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- - -

IEEE
Std 323-1974
Revision of
IEEE Std 323-1971
(ANSI N41.5.1671)

A.1'- G.k~ C"J f'O


IEEE Standard-for Qualifying Class IE
Equipment for Nuclear Power Generating Stations

For
notification
''ure

Standard,
fill out the
attached
card Sponsor
Nuclear Power Engineering Committee of the
ILEE Power Engineering Society.

- -Copyright1974 by

The Institute of Electrical and Electronics Engineers, Inc.

No part of this publication may be reproducedin any fcrm.


in an electronic retrieivalsystem or otherwise,
without the prior writtepn permission of the publisher.
I

IEEE Standard for Qualifying C1ass IE


Equipment for Nuclear Power Generating Stations

1. Scope words in the context of their use in this guide.

This djcument describes the basic require- analysis. A process of mathematical or other
ments for qualifying Class IE equipment and logical reasoning that leads from stated
premises to the conclusion concerning specific
interfaces that are to be used in nuclear power capabilities of equipment and its adequacy for
generating stations. The requirements pre-
sented include the principles, procedures, and a particular application.
methods of qualification. These qualification auditable data. Technical information which is
requirements, when met, will confirm the ade- documented and organized in a readily under-
quacy of the equipment design under normal, standable and traceable manner that permits in-
abnormal, design basis event, post design basis dependent auditing of the inferences or con-
event, and containment test conditions for the clusions based on the information.
performance of Class lB functions. Class IE. The safety classification of the elec-
tric equipment and systems that are essential to
emergency reactor shutdown, containment iso-
2. Purpose lation, reactor core cooling, and containment
and reactor heat removal, or otherwise are es-
The purpose of this document is to provide sential in preventing significant release of radio-
guidance for demonstrating the qualification of
Class IE equipment including components or active material to the environment.
equipment of any interface whose failure could components. Items from which the system is
adversely affect the performance of Class 1E assembled (for example, resistors, capacitors,
systems and electric equipment. Qualification wires, connectors, transistors, tubes, switches,
required in IEEE Std 279-1971 (ANSI springs, etc).
N42.7-1972), Criteria for Protection Systems
for Nuclear Power Generating Stations and containment. That portion of the engineered
IEEE Std 308-1974, Criteria for Class IE safety features designed to act as the principal
Power Systems for Nuclear Power Generating barrier, after the reactor system pressure
Stations can be demonstrated by using the boundary, to prevent the release, even under
guidance provided in this document. conditions of a reactor accident, of unac-
The qualification methods described shall be ceptable quantities of radioactive material
used for qualifying equipment and for updating beyond a controlled zone.
qualification following modifications. Other demonstration. A course of reasoning showing
qualification guides for specific electric equip- that a certain result is a consequence of as-
ment or test methods (for example, IEEE Std surned premises; an explanation or illustration,
344-1971, Guide for Seismic Qualification of as in teaching by use of examples.
Class I Electric Equipment for Nuclear Power
Generating Stations) will present specific re- design basis events. Postulated events, specified
quirements and should be used to supplement by the safety analysis of the station, used in
the design to establish the acceptable per-
this document.
formance requirements of the structures and
systems.
3. Definitions design life. The time during which satisfactory
performance can be expected for a specific set
These definitions establish the meanings of of service conditions.

7
* IEEE Std
323-1974 QUALIFYING CLASS IE EQUIP1MENT FOR

equipment qualification. The generation and that such equipment will meet or exceed its
maintenance of evidence to assure that the performance requirements throughout its in-
equipment will operate on demand, to meet stalled life. This is accomplished through a dis-
the system performance requirements. ciplined program of quality assurance that in-
cludes but is not limited to design, qualifica-
installed life. The interval from installation to tion, production quality control, installation,
removal, during which the equipment or com- maintenance, and periodic testing. This docu-
ponent thereof may be subject to design service ment will treat only the qualification portion
conditions and system demands. of the program.
NOTE: Equipment may have an installed life of 40 It is the primary role of qualification to as-
years with certain components changed periodically; sure that for each type of Class 1E equipment
thus, the installed life of the components would be less the design and the manufacturing processes are
than 40 fears.
such that there is a high degree of confidence
interface. A junction or junctions between a that future eauipment of the same type will
Class IE equipment and another equipment or pe~o> ~-riqu'reoa.The other steps in the
device. (Examples: connection boxes, splices, quality assurance prog'r-m require strict control
terminal boards, electrical connections, grom- to <ez th:t subsequent equipment of the
mets, gaskets, cables, conduits, enclosures, etc.) same type matches that which was qualified
nuclear generating station. A plant wherein and is suitably applied, installed, maintained,
electric energy Isproduced from nuclear energy. and periodically tested. Margins used during
by means of suitable apparatus. The station type testing provide additional 'assurance that
the equipment will perform as required.
may consist of one or more units which may or
may not share some common auxiliaries. Qualification may be accomplished in several
ways: type testing, operating experience, or
operating experience. Accumulation of verifi- analysis. These may be used individually or in
able service data for conditions equivalent to any combination depending upon the particu-
those for which particular equipment is to be lar situation. In the first, it is expected that the
qualified. equipment will be subjected to the environ-
qualified life. The period of time -for which ments and operating conditions for which it
satisfactory performance can be demonstrated was designed and iHs performance measured. In
for a specific set of service conditions. a'test program, it is usually practical only to
simulate environments -and -operating condi-
NOTE: The qualified life of a particular equipment tions. The limitations in such simulations,' the
Item may be changed during its installed life where abbreviation of exposures permitted by increas-
justified.
ing the severity of the environment, and the
sample equipment. Production equipment validity of data extrapolations must be taken
tested to obtain data that are valid overamrange into account in the design of the test. These
of ratings and for specific services. points will be covered in greater detail in this
service conditions. Environmental, power, and and other guides. A representative test profile
signal conditions expected as a result of normal is given in' Section 7.1
operating requirements, expected extremes in Operating experience is a method of limited
operating requirements, and postulated condi- use as a sole means of qualification but of great
tions appropriate for the design basis events of use for the supplementation of testing in that it
the station. may provide an insight into the change in be-
havior of materials and equipment with time
type tests. Tests made on one or more sample
equipments to verify adequacy of design and
the manufacturing processes.
1 Representative in-containment design basis event
conditions for the principal reactor types are included
In the appendixes for guidance in environmental simu-
4. Introduction lation. These conditions may not be applicable for all
specific applications and the user should confirm the
suitability of these date and modify them as appropri-
The manufacturers and users of Class IE ate for qualification for any given Nuclear Power Gen-
equipment are required to provide assurance erating Station.

8
IEEE Std
NUCLEAR POWER GENERATING STATIONS 323-1 974

under actual service and maintenance condi- method to be used to assure proper qua'ifica-
tions. Operating experience is typically of tion. Each method (see below) requires justifi-
particular use in qualification of equipment cation to assure acceptability.
outside of the containment. 5.1 Type Testing. Type testing of actual equip-
Qualification by analysis must include justi- ment using simulated service conditions is the
fication of methods, theories, and assumptions preferred method. This method should be used
used. In general, electric equipment is too com- for qualifying the greater portion of equip-
plex to be qualified by analysis alone, although ment. However, a type test alone satisfies quali-
it may be effective in the extrapolation of test fication only if the equipment to be tested is
data and determination of the effects of minor aged, subjected to all environmental influences,
design changes to equipment that was pre- and operated under post-event conditions to
viously tested. provide assurance that all such equipment wvill
With all qualification methods, the end re- be able to perform their intended function for
sult must be the documentation that must at least the required operating tirme. XW.7hen size
de,,nistrat, the equipment's adequacy to per-
or other practical requirements limit or pre-
form its required function. The documentation clude type tests, this part of the demonstration
must be in a form that allows verification by may be completed by methods described in
competent personnel other than the qualifiers
and should contain the performance require- Sect-ions 5.2, 5.3, and 5.4.
ments, the qualification method, results, and 5.2 Operating Experience. Electric equipment
the justifications. that has operated successfully can be con-
sidered qualified for equal or less severe service.
Operating experience can provide information
5. Principles of Qualification on limits of extrapolation, failure modes, and
failures rates. The validity of operating experi-
The capability of all Class IE equipment, in- ence as a means of qualification shall be deter-
cluding interfaces, of a nuclear power gen- mined from the type and amount of docu-
erating station for performing its required func- mentation supporting the service conditions
tion shall be demonstrated. It is preferred that and equipment performance.
the demonstration be done by type tests on 5.3 Qualification by Analysis. Qualification by
actual equipment. Operating experience and analysis shall require the construction of a valid
analysis may be used to supplement type tests. mathematical model of the electric equipment
Principles and procedures for demonstrating to be qualified, in which the performance char-
the qualification of Class IE equipment in- acteristics of the equipment are the dependent
clude: variables and the environmental influences are
(1) Assurance that the severity of the qualifi- the independent variables. The validity of the
cation methods equal or exceed the maximum mathematical model shall be justified by test
anticipated service requirements and conditions data, operating experience, or physical laws of
(2) Assurance that any extrapolation or in- nature. Qualification shall consist of a quantita-
ference be justified by allowances for known tive analysis of the mathematical model of the
potential failure modes and the mechanism electric equipment that shall logically prove
leading to them that the performance characteristics of the
(3) On-going qualification testing of installed equipment meet or exceed the equipment de-
equipment whose qualified life is less than the sign specifications when the equipment is sub-
design life of the equipment jected to the design basis event environment.
(4) Documentation files which provide the Qualified life shall be determined from the
basis for qualification time dependent effects of the environmental
(5) Qualification test data as required for on- influences by quantitatively demonstrating that
going qualification testing the performance characteristics of the equip-
(6) Qualification of any interfaces associated ment meet or exceed the design specifications
with Class lE equipment of the equipment after a design basis event,
Several demonstration methods are accept- preceded by a time period during which the
able. Service conditions, size, and aging are fac- equipment is subjected to its normal design en-
tors which determine the demonstration vironment. The maximum time period of

9
s

* . IEEE Std
323-1974 QUALIFYING CLASS IE EQUIPMENT FOR

normal environment for which the quantitative or components may continue during the quali-
analysis is valid shall be the maximum life for fied life period of the installed equipment
which the equipment can be qualified by analy- (2) additional equipment could be installed
sis. beside the required equipment, removed before
In general, mathematical models which can the end of the qualified life period, and be type
simultaneously quantify 'all the performance tested to determine its additional qualified life
characteristics of electric equipment as func- Either of these methods would be considered
tions of time and environment are unavailable. on-going qualification. Other methods with
Because of this, analysis is generally used in the proper justification may be found equivalent.
qualification process to quantify electric equip-
ment performance as a function of the magni-
tude of~a single environmental factor, such as 6. Qualification Procedures and Method
seismic excitation, with aging and all other in-
dependent environment factors held constant The qualification of Class IE equipments
or to quantify the performance of electric shall include the following.
equipment as a function of the time history of 6.1 Identification of the Cla. IE Equipment
a single -environmental factor with all inde- Being Qualified.
pendent environmental influences held con-
stant. This single variable analysis is then used 6.2 Equipment Performance Specifications.
for justification and augmentation of partial Electric equipment specifications shall define
type tests and for providing the necessary the equipment's Class IE requirements and
logical link between the various factors of a shall include as applicable:
test in which two or more environmental para- (1) Performance characteristics under de-
meters are simulated. fined normal, abnormal, containment test, de-
The data used to support the qualification of sign basis event,' and post design basis event
equipment by analysis shall be pertinent to the conditions
application and in an auditable form. The data -(2) The range of voltage, frequency, load,
shall be presented as a step-by-step description electromagnetic interference, and other elec-
for one complete set of computations, ;o por- trical characteristics
sons reasonably skilled in this type of analysis (3) The installation requirements including
can follow both the reasoning and the com- mounting method and configuration(s) - -
putations. (4) Preventive maintenance schedule for the
installed life of the equipment, (including lubri-
6A Combined Qualification. Equipment may cants and seals)
be qualified by type test, previous operating (5) The design life of the equipment and the
experience, analysis, or any combination of design life of any components which may have
these three methods. Partial type test may be a life shorter than that of the complete equip-
augmented by tests of components where size, ment
applications, time, or other test limitations pre- (6) Control,- indicating, and other auxiliary
cdude the use of a full type test. devices contained in the equipment or external
Partial type tests with extrapolation or to the equipment and required for -proper op-
analysis, operating 'experience with extra- eration
polation or analysis- and type tests supple- (7) The range, type, and duration of environ-
mented with tests of components and analysis mental conditions including temperature, pres-
are examples of the use of combined sure, humidity, radiation, chemicals, and
qualification. seismic forces
6.5 On-Going Qualification. The qualification (8)' Coimplete description and number of
methods described thus far may yield a quali- operating cycles including periodic testing
fied life of equipment that is less than the anti- (9) Qualified life. (This Performance Speci-
cipated installed life of the equipment. When fication 'entry may be established during the
this occurs, an on-going qualification program qualification testing)
may be implemented. Two methods for achiev-
ing this are: 2 Throughout this document the use of the terrm
(1) aging and testing of identical equipment Cass IE equipment also indludes appropriate interfac.s.

10
IEEE Std
NUCLEAR POWER GENERATING STATIONS 323-197*4

6.3 Type Test Procedures taken into account in specifying the test
6.3.1 General. The type test shall be de- mounting.
signed to demonstrate that the equipment per. 6.3.1.3 Connections. Equipment shall be
formance meets or exceeds the requirements of connected in a manner that simulates its ex-
the equipment specifications for the plant. The pected installation when in actual use unless an
type. test shall consist of a planned sequence of analysis can be performed and justified to show
test conditions that meet or exceed the ex- that the equipment's performance would not
pected or specified service conditions, includ- be altered by. other means of connection. By
ing performance margin, and shall take account manner is meant the means to be used in con-
of both norima and abnormal operation. nection to equipment such as wiring, connec-
6.3.1.1 Test Plan. The first step in the test tors, cables, conduit, terminal blocks, service
procedure is the preparation of the test plan. loops, piping, tubing, etc.
The plan %hould be compatible with the equip- 6.3.1.4 Monitoring. The test shall be
ment specification and should contain suf- monitored using equipment that provides reso-
ficient detail to describe the required tests and lution fk '.' ._ "-.I"ingful changes in the
provide an auditable link between the specifica- variables. The test equipment shall be cali-
tions and the test results. Auditable link mea-;: lo-.4.. .aainst audct':-: calibration standards
that the plan should provide proof that the test and shall have documentation to support such
method used was adequate, as this is not al- calibration. The time interval between measure-
ways discernible from the test results. ments shall be such as to obtain the time de-
The test plan should contain the following pendence of each variable. In describing test
information: sequences, the measured variables may be
(1) Equipment descriptions classified into general categories as follows:
(2) Number (quantity) of units to be tested 6.3.1.4.1 Category I - Environment.
(3) Mounting and connection requirements Temperature, pressure, moisture content,3 gas
(4) Aging simulation procedure composition, vibration, and time.
(5) The service conditions to be simulated 6.3.1.4.2 Category II-Input Electrical
(6) Performance and environmental variables Characteristics. Frequency, current, voltage,
to be measured power to the equipment, and time duration of
(7) Test equipment requirements including the input.
accuracies 6.3.1.4.3 Category III - Fluid Char-
(8) Environmental, operating, and measure- acteristics. Concentration of chemical con-
ment sequence in step-by-step detail stituents in fluid injected into the test chamber
(9) Performance limits or failure definition plus the flow rate and spray disposition and
(10) Documentation-(Section 8.3) temperature of such fluids.
(11) Statement of nonapplicable portions of 6.3.1.4.4 Category IV - Radiological
the specification Features. Nuclear radiation data including en-
(12) A description of any conditions pecu- ergy type, energy level, exposure rate, and in-
liar to the equipment which are not covered tegrated dose.
above, but which would probably affect said 6.3.1.4.5 Category V -ElectricalChar-
equipment during testing acteristics. . Insulation resistance of electrical
6.3.1.2 Mounting. Equipment shall be components; voltage, current and power out-
mounted in a manner and a position that put; response time; frequency characteristics
simulates its expected installation when in and simulated load.
actual use unless an analysis can be performed 6.3.1.4.6 Category VT - Mechanical
and justified to show that the equipment's per- Characteristics Thrust, torque, time, and load
formance would not be altered by other mean profile.
of mounting. By manner is meant the means to 6.3.1.4.7 Category VII - Auxiliary
be used such as bolts, rivets, welds, clamps, etc. Function Measurements. Function measure-
By position is meant the spatial orientation ments related to Class EE equipments which
with respect to the gravitational field of the
earth. The effect of any interposing structures
which are required for installation, such as con- 3
Appendix C contains a preferred method for as-
trol boards, stands, legs, pedestals, etc. shall be suring saturated steam conditions in a test environment.

11
IEEE Std
32S-1974 QUALIFYING CLASS IE EQUIPMENT FOR

are included in the equipment but not neces- . 6.3.2 Test Sequence. The type tests shall be
sary for its own operation; that is items which run on the equipment in a specified order. For
are required to provide a signal to control other most equipment and applications, the follow-
Class IE equipment. Included under this head- ing constitutes the most severe sequence; how-
ing would be auxiliary switches and position ever, the sequence used shall be justified as the
feedback potentiometers. -Measurements shall most severe for the item being tested.
be taken which confirm; the capability of the (1) Inspection may be performed to assure
equipment tb handle rated or specified load that a test unit has not been damaged due to
and to provide rated or specified accuracy. handling since manufacture and to determine
Relevant measurements would include: current basic dimensions. This inspection shall not be
carrying and current interrupting capability of directed to select a specific unit for type test-
switches; contact resistance of limit switches ing :
with co tacts closed; and potentiometer resist- (2) The equipment shall be operated under
ance and iniearity n normal conditions to provide a data base for
- 6.3.1.5 AlMarg.'N. Maigin is the difference comparison with performance under more
between the most severe specified service con- highly stressed conditions. Certain measure-
ditions of the plant and the conditions used in ments such as drift (rate of change with time)
type testing to account for normal variations in of a parameter may be made at this time
commercial production of equipment and rea- (3) The equipment shall be operated to the
sonable errors in defining satisfactory per- extremes of all performance and electrical char-
formance. The qualification type testing shall acteristics given in the equipment specifications
include provisions to verify that adequate mar- excluding design basis event and post design
gin exists. In defining the type test, increasing basis event conditions unless these data are
levels of testing, number of test cycles, and test available from other tests on identical or es-
duration shall be considered as methods of as- sentially similar equipment
suring adequate margin does exist. (4) Equipment shall be aged in accordance
Suggested factors to be applied to service with Section. 6.3.3 to put it in a condition
conditions for type testing are as follows: which simulates its expected end-of-
(1) Temperature: + 150F (SC). When quali- qualified-life condition including the effect of
fication testing is conducted under saturated radiation (design basis event radiation may be
steam conditions, the temperature margin shall included). If the required radiation level can be
be such that test pressure will not exceed satu- shown to produce less effect than that which
rated steam pressure corresponding to peak ser- would cause loss of the equipment's Class IE
vice temperature by more than 10 lb, in2 function, radiation need not be included as
(2) Pressure: + 10 percent of gauge, but not part of aging. Certain key measurements should
more than 10 lbg/in 2 [7.03(10- ) kg/cm 2 . be made following aging to determine if the
(3) Radiation: + 10 percent (on accident equipment is performing satisfactorily prior to
dose) subsequent testing
(4) Voltage: I 10 percent of rated value un- (5) The aged equipment shall be subjected to
less otherwise specified such mechanical vibration as will be seen in
(5) Frequency: * 5 percent of rated value service. This should -include simulated seismic
unless otherwise specified vibration (see IEEE -Std- 344-1971), self-
1 (6) Time: + 10 percent of the period of time induced vibration (see IEEE Std 334-1971,
the equipment is required to be operational fol- Trial-Use Guide for Type Test of Class I Elec-
lowing the design-basis event tric Valve Operators for Nuclear Power Gen-
- (7) Environmental Transients: The initial erating Stations), or vibration from other
transient and the dwell at peak temperature causes (such as might be seen by pipe-mounted
shall be applied at least twice equipment) . . - .
(8) Vibration: + 10 percent added to the (6) The aged equipment shall next be
acceleration of the response spectrum at the operated while exposed to the simulated design
mounting point of the equipment basis event (Section 7) [radiation may be ex-
NOTE: Negative factors shall be applied when lowering
cluded if incorporated in (4) above]. Those
the value of the service conditions increases the finctions which must be performed during the
severity of the test. simulated design basis event shall be monitored

12
IEEE Std
NUCLEAR POWER GENERATlNG STATIONS 323.1974

(7) The equipment shall then be operated plied as a part of the sequence of environments
while exposed to the simulated post accident representative of service conditions. The equip-
conditions (following exposure to accident ment shall be subjected to the significant type
conditions). Those functions which must be of radiation equivalent to that expected in ser-
performed following the simulated design basis vice. However, if more than one type of radia-
event shall be monitored during this simulation tion is significant, each type can be applied
(8) Disassemble, to the extent necessary for separately. In determining the total required
the inspection of the status and condition of test radiation equivalent to that of service life,
the equipment and record the findings consideration shall be given to oxidation gas-
6.3.3 Aging. The objective of aging is to put diffusion effects. To facilitate the use of a rea-
samples in a condition equivalent to the end-of- sonable test time, an accelerated exposure rate
life condition. If previous aging of various de- may be necessary. Thus, to allow margin for
vices exists, it. can be utilized provided these these effects, a greater total dose than the ser-
data are applicable and justifiable in regard to vice lifetime dose should be applied. FormulLs
the service conditions that are required by the for approximating the test dose equivalent to
performance specifications of the device to be service are given in IEEE Std 278-1967 (ANSI
type tested. N4.1-1967), Guide for Classifying Electrical In-
A short period of accelerated thermal aging sulating Materials Exposed to Neutron and
merely simulates service life; however, it pro- -Gamma Radiation and ASTM D 2953-71, Clas-
duces some deterioration and, when followed sification System for Polymeric Materials for
by vibration may produce realistic failure Service in Ionizing Radiation.
modes.4 Radiation shall be added to other 6.3.5 Vibration. The aged equipment shall
known degrading influences where appropriate. be qualified for expected seismic events in ac-
Margins over that expected in the qualified life cordance with IEEE Std 344-1971. In addition,
shall be provided in the application of each in- equipment subject to nonseismic vibration dur-
fluence. Electromechanical equipment (motors, ing norma] and abnormal use shall be subjected
relays, etc) shall be operated to simulate the to such typical vibration following the aging
expected mechanical wear and electrical con- and seismic procedures. Vibration to be
tact degradation (for example, contact pitting) simulated shall include self-induced vibration
of the device to be type tested. (such as the starting and running of a motor,
An accelerated rate for the number of cycles vibration from nearby equipment, or vibration
equal to the required number during the design from equipment) which produces the mounting
life may be utilized provided the rate shall not support for the Class IE equipment being
be accelerated to any value which results in qualified (such as pipes, generators, motors,
effects that would not be precant at normal etc).
rates. 6.3.6 OperationUnderNormaland Accident
For insulating materials, a regression line Conditions. Means shall be provided during the
(see IEEE Std 101-1972, Guide for Statistical type test for electrically energizing the equip-
Analysis of Thermal Life Test Data) may be ment, applying simulated loads, applying input
used as a basis for selecting the aging time and signals, and exposing it to simulated environ-
temperature. Sample aging times of less than mental conditions (for example, temperature,
100 hours shall not be permitted. pressure, moisture, vibration, nuclear radia-
6.3.4 Radiation. All materials or com- tions, chemical solutions, jet forces, and chem-
ponents which may be degraded to a degree ical composition of the ambient environment).
which would adversely affect performance of 6.3.7 Inspection. Upon completion of type
Class IE functions by the radiation exposure testing, the equipment shall be dismantled to
expected to occur during normal service and permit all parts to be appropriately tested and
postulated accidents shall be irradiated to visually inspected. The condition of electrical
simulate this exposure. Radiation shall be ap- insulation, mechanical parts, bearings, lubri-
cants, electrical contacts, wiring, gear drive
trains, linkages, and other related components
shall be recorded.
4See IEEE Std 1-1969, General Principles for
Temperature Limits in the Rating of Electric Equip- 6.4 Operating Experience
ment. 6.4.1 General. Qualification of electric

13
*- IEEE Std
* 323-1974' QUALIFYING CLASS IE EQUIPMENT FOR

equipment by operating experience shall con- 6.5 Analysis


sist of determining the past history of per- 6.5.1 Gencral. Qualification by analysis shall
formance and service conditions of the equip- consist of a-mathematical or logical proof that
ment type to be qualified, correlating operating the Class IE performance of the equipment to
service conditions with design servibe condi- be qualified meets or exceeds its specified per-
tions, and proving that the Class IE per- formance when subjected to its specified
formance characteristics of the equipment will normal and design basis event environments. In
meet or exceed the equipment specification general. -this proof must be based on estab-
under design service conditions. lished principles, operating experience data,
6.4.2 OperatingHistory. partial type test data, or combinations of these.
6.4.2.1 The operating environment of the All assumptions, including extrapolations that
electric equipment to be qualified shall be are made in proof, shall be justified by estab-
determined and shall be justified by analysis of lishing principles or verifiable test data; and the
the effeits of noncontinuous measurements. analysis shall be of a form that can be readily
The documentation of the operating environ- understood and verified by people qualified in
me-,;' shall include physical locations and the pertinent discipline of engineering or
mounting arrangements of the equipments in science.
the operating facilities. 6.5.2 MathematicalAfodeling The first step
6.4.2.2 The performance of the electric in the qualification by analysis is generally the
equipment type to be qualified shall be deter- construction of a valid mathematical model of
mined from measured data or analysis of the electric equipment to be qualified. The
failures that may have occurred or both. Docu- mathematical model shall be based upon estab-
mentation of all Class IE performance shall in- lished principles, verifiable test data, or operat-
clude measurement or-determination of all per- ing experience data. The mathematical model
formance characteristics in the equipment shall be such that the performance of the elec-
specifications, recording and analysis of all tric equipment is a function of time and the
failures and trends that occurred during the pertinent environmental parameters. All en-
operating period, and a log of all periodic main- vironmental parameters listed in the equipment
tenance (including adjustments and calibra- specification must be accounted for in the con-/
tions) and inspections. struction of the mathematical model unless it
can be shown that the effects of the parameter
6.43 Determination of Qualification.It shall of interest are dependent on the effects of the
be documented that the equipment whose remaining environmental parameters.
operational history becomes a basis for qualifi-
6.5.7b9xfrapoldt]oi Extrapolation is an
cation is typical of equipment bearing the same analyticat S qhnih ch may be used to aug-
designation. ment testing. However, in order to be con-
The electric equipment type shall be con-
sidered to be qualified by demonstrating that sidered valid for qtialifying Class EE equipment
the recorded operating environment equals or certain guidelines must be met.
exceeds the design environment in severity, and 6.5.3.1 Failure Modes. The modes of
that the performance of 'the in service equip- failure produced under intensified or ac-
ment equaled or exceeded the specified user celerated -environmental or other influences
requirements. The period of time for which the shall be the same as those predicted under the
above requirements can -be shown to be met required service conditions. If not, the in-
with reasonable margin shall be the qualified tensity of the accelerating variable shall be re-
life. duced until failure modes and mechanisms pro-
It should be noted that if the design environ- duced are consistent with those known or pre-
ment includes seismic accelerations followed dicted for required service conditions.
by a design basis event environment that is 6.5.3.2 Characterization of Effects. The
more severe than the recorded in service en- life (or other attribute) being extrapolated shall
vironment, then the installed equipment must, be characterized as a function of the environ-
in general, be removed from service and sub- mental 'variable to provide a basis to forecast
jected to a partial type test to include the- changes of the equipment performance with
seismic and design basis event effects before time (or other domain).
the equipment can be considered fully qualified. 6.5.3.3 Extrapolation Basis. To establish

14
I
I
1EEE Std
NUCLEAR POVER GENERATINGw; STATIONS 323-i1V74

the basis for extrapolation. equipment or com- periodic replacement plan shall be instituted.
ponents shall be subjected to a comparable en- 6.7 Criteria of Failure. In the evaluation of the
vironment for a time or level necessary to qualification test results, any sample equip-
justify the extrapolation of the test results to
ment is considered to have failed when the
the total time or level to be qualified. equipment does not perform the Class IE func-
6.5.4 Determination of Qualification. The
electric equipment type shall be considered to tions required by the equipment specifications.
be qualified by demonstrating that the equip- 6.8 Modifications. Modifications should not be
ment performance will meet or exceed its made to the equipment, or to the equipment or
specified values for the most severe environ- test specifications, after the start of the type
ment or sequence of environments in the test or beginning of the operating experience
equipment specification during its qualified reporting period since such modification will
life. The Severity of the environmental para- normally render the test and experience results
meters shall be based upon knowledge of the inconclusive. Modifications may be made only
failure mode. and failure mechanisms of the if full justification it documented on tilhe bfsv
equipment which may be determined by test. that such modifications have no bearing on the
The qualified life shall be based upon the validity of the test.
known limits of extrapolation of the time de- , Each modification to the equipment or to
pendent environmental effects if an accelerated the equipment specification made after the
aging test was used to determine the mathe- type test or beginning of the operating ex-
matical model. perience reporting period shall be evaluated to
6.6 On-Going Qualification. Some equipment determine its effect on the equipment qualifi-
may have a qualified life less than the required cation. This evaluation shall indicate whether
design life of a nuclear power generating sta- or not complete requalification is required. If
tion. There are two recommended methods of not, the analysis or data and evaluation that
long term qualification (see Section 5.5): demonstrates the effect of the modification on
(1) Equipment of the same type as that equipment performance shall be added to the
which has been type tested and installed in a original qualification documentation.
_-,\station shall be'placed in an environment that Components of the equipment which can be
accelerates thie-aging under controlled condi- shown to be unaffected by the change need not
be type tested again, as previous operating ex-
r-^ t tions. When it is determined that the equip- perience and type test data along with com-
-ment has reached the required design life of the
station, it shall be removed from the ac- plete qualifications for portions affected by the
modification shall constitute qualification of
celerated life environment and type tested. The
installed equipment may be considered ade- the entire equipment.
Any changes in qualification basis, materials
j <; quate for the design life of the station if the
of construction, lubricant, mechanical stresses,
_. o, equipment that was subjected to the ac-
clearances, manufacturing process, dielectric
celerated life environment passes the type test stress levels, etc, shall be identified and the
(2) Additional identical equipment shall be equipment requalified if necessary. Necessity
installed in a nuclear generating station in loca- shall be based on effect of the change on the
tions where service conditions equal or exceed equipment's Class TE functions.
those of the equipment to be qualified. This
equipment shall be removed after a planned 6.9 Documentation. Files which provide docu-
period less than the previously qualified life mentation of the qualification procedures,
and subjected to a qualification test similar to methods, and results shall be maintained to
that performed prior to its installation. This provide a current basis for qualification and
test must include additional accelerated aging. permit comparisons if future tests are con-
Successful completion of this type test extends ducted.
the qualified life of the installed equipment.
This procedure shall be repeated until the
qualified life equals the required installed life 7. Simulated Service Condition Test Profile
of the equipment
Should the above methods demonstrate that The user shall furnish sufficient environ-
the qualified life is less than the required life, a mental data to allow the simulation of the

15
IEEE Std
323-1974. . - - QUALIFYING CLASS IE EQUIPMENT FOR

postulated design basis event -profile. To -this 8.3 Type Test Data. The type test data shall
shall be added performance margins (see Sec- contain:
tion 6.3.1.6) to derive the appropriate (1) The equipment performance specifica-
simulated service condition test profile (Fig 1). tions (Section 6.2)
(2) Identification of the specific feature(s)
to be demonstrated by the test
(3) Test plan (Section 6.3.1.1)
(4) Report. of test results
8. Documentation The report shall include:
(a) Objective
8.1 General. The qualification documentation (b) Equipment tested.
shall verfiY that each type of electric equip- (c) Description of test facility (test setup)
ment is qualified for its application and meets and instrumentation used including calibration
its specified performaance requirements. The records reference
basis of qualification shall be explained, to (d) Test procedures
show the relationship of all facets of proof (e) Test data and accuracy (results)
needed to support adequacy of the complete (f) Summary, conclusions, and recom-
equipment. Data used to demonstrate the mendations
qualification of the equipment shall be per- (g) Supporting data
tinent to the application and organized in an (h) Approval signature and date
auditable form.
8.4 Operating Experience Data. The operating
8.2 Documentation Files. The user shall main- experience data shall contain:
tain a qualification file (not necessarily at the (1) The equipment performance specifica-
plant site). The file shall contain the informa- tions (Section 6.2)
tion as listed in Sections 8.3, 8.4, 8.5, and 8.6 (2) The interface or boundary conditions of
depending upon the qualification method used. the equipment

Fig 1
Simulated Service Condition Test Profile
'TSOI TSO2 TSN

ft
PERIOD Of SPRAY (IF REQUIRED)

92 I t TYPICAL OPERATING AND/DR


MEASUREMESNT POINHS
P2 - a3 P3
OF SPECIFIED SEKVICE CONDITIION -@4 P
6I AS DEFINED BY USER(UPON IWHICH
Po) SHOULD BE BASED)

EXA4PLE OF TEST PROFII .E COVERING


ZSERVICE CONDITIONS
S. a _95 am
Z I PS
I 3.

ao
NW
a. -!
ON b

90

ITI T21T31 ITI'2T2,2T'32 TX T15 I


01 TX 2TK EXTENDED PERIOD TO ASSURE
I1,- TIME - -| RFORMANCE MARGIN
ADDITIONAL PEAt RAN- I SPECIFIED PERIOD OF OPERATING
SIENT TO ASSURE CAPABILITY TO FUNCTION DURING AAD
PERFORMACE MARCIN FOLLOWING A DESIGN BASIS EVENT

16
IEEF Std
NUCLEAR POWER GENERATING STATIONS 323-1 9 { -

(3) The specifications of equipment for (2) The interface or boundary conditions of
which operating experience is available the equipment
(4) Identification of the specific features to (3) The specific features, postulated failure
be demonstrated by operating experience modes, or the failure effects to be analyzed
(5) Comparison of past application and (4) The assumptions, empirically derived
specifications with the new equipment specifi- values, and mathematical models used together
cations for each feature identified above with appropriate justification for their use
(6) Summary and source of operating ex- (5) Description of analytical methods or
perience applicable to equipment qualification computer programs used
(7) The basis on which the data have been (6) A summary of analytically established
determined to be suitable and the equipment performance characteristics and their accept-
qualified ability
(8) Approval signature and date (7) Approval signature and date
8.6 Extrapolation. Where the test data or
8.5 Analysis. The analysis data shall contain: operating experience data have been extra-
(1) The equipment perfonnance specifica- polated, the basis for the extrapolation sh.] be
tions (Section 6.2) included.

17
IEEE Std
323-1974 QUALIFYING CLASS IE EQUENMENT FCMA

Appendix A
In-Containment Design Badis Event Environment Simulation For Pressurized
Water Reactors and Boiling Water Reactors
(These appendixes are not part of IEEE Std 323-1974, Qualifying Cass IE Equipment for Nuclear Power Generating
Stations.)
NOTE: All the conditions presented are representative other fluids. These environmental conditions
and may need modification to assure their suitability
to any specific equipment application. differ markedly among different types of re-
actors, and also vary significantly from location
Al General. The design basis event environ- to location in the plant. In most locations out-
ment conditions to be simulated for a Pres-- side of the primary containment there will be
surized Water Reactor (PWV'R) or Boiling Water no special environmental conditions resulting
Reactor (BWR) resulting from a postulated from a design basis event. There are other loca-
loss-of-coolant accident (LOCA) which are to tions, such as within the reactor building in
be simulated generally consist of exposure to some BV"R plants, where there will be special
hot gases or vapors (for example, steam) and a environmental conditions, but these may be
spray or jet of water, chemical solution, or less severe than those within the primary con-

Fig Al
Test Chamber Temperature Profile for Environment Simulation (Combined PWR/BWR)

ADDITIONAL
PEAK TRANSIENT DURING AND FOLLOWING
TRANSIENT A DESIGN BASIS EVENT

340

320
300
280
'-

= 250
'Ii
W

200

140

5min 5 h l0S
T ItHE

18
* IEEE Std
NUCLEAR POWER GENERATING STATIONS 323-1974

Table Al
Test Conditions for Pressurized Water Reactors*
(Typical In-Containment Design Basis Event Test Conditions)

(1) Exposure to Nuclear Radiationt


4 megarads after 1 hour
20 megarads after 12 hours
24 niegarads after 1 day
40 megarads after 10 days
55 megarads after I month
110 megarads after 6 months
150 megarads after 1 year
(2) Exposure to Steam and Cnemicals
(a) Steam Exposure Temperature Pressure
Time (0F) VC) (lbflin2" gauge) (MPa)
0 to 10 seconds 120 to 300 48.9 to 148.9 0 to 70 0 to 482.6
10 seconds to I0 hours 300 148.9 70 482.6
10 hours to 4 days 210 98.9 40 275.8
4 days to 1 year 167 75.0 5 34.5
(b) Spray Exposure. Continuously spray vertically downward for first 24 hours with a solution of the
following composition at a rate of 0.15 (gal/min)Ift 2 (6.1 (mllmin)1m 2 ) of area of the test chamber
projected on to a horizontal plane.
0.28 molar H3 BO3 (3000 parts per million boron)
0.064 molar Na 2 S2 03
NaOH to make a pH of 10.5 at 77F (about 0.59 percent)
Dissolve chemicals, on a one-liter basis, in the following order:
(I) 600 ml potable water
(ii) H3 BO3
(iii) NaOMM
(iv) Na2 S 2 03
(v) Add remainder of water to volume of one liter
(vi) Add NaUH to make a pH of 10.5 at 77F, as required for the initial spray solution.

*The values given in this table may vary from plant to plant and may or may not contain adequate margin.
tConservative calculation of radiation dose to containment atmosphere resulting from beta and gamma radiation
emitters released from the primary system and at a location within the primary containment.

Table A2
Test Conditions for Boiling Water Reactors*
(Typical In-Containment Design Basis Event Test Conditions)

(1) Exposure to Nuclear Radiationst


26 megarads integrated over the accident
(2) Exposure to Steam and Spray
(a) Steam Exposure Temperature Pressure
Time (IF) (6C) (lbf in 2 , gauge) (kPa)
0 to 20 seconds 135 to 280 57.2 to 137.8 0 to 62 0 to 427.5
20 seconds to 5 min 280 to 340 137.8 to 171.1 62 427.5
5 min to 3 hours 340 171.1 40 275.8
3 hours to 6 hours 320 160.0 40 275.8
6 hours to 4 days 250 121.1 25 172.4
4 to 100 days 200 93.3 10 68.9
If it is not practical to reproduce the specified pressure and temperature profiles combined, it is
acceptable during the first four days to follow the temperature profile and allow the pressure to
conform to saturated conditions (100 percent relative humidity). This procedure is justified by the
fact that temperature is the more important parameter and increasing the pressure (to maintain
saturated conditions) will increase the severity of the test. if anything.
(b) Spray Exposure. Continuously spra vertically downward with demineralized water at a rate of
0.15 (gallmin)/ft 2 (6.1 (mllmin)/ml) of area of the test chamber projected onto a horizontal plane.
*See 1st footnote to Table Al.
tSee 2nd footnote to Table Al.

19
I .

IEEE Std
323-1974 QUALIFYING CLASS IE EQUIPMENT FOR

tainment. The equipment specification shall de- shown in the profiles (Fig Al).
fine the actual environment in detail.
The test profile to simulate the environ- A2 Simulation Sequence. Suggested sequences
mental conditions anticipated within the include:
primary containment in current plants with (1) Expose sample equipment to simulated
Pressurized Water Reactor (PWVR) and Boiling (a) Aging
Water Reactor (BWR) are shown in Tables Al (b) Radiation (if size permits and if war-
and A2. If it is desired to qualify equipment ranted by radiation tolerance limits and effects
for in-containment service for both PWRs and on Class YE performance)
BWRs, the test conditions may be chosen to (c) Vibration
encompass both test profiles, 'including the (2) Stabilize operation in normal environ-
chemica4 spray specified for PWl;Rs and the ment to establish reference conditions
temperature/pressure profile specified for (3) Inject steam and chemical sprays at rates
BWRs. Fig Al shows a representative test simulating service conditions, raising the
chamber profile for al combined PWR/BWR temperature and pressure to test profile-levels
test. If the actual conditions are different from required
these curves, the parameters may be adjusted (4) Maintain these conditions for three
accordingly. As noted above for out-of- hours. De-energize for static readings including
containment service, the conditions may be insulation resistance to ground. Re-energize
less severe and generally are not different from one additional hour
the normal operating conditions. - - (5) Reduce the environmental conditions to
Although the equipment is expected to ex- the normal operating conditions within two
perience at most only one severe environmental hours
transient as a result of a LOCA event during its (6) Repeat first cycle; but at the end of
installed life, it is recommended that it be ex- three hours, lower pressure in steps as required
posed to two initial steam/chemical transients to simulate post-event profile for which equip-
in the Accident Environment Simulation, as ment is to be qualified

Appendix B
In-Containment Design Basis Event Environment Simulation For
A High Temperature Gas Cooled Reactor (H.TGR)
NOTE: All the conditions presented are representative criteria he used in selecting this condition. If
and may need modification to assure their suitability doubt exists in identifying which condition is
to any specific equipment application.
the most severe, consideration should be given
The design basis event (DBE) environments to testing the equipment under both condi-
to be simulated for a high temperature gas tions.
cooled reactor (HTGR) typically consist of ex- Various test profiles may be used to produce
posure to helium or steam. Table B1 in con- the same'equipment conditions provided this is
junction with Figs Bi and B2 present the anti- adequately demonstrated by analysis or other
cipated pressure and temperature history of the means. The helium blowdown DBE profile as-
containment atmosphere for design basis event mumes helium is used, however, nitrogen, air, or
environments; hot helium blowdown and hot other gas can be used provided the exposure
reheat steam line rupture. Shown with the profile is appropriately modified.
helium and steam exposure profiles is a repre- The qualification testing shall assure ade-
sentative equipment surface temperature pro- quate margin of survival. Although the equip-
file. It is the responsibility of the equipment ment is expected to experience at most only
manufacturer to determine which of the con- one severe environmental transient as the result
ditions will present the most severe environ- of a DBE during its installed life, it is suggested
ment for his equipment and to specify the that it be exposed to at least two DBE

20
I IEEE Std
NUCLEAR POWER GENERATING STATIONS 323-1974

goo

700

500

I.
so0 50 CC'
i A

a- 400
30

300 3t;

200

1oo I0
I I I c5 I I -X - C5 I IC
w e -, , aa a ga
LA A
w e e A
w

Fig B1
Typical Temperature and Pressure History for Environment Simulation of HTGR
Containment Atmosphere Response Following a Hot Helium Blowdown
into Containment (To - 1000F, P. = 14.7 lbifin2 . Note: For Long-Term
Testing, Assume Equilibrium Conditions at T = 120'F and 35 lbf/in2 .)

Table B1
Test Conditions for High-Temperature
Gas-Cooled Reactors
(Typical In-Containment Design Basis Accident Conditions)

(1) Exposure to Nuclear Radiation


2 megarads after I hour
12 megarads after I day
75 megarads after I year
(2) Exposure to Steam and Gases
(a) Hot helium exposure - see
Fig Be
(b) Superheated steam exposure -
see Fig B2

21
IEEE Std
323-1974 QUALIFYING CLASS IE EQUIPMENT FOR

transients as a metnod of demonstrating thisi As an aid in preparing for an environmeutal


margin. This method is shown in Figs Bi and simulation, the typical normal operating condi-
- B2. tions for an HTGR are presented in Table B2.

Fig B2
Typical Temperature and Pressure History for Environment Simulation of HTGR
Containment Atmosphere Response Following a Steam Line Rupture Inside the
Containment (To = 1000 F, P0 - 14:7 lb /in 2 . Note: For Long-Term
Testings Assume Equilibrium Conditions at T = 120 'F and P = 16 lbj/in 2 .)

5oo

0oo

so
I

300 .0

30 L~

In
L.

200

20

00l I G
mc.
c ia
i cc.
* i- :
I"-
W
C
*j
iC
*j
r
.- 40
~ c
- - 2 .c' - 4n In I
I C I
. ofW C
w~~~~q

22
I
IEEE Std
NUCLEAR POVWER GENERATJNG STATIONS 323-1974

Table B2
HTGR Containment Building
(Normal Opera'ing Conditions)
Top Head Area Bottom Support Area
Average Ambient Maximum Average Ambient Maximum
Temperature 70-100'F 130F 70-130'F 1600 F
(21.1-37.8 C) (54.4-C) (21.1-54.4 C) (71.10 C)
Pressure -0.5 to 0.5 lb/lin 2 , -0.5 to 0.5 lbj/in2, -0.5 to 0.5 lbj/in 2 , -0.5 to 0.5 lb, /in 2,
gauge gauge gauge gauge
(-3.4 to 3.4 kPa) (-3.4 to 3.4 kPa) (-3.4 to 3.4 kPa) (-3.4 to 3.4 kPa)
Relative 10-80 percent 80 percent 10-80 percent 80 percent
Ramdiatio
Radiatione 2.5 to 25 mrd/hour < 100 mrd/hour 2.5 to 25 mrdlhour < 100 mrd/hour
Radiation
dose for 8.8 X 103 rd 8.8 x Io- rd
plant life

Appendix C

Test Chamber Moisture Content

The simulation of Design Basis Event (DBE) T = Tsteam = Tair


conditions in qualification tests sometimes re-
quires that a moisture-saturated environment For 100 percent relative humidity (RH), or
be maintained at temperatures exceeding the saturated conditions, it is necessary that the
highest temperatures at which commercially partial steam pressure be equal to the pressure
available relative humidity and dewpoint of saturated steam (P,.) at the temperature T.
sensors are capable of functioning. This ap- If one knew the partial pressure of steam in the
pendix suggests one way in which the existence mixture, steam tables could be used to verify
of a saturated atmosphere can be assured in whether Pstem and T correspond to saturated
such cases. steam conditions and, therefore, whether the
Generally, the chamber that contains the RH of the mixture is 100 percent. However,
equipment under test is initially full of air, and the difficulty of measuring the partial pressure
steam is injected into the chamber to execute of steam makes this impractical. One way to
the specified temperature profile. The analysis avoid this problem is to introduce moisture in-
of moisture concentration inside the test to the test chamber in a way that assures
chamber would be quite straight-forward if the saturation of the environment, as is described
air initially in the chamber were to remain below.
trapped inside it, or if the air were driven out The gas in a test chamber will be saturated
completely by the introduction of steam. But with water vapor, that is, have a relative
the situation is generally intermediate between humidity of 100 percent, if thermal equili-
these extremes, and there is no convenient way brium exists between the water vapor and
of determining the exact state. This is il- liquid water inside the chamber. Therefore, one
lustrated by the following. way to guarantee saturated conditions is to
Consider a mixture of air and steam at place a container of water inside the chamber
temperature T and pressure P. The pressure of and keep its temperature at a value equal to the
the mixture is equal to the sum of the partial temperature of the gas in the chamber. It is
pressures of steam (Pawn) and air (Pa.h: also required that water vapor be evaporated
PPst.am +P.," from the heated water at a rate capable of
saturating the chamber volume in a tine that is
and at equilibrium, we have short by comparison with the duration of con-

23
stant-temperature dwells in the test profile. To other means of mixing must be provided to
facilitate this, the water should be heated to assure uniformity of the chamber atmosphere.
boiling prior to the start of the test. A further The method described above will provide a
requirement is that the chamber atmosphere be saturated atmosphere essentially throughout
stirred at a rate adequate to maintain uniform the test. The only exception is the short period
conditions. required to reestablish equilibrium following a
As an example, this can be done by sparging temperature rise. Since the amount of water
steam through water in a vessel that is inside vapor needed to saturate an environment de-
the test chamber. The temperature of the water creases with a drop in temperature, there
must equal or exceed the temperature of the should be no lag in maintaining saturated con-
steam/air mixture in the test chamber. The ditions following temperature drops. Other
steam flow rate must be adjusted to meet this methods of maintaining saturated conditions
requirement as well as to satisfy the require- may be used provided their adequacy is demon-
ments of the preceding paragraph, and a fan or strated.

24

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