z 3 3 BRT WaT are ut Granit 34 uma fates STANDARD SPECIFICATION FOR SHOP & FIELD PAINTING 2 2 i way permitted by a writen consent gi 7 [ona freon STRATA [ava] SIRE | Es | bee 7 [Fass issue as athena REVO nea | as oan a $9 [Co ]ts.12.07[.esueo as stanparo sreomcaTiOn ane | ann [at 7 28 [fo oare REVISION er [ Getcrsb” | Convenon [HARMAN TSI @ ENGINEERS WoVA uniTeD| STANDARD sPEcinicaTioN ron | _SPESHICATION | ev REWDEUN wogeg | SHOP FIELD PAINTING €-48-0007 Ose a. | Pe tetasl_ 2cement tat they wil fot be Taproaueed] Re 2101297, En eats? Jr tothe bocrower for the intended wae 2D. Thoy wa evely rr consent sven bythe Given on tis Format oe the property of ENGINEERS INDIA L rite ot used. except inthe hnited way permitted by The rowing, dion and de copie, CONTENTS SLLNo, | Deseription Page No. 10 | GENERAL 3 20 | SCOPE 3 3.0 | CODES & STANDARDS + 40 | EQUIPMENT _ 3 50 | SURFACE PREPARATION 6 | PAINT MATERIALS 16 7.0 | PAINT SYSTEMS a | 7.1 | PRE-ERECTION /PRE-FABRICATION AND SHOP PRIMING FOR CARBON STEEL, B LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL, STEEL STRUCTURES, PIPING AND EQUIPMENT ETC. 72 | REPAIR OF PRE-ERECTION 7 FABRICATION AND SHOP PRIMING AFTER | 23 ERECTION/WELDING FOR CARBON STEEL, LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL, ITEMS IN ALL ENVIRONMENTS. 0 | FIELD PAINT SYSTEM FOR NORMAL CORROSIVE ENVIRONMENT (FOR | 24 ‘CARBON STEEL, LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL) ‘9.0 | FIELD PAINT SYSTEM FOR CORROSIVE ENVIRONMENT (FOR CARBON STEEL, B LOW TEMPERATURE CARBON STEEL AND LOW ALLOY STEEL) 10.0_| FIELD PAINT SYSTEM FOR HIGHLY CORROSIVE AREAS (FOR CARBONSTEEL. | 26 LOW ALLOY STEEL) EXTERNAL SURFACES OF UNINSULATED COLUMNS. VESSELS, HEAT EXCHNAGERS, BLOERS, PIPING, PUMPS, TOWERS, COMPRESSORS, FLARE LINES, STRUCTURAL STEEL ETC. 110 | FIELD PAINT SYSTEM FOR CARBON STEEL STORAGE TANKS (EXTERNAt F FOR ALL ENVIRONMENTS 120 | HIECD PAINT SYSTEM FOR CARBON STEEL AND LOW ALLOY STEEL | 28 STORAGE TANKS (INTERNAL) | 13.0 | COATING SYSTEM FOR EXTERNAL SIDE OF UNDERGROUND CARBONSTEEL | 29 PLANT PIPING AND TANKS 140° | PAINTING UNDERINSULATION FOR (HOT, COLD & SAFETY) CARBONSTEEL, | 30 LOW TEMPERATURE CARBON STEEL & STAINLESS STEEL PIPING AND EQUIPMENT IN ALL ENVIRONMENT 15.0 | INTERNAL PROTECTION OF CARBON STEEL WATER BOXES AND TUBE) 31 SHEETS OF COOLERS / CONDENSERS 160 _| FIELD PAINTING SYSTEM FOR GI TOWERSINON-FERROUS TUBE SHEET 3 17.0 _| STORAGE Ey 18.0 | COLOUR CODE FOR PIPING 2 19.0 | IDENTIFICATION OF VESSELS, PIPING ETC. 35 "20.0 _| PAINTING FOR CIVIL DEFENCE REQUIREMENTS 5 721.0 | INSPECTION AND TESTING 36 22.0_| GUARANTEE 7 23.0 | QUALIFICATION CRITERIA OF PAINTING CONTRACTOR. 7 24.0_| PROCEDURE FOR APPROVAL OF NEW PAINT MANUFACTURERS 38 “ANNEXURET - LIST OF RECOMMENDED MANUFACTURERS 40 "ANNEXURE‘I - LIST OF RECOMMENDED MANUFACTURER'S PRODUCTS 446 © ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR SHOP & FIELD PAINTING 6-44-0004 sy Og SPECIFICATION REV Page 2 of a5|sprats ayesinant that thay wil Rot be reproduced, x25? 10 La 12 2.0 21 2.2 2.24 GENERAL ‘These technical specifications shall be applicable for the work covered by the contract, and without prejudice to the various codes of practice, standard specifications etc. It is understood that contractor shall complete the work in all respects with the best quality of materials and workmanship and in accordance with the best engineering practice and instructions of Engineer-in-charge. Wherever it is stated in the specification that a specific Material is to be supplied or a specific work is to be done, it shall be deemed that the same shall be supplied or carried out by the contractor. Any deviation from this standard without written deviation permit from appropriate authority will resuit in rejection of job. SCOPE Scope of work covered in the specification shall include, but not limited to the following. This specification defines the requirements for surface preparation, selection and application of paints on external surfaces of equipment, vessels, machinery, piping, ducts, steel structures, external & internal protection of storage tanks for all services, RCC Chimney & MS Chimney with or without Refractory lining and Flare lines ete. Extent of Works The following surfaces and materials shall require shop, pre-erection and field painting: a. All'uninsulated C.S, & A.S. equipment like columns, vessels, drums, storage tanks, heat exchangers, pumps, compressors, electrical panels and motors etc. b. All uninsulated carbon and low alloy piping fittings and valves (including painting of identification marks), furnace, ducts and stacks, ¢. All items contained in a package unit as necessary. 4. Allstructural steel work, pipe, structural steel supports, walkways, handrails, ladders, platforms etc. e. RCC/MS chimneys with or without refractory lining & Flare lines. f. Identification colour bands on all piping as required including insulated aluminium clad, galvanised, SS and non-ferrous piping. 8. Identification lettering / numbering on all painted surfaces of equipment / piping insulated aluminium clad, galvanised, SS and non-ferrous piping. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR NEW DELHI ‘SHOP & FIELD PAINTING 6-44-0004 Ss LL 3H | SPECIFICATION | REV Page 3 of 45|h. Marking / identification signs on painted surfaces of equipment / piping for Hazardous service, i. Supply of all primers, paints and all other materials required for painting other than Owner's supply. j. Over insulation surface of equipments and pipes wherever required. k. Painting under insulation for carbon steel and stainless steel as specified 1. Repair work of damaged / preerection / fabrication shop primer and weld joints at field. 2.2.2 The following surfaces and materials shall not be painted unless otherwise specified a. Uninsulated austentic stainless steel. b, Plastic and / ot plastic coated materials. c. Non ferrous materials like Aluminium, Galvanised "piping", "grating: “Handrails” etc.except G.I. Towers. and 2.3. Documents 2.3.1 The contractor shall perform the work in accordance with the following documents issued to him for execution of work. the leer to the borrows a. Bill of quantities for Piping, equipment, machinery and structures etc. b. Piping Line List. c. Painting specifications including special civil defence requirement 2.4 Unless otherwise instructed final painting on pre-erection / shop primed pipes and equipments shall be painted in the field, only after mechanical completion and testing on system are completed, as well as, after completion of steam purging wherever required. 2.5 Changes and deviations required for any specific job due to clients requirement or otherwise shall be referred to EIL for deviation permit. ited way perittsd By 2 Wri 32 3.0 CODES & STANDARDS ag 3.1 Without prejudice to the provision of Clause 1.1 above and the detailed specifications 23 of the contract, the following codes and standards shall be followed for the work as covered by this contract. = 18:5 Colour coding é Is-101 ‘Methods of test for ready mixed paints and enamels. (Fare) ENGINEERS INDIA LIMITED STANDARD SPECIFICATION FOR Srecmeauol ee SHOP & FIELD PAINTING 6-44-0004 acy EM Sc Paze 4 of 4518-2379:1990 + Indian Standard for Pipe line identification-Cotour Code ASTM. American Standard test methods for paints and coatings, ASA A 13,1-1981 Scheme for Identification of piping systems : American National Standards Institution. E 3.2 Surface Preparation Standards: 3 Following standards shalt be followed for surface preparations: g = 3.2.1 Swedish Standard : SIS-05 5900-1967 / ISO-8501-1-1988 (Surface preparations standards for Painting Steel Surfaces) This standard contains photographs of the various standards on four different degrees of rusted steel and as such is preferable for inspection purpose by the Engineer-in- Charge. 3.2.2. Steel Structures Painting Council, U.S.A. (Surface Preparation Specifications(SSPC- SP). 3.2.3. British Standards (Surface Finish or Blast-cleaned for Painting) BS-4232 3.2.4 National Association of Corrosion Engineers, U.S.A.(NACE) 3.2.5 Various International Standards equivalent to Swedish Standard for surface preparation are given in Table-T. 3.3. The contractor shall arrange, at his own cost, to keep a set of latest edition of any one of the above standards and codes at site, of ENGINGERS INDIA LIMITED. Thay ara marl 3.4 The paint manufacturer's, instructions shall be followed as far as practicable at all times. Particular attention shall be paid to the following: 2, Instructions for storage to avoid exposure as well as extremes of temperature, b. Surface preparation prior to painting. c. Mixing and thinning. 4. Application of paints and the recommended limit on time intervals between coats 4.0 EQUIPMENT 4.1 All tools, brushes, rollers, spray guns, abrassive material, hand / power tools for cleaning and all equipments, scaffolding materials, shot / wet abrassive blasting, water blasting equipments & air comptessors etc. required to be used shall be ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR poeemeenos Ld NEW DELHI SHOP & FIELD PAINTING 6-42-0004 2sy Be Page 5 of 45|: 2 42 Se BS 5.0 ed 5. Bg SLL B ay 23 u 5.12 ay 58 E 5.13 5.14 5.1.5 suitable for the work and all in good order and shall be arranged by the contractor at site and in sufficient quantity. Mechanical mixing shall be used for paint mixing operations in case of two pack systems except that the Engineer-in-Charge may allow the hand mixing of small quantities at his discretion, SURFACE PREPARATION, SHOP COAT, COATING APPLICATION & REPAIR AND DOCUMENTATION General In order to achieve the maximum durability, one or more of following methods of surface preparation shall be followed, depending on condition of steel surface and as instructed by Engincer-in-Charge. Adhesion of the paint film to surface depends largely on the degree of cleanliness of the metal surface. Proper surface preparation contributes more to the success of the paint protective system: @. Manual or hand tool cleaning b. Mechanical or power tool cleaning c. Blast cleaning. Mill scale, rust, rust scale and foreign matter shall be removed fully to ensure that a clean and dry surface is obtained. The minimum acceptable standard in case of ‘manual or hand tool cleaning shall be St.2 or equivalent, in case of mechanical or power tool cleaning it shall be St.3 or equivalent, in case of blast cleaning it shall bbe Sa2%4 or equivalent as per Swedish Standard SIS-055900-1967 / ISO-8501-1-1988. Where highly corrosive conditions exist, then blast cleaning shall be Sa3 as per Swedish Standard, Remove al other contaminants, oil, grease etc, by use of an aromatic solvent prior to surface cleaning. Blast cleaning shall not be performed where dust can contaminate surfaces undergoing such cleaning or during humid weather conditions having humidity exceeding 85%. Irrespective of the method of surface preparation, the first coat of primer must be applied on dry surface. This should be done immediately and in any case within 4 hours of cleaning of surface. However, at times of unfavourable weather conditions, the Engineer-in-Charge shall have the liberty to control the time period, at his sole discretion and / or to insist on recleaning, as may be required, before primer application is taken up. In general, during unfavourable weather conditions, blasting and painting shall be avoided as far as practicable. ‘The external surface of R.C.C. chimney to be painted shall be dry and clean. Any loose particle of sand, cement, aggregate etc. shall be removed by scrubbing with soft wire brush if necessary, acid etching with 10-15% HCL solution for about 15 ‘minutes shall be carried out and surface must be thoroughly washed with water to Temove acid & loose particles then dry completely before application of paint, (frm) ENGINEERS INDIA LiMiTED | STANDARD SPECIFICATION FOR em NEW DEM Cg oy SHOP & FIELD PAINTING 6-44-0004 SPECIFICATION REV Page 6 of 45Taaned onthe borrower's nipress agement The property of ENGINEERS INDIA fed use. EL 1641-507. A4-2100297, ted by a written eansert given by the lender tothe borrower forthe 5.2 Procedure of Surface Preparation 5.2.1 Blast Cleaning S211 5.2.1.2 Air Blast Cleaning The surfaces shall be blast cleaned using one of the abrasives: Al,O, particles chilled cast iron or malleable icon and steel at pressure of 7kg/cm? at appropriate distance and angle depending on nozzle size maintaining constant velocity and pressure, Chilled cast iron, malleable iron and steel shall be in the form of shot or grit of size not greater than 0.055" maximum in case of steel and malleable iron and 0.04" maximum in case of chilled iron. Compressed air shall be free from moisture and oil. The blasting nozzles should be venturi style with tungsten carbide or boron carbide as the materials for liners. Nozzles orifice may vary from 3/16" to 3/4". On completion of blasting operation, the blasted surface shall be clean and free from any scale or nist and must show a grey white metallic lustue. Primer or first coat of paint shall be applied within 4 hours of surface preparation, Blast cleaning shall not be done outdoors in bad weather without adequate protection or when there is dew on the metal which is to be cleaned. Surface profile shall be uniform to provide good key to the paint adhesion (i.e. 35 to 50u). If possible vacuum collector shall be installed for collecting the abrasives and recycling Water Blast cleaning Environmental, health and safety problems associated with abrassive blast cleaning limit the application of Air Blast Cleaning in many installations. In such case water blast cleaning is resorted to. Water Blast Cleaning can be applied with or without abrassive and high pressure water blasting. The water used shall be inhibited with sodium chromate / phosphate. The blast cleaned surface shall be washed thoroughly with detergents and wiped with solvent and dried with compressed Air. For effective cleaning abrassives are used. The most commonly used pressure for high pressure water blast cleaning for maintenance surface preparation is 3000 to 6000 psi at 35-45 litres/minute water volume and pressures upto 10000 psi and water volume of 45 litres/minute provide maximum cleaning. The water blast cleaned surface shall be comparable to SSPC-SP-12/NACE. NO.S. The operation shall be carried out as per SSPC guidelines for water Blast cleaning. The indicative values for sand injection is Air 300 to 400 Cu.fi/min, Water 5-10 litres/min. with corrosion inhibitor Sand 200 - 400 Ibs/h. Nozzle : 0.5 to 1" dia Special equipments for water blast cleaning with abrasives now available shall be used, ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR OSL NWP AS SPECIFICATION | REV SHOP & FIELD PAINTING 6-44-0004 Pege 7 of 45)"A8:2101237, Ta agreement th intended use, fit 1681-307, Therely baned onthe borawar' a the borrower for ITED. They w propery of ENGINEERS INDIA I ed way permitted by 3 written consent giv The arvwing, design tnd de Copied exhibited or used, except in 5.2.2 5.2.3 53 5.4 5.5 Mechanical or Power tool cleaning Power tool cleaning shall be done by mechanical striking tools, chipping hammers, griding wheels or rotating steel wire-brushes. Excessive burnish of surface shall be avoided as it can reduce paint adhesion. On completion of cleaning, the detached rust mill scale etc. shall be removed by clean rags and / or washed by water or steam and thoroughly dried with compressed air jet before application of paint. Manual or hand tool cleaning Manual or hand tool cleaning is used only where safety problems limit the application of other surface preparation procedure and hence does not appear in the specifications of paint systems. Hand too! cleaning normally consists of the following: a. Hand descaling and / or hammering b. Hand scraping c. -Hand wire brushing Rust, mill scale spatters, old coatings and other foreign matter, shall be removed by hammering, scrapping tools, emery paper cleaning, wire brushing or combination of the above methods. On completion of cleaning, loose material shall be removed from the surface by clean rags and the surface shall be brushed, swept, dedusted and blown off with compressed air / steam to remove all loose matter. Finally the surface may be washed with water and dried for effective cleaning. Non compatible shop coat primer ‘The compatibility of finishing coat should be confirmed from the paint manufacturer. In the event of use of primer such as zinc Rich epoxy, inorganic zine silicate etc. as shop coat, the paint system shall depend on condition of shop coat. If shop coat is in satisfactory condition showing no major defects, the shop coat shall not be removed. The touch up primer and finishing coat(s) shall be identified for application by Engineer-in charge Shop coated (coated with primer & finishing coat) equipment should not be repainted unless paint is damaged, Shop primed equipment and surfaces will only be ‘spot cleaned’ in damaged areas by means of power tool brush cleaning and then spot primed before applying one coat of field primer unless otherwise specified. If shop primer is not compatible with field primer then shop coated primer should be completely removed before application of selected paint system for particular environment. For packaged units / equipment, shop primer should be as per the paint system given in this specification. However, manufacturer's standard can be followed after review S ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR Oso NeW Det SHOP & FIELD PAINTING 6-44-0004 A SPECIFICATION | REV Page 8 of 45| |.Tormat ae the property of ENGINEERS INDIA LMNTED, “Tha arawing denen and dota oh Copied, ex 57 ot 5.7.4 3.7.5 5.1.6 Coating Procedure and Application : Surface shall not be coated in rain, wind or in environment where injurious airbone elements exists, when the steel surface temperature is less than 5°F above dew point, when the relative humidity is greater than 85% or when the temperature is below 40°F. Blast cleaned surface shall be coated with one complete application of primer as soon as practicable but in no case later than 4 hrs. the same day. To the maximum extent practicable, each coat of materia! shall be applied as a continuous film uniform thickness free of probes. Any spots or areas missed in application shall be recoated and permitted to dry before the next coat is applied ‘Applied paint should have the desired wet film thickness. Each coat shall be in proper state of cure or dryness before the application of succeeding coat. Material shall be considered dry for recoating when an additional coat can be applied without the development of any deterimental film irregularities, such as lifting or loss of adhesion of the under coat. Manufacturer instruction shall be followed for intercoat interval. When the successive coat of the same colour have been specified, alternate coat shall be tinted, when practical, sufficiently to produce enough contrast to indicate complete coverage of the surface. The tinting material shall be compatible with the material and not deterimental to its service life. Air spray application shall be in accordance with the following: a. The equipment used shall be suitable for the intended purpose, shall be capable of properly atomizing the paint to be applied, and shall be equipped with suitable pressure regulators and gauges. The air caps, nozzles, and needles shall be those recommended by the manufacturer of the equipment for the material being sprayed. The equipment shall be kept in satisfactory condition to permit proper paint application. b. Traps or separators shall be provided to remove oil and condensed water from the air. These traps or separators must be of adequate size and must be drained periodically during operations. The air from the spray gun impinging against the surface shall show no condensed water or oil c. Ingredients shall be kept properly mixed in the spray pots or containers during application by continuous mechanical agitation. d. The pressure on the material in the pot and of the air at the gun shall be adjusted for optimum spraying effectiveness. The pressure on the material in the pot shall be adjusted when necessary for changes in elevation of the gun above the pot. The atomizing air pressure at the gun shall be high enough to properly atomize the paint but not so high as to cause excessive fogging of paint, excessive evaporation of solvent, or less by overspray. os (ize) ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR: epecmicenon oe NEW DELHI yc] SHOP & FIELD PAINTING 6-44-0004 i Page 9 of 45)reemant that ay wi ho be repraduces aned on the barrows’ express the intended use. fk 1641-807. As 2102257, ‘given on ths format ave the property of ENGINEERS INDIA LIMITED. They tee way permited by 2 wien consent given by the lender to 5.7.7 ©. Spray equipment shall be kept sufficiently clean so that dirt, dried paint, and other foreign materials are not deposited in the paint film Any solvents left in the equipment shall be completely removed before applying paint to the surface being painted. £, Paint shall be applied in a uniform layer, with overlapping at the edge of the spray pattern. The spray patterns shall be adjusted so that the paint is deposited uniformly. During application, the gun shall be held perpendicular to the surface and at a distance which will ensure that a wet layer of paint is deposited on the surface. The trigger of the gun should be released at the end of each stroke. 8. All runs and sags shall be brushed out immediately or the paint shall be removed and the surface repainted. h. Areas inaccessible to the spray gun shall be painted by brush; if not accessible by brush, daubers or sheepkins shall be used, i, All nameplates, manufacturer's identification tags, machined surfaces, instrument glass, finished flange faces, control valve items and similar items shall be masked to prohibit coating desposition. If these surfaces are coated, the component shall be cleaned and restored to its original condition. j. Edges of structural shapes and irregular coated surfaces shall be coated first and an extra pass made later If spray gun shows choking, immediately dechoking procedure shall be followed. Airless spray application shall be in accordance with the following procedure: as per steel structure paint Manual Vol.1 & Vol.2 by SSPC, USA , Air less spray relies on hydraulic pressure rather than air atmoization to produce the desired spray. An air Compressor or electric motor is used to operate a pump to produce pressures of 1,000 to 6,000 psi. Paint is delivered to the spray gun at this pressure through a single hose within the gun, a single paint stream is divided into seperate streams, which are forced through a small orifice resulting in atmoization of paint without the use of air. This results in more rapid coverage with less overspray. Airless spray usually is faster, cleaner, more economical and easier to use than conventional airspray, Airless spray equipment is mounted on wheels, and paint is aspirated in a hose that sucks paint from any container, including drums. The unit shall have inbuilt agitator that keep the paint uniformly mixed during the spraying. The unit shall consists of inbuilt strainer. Usually very small quantities of thinning is required before spray. Incase of High Build epoxy coatings(two pack). 30:1 pump ratio and 0.020-0.023" tip size will provide a good spray pattern. Ideally fluid hoses should not be less than 3/8” ID and not longer than SO‘ to obtain optimum results. In case of gun choking, dechoking steps shall be followed immediately. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR DSA NEW OEMS ce SHOP & FIELD PAINTING 6-44-0004 SPECIFICATION | REV Pose 10 of 45|5.7.8 Brush application of paint shall be accordance with the following : a. Brushes shall be of @ style and quality that will enable proper application of paint. b. Round or oval brushes are most suitable for rivets, bolts, irregular surfaces, and rough or pitted steel. Wide flat brushes are suitable for large flat areas, but they shall not have width over five inches. "aa 2100237, c. Paint shall be applied into all corners. 5 : d. Any runs or sags shall be brushed out. e. There shall be a minimum of brush marks left i the applied paint. f. Surfaces not accessible to brushes shall be painted by spray, daubers, or sheepkin, 5.7.9 Manual Application by sling (where 6 0" clock position of pipe is not approachable) ‘A canvas strip (alternatively a tinplate strip) about 450mm wide and 1.5m long is hold under the pipe by two men. Liquid coating is poured on the sling at each side of the pipe. The men holding this sling move it up and down and walk slowly forward while fresh coating is poured on the pipe and they manipulate the sling so that an even coating is obtained all round the bottom. This work shall be done very carefully and by experienced personnel. There shall not be any formation of “Whiskers” and holes in the coating. The coating film shall be inspected by mirror. 5.7.10 For each coat the painter should know the WEFT corresponding to the specified DFT and standardise the paint application technique to achieve the desired WET. This has to be ensured in the qualification trial. I consent given bythe Ider tothe borrower forthe intended uso. EL 1041-8 GINGER NDIA LINTED, They we 5.8 Drying of coated Surfaces 5.8.1 No coat shall be applied until the preceding coat has dried. The material shall be considered dry for re-coating when another coat can be applied without the development of any film irregularities such as lifting or loss of adhesion of tundercoats. Drying time of the applied coat should not exceed maximum specitied for it as a first coat; if it exceeds the paint material has possibly deteriorated or mixing is faulty. ‘mat are the property of 5.8.2 No paint shall be force dried under conditions which will cause checking, wrinkling, blistering formation of pores, or detrimentally affect the condition of the paint, 5.8.3 No drier shall be added to a paint on the job unless specifically called for in the manufacturer's specification for the paint. 5.8.4 Paint shall be protected from rain, condensation, contamination, snow and freezing until dry to the fullest extent practicable. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR erecucaleN bod NEW DELHI SHOP & FIELD PAINTING 6-44-0004 260 Page 11 of 45|Torrowars expres agreement hat They wil na be reproduced 1n6-2104287, ended vse. El 1841-907, 5.9 5.9.1 5.9.2 5.9.3 5.10 Repair of damaged paint surface Where paint has been damaged in handling and in transportation, the repair of damaged coating of pre-erection / fabrication shall be as given below. Repair of damaged inorganic zine silicate primer after erection / welding Quickly remove the primer from damaged area by mechanical scraping and emery paper to expose the white metal. Blast clean the suftace if possible. Feather the primer over the intact adjacent surface surrounding the damaged area by emery paper. Repair of damaged pre-erection and shop priming in the design temperature of -90°C to 500°C, - Surface preparation shall be done as per procedure 5.9.2. - One coat of F-9 shall be applied wherever damaged was observed on pre-erection / pre-fabrication / shop primer of inorganic zinc silicate coating (P-9). F-9 shall not be applied if damaged area is not more than 5x5 cm. PAINT APPLICATION 5.10.1 Shop priming / pre-erection priming with F9 or F12 shall be done only on blasted surface 5.10.2 Shop priming / pre-erection priming with F9 or F12 shall be done only with airless spray. 5.10.3 For large flat surface field painting shall be done by airless spray otherwise brush. 5.1L can be used. Documentation A written quality plan with procedure for qualification trials and for the actual work. Daily progress report with details of weather conditions, particular of applications, no of coats and type of materials applied, anomolies, progress of work versus programme. Results of measurement of temperatures relative humidity, surface profile, film thickness, holiday detection, adhesion tests with signature of appropriate authority. Particulars of surface preparation and paint application during trials and during the work. Details of non-compliance, rejects and repairs Type of testing equipments and calibration. Code and batch numbers of paint materials used. 26) ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR NEW DELHI SHOP & FIELD PAINTING 6-44-0004 Page 12 of 45 2o BES saa may CIS ¥O4 NOLLVoIsIOads GuVaNvAs | G3LINN VIGNI Su33NION3 ONILNIVd GBI 8 CHS The drawing, deign and sata gwen on Tha propery of ENGINEERS INDIA LIMITED, They are meralylonned an tha barawer's express agreement hat they wil sot Be reproduced Once Sanit or urew, except in the limited way permited by written coraent given by the lender tothe boraWwer forthe ifanded use. Eh, 1641-507. AS 210x287. 2000-r9-9. NOILWoIsIOZdS: z Agu TABLE (for clause 5.0) ‘SURFACE PREPARATION STANDARDS LOOSE MILL SCALE AND LOOSE PAINT TO DEGREE ‘SPECIFIED BY POWER TOOL CHIPPING, DESCALING, SANDING, WIRE BRUSHING AND GRINDING, AFTER REMOVAL OF OUST, SURFACE SHOULD HAVE A PRONOUNCED METALLIC SHEEN, 8, | DESCRIPTION VARIOUS INTERNATIONAL STANDARDS REMARKS No. (EQUIVALENT) SWEDISH sspc-sp | NACE BRITISH STANDARD USA USA | STANDARD SIS-05-5900 BS.4232: 1967 1987 1. [MANUAL OR HAND TOOL CLEANING REMOVAL OF LOOSE RUST, | ST.2 SSPC-SP-2 : THIS METHOD IS APPLIED WHEN LOOSE MILL SCALE AND THE SURFACE |S EXPOSED TO LOOSE PAINT. CHIPPING, NORMAL ATMOSPHERIC SCRAPING, SANDING AND CONDITIONS WHEN OTHER WIRE BRUSHING. SURFACE METHODS CANNOT BE ADOPTED SHOULD HAVE A FAINT AND ALSO FOR SPOT CLEANING METALLIC SHEEN DURING MAINTENANCE PAINTING. 2. [MECHANICAL OR POWER TOOL CLEANING REMOVAL OF LOOSE RUST, | ST.3 ssPc-sP.3 -Do-‘The drawing, design and deal ven on tis format are the property of ENGINEERS INDIA LITED. They ove merely loaned onthe bowower Copied, exivbited or used, except in the Simited way permitted By a writin consent given bythe lender tothe borower forthe intended ure, Elk 1641-507. Aa-210x297, press agreement that they will pot be reproduced & Ansa man EIS GaLINN Vian! S¥a3NION3 7 | ONILNIVd G73Id 8 dOHS YOd NOLLVOIdIO3dS GYVGNVLS 000-¥9-9 isp oer abeg z ABE TABLE: (for clause 5.0) SURFACE PREPARATION STANDARDS 8. DESCRIPTION VARIOUS INTERNATIONAL STANDARDS REMARKS No. (EQUIVALENT) SWEDISH sspc-sP | NACE | BRITISH STANDARD USA’ USA | STANDARD 18-05-5900 BS.4232: 1967 1967 3, [BLAST CLEANING(AIR & WATER) ‘THERE ARE FOUR COMMON GRADES OF BLAST CLEANING st | WHITE METAL BLAST CLEANING TO WHITE | SA 3 sspc-sps [Nace | FinsT WHERE EXTREMELY CLEAN METAL CLEANLINESS, i Quaity SURFACE CAN BE EXPECTED FOR REMOVAL OF ALL VISIBLE PROLONG LIFE OF PAINT SYSTEMS. RUST, MILL SCALE, PAINT & FOREIGN MATTER 100% ‘CLEANLINESS WITH DESIRED ‘SURFACE PROFILE, 32 | NEAR WHITE METAL, SA2% sspc-sp-1o | NACE | SECOND ‘THE MINIMUM REQUIREMENT FOR cA Quauty CHEMICALLY RESISTANT PAINT| BLAST CLEANING TO NEAR SYSTEMS SUCH AS EPOXY, VINYL, WHITE METAL CLEANLINESS, POLYURETHANE BASED AND. UNTIL AT LEAST 95% OF INORGANIC ZINC SILICATE PAINTS, EACH ELEMENT OF ALSO FOR CONVENTIONAL PAINT SURFACE AREA IS FREE OF SYSTEMS USED UNDER FAIRLY ALL VISIBLE RESIDUES WITH CORROSIVE CONDITIONS TO DESIRED SURFACE PROFILE. OBTAIN DESIRED LIFE OF PAINT: SYSTEM.proauces re marty boned an The borower' suprese agraament that they wil nat The rowing, eign and deals given of ts format ore the property of ENGINEERS INDIA UMITED. “he borrower forthe intended use. El 1641-807. A4-2103297 cease Santited er used, encept in the lnsted way permitted by @ writen consent given by th ® 2 no S. DESCRIPTION ‘VARIOUS INTERNATIONAL STANDARDS: REMARKS. We NO. (EQUIVALENT) NG 2 g ‘SWEDISH sspc-sp | NACE | _ BRITISH >g STANDARD USA USA | STANDARD 1S-05-5900 88-4232: 1967 a 1987 3 ae 3.3 | COMMERCIAL BLAST 6 ee BLAST CLEANING UNTIL AT | SA2 sspc-sp-6 [NOs | THIRD FOR STEEL REQUIRED TO BE es LEAST TWO-THIRDS OF Quacry — | PAINTED. WITH CONVENTIONAL a2 EACH ELEMENT OF PAINTS FOR EXPOSURE TO MILDLY Ba SURFACE AREA IS FREE OF CORROSIVE ATMOSPHERE FOR 22 ALL VISIBLE RESIDUES WITH LONGER LIFE OF THE PAINT| Bo DESIRED SURFACE PROFILE. SYSTEMS. 23 39 3.4 | BRUSH-OFF BLAST B2 3 BLAST CLEANING TO WHITE | SA 1 sspc-sp-7 |NOo4 |- ] a METAL CLEANLINESS, asl Fal REMOVAL OF ALL VISIBLE AUST, MILL SCALE, PAINT & FOREIGN MATTER, SURFACE PROFILE IS NOT SO IMPORTANT. Beg 000-9 lays st6.0 PAINT MATERIALS Paint manufacturers shall furnish all the characteristics of paint materials on printed literature, alongwith the test certificate for all the specified characteristics given in this specifications. All the paint materials shall be of first quality and conform to the following general characteristics As per the tables 6.1, 6.2 and 6.3, 1R6-210%287, press agreement int oy ‘he property of ENGINEERS INDIA LIMITED, Thay ava mary Inanad on he bovower® mite way permvitad ty a witten consent given by the leer to th borrower forthe intended use. 1641-207, ing, design tnd deta given on coping, exhibited or used, exces Tha dr (fe) ENGINEERS INDIA LiMiTED | STANDARD SPECIFICATION FoR |__SPECIFICATION | REV WW? o0gew CetMgpey | SHOP & FIELD PAINTING 6-44-0004 Page 16 of 45|ST STS SOE TE a EVGNEERE WI TED ye an oo awa’ aE aga Ha yi aD ooo] Ta go oC ya pms wre coset gen tener te boro he teas, He eH ADT. AC ATOR 3 ve 2 5 a aa oe PAINT MATERIALS 22 TABLE NO.:6.1 PRIMERS 2B 5 5 SESCRTON te ma ma Naz ve Wa a 7 fects name hina wb Fe Pot | Eek Pines ne pony Hr sree pee 4 fa. [ype and composition ‘ingls pack air ying horated | Two pack polywnyl Butyal resin | Two component polyamide cured 3 Some a ede Setees | waded an pase ac | eon ah mem Paneth 22 See ts ase” dacter, | ean agree win tetera Pose 58 pigmented with Zine phosphate | elvomate ed 3, [value Sots (ppron 0% 79% 1 a8 ag i JOrTIBy vices parca erp | OHH 0 “ap eg [soc coveina sec 0 oo m0 38 ronttoeo8 23 a par ene pn 3 2 7 ze 7 [Fou ey 3° freon Somngee 2h ‘ar 30 i 3 a fray #206 owen Wino ror win 0 & Ms: 2 Wis: ha tee" 3Sinnms 3 [Svein miewearo) Vins vine ea vin o Me Nt hie Me: monme g ol é a" [Pati oppor aac erie compre | Notarrba “epee os {2 pans on eale ral #3) #32 ae ~ {8 :© The crewing, dsign and devas aiven on tia larmat ae te property of ENGINEERS ING copied, exhiited or used, except inthe limited way permitted by a written consent i& UMITED. They ave merely boned onthe bovower's express agreoment thet ey wil ai ba ened iven by the lender to the borrower for the intended use. Ele 1661.07. A4-210x297, aa pe we 2 a 2a 3a se PAINT MATERIALS eg ‘TABLE NO.: 6.2 FINISH PAINTS a> “is s ‘DESCRIPTION Fe Fa Fe Fr ] z % 8 7 [Teche name ‘ene pevetane Satn | chcinaedberbandinah | Epon-Hgh Bud trehpaln | Hign“bikd comer” oPoy A pert pare cost. 3 2 [Tipe and campcten Twopeck aohate iaeynts [Single pack pinata | Two-pack_polanidepoly [Two gaok povanioe cred 2k ured eye ih paint" | cna ruber “based | anna ued tony rach | opoay es ey aa 26 medisn wth chanical ‘an | mason sity pmened | soar medum, ‘cuts ss ‘earn pigments bite eo [vane Sets para om “om om om ae 4 [orton fi tiers) per cont pron. | 5040p = Too 28 1005254 58 22 [Twat coving capcty a wore 0 3 sees 38 clcaeappo 33 Woon pertvein rotve oppo faa 1 va 15 2 52 Tosca a 306 (ero) 7 Sonne oe he 3 8. [Hare ary at 20°C (approx) Ovemight Bhs ‘Overnight aah, a, [Ovecatng inewalapron Win: Owrigiis) [Mins Ovenight Wins Oven Wins Peres oc: Und ht una Mae: Saye Mac: Saye olf 10. |Pctmte 0100 wr wo consonant pants | 69 Te opie “ate i as ‘apne sa ~ 33/2 P3|8 83/3 =*13 z"/2 %“Fae aarngyGelgn Wo Ges ven a Tornatore We prope of ENGINEERS INIA LIMITED, They ae meray lone onthe Borrowers xprese sgremnent st hey wil pat be eprodueea ( Copied, axibived or used, except in tha fimited way permitted by a written consent given by the lender tothe Boccower for the intended use, Fit 1641-807. A4-210%297. Ya Ne PAINT MATERIALS os TABLE NO.: 6.3 FINISH PAINTS aa p DescAPTION Fa 7 mm Fie Ee No az BS | Fennial Name Sef pining type sate | organi Zine Sicatecoaing | Host rossiani aynthaic | Heat resistant silicone 5S toerant igh Bull Epory medium based. two. pack | Alumingm pant sulble upto we 1 (Complete rst cond ‘amin paint sutabie up | 500°C ery temperate, 1 cana) 250°C dy tempore 5 a ype and eompostion “Two peck pony asin based | A two pack ar dying sel | Heat resistant eyntnetc | Single pack licone _rean & Zulably. pigmented. and | curngedvonttased necstic | meu based two. pack | based edum wih aumlaum a Expebia ct ashonng to | Zheslenacoxteg, ‘Roivum pant sutabie upa | fakes a | ‘rnvaly prepared surace and ave 1 coat 02 = 3 g 3. [Votume Solids (approx) 72% 60% 25% 20% 23 = [ort in wines pe cot neon | WOOFER a aoe a 2g 3 [reorient avrg api eore ee 737 o0 BR cose 58 338 @ [wait porte migetiva approx) | 14 28 72 1 | 22 7, [Fouon ay a 30° (epro3) ha mi ah a0 mi ze [Hare ty at 30°C tapmrox) 2a es 12h on 24 { 3 3, [overcotng intnvatearon Ninz 10h. Min; Orie at 20Cand | win 608 Mins 18h S Nex: Simons sow Ri. Mae: Unitas Max: United Max Unleritos o 76. [pat ita at 30° tr wo component paint | 80 mis pr 1c apa rot appteabe| 8 lepprex) ols a8 11 [Temperature Resistance E 206 5006 32 F-14: Spedally formulated poyamine cured coaar epoxy slab for 45010 128° fr aplaton unter insuation 8) 5 ' 258 1-15: Two pick ot cura opnnyponole coating sult or -45°C 1 125 ar appzaton under nsiaton. a 16: Epo) socane Anes 728 : 2 n|B 2intended use. Ele 1681507. 4.210129? rower for Notes: 1, Covering capacity and DFT depends on method of application. Covering capacity specified above are theoritical. Allowing the losses during the application, minimum. specified DFT should be maintained. 2. All primers and finish coats should be cold cured and air drying unless otherwise specified. 3. All paints shall be applied in accordance with manufacturer's instructions for surface Preparation, intervals, curing and application. The surfece prepration, quality and workmanship should be ensured. 4. Technical data sheets for all paints shall be supplied at the time of submission of quotations. 6.4 List of recommended manufacturers The paints shall conform to the specifications given above and the best quality in their products range of the manufacturers listed in Annexure-I 7.0 PAINT SYSTEMS The paint system should vary with type of environment envisaged in and around the plants. Three types of environment as given below are considered for selection of paint system. The paint system is also given for specific requirements. PRIMERS & FINISH COATS COVERED IN TABLE NOS.7.0 to 15.0 PRIMERS P2 : Chlorinated Rubber Zine Phosphate Primer P4 Etch Primer/Wash Primer P6 : Epoxy Zine Phosphate Primer FINISH COATS/PAINTS F2 Acrylic - Polyurethane finish paint F3 2 Chlorinated Rubber Finish Paint F6 High Build Epoxy finish coating FT : High Build Coal Tar epoxy coating FS Self priming surface Tolerant High Build Epoxy coating, F9 : Inorganic Zine Silicate coating, ENGINEERS INDIA LinmlTED | STANDARD SPECIFICATION FoR |__SPECIFICATION | REV 2.64 MMM | SHOPE FELD Pawrius 6-44-0004 Page 20 of a55 FAl : Heat resistant Synthetic medium based Aluminium paint : F-12 Heat resistant Silicone Aluminium paint. : Fd Specially formulated polyamine cured coal for Epoxy coating. E 3 FAs Epoxy phenolic coating B F-16 Epoxy Siloxane Coating : Amercoat 738 Toaned onthe borrowers express 8 : ; Gad dessa given on is format a the i puntbted or used, except inthe United way pet Sawing a fees SHOP 2 FELD PAINTING | 6-44-0008@ T a BBvnwo non EC 4o4 NoLLVolsIOgas auvaNvas | GaLiWH ViGNI SU3aNIONa ONILNIVd O7314 8 dOHS “The drawing, dargn end deals given on tia format are the propery of ENGINEERS INDIA LR/ITED. Thay ae mally loaned on he bowrowars express apleemens at thay wil Ao be Tepredueed copied, exhibited or used, except in the limites way permitted by s written consent given bythe ender tothe borrower forthe mended use, Ell 1641-507. A8-210%297 2 al 8 4/9 3/5 rale 3 sola 27/8 n|@ z TABLE 7.1: PRE-ERECTION / PRE-FABRICATION AND SHOP PRIMING FOR CARBON STEEL, LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL, STEEL STRUCTURES, PIPING AND EQUIPMENT ETC. S. | DESIGN TEMPERATURE IN ‘SURFACE PAINT SYSTEM TOTAL DAT REMARKS No. ‘c PREPARATION micRONS(HR) 7a | T0400 ‘S5PC-SPIO 1 GOAT OF Fa e575 ‘No overcoang iso ba dane, 7.2 _| 401 70 500 ‘SSPC-SP0 COAT OF Fie 4050 FINISH COAT AT SITE TABLE 7.2: REPAIR OF PRE-ERECTION / PRE-FABRICATION AND SHOP PRIMING AFTER ERECTION / WELDING FOR CARBON STEEL, LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL, ITEMS IN ALL ENVIRONMENTS. 'S.| DESIGN TEMPERATURE IN ‘SURFACE PREPARATION PAINT SYSTEM "TOTAL OFT IN REMARKS No. c MicRONS(MINL) 721 | soto «00 ‘SSPC-SP. (FOR REPAIR ONLY) 1 COAT OF Fa 1575 FOR DAMAGED AREA OF MORE SSPC-SP.10 THAN 5x5 OM, 722. | 40170 500 ‘SSPC-SP-S (FOR REPAIR ONLY) 2OoaTSOFF12 | «0-50 FOR DAMAGED AREA OF MORE SSPC-SP.-10 THAN 595 CM,“Fas awa Gaui UNG Gan on Wis Format ee the property of ENGINEERS INDIA LINED, They ave may aed onthe Berower's express sareement hat hay Wik not Be reprodied eae ted or ueoé,oneaptin the limted way permited by a writen consent givan by te lander to he borower forthe intended use, ER Y641-507. A0-210x297, TABLE 6.0; FIELD PAINT SYSTEM FOR FOR NORMAL CORROSIVE ENVIRONMENT (FOR CARBON STEEL, LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL) ALLNORMAL CORROSIVE AREAS SUCH AS OFFSITES, EXTERNAL SURFACES OF UNINSULATED COLUMNS, VESSELS, HEAT EXCHANGERS, BLOWERS, PIPING, PUMPS, TOWERS, COMPRESSORS, STRUCTURAL STEEL WORKS, RCC CHIMNEY WITH OR WITHOUT REFRACTORY LINING INSIDE CHIMNEY (ALL ENVIRONMENTS), EXCLUDING TANK TOPS, FLARE LINES, D.M. PLANTS, INTERIOR OF TANKS ETC. FLARE, LINES FOR NORMAL CORROSIVE ENVIRONMENT ALSO TO BE PAINTED AS PER TABLE 9.0 rs. DESIGN “SURFACE PART SYSTEM TOrAL OFT "REMARKS No, | TEMPERATUREIN'c | PREPARATION MICROSC) FIELD PRIMER FINISH PAINT aa) oT" SSPCSP0 REPAIR OF |NONE 575 Tio over ecating io be done. PREFABRICATION PRIMER, Folow real procecure only 4 COAT OF F-9 @65-754 on damaged areas of DFTICOAT preserecton / pretabrcation a | aato80 ‘SSPC-SPA0 WEP AIA OF |2 GOATS OF FS OW, | 225 eae PRE-FABRICATION | DFTICOAT PPRINER 1 COAT OF F- | ze10=80 865-75, OFTICOAT + 2 COATS OF P2 @40y orTicoaT 2xt0-80 aa [ertoes ESPCSPIO REP ALA OF |i COAT OF FO O10, [au PRE-FABRICATIONPAMER | DFTICOAT 1 COAT OF F-9 255-75, DFTICOAT + 2 COATS OF P-§ @¢0y DFTICOAT xans00. aa arto a0 ‘S5PCSPIO REPAIR OF |9 COATS OF FI O20, | 105 PREFABRICATIONPRIMER | DFTICOAT {COAT OF F:9 285-75, | ax20e DFTICOAT ONILNIVd OTSId @ OHS YO4 NOLLVOIsIO3dS GUVGNVAS | GALINIT VION! SHaaNIDNS as | 21 T0.a00 SPC SPO REPAIR OF |2 COATS OF Pia O20 | 105 PRE-FABRICATION PRIMER | OFTICOAT 1 COAT OF F @55-75. | 2x20=40 OFTICOAT a6 | a1 T0800 SSPCSP0 REPARASPER 722 [2 COATS OF P12 @20y | 80 DFTICOAT 2x20=40 ‘000-by-9 NoLLvoIsIoads: NoTE + FOR MS CHIMNEY WITH OR WITHOUT REFRACTORY LINING 8.3, 8.4 AND 8 SHALL BE FOLLOWED, NOTE 2 FOREXTENAL SURFACES OF RCC CHMNEY :2 COATS OF F-6 6 100, DFTICOAT TO OOTAIN2X100=200, DFT SHALLBE APPLIED AFTER MAKING SURFACE PREPARATION AS PER GUIDELINES IN 5.15. Notes WHEREVER REQUIRED S. No, 8.3 SHALL BE USED FOR 14°C TO 80°C AND S. No, 8.2 WILL BE DELETED. fav io ez sbea z AyThe craig, den and anal van on is Toate i opery of ENONEERS NIA UIMTTED. Thy av erly lane on ha UovweaupessSeameneay Wir sae TOOT] @ copied, exhbited or used, except inthe tinted way permited bye written consent given By the lender to the berower forthe intended se. Ell 1681-807. Ae-210x297, Ue oe Va 25 a3 38 TABLE 9.0: FIELD PAINT SYSTEM FOR CORROSIVE ENVIRONMENT (FOR CARBON STEEL, LOW TEMPERATURE CARBON STEEL & LOW ge ALLOY STEEL) We 2 FOR ALL CORROSIVE AREAS ABOVE GROUND WHERE H,S, SO, FUMES OR SPILLAGES OF ACID / ALKALI/ SALT ARE LIKELY TO COME IN a CONTACT WITH SURFACES SUCH AS EXTEANAL SURFACES OF UNINSULATED COLUMNS, VESSELS, HEAT EXCHANGERS, BLOWERS, 8 PIPING, PUMPS, TOWERS, COMPRESSORS, FLARE LINES, STRUCTURAL STEEL ETC ia = DESIGN SURFACE Pane SvSTEM TOTAL DTW TeWaKS g No, | rempgnarune ne | pnePanATiON smeMONsen) oF FELD PRIMER Finis ANT ée a1 | ato 870-840 REPAIR oF |NONE e578 Repait of pre-recion 7 SE PrerABAIcATON PER ar abaton per sbalbe ze coat OF Fa O6e 75) done wherever damage 1s 2g orteoar breve. 58 2 | -14 7060 ‘SSPC-SP-10 REPAIR 0 F|1COATOFFS 265, Surface preparation Is oS PRE-FABRICATION | @ioy OFT! COAT ‘nied on tor wpang Ba PPRIMER 1 CORT OF F-2 | + 1 GOAT OF F2 @40 amaged preerecion / 23 e575, OrTOAT + 1 | BFTCOAT ‘Soeston per sa COAT OF P-6 @40u ec DFTICOAT a 93 | artoao S8P0.5P-10, REPAIR 0 F|2coaTsOF Rie 105 g PREFABRICATONPANER | ©3201 DF! COAT 2x20=40 cont OF Fo o6s78h bertcoxr 2 ea [aor To 200 Seroaet0 REPARASPERT2® | 2OOATSOF FI m0 al (209 OFF) COAT 2x2000 28 La 3g ga 7/8 uf 2VBS sso wan WE Ge) The arnwng, design and deals ‘or used, except in copied, exhibit saa ons Toone wa the propa of ENGINEERS INDIA LIMITED. They are merely loaned an tha Borrowors expres agreement tat thay wil no be reproduced, In ited way pormited by 8 writen consent given by the lender tothe borrower for the intended use. lL 1641-807. A&-210x257, TABLE 10.0: FIELD PAINT SYSTEM FOR HIGHLY CORROSIVE AREAS (FOR CARBON STEEL, LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL) EXTERNAL SURFACES OF UNINSULATED COLUMNS, VESSELS, HEAT EXCHANGERS, BLOWERS, PIPING, PUMPS, TOWERS, COMPRESSORS, FLARE LINES, STRUCTURAL STEEL ETC. EXPOSED TO SPILLAGE OR FUMES OF HCL, H,SO,, SALTY WATER, WATER IMPINGEMENT, CHLORIDE ETC. ONILNIVd G13Id @ dOHS YOS NOLLVOIsIO3dS GUVONYLs | GILT VIGNI SY2aNIONA 8 ofa a8 33/8 73/8 $3) 5 28/8 BY)2 n/a 2 < ESIGN SURFACE PANT SYSTEM "oval Orrin TEATS as. | tempenarume ne | PREPARATION smenonsut) FELD PRIER sh PAT or | sors serose0 REPAIR oF | NOM ere Repair procedure of PRE-FACAIOATION PER pecrcton ib T coer oF Fs e057, Pier sat bo (owed No orticont Sorat eho ox | 14708 sarc sh0 REPALA oF |zcoaTsorre a Surtace preparation Preraanicanionermien | @100, DFTICOAT = teeny fo epaig ot Meant OF Fo geet | sxtoouna +1 CoAT OF anaged presrecton 7 DeTGoArs | cosTOFe: | Boy BFH/COAT tte ne Foaay OFTICORT wos [ertoaoo seroerte aE PATA oF |aconrsorna 708 | PREFABAICATIONPANIER | O20y DFVICOAT 2x20 TOOT OF Fo @e55 DETIOOAR oa | Fo st0 SerosP10 REPARASPERT22 2coATSORF® rn | 0p DEVEOAT 2420040 LL J“Tre arawing,Senign soa details given on this format aretha property af ENGINEERS INDIA LIMITED, They are marly loanr@ onthe bovowars express agieemen that they wil aot be reproduced copied, axhbited er Used, except inthe limited way permitted by 8 writton consent gvan by th lander to the bertower forthe intended ose. EI. 1641-507, A€-210x297. cl 2 We a3 a2 sz BS se = TABLE 11.0: FIELD PAINT SYSTEM FOR CARBON STEEL STORAGE TANKS (EXTERNAL) FOR ALL ENVIRONMENTS = 5 Ca = oesian SuRrACE PANT aveTeM TIAL DAT REMARKS oS No. TEMPERATURE IN “c PREPARATION ‘MICRONS(MIN,) = eto pen GH PANT 3 Ti EXTERNAL SHELL, WIND GIRDERS APPARATUSES, ROOF TOPS OF ALL ABOVE GROUND TMK IILUONNG TOP SDE GF FLOATING ROOF OF OPEN TANK AS ak \WELL AS COVERED FLOATING ROOF TANK AND ASSOGIATED SYFUGTUMAL HORKS, ROLING AND STATIONARY LADDERS SHEN. STAINS Hats SOLS 25 FOR ALL ENVIRONMENTS FOR CRUDE OL LOO, HSO, ANF, KEROSENE, GASOLENE. MOTOR SPIT OM WATER, FRGWATEA, PAW WATER, OOTROLS WATER, gs ACIDS, AALIES SOLVENTS AND CHEMIOALS EC. #8 Ta aoe wrcaen apie amie [ian me ae raloau iTenaaTe 2g orricoats rcosror’ | bricoat e2 cont oF (cesta unr mon aR Pavesoyorneonr” | r2 esoy DFTCOAT 58 anetos, brane 32 38 er eT aroarnpmea|rocaroerd SomTeOrea i 25 Sessa orTicost | ety brnICont 2x2040 35 28 12 EXTERNAL SURFAGES OF BOTTOM PLATE OIL SIDE) FOR AL STORAGE TRS. 3 ian [aT00 Beroer10 TCOAT OFF 30AtS OF Fy eraoy 35 F7 shoud bo sane for 8 fesereuoricoxt | peTcoxrserooana Inmation saree ot be proauis pron * Same as pre-erecton/ pretabriation primer ‘000-r9-9 NoILWoLsioaas: jap 10 02 ee z AaBS waa man FES Q3LIWM VION! SY33NIDNA The drawing, design ond det Tz von Ons Torma ae the propery of ENGINEERS INDIA LIMITED. Thay ore meh iv loaned on he bovowsi's express agreament that ty wil not be reproduces ea ee accent in the ited way germitad by awtencansent given by the nde tothe borrower forme eranded ure, EL 1661-507, A4-210<297- TABLE ind) FIELD PART SYSTEM FOR CARBON STEEL ANO ALLOY STEEL STORAGE TANKSAINTERNAL) | eSiGN TenPERATURE SURFACE PANT SYSTEM Toner Tene We, we PREPARATION mieRORSAAN FELD PRER NIGH PAR TWTERWAL SURFAGES OF U INOERSIGE OF ALOATING SUsrents FOA STOAING GRUIDE OL, LOO, AND HBO (EXCLUDING WHITE OL PRODUCTS) 'AGOE, NTERRAL SURFACE GF CONE ROOF, BOTTOM PLATE, ROOF STRUCTURE, STRUCTURAL STEEL, VADEERS, ian [stow Ero) coaTorFa ecstasy | SCOATSOFFT Bia [>= 77 ahold we wake for orncoxt orveaxt Inretton sania at the Sxiooce rece goon NVL SOVHOLS ‘ONidid 13518 SSIINIVLS ¥ T3a1S NOBUVO SuNLVEAINSIL MO1 T33LS AOTIY MOT “T3318 NOBUYD (ALZSYS ¥ C109 ‘LOH) GALVINSNI HO4 NOWVINSNI BAONN ONUNIVE $ O'y} TTeVL REV 2 Page 29 of a5 SPECIFICATION 6-44-0004 ‘ANDARD SPECIFICATION FOR SHOP & FIELD PAINTING 182%0) paonposdes 99 iu ee Kou tu x vans wean umm © Aa pone Aim psi ska 1 1S00¥8 (ON SUaINIONS J0 Atco ma sve 0410} #1 UO UDA an 9 page op pus wBisop "BONE UL RS INDIA LIMITED | ST) NEW DEL! as Gra) ENGINE! 253‘The deewing, design and details given on tis format are he property of ENGINEERS INDIA LIMITED, They aro merely loaned onthe borowar's express apicoment hat thay wil nav be prague copied, exhibited or used, except in the limited way permitted by a ween censenk given by she lander tothe borrower forthe intended use. fh 1640-807, Ae-210n297 we 8 OR a2 gé TABLE 15.0: INTERNAL PROTECTION OF CARBON STEEL WATER BOXES AND TUBE SHEETS OF COOLERS / CONDENSERS aS WATER BOXES, CHANNELS, PARTITION PLATES, END COVERS AND TUBE SHEETS ETC NY 5 s. DESIGN ‘SURFACE PAINT SYSTEM TOTAL OFT IN REMARKS. z wo. | remeenarune me | PREPARATION micmonsqa) Aa PRIMA RIGH PAINT 5 —| ier) Uames pororeery 1GOAT OF P-6 @aoy | BEOATSOFF7 e125, | 200 Fones @ orvicoar orvecoat a Pxiasete $3 va omees Suroses [1 GOAT OF a Gay [RcOMTSOPFT Siz Yoo FoR NOW FERROUS 3s sg NON FERROUS AND beticoar orveoat SURFACES 2B Brass TUBE SHEETS axis aS 1 COAT OF P.6 aan: ag DFTICOAT og TABLE 16.0: FIELD PAINTING SYSTEM FOR GI TOWERS / NON-FERROUS TUBE SHEET 33 [= 7 oesen SURFACE Pant SYSTEM "TOTAL OFT i ewan Be No, | TEMPERATURE IN'c | PREPARATION . siewoNsraN) 36 PRIMER FINISH PAINT 3 of 161 | Upwoes SSPCSP.3 1OOAT OF P-4.@8-10% | 2cOATSOFF2 @10n | 190 SHADE AS PER 3 orvicoats i coaror | Sreoxt axeoca0 DerENCE 8 Pop @aby OFTICOAT AEQUREMENTS 182 | upoes SePCSra ‘coat or Paes, | ooaraorr7 ere: | soo NON FERROUS AND orricoaT orneoar Seas TuBe Sueers pxiaseeeo 1coar oF 6 eon orTiooa 000-py-9 NOILWoIIOadS [sv 10 0c © x er17.0 STORAGE “arass agreement that thay wnat be reproduce (41-507. Ad-210%207 18.0 COLOUR CODE FOR PIPING 18.1 Colour coding scheme for pipes, equipment, 17.1 All paints and painting materials shall be stored only in rooms to be arranged by contractor and approved by Engineer-in-charge for the purpose. All necessary precautions shall be taken to prevent fire. The storage building shall preferably be seperate from adjacent building. A signboard bearing the words "PAINT STORAGE - NO NAKED LIGHT- HIGHLY INFLAMABLE" shall be clearly displayed outside For identification of pipelines, the colour code as per Table 18.1 shall be used. Paint materials for color coding shall be as specified in this standard in clause-6.0. machinery & structures: ‘i ag Be ik [DESCRIPTION (GROUND fFInsT COLOUR [SECOND 22 ©. coLour BAND IcOLoUR 2 [BAND 4 {ETT ACL KINDS OF WATER By DRINKING WATER sea Green French Blse Signal Red 33 DEMINERALISED WATER | do- uit Red i 3 COOLING WATER 40 Fresch Blue - af SOILER FEED WATER ae out Ret 3s [CONDENSATE o- Light Brown signal Res eg QUENCH WATER do: Dark Grey a2 WASH WATER 40 canary Yelow | 3 PROCESS WATER or Oxide Red - g¢ FIRE WATER ice Red Crimson Red - gs SEA WATER. Sea Green White ge Ieta- [STEAM 4 ge VERY HIGH PRESSURE STEAM| Aluminium to {92339 ]Signsl Red : ge |(VHE) ee HIGH PRESSURE STEAM (SH) |o- French Blse BE MEDIUM PRESSURE STEAM (SM) |-do- uit Rea RE [LOW PRESSURE STEAM SL) |4o [canary Yelow - 5g DILUTION STEAM//PURGE | 4o- Grey [Canary Yellow e |STEAM a |fE1-3-| COMPRESSED AIR Sky Boe Signal Red : PLANT AR to siver Grey - 3 INSTRUMENT A -t0 French Blue - : NITROGEN canary Yellow — [Black 2 Joxvcen o- write co, -- Light Grey 7 Fiz owing davlgn fod devlo given on thie format ae he Copied, cahbited or used, except inthe A@ encineens iota Limite | STANDARD SPECIFICATION FOR LSP So MW ORME aZ_| SHOP FIELD PAINTING SPECIFICATION | REV 6-44-0004 Page 31 of 45rat be reproduced, ‘harely Ganad onthe berower’ The property of ENGINEERS INDIA LIVED. Thay fe ele 1640-507. Aa 2100297. od ivan by the lender tothe Borrower forthe sR. | DESCRIPTION [GROUND [First coLouR [SECOND No. COLOUR lsAND COLOUR BAND ie] oAse |FUEL GAS AND SOUR GAS canary Yetow — |Grey Dark Violet ICHARGE GAS do. signat Red French Blue RESIDUE GAS, LPG do oxide Rea wie ACETYLENE oo service Brown SWEET Gas eS ceey . TELS” }ACIDS AND CHEMICALS ISULFURIC ACID Dark Violet lBeitiant Green Light Orange NrTRIC ACID oe French Bive o- HYDROCHLORIC ACID ao. Signal Red -t0- |ACETIC ACID o sitver Grey -to- | caustic Smoke grey Light orange [CHLORINE [canary Yellow [Dark vioet don IES | HYDRO CARBONS INAPTHAS Dark Admiralty Grey [Brilliant Green Black PROPYLENE -t ae smoke Grey PROPYLENE C.G.(LIQ) o- do Gut Rea |ETHYLENE GLYCOL do -Do- ETHYLENE DICHLORIDE, 40 cuir Rea lRENZENE do. [Canary Yellow . BUTADIENE do tack ETHANE(LIQ) Dark Admiaty Grey Light Grey French Blue PROPYLENE(LIQ) do Signal Red Black ETHYLENE(LIQ) do. Light Grey tack TAR doe Signal Rea Briliant Green AROMATIC GASOLINE do Britian Green [canary Yellow METHANOLLIQ) -do- write curr Rea PYROLYSIS GASOLINE. -to- tian Green tack MIXED CACLIQ) -do- Signal Red Light Brown LPGLIQ) -- Britiane Green Dark Viotet KEROSENE Light Brown -t0- . DIESEL OmLcwirE) o- -to- DIESEL OIL@BLACK) don I. 18.2 18.3 ‘The colour code scheme is intended for identification of the individual group of the pipeline, The system of colour coding consists of a ground colour and colour bands superimposed on it. Ground Colours as given in Table-18.1 shall be applied throughout the entire length for uninsulated pipes, on the metal cladding & on surfaces covered by Clause 2.2.2, ground colour coating of minimum 2m length or of adequate length not to be mistaken as colour band shall be applied at places requiring colour bands. Colour band(s) shall be applied at the following location. a. At battery limit points b. _ Imersection points & change of direction points in piping ways. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR SHOP & FIELD PAINTING QB NEW DELHI SPECIFICATION | REV 6-44-0004 Page 32 of 45“mont tat they wi not ba reprosuens] “ru open of ENGINEERS INDIA LIMITED, They ae merely loaned on the borrowers express 0 the Bowrower for the tended use. Ele 1661-607, A4-210%287, itn consent given bythe lees e Other points, such as midway of each piping way, neat valves, junction joints of service appliances, walls, on either side of pipe culverts. For long stretch/yard piping at 50M interval. At start and terminating points. 18.4 Identification Sign 18.4.1 18.4.2 18.4.3 18.4.4 Flow direction shall be indicated by an arrow in the location stated in Para a,b,c & d and as directed by Engineer-in-Charge. Colours of arrows shall be black or white and in contrast to the colour on which they are superimposed. Product names shall be marked at pump inlet, outlet and battery limit in a suitable size as approved by Engineer-in-Charge Size of arrow shall be either of those given in 18.5 18.5 Colour Bands 18.5.1 Note: 18.5.2 As a tule minimum width of colour band shall conform to the following table: Nominal Pipe Size Width: L(mm) 3" NB and below 25mm above 3" NB upto 6” NB 50mm above 8" NB upto 12" OD 75mm above 12" OD 100mm For insulated pipes, nominal pipe size means the outside diameter of insulation, ‘Nominal pipe size figures are to be in inches. Colour band(s) shall be arranged in the sequence shown in Table 18.1 and the sequence follows the direction of flow. The relative proportional width of the first colour band to the subsequent bands shall be 4:1, minimum width of any band shall be as per Clause 18.5.1. 18.6 Whenever it is required by the Engineer-in-Charge to indicate that a pipeline carries a hazardous material, a hazard marking of diagonal strips of black and golden yellow as per IS:2379 shall be painted on the ground colour. (BD cnowcens moi umiren| sranoano spectrcaion FoR ; SW DELHI SPECIFICATION | REV 35 SHOP & FIELD PAINTING §-aa-0008 Exal Page 33 of as] 2The borrowers express agreement that Tey wit hor be reproaueed] Tmoraly bared the borrower for the intended use. Elk 1641-507, -Ad-210x299, TED. They rat ae the propery of ENGINEERS INDIA ited way permitted by 8 wtiten consent given by the ender 2 3 19.0 19.1 19.2 20.0 20.1 20.2 20.3 20.3.1 20.3.2 20.3.3 20.3.4 20.3.5 20.3.6 20.3.7 IDENTIFICATION OF VESSELS, PIPING ETC. Equipment number shall be stencilled in black or white on each vessel, column, equipment & machinery (insulated or uninsulated) after painting. Line number in black or white shall be stencilled on all the pipe lines of more than one location as directed by Engineer-in-Charge, Size of letters printed shall be as below: Column & Vessels, - 150mmchigh) Pump, compressor and other machinery - 50mm ( high) Piping = 40-150mm) Identification of storage tanks: ‘The storage tanks shall be marked as detailed in the drawing, PAINTING FOR CIVIL DEFENCE REQUIREMENTS Following items shall be painted for camouflaging if required by the client. a All columns b. All tanks in offsites. c. Large Vessels d. Spheres ‘Two coats of selected finishing paint as per defence requirement shall be applied in 2 particular pattern as per 20.3 and as per the instructions of Engineer-in-Charge. Method of camouflaging Disruptive painting for camouflaging shall be done in three colours in the ratio of 5:3:2 (all matt finish) Dark Green Light Green Dark Medium Brown 5 3: 2 ‘The patches should be asymmetrical and irregular. ‘The patches should be inctined at 30 Degree to 60 Degree to the horizontal. The patches should be continuous where two surfaces meet at an angle. ‘The patches should not coincide with corners. Slits and holes shall be painted in dark shades Width of patches should be 1 to 2 metres. ‘STANDARD SPECIFICATION FoR | _ SPECIFICATION SHOP & FIELD PAINTING 6-44-0004 C 2 of 45|g 2 snded use. EL 184 — vee tothe borrower forth FERS INOIA LIMITED. Thay are mevely JS way permite by 2 written caneent given by th Tormat se te property of ENGINE Toned or used, except 21.0 211 213 21.4 21.5 21.6 INSPECTION AND TESTING All painting materials including primers and thinners brought to site by contractor for application shall be procured directly from manufactures as per specifications and shall be accompanied by manufacturer's test certificates. Paint formulations without certificates are not acceptable. Engineer-in-Charge at his discretion, may call for tests for paint formulations. Contractor shall arrange to have such tests performed including batchwise test of wet paints for physical & chemical analysis. All costs there shall be borne by the contractor. ‘The painting work shall be subject to inspection by Engineer-in-Charge at all times. In particular, following stagewise inspection will be performed and contractor shall offer the work for inspection and approval of every stage before proceeding with the next stage. The record of inspection shall be maintained in the registers. Stages of inspection are as follows a, Surface preparation b. Primer application c. Each coat of paint In addition to above, record should include type of shop primer already applied on equipment e.g. Red oxide 2inc chromate or zine chromate or Red lead primer etc. Any defect noticed during the various stages of inspection shall be rectified by the contractor to the entice satisfaction of Engineer-in-Charge before proceeding further. Irrespective of the inspection, repair and approval at intermediate stages of work, contractor shall be responsible for making good any defects found during final inspection/guarantee period/defect liability period as defined in general condition of contract. Dry film thickness (DFT) shall be checked and recorded after application of each coat and extra coat of paint should be applied to make-up the DFT specified without any extra cost to owner, the extra cost should have prior approval of Engineer-in-Chatge. Primer Application ‘After surface preparation, the primer should be applied to cover the crevices, corners, sharp edges etc. in the presence of inspector nominated by Engineer-in- Charge. ‘The shades of successive coats should be slightly different in colour in order to ensure application of individual coats, the thickness of each coat and complete coverage should be checked as per provision of this specification. This should be approved by Engineer-in-Charge before application of successive coats. ‘The contractor shall provide standard thickness measurement instrument with ‘appropriate range(s) for measuring © ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR, NEW DELHI) SHOP & FIELD PAINTING DRY ee T T ‘SPECIFICA’ 6-44-0004 Page 35 0f 45}‘raperty af ENGINEERS INGIA UMAITED, Thay ara merely loaned onthe borrowers express agreement Tha hay wil aut ba raprodLeed Given on tis format area copied, exhibited oF used, except inthe limited way perm The drawing, devon and ‘borrower fr the intended use, Ele 1641-507 "nen consent given by od by 2 21.7 2.8 21.9 24.10 22.0 2A 22.2 23.0 Dry film thickness of each coat, surface profile guage for checking of surface profile in case of blast cleaning. Holiday detectors and pinhole detector and positector whenever required for checking in case of immersion conditions. Prior to application of paints on surfaces of chimneys, the thickness of the individual coat shall be checked by application of each coat of same paint on M.S.test panel The thickness of paint on test panel shall be determined by using guage such as “Elkometer’. The thickness of each coat shall be checked as per provision of this specification. This shall be approved by Engineer-in-Charge before application of paints on surface of chimney. At the discretion of Engineer-in-Charge, the paint manufacturer must provide the expert technical service at site as and when required. This service should be free of cost and without any obligation to the owner, as it would be in the interest of the manufacturer to ensure that both surface preparation and application are carried out as per their recommendations. Final inspection shall include measurement of paint dry film thickness, Adhesion, Holiday detection check of finish and workmanship. The thickness should be measured at as many points/tocations as decided by Engineer-in-Charge and shall be within +10% of the dry film thickness, specified in the specitications. ‘The contractor shall arrange for spot checking of paint materials for Sp. gr., flow time(ford cup) and spreading rate GUARANTEE, ‘The contractor shall guarantee that the chemical and physical properties of paint materials used are in accordance with the specifications contained herein/to be provided during execution of work. The contractor shall produce test reports from manufacturer regarding the quality of the particular batch of paint supplied. The Engineer-in-Charge shall have the right to test wet samples of paint at random, for quality of same, as stipulated in Clause 11 above. Batch test reports of the manufacturer's for each batch of paints supplied shall be made available by the contractor. QUALIFCATION CRITERIA OF PAINTING CONTRACTOR Painting contractor who is awarded any job for ELL, Projects under this standard must have necessary equipments, machinery, tools and tackles for surface Preparation, paint application and inspection. The contractor must have qualified, trained and experienced surface preparator, paint applicator, inspector and supervisors. The contractor supervisor, inspector, surface preparator and paint applicator must be conversant with the standards refered in this specification. The contractors capacity, capability and competency requirements for the job shall be quantified in the tender document and shall be assessed by an EIL team before awarding any job. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR Das MM PE aes] SHOP FIELO PAINTING 6-44-0004 SPECIFICATION | REV Pace 36 of 4524.0 PROCEDURE FOR APPROVAL OF NEW COATING MATERIALS AND MANUFACTURERS Following procedure is recommended to be followed for approval of new ‘manufacturers. 24.1 The manufacturer should arrange testing of the inorganic zinc silicate coating materials as per the list of tests given in para 24.5 below from one of the reputed Government laborato: reument tat they wil not be reproduced 24.2 Samples of coating materials should be submitted to the Govt. laboratory in sealed containers with batch no. and test certificate on regular format of manufacturer's testing laboratory. The sampling shall be certified and sealed by a certifying agency. thelntended use, El 1641-507. AS210x297 24,3 All test panels should be prepared by Govt. testing agency coloured photographs of test panels should be taken before and after the test and should be enclosed alongwith test report. Sample batch no, and manufacturer's test certificate should be enclosed alongwith the report. Test report must contain details of observation and rusting if any, as per the testing code. Suggested Government laboratories are RRL Hyderabad HBTI, Kanpur DMSRDE, Kanpur IT, Mumbai BIS Laboratories. UDCT, Mumbai RITES, Calcutta PDIL, consent given by the lender to the borrower 24.4 Manufacturers should intimate The Company, deails of sample submitted for testing, The property of ENGINEERS INDIA LIMITED, Thay ora mare : name of Govt. testing agency, date, contact personnel of the Govt. testing agency. 2 At the end of the test the manufacturer should submit the test reports to the company z for approval. The manufacturer(s) shall be qualified based on the results of these i tests and other assessment and the Company's decision in this regard shall be final 8 and binding on the manufacturer. fan on Copied, exubited or used, except inthe The drawn, PECIFIC) GGA) eNcINeeRs INDIA LiMiTED | STANDARD SPECIFICATION FOR e ON |e DBS NW DENIS. SHOP & FIELD PAINTING 9-44-0004Swit pot be aprodced, of ENGINEERS INDIA LIMITED. They ave merely loaned on he borrowed orpress agroamem WH Tho ren by the lender tothe rb OF used, except inthe inted way permited by 8 The drawing, design ond deta Copied exh 24.5 Tests required for evaluation of acceptance of coating materials for offshore application Test Density Dipping properties Film Characteristics Drying time Flexibility Hardness Adhesion Abrasion resistance DET/Coat Storage Stability Resistance to Humidity for 2000 hrs, Salt Spray for 2000 hrs. Accelerated Weathering % Za in DET ASTM Test Method D 1475 D823, D 1640 D 1737/D 522, D 3363, D 2197 D 968/D 1044 AS PER SSPC GUIDELINES D 1849 D 2247 Bil7 D 822 Gs3 24.6 Coating systems for panel test shall be decided after discussion with EIL. @ SPECIFICATION | REV ENGINEERS INDIA LIMITED DRED STANDARD SPECIFICATION FOR SHOP & FIELD.PAINTING 6-44-0004 Page 38 of 45Annexure-I LIST OF RECOMMENDED MANUFACTURERS Indian Vendors 1.0 Asian paints() Led. 2.0 Berger Paints Led. 3.0 Goodlass Nerolac 4.0 Jenson and Nicholson paints Ltd. & ChokuGu Jenson & Nicholson Ltd, 5.0 Shalimar paints Led. 6.0 Sigma coatings, Mumbai 7.0 CDC Carboline Ltd. 8.0 Premier products Led. 9.0 Coromandel paints & chemicals Ltd 10.0 Anupam enterprises 11.0 Grand polycoats 12.0 Bombay paints Ltd. 13.0 Vanaprabha Esters & Glycer, Mumbai 14.0 Sunil paints and Varnishes Pvt. Led. 15.0 Courtaulds coatings & Sealants India(Pvt.) Led. 16.0 Mark-Chem Incorporated, Mumbai (for phosphating chemicals only) 17.0 VCM Polyurethane Paints (for polyurethane paints only) emmant that thay wil sot be reproduced intended use, EL 1641-907. A42101237, peers FOREIGN VENDORS FOR OVERSEAS PRODUCTS 1.0 Sigma coatings, Singapore 2.0 Ameron, USA. 3.0 Kansai paint, Japan 4.0 Hempel paints, USA. 5.0 Valspar Corporation, USA 6.0 Courtaulds coatings, UK. Note This list is subjected to revision based on fresh approval which will be intimated to PDD/Vendor Cell. ENGINEERS INDIA LIMITED | STANDARD SPECIFICATION FOR Seeonce nol Gy NEW DEL SHOP & FIELD PAINTING 6-44-0004 pr =e a e Page 39 of 45PEG nso nn bST a “Tia Gawng,dorign and devel given on Wis format ave the oper GF ENGINEERS INDIA LBAITED, They ave marly aed on the borrowers express agreement that ty willAot De reproduced, Copied, exhtied or used. except inthe limited way permitted by a writen carseat given bythe ander tothe brrower for the intended use, EIL 1641-507. -A4-210x297, ONILNIVE G73I4 8 dOHS YOd NOILVOIsIO3dS GUVANIs | GALINN VIGNI SH3aNIDN] g 4/2 S| 2 2312 Fg\$ 1g 3) 5 3715 s \2 v{B < LIST OF RECOMMENDED MANUFACTURER'S PRODUCTS: ‘SLNO | MANUFACTURERS Pa Pa PS Fo NAME CHLORINATED RUBBER 2P | ETCH PRIMER;ASH EPOXY ZING PH. PRIMER, INORGANIC PRIMER PRIMER, ZINC SILICATE PRIMER/COATING 1 ASIAN PAINTS (I) LTD | ASIOCHLOR HB.ZN.PH. ‘APCONYL WP636 (PC 335) | APCODUR H8.RO.ZP-PC433 | APCOGIL 605 PRIMER RO PC168 2 BERGER PAINTS LTD | LINOSOLHIGH BUILD ZP | BISON WASH PRIMER EPILUX 810 ZING ANODE 604 PRIMER, a ‘AMERON/GOODLASS : ‘AMERCOAT 187 ‘AMERCOAT 71 DIMETCOTE-S NEROLAG PAINTS LTD. 4 YJENSON & NICHOLSON | JENSOLAC CHLORINATED | J&N ETCH PRIMER, EPILAG ZING PHOSPHATE - PAINTS LTD. AND UBBER HB ZN.PH. PRIMER PRIMER. ‘CHOKUGU JENSON- NICHOLSON 5 ‘SHALIMAR PAINTS LTD | CHLOROKOTE ZINC. TUFFKOTE ETCH PRIMER | EPIGUARD 4 ZINC TUFFKOTE ZILIGATE TL PHOSPHATE PRIMER GREY PHOSPHATE PRIMER GREY 6 ‘SIGMA COATINGS, SIGMA NUCOL UNICOAT _| SIGMACOVER PRIMER COLTURIET CM PRIMER | SIGMASIL MC (7560) 721 (7aia) 7412 7 (CDO CARBOLINE LTD. : 5 ‘CARBOLINE 693 (CARBOZING 17 8 PREMIER PRODUCTS : - PSA i792 ETHYL SILICATE Lo. ute INORGANIC ZINC 8 CORAMANDEL PAINTS | COROGLORE CR HB. ZN. PH. | CPC WASH PRIMER (COROPEX EPOXY 2N. PH, & CHEMICALS LTD. PRIMER, HIGH BILD PRIMER 10. ‘ANUPAM ENTERPRISES | ANUCHLOR ZP PRIMER, ‘ANUPRIME-201 "ANUPAM ANLICOR A-EZP- 500waa man COG (em) “The aawing, design na copied, exhibited or used, jz gan onthe format Tha proparty of ENGINEERS INDIA LIMITED. They ae merely loaned on the borowers express Bah cept in te Hited way permitted by @ written consent given by the lender tothe borrower forthe intended use. eit 1841-507 rent that thay wil ot be reproduces "A4-2101237, ONILNIVd G7ald 8 dOHS YOd NOLLVOIIOadS GHVANVIS | GALINN VION! SHa3NIDNA g ol R ag golf z3\5 eos aFla a"|2 vB < LIST OF RECOMMENDED MANUFACTURER'S PRODUCTS (cont...) SLNO. MANUFACTURERS NAME P2 Pa Pe Fa 1 GRAND POLYCOATS GP CHLOROPRIME 607 GP PRIME 401 72, BOMBAY PAINTS LTDJ HEMPEL MARINE PAINTS HEMPA TEX HIGHBUILD 4893 PENTOLITE WASH PRIMER. 8520, HEMPEL'S SHOP PRIMER E1820 GALVASOL 1570 ‘VANAPRABHA ESTERS A GLYCERIOES, VEGCHLOR HB PRIMER 1143 VEG WASH PRIMER 1187 VEGEPOX 1241 ZP ‘SUNIL PAINTS AND VARNISHES PVT. LTD. ‘SUNCHLOR HB ZINC PHOSPHATE PRIMER ‘SUN WASH 'SUNPOXY ZING PHOSPHATE PRIMER ree (COURTAULDS COATINGS LTO. INTERGARD 251 INTERZING 16 MARK-CHEM, INCORPORATED, (FOR PHOSPHATING (CHEMICALS ONLY) RUST PREVENTIVE LIQUID DRSAIO 7 VCM POLYURETHANE PAINTS( FOR POLY EURETHANE PAINTS ONLY) {JOTUN PAINTS EPOXY GO SPECIAL ZING PHOSPHATE PRIMER JOTAGOTE2 Ko PRODUCTS (KOREA) EZ 1804N)Tic acing, Sean on eats Ganon is Traore Ws propery of ENGINEERS DIA UTED, Tay say ond on iba Verona exias seamen Hy wnt be ens sid ated wed ence i te liad way permite by a ten cosan uen by he nae tot borover are tended ae. IE T6ANSON. me-tVOWES?, 2 zg 8 =a Lt oF RECOMMENDED WANUFACTURER'S PRODUCTS (cont. aa zs ‘SL.NO ‘MANUFACTURERS F2. Fa. FB FT 32 ae pervucroltumeriane | cmonnareo nuoean | soa suno'rroxy rnm | sax mun COAL TAR rf FINISH PART FINISH PAINT PAINT EPOXY COATING & 1. ASIAN PAINTS (1) LTD. APCOTHANE CF676 (PC ASIOCHLOR CF 621 (PC “APCODUR HB COATING APCODUR CF 300 2 z ‘t08) te) tee & 2. BERGER PAINTS LTO | BERGER THANE ENAMEL(81) | LINOSOL CHLORINATED | EPILUX 04 AND 78 HB. EPILUX 585 = AUBBER HS COATING | EPOXY COATING = | fe [awenoweooniass | awencoar asoat AMEROOAT sis TAMERCOAT 068 HS AERCOAT 7948 gz NEROLAG PAINTS LTO. 32 | f——Trmnsonamonotson | uanses na poivoneninne | ensouso we eae ave emer co.verices a6 PAINTS LTD. AND. | FINISH PAINT. CHLORINATED AUBBER COAL TAR EPOXY 5a CHOKUGU JENSON- FINISH PAINT. COATING ag NICHOLSON 8 ga B SHALIMAR PAINTS LTD. | SHALITHANE FINISH ‘CHUORKOTE FINISH EPIGARD XL FINISH BIPIGARD S BLACK HB Bo COAL TAR EPOXY 23 SoatiNg 22 | [a [aaa connnas | S@wadoun ns sewai0ss | Srawa wuGOL Fw 7e08 | Siona COVER Gwase | COLTURIET TON 600 3 7520 3 = nm (COC CARBOLINE LTD. CARBOLINE 132, CARBOLINE 191 CARBOMASTIC-14 @ | PREWIER PRODUCTS | UNS POLYURETHANE | CR:71, CRFINIGH PANT | 42814 HIGH BUILD EPOXY | ss0B/0A, COAL TAR a oho EPOXY COATING @| 8 | fa [eorowanoet pants | _- ‘COROGLORE GA FINISHING | COROPEX EPORY HB COROPEX EPOXY ag S.CHEMICALS LTD. conTING GOAL TAR COATING 29/9 78] 8 | [je [aweawenrennniscs | avctmane cue [wowonve ewe | puracoaTeow conoauARO 8 *|3 | lin [anavorouvcoats | ap coat or, 12, GP OHLOROGAURD 631 | GP GAURD HPaDe POLYGUARD CE 2 | GP BOND 141 | a 2gcS Tha Gawng, deign and deals given on tis format ar the property of ENGINEERS INDIA LIMITED. They are meray loaned on the borower's express egreament that they wil not @ rae es a send, enzapt inthe united wy pertmiteg by 9 wien consent given bythe lender to the borrower forthe intended use. El 1641-507, A4-210x207, Be (8 23 ga eZ LST OF RECOMMENDED MANUFACTURER'S PRODUCTS (con ED eZ WANUFAGTURERS rs : SL.NO. NAME Fa Fa Fs F7 a 12. BOMBAY PAINTS LTD/ | PENTATHANE FP 4510, HEMPATEX HIBUILD 4633 | HEMPADUR HIGH BUILD | HEMPADUR 1510 Ss HEMPEL MARINE 5620 a PAINTS a aad | [fa [vansmrapia covers | veaTuane FP son VEGoHLOR FP av40 VEGEPOX 3265 VEGEPOK 4065 28 EGLYCERIDES, VecePox sss 83 | [i Teumepans ano | SuNTHANE auipHaTICY | SUNGHLOR HB CA TPOXY HBS sor (POXY BLAGK PSS & 3 VARNISHES PVT. LTO. COATING 2 ze | |e [counrauns INTERTHANE INTEGAAD EW SERIES | INTERTUFIXA 008 o2 COATINGS LTD 1007/010 33 BS | [ie [wanccnen 23 INCORPORATED, (FOR 38 PHOSPHATING of (CHEMICALS ONLY) . SI 17. VCM POLYURETHANE — | PIPCOTHANE ALIPHATIC PAINTS( FOR POL | POLYURETHANE FINISH URETHANE PANTS | PAINT ont) g = a8 18 JOTUN PAINTS: HARDTOP AS PENGUARD HB SOTAGUARD 85 A/S 8) 3 | [fo [xeopaovours KOEPOK TOPGOATHBET | EH TTS 33/2 KOREA 570 28| 5 53) 8 ane w [8 ge we LST OF RECOMMENDED MANUFACTURER'S PRODUCTS (cont. a8 22 ‘SLNO MANUFACTURER'S FS Fat FA2 32 NAME EPOXY MASTIC COATING HEAT RESISTANT | HEAT RESISTANT SILICONE gs Suneace Toverant™ | swxeric MEDIUM AL PANT. zS ‘ALUMNI PANT WE 4 z 1. [Asiaw PANTS (per | APGODOA GF 6x0 ASIAN HAALOMINNUN | HR BICONE ALUMINUM Aad PAINT (PC 300), PAINT (PC 189) a =| eenaen pants cro | PRoTECTOWASTO FERAOTOL HA ALUMINUM, BERGER NEAT RESISTANT 4 pane Stucone acuMiuar Z fant ge z6 B "AMERONGOODLASS | AMERLOCK 400 TAMERCOAT 678 83 NEROLAC PAINTS LTD. 8 eo | genson a wovorsow : FennoTecr svwmenc | eAROTEGT sUGONE 2g Panne ute, ao Roseenwon amin | ReaT RESISTING PAINT. 58 ‘CHOKUGU JENSON- PAINT-4000 1000 og enol ga BS B SHALINAR PANTS LTD | EPIPLUS 58 HEAT RESISTING LUSTROL | LUSTOTHERM HIGH TEMP 33 ALUMINIUM ALUMINIUM PAINT a2 a [wana conTNGs | SGA EATCP ALM | HGH TEMPERATURE | AROSTA FINISH HR F fcsloranr efoxe 3 Sysrem uPro zor ‘ost o 7 [eee cansoune cro. | eanbownsrio vs CARBOLNE Tae CARGOUNE 7A ge 3. PREMIER PRODUCTS | HB EPOXY MASTIC ag ot ‘soars 2olo 238 a | conawanoar pants | SivOTOLWA ALomnIM [OPO SLICONE HA u Z| 2 & CHEMICALS LTD. PAINT ALUMINIUM PAINT p\2 TO [nua enTenpnises [ANoWASTIO 702 : 7NUPA HEAT GUARD 2 = (B 8= + VF Soa0 nan HOG YOd NOILVOIsIOads GUVANYLs | G3LINM VIGNI SH3aNIONa ONILNIVd O7ald 8 dOHS: (ez) “The drawing, dsign and dotls given on this Tormat are the property of ENGINEERS INDIA LIAITED. They a coping, exited oF User ‘meray loaned on the bowawara exprese sqrenmant that thay wil nat ba reproduced fcept in the lnited way perted by 2 written consant given by the lender tothe Barrer forthe intended use, Elk 1687-807. AS-210x287, alin #18 sala s/s 23/4 3*| 5 any? nv] 2 LIST OF RECOMMENDED MANUFACTURER'S PRODUCTS (cont...) SLO. MANUFACTURERS NAME Fa eat Fag (GRAND POLYCOATS (GP PRIME GUARD 295 12, BOMBAY PAINTS: LTD/HEMPEL MARINE PAINTS HEMPADUA 17081 KANGAROO HH ALUMINIUM 4950 PENTOLITE HAR ALUMINIUM 4951 18 \VANAPRABHA ESTERS A GLYCERIDES, VEGEPOX MASTIC 2255 VEG HA AL PAINT TO Is21399 VEG HHA AL PAINT TO 00% 14, ‘SUNIL PAINTS AND \VARNISHES PVT, LTO. LPOXY HIGHBUILD P.S.901 15. ‘COURTAULDS COATINGS LTO. INTERPLUX 56 INTERTHERM 50 16 MARI-CHEM. INCORPORATED, (FOR PHOSPHATING CHEMICALS ONLY) 17, \VCM POLYURETHANE PAINTS( FOR POLY URETHANE PAINTS ONLY) 18 SJOTUN PAINTS: OTUMATIC 87 ‘SOLVELITT HEAT RESISTANT SILICONE PAINT 19 KCC PRODUCTS KOREA EH 4150 OT 608, NOTE: THIS LIST 1S SUBJECT TO REVISION BASED ON FRESH APPROVAL / REAPPROVAL J DELETION.