, 868.35 MT . 1 Total weight of roof , = Live load (as per API 650 Appendix C Cl:e.3.10.2) WI = 25.00 tbs/sq foot : = 122.06 ke/sq.m. “load on roof = WI x projected area of roof = 802596.49 kgs. = 802.60 MT Total roof load on the supports = weight of roof+ live load = 1670.95 MT Using pipe of 3" NB SCH 80 | Outside diameter. OD. eee RBM TT Lil Inside diameter, ID. 737 em | Cooresion allowance = 0.10 em ‘Thickness, t - = 0.66 cm Pin diaméter = 4.20.cm ; Area of pinhole, al = 2.x t x Pin diatieter = "554 sqcm. t Cross sectional area of pipe, a2 19.41 sqcm. { Effective cross sectional area of pipe, a= a2-al = B87 sqem.t f Radius of gation, = s(OD.%2+ LD/2)6] 239 1 (Moment of Inertia) 161.78 cm’2 Z (Section Modulus) = 3640 cum. _Y > Calculation for pipe support ‘PI a Sis | Distributing load on each pontoon in proportion to its area i (refer data in Table - 1) i Load acting on pipe supports located on the outermost pontoon ‘PI’ 288.95 MT. Length of pipe support 343.19 cm Effective length of pipe, 1 = 1.0x1 343.19 cm, Ur = | uBUe 289 = sss 92XLS - Tank design Page 46 of 89 | ‘As per IS 800, table 5.1, by interpolation + Allowable stress ee |» Total required area of pipe se 451.49 sqom, | Sn 13.87 i = 3256 ‘Number of pipe supports provided = 4400 Load/Support = Load on pipe suppor’No. of pipes = 28895064 = 6567.06 kg 44.00 Induced axial compressive stress = 656708 = 473.57 kp/sqem. 187 Induced Stress < Allowable Stress Hence Safe : Bending Stress : The bending stress due to ecedntric load, Foo = pe seeti/4) Sqri(P/EN) Z Where, Plead = 6567.06 kg e = ceventricity 120° om = 33.19 om = = Young's modu eee = = 2100000 . ke/sq.em. = 1 Moment of Inertia of pipe = 16178 cms = Section Modulus = 3640" cu.em. Fhe = Induced bending stress 216.53. ke/sqicm. Induced stress 216.53 ky/sqem: << Allowable stress 1600.00 ke/sq.em. Check for Combined Stress 5 = 43ST + 216.53 = 088 <4 640.00 1600.00 E Hence Safe (0.2) Calculation for pipe support 'P2' Axial Stress Distributing load on each pontoon in proportion to its arca . (refer data in Table - 1) Load acting on pipe supports located on the outermost ‘pontoon 'P2' 392.41 MT 337.63 cm 337.63 cm 337.63 2.89 116.95 Length of pipe support Effective length of pipe, 1 = 1.0 x1 wr 4 92.XLS - Tank design Page 47 of 89 As per IS 800, table 5.1, by interpolation eye Allowable stress Total required area of pipe 640.00 ae G1R.14 squem, r Minimum number of pipe supports required = 634 ' 13.87 = 4422 ‘Number of pipe supports provided = 58.00 Load/Support = Load on pipe support/No. of pipes * = 30241162 = 6765.72 kg. : 58.00 Induced axial compressive stress. = 61652 0 = 487.89 ke/sqcm. 13.87 Induced Stress < Allowable Stress Hence Safe “""" *~ Bending Stress > bending stress due to eccentric load, Foc € secs z : is mee z = 6765.72 kg, = 120 om 337.63 “cm E= Young's modulus 2100000. ke/sq.cm. [= Moment of Inertia of pipe - = 161.78. cms : Section Modulus = 3640. cucm, Fhe = Induced bending stress. = 21653 ke/sq.cm: <=" Allowable stress + 216.53 = 0.8976 7600.00 Hence Safe (D3) Caleulation for ps se Axial Stress Distributing foad on each pontoon in proportion to its area . (refer data in Table-1) ~ Load acting on pipe supports located on the outermost, pontoon 'P3" = 32701 MT. Length of pipe support = 321.63 om Effective length of pipe, 1 = 1.0 x1 = 321.63 om Ur = BL 2.89 = Lal 92.XLS - Tank design

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