Component Location RENR1297-04

Schematic Machine Schematic Machine

Component Identifiers (CID) Component
Location Location
Component
Location Location
August 2006
Module Identifier (MID)
Primary Electronic Control Module
Component Locations Alarm
Alternator
E-12
D-7
1
2
Sensor - Engine Speed Timing (Secondary)
Sensor - Fuel Filter Press (Filtered)
C-4
B-3
29
18
Assembly - Diode (Note 2) C-12, C-2, D-2 9 Sensor - Fuel Filter Press (Unfiltered) B-3 19
(MID No. 036)
Assembly - Relay Board F-4 Note 4 Sensor - L. Turbo Exhaust Temp A-7 20
Electrical Schematic Symbols And Definitions
CID Component
0001 Injector Cylinder #1 Assembly - Relay Board F-2 Note 4 Sensor - L. Turbo Inlet Press (Note 3) B-3 21,21a
0002 Injector Cylinder #2 19 18 15 16 14 Batteries E-6 Note 1 Sensor - R. Turbo Exhaust Temp A-7 22
32 25 21a 21
20
0003 Injector Cylinder #3 Breaker - Alternator E-9 1 Sensor - R. Turbo Inlet Press (Note 3) B-4 23,23a
0004 Injector Cylinder #4 Breaker - Battery E-9 1 Sensor - Throttle Position (Port) I-7 Note 4
Breaker - Control Switch C-10 1 Sensor - Throttle Position (Starboard) I-7 Note 4 T
0005 Injector Cylinder #5
0006 Injector Cylinder #6 Breaker - Customer Power F-9 1 Sensor - Transmission Oil Temperature G-5 Note 1 Pressure Temperature Level Flow
0007 Injector Cylinder #7 Breaker - EMS II D-11 1 Sensor - Transmission Oil Pressure G-5 Note 1 Symbol Symbol Symbol Symbol
0008 Injector Cylinder #8 Breaker - Engine Control (Primary) D-11 1 Sensor - Turbo Outlet Press B-3 24
0009 Injector Cylinder #9 Breaker - Engine Control (Secondary) D-11 1 Solenoid - Air Shut-off (Left Side) D-6 25
0010 Injector Cylinder #10 Breaker - Mag Relay E-10 1 Solenoid - Air Shut-off (Right Side) D-6 26
0011 Injector Cylinder #11 11 Breaker - Main Crank E-Stop E-9 1 Solenoid - Air Start (if equipped) D-6 27
0012 Injector Cylinder #12 Breaker - PRCM G-10 1 Solenoid - Cylinder Head (Note 2) C-2, D-2 28 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
0013 Injector Cylinder #13 Breaker - Relay E-10 1 Switch - Alarm Silence F-12 1
0014 Injector Cylinder #14 Control - Engine (Primary) A-6 3 Switch - Air Shutoff LH D-5 25
10 29
0015 Injector Cylinder #15 Control - Engine (Secondary) D-4 7 Switch - Air Shutoff RH D-5 26 Normally open switch that is closed due to an applied condition, and will open again with a
0016 Injector Cylinder #16 Gauge - Cluster #1 I-4 Note 4 Switch - Charger Fault H-5 Note 1
17 specific decrease in that condition.
0091 Throttle Position Sensor Gauge - Cluster #1 G-12 1 Switch - Control C-10 1
0094 Fuel Delivery Pressure Sensor Gauge - Cluster #2 I-4 Note 4 Switch - Customer Shut-down H-4 Note 4
3 6
0100 Engine Oil Pressure Sensor Gauge - Cluster #2 G-11 1 Switch - E-Stop D-11 1
0101 Crankcase Air Pressure Sensor Gauge - Cluster #3 G-10 1 Switch - Engine Protection Override C-10 1 Normally closed switch that will open with an increase of a specific condition.
5
0110 Engine Coolant Temperature Sensor Module - Customer Communication I-6 Note 4 Switch - Fuel Level H-5 Note 1
0168
0190
Electrical System Voltage
Engine Speed Sensor 7
Module - Prog Relay Control
Module - Relay Driver
F-6
F-3
Note 4
Note 4
Switch - LH/RH
Switch - Manual Crank
E-12
E-10
1
1
3500B Engine for Marine Propulsion
LEFT SIDE VIEW Module - Relay Driver F-1 Note 4 Switch - Mode/Clear E-12 1 Normally closed switch that is open due to an applied condition, and will close again
0248
0253
0254
Data Link
Personality Module
Payload Electronic Control Module
Monitor- EMS II
Monitor - Electronic (EMS)
F-12
I-2 Note 4
1 Switch - Overspeed Verify
Switch - Prelube Override
C-10
C-10
1
1
Electrical System with a specific decrease in that condition.

0261 Engine Timing Calibration Motor - Prelube D-6 4 Switch - Prelube Press B-7 31
0262 5 Volt Sensor Power Supply Motor - Starter (1/2 Group)
Motor - Starter (1/2 Group)
E-7
D-7
5
6
Switch - Remote Start/Stop
Switch - Scroll
H-4
G-3
Note 4
Note 4
3508B: 3512B: 3516B: The circle indicates that the component has screw terminals and a wire can be disconnected
0263 Sensor Power Supply
0267 Remote Shutdown Input Potentiometer G-3 Note 4 Switch - Service F-12 1 2BM1-UP BRN1-UP 4BW1-UP from it.
0268 Programmed Parameter Fault Pyrometer
Relay - Air Shut-off LH
B-2
E-11
1
1
Switch - Throttle Synchronization
Tachometer
I-7
I-3
Note 1
Note 4
3PS1-UP 2EZ1-UP CDE1-UP
0273 Turbocharger Outlet Pressure Sensor
0274 Atmospheric Pressure Sensor
23 22
Relay - Air Shut-off RH E-11 1 Terminal Block (TB-1) E-9 1 7SM1-UP 2GW1-UP 8CN1-UP No circle indicates that the wire cannot be disconnected from the component.
26 23a 32 28 32 9 1 Relay - Customer Power G-9 1 Terminal Block (TB-2) D-10 1
0275 Right Turbocharger Inlet Pressure Sensor
Relay - E - Stop C-12 Terminal Block (TB-3) C-11 1
1TW1-UP 7HM1-UP 3CW1-UP
0276 Left Turbocharger Inlet Pressure Sensor
0279 Aftercooler Coolant Temperature Sensor (front) Relay - E - Stop Lockout D-12 Terminal Block (TB-4) E-10 1 3RS1-UP 8KN1-UP
Relay - EMS II D-12 1 Terminal Block (TB-5) G-12 1
0289
0336
Fuel Pressure Sensor - before fuel filter
Engine Control Switch Relay - Engine Control (Primary) C-11 1 Terminal Block (TB-6) G-11 1
4TN1-UP 3SS1-UP
0337 Remote Emergency Stop Switch Relay - Engine Control (Secondary) C-11 1 Terminal Block (TB-7) G-11 1 This indicates that the component has a wire connected to it that is connected to ground.
0338 Engine Pre-lube Pump Relay MAN
Relay - General Alarm F-10 1 Terminal Block (TB-8) G-11 1
AUTO ALTRONIC PYROMETER

ETHER

Relay - Mag #1 E-10 1 Terminal Block (TB-9) G-11 1

CONTROL
CH. TEMP.

0342 Engine Pre-lube Pump Relay SCROLL

CLEAR
DISPLAY

MODE

0444 Starter Motor Relay

LH
DISPLAY
RH
LH/RH
PUSH TO READ OR ADVANCE
HOLD FOR RAPID ADVANCE

Relay - Mag #2 E-10 1 Terminal Block (TB10) C-8 1

2
OFF
SELECT RESET

0446 Air Shutdown Relay

STOP AUTO
Relay - PRCM G-10 1 Terminal Block (TB-11) C-8 1
0542 Engine Oil Pressure Sensor - before oil filter
MAN.
START

Relay - Prelube (Master) E-11 1 Terminal Block (TB-12) F-9 1 This indicates that the component does not have a wire connected to ground. It is grounded
0650 Harness Code Relay - Prelube (Slave) F-11 1 Terminal Block (TB-13) G-8 1 by being fastened to the machine.
0827 Left Exhaust Temperature Sensor Relay - Shut-down Notify F-9 1 Terminal Block (TB-14) F-9 1
33
0828 Right Exhaust Temperature Sensor Sensor - Aftercooler Temp B-4 10 Terminal Block (TB-15) F-9 1
1495 Injector Codes Sensor - Atmospheric Press B-3 11 Terminal Block (TB-16) G-9 1
12 Sensor - Crankcase Press B-3 12 Terminal Block (TB-17) G-9 1
Secondary Electronic Control Module
Sensor - Engine Coolant Level G-5 Note 1 Terminal Block (TB-18) G-9 1
(MID No. 047)
27 Sensor - Engine Coolant Temp B-4 14 Terminal Block (TB-19) F-9 1
CID Component
31 Sensor - Engine Oil Press (Filtered) B-3 15 Terminal Block (TB-20) F-9 1
0001 Injector Cylinder #1
Sensor - Engine Oil Press (Unfiltered) B-3 16 Thermocouple (Note 2) A-1, B-1 32
0002 Injector Cylinder #2
Sensor - Engine Speed Timing (Primary) A-7 17 Timer - Air Shut-off D-11 1
0003 Injector Cylinder #3
Note 1: Customer supplied component.
0004 Injector Cylinder #4 RIGHT SIDE VIEW 4
Note 2: One located at each cylinder.
0005 Injector Cylinder #5
Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off. 2006 Caterpillar Printed in U.S.A.
0006 Injector Cylinder #6
Note 4: Remote mounted.
0007 Injector Cylinder #7 All Rights Reserved
0008 Injector Cylinder #8
0009 Injector Cylinder #9
0010 Injector Cylinder #10
0011 Injector Cylinder #11
0012 Injector Cylinder #12
0013 Injector Cylinder #13
0014 Injector Cylinder #14
0015 Injector Cylinder #15 Harness And Wire Electrical Schematic Symbols
0016 Injector Cylinder #16 4-Pin DT Plug A AA
0190 Engine Speed Sensor
40-Pin Deutsch Connector 102-8814 Seal 1 1
0342 Secondary Engine Speed Sensor 1 2 2
110-6844 Seal
The CID is a diagnostic code that indicates which circuit is faulty. Wire Gauge Pin # Socket # Notes
14 9W-0852 9W-0844 DT, DRC, HD, and Deutsch connectors.
Typical representation of a Typical representation of a
3E-3376 Receptacle As. 3E-3377 Wedge 3E-3374 Wedge 3E-3373 Plug As.
The MID is a diagnostic code that indicates which electronic control module
16-18 8T-8729 8T-8730 DT, DRC, HD, and Deutsch connectors.
Deutsch connector. The Sure-Seal connector. The
diagnosed the fault. 110-6847 Plug As. 102-8804 Receptacle Kit 102-8809 Plug Kit Plug Receptacle plug contains all sockets plugand receptacle contain
14-18 7N-7780 7N-7779 Surseal connectors only.
or
19
4-6 8N-1548 8N-1547 25-pin CE connectors only. Wire Gauge Pin # Socket #
and the receptacle contains both pins and sockets.
10 8N-1542 8N-1543 25-pin CE connectors only. 14 9W-0852 9W-0844
2 all pins.
110-6848 Plug As.
or 12-14 8N-1540 8N-1541 25-pin CE connectors only. 16-18 8T-8729 8T-8730
110-6847 Plug As.
(Service Replacement) 16-18 9X-6856 9X-6857 25-pin CE connectors only.
24 8N-1538 8N-1539
110-6848 Plug As. 24-Pin DRC Connector Pin or Socket
Number Wire, Cable, or Harness
Wire Gauge Pin # Socket # 3E-8558 Bolt Component

24

12
18
24
6

6
24 23 22
14 9W-0852 9W-0844 Assembly Identification Part Number

22

4
9-Pin HD10 Receptacle Single Wire

10
16
22
4
11 16-18 8T-8729 8T-8730

DEUTSCH IPD
DRC16-24SA
Connector

USA

15
21
3
9
21 20 19

21

3
1

RENR1297-04
3E-4367 Ring
Failure Mode Identifiers (FMI) E D
C C A A AA 9X-1123

19

13
19
1

1
7
FMI No. Failure Description A B
325-PK-14 1 325-PK-14
0 Data valid but above normal operational range.
2-Pin Sure-Seal Plug F
7X-6222 Connector As. 9X-3265 Seals
J
G
1 Data valid but below normal operational range. 3
H
Wire
Wire Gauge Pin # Socket # Pin Socket
2 Data erratic, intermittent, or incorrect. 1 9X-0145 Receptacle As. Color
14 9W-0852 9W-0844
3 Voltage above normal or shorted high. 2
8T-8736 Receptacle
16-18 8T-8729 8T-8730
4 Voltage below normal or shorted low.
5 Current below normal or open circuit. Wire Gauge Pin # Socket #
2 200-BK-14
7N-9737 Plug 7N-9738 Receptacle
6 Current above normal or grounded circuit. 14 9W-0852 9W-0844 25-Pin CE Plug
7 Mechanical system not responding properly. Wire Gauge Pin # Socket # 16-18 8T-8729 8T-8730
8 Abnormal frequency, pulse width, or period. 14-18 7N-7780 7N-7779
Circuit Number Wire
18 2

9 Abnormal update. 17
18 1 2
3
17
1
3 Identification Gauge
16 16 19 20 4
19 20 4
10 Abnormal rate of change. 15 5
15 5

25 14 25 21 6
14 21 6
11 Failure mode not identifiable. 24 22 24 22

3-Pin DT Plug 13 7
13
12 23 8
7
Electrical Schematic Symbols And Definitions
12 Bad device or component. FRONT VIEW 102-8813 Seal
12
11
23

10
9
8 11
10
9

13 Out of calibration.
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
14 Parameter failures.
through it.
15 Parameter failures.
16 Parameter not available. 8N-1521 Endbell As. 3T-3044 or

17 Module not responding.

8N-1518 Plug As.
3T-3043 or REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
18 Sensor supply fault.
3E-3368 Wedge
Wire Gauge Pin # Socket #
8N-1517 Receptacle As. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
3E-3307 Receptacle As.
21 23 104-2921 Plug As.
19 Condition not met. 3E-3371 Wedge 4-6 8N-1548 8N-1547
102-8808 Plug Kit
20 Parameter failures. 102-8803 Receptacle Kit 10 8N-1542 8N-1543

The FMI is a diagnostic code that indicates what type of failure has occurred. 12-14 8N-1540 8N-1541 SENDER - A component that is used with a temperature or pressure gauge. The sender
Wire Gauge Pin # Socket #
measures the temperature or pressure. Its resistance changes to give an indication to the
16-18 9X-6856 9X-6857
8N-1538 8N-1539 T gauge of the temperature or pressure.
14 9W-0852 9W-0844

16-18 8T-8729 8T-8730

40-Pin DRC Connector RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet

40

10

10
20
30
40
2-Pin DT Plug

40 39 38 37 36
3E-8557 Bolt
can open or close the switch part of the relay.
29 102-8812 Seal

36

16
26
36
6

6
1
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too

DRC16-40S
DEUTSCH IPD

15
25
35
5
much current flows through it. This does not destroy the circuit breaker and it can be reset to

35

5
17 3E-3361 Plug As.
3E-3365 Wedge

35 34 33 32 31
3E-3362 Wedge
3E-4367 Ring
become part of the circuit again.

21
31
11
1
3E-3364 Plug As.

31
102-8807 Plug Kit

1
102-8802 Receptacle Kit
9X-3132 Seals
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
8T-9834 Connector As.
that makes an electromagnet when current flows through it. The electromagnet can open or
Wire Gauge Pin # Socket #
Wire Gauge Pin # Socket # 9X-1343 Receptacle As. close a valve or move a piece of metal that can do work.
14 9W-0852 9W-0844
14 9W-0852 9W-0844
16-18 8T-8729 8T-8730
16-18 8T-8729 8T-8730 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
D86819 D86820
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
REAR VIEW the latch coil circuit open at the time the coil latches.
 12 11 10 9 8 7 6 5 4 3 2 1

INSTRUMENTION BOX ENGINE

F722-OR
F721-GY
150-OR ELECTRONIC MONITORING SYSTEM 122-0132
1 200-BK
150-OR 2 J981-WH

MONITOR TRANMISSION TEMPERATURE

3 F721-GY J982-OR
200-BK 4
200-BK 5 GAGE CLUSTER 2 GAGE CLUSTER 1 TACHOMETER
F722-OR +B -B + - CAT DATA LINK 122-0143 117-9015 122-0124
150-OR 6
GAGE 2 GAGE 1 TACH
I THROTTLE
SYNCHRONIZATION LH EXH MANIFOLD TEMP OIL PRESSURE I
SWITCH RH EXH MANIFOLD TEMP COOLANT TEMP
CENTER POSITION FOR INDEPENDANT THROTTLE CONTROL. BOOST PRESSURE MAR GEAR OIL PRES
CLOSE 1 TO 2 AND 4 TO 5 FOR STARBOARD THROTTLE CONTROL. LAMP AFTERCOOLER TEMP LAMP LAMP MAR GEAR OIL TEMP LAMP LAMP LAMP

HARNESS CODE 0

HARNESS CODE 3

HARNESS CODE 4

HARNESS CODE 5
HARNESS CODE 1
HARNESS CODE 2
CLOSE 2 TO 3 AND 5 TO 6 FOR PORT THROTTLE CONTROL. 118-5075 118-5075 118-5075 118-5075 118-5075 118-5075

J981-WH
J982-OR

MODULE CLOCK
MODULE DATA

MODULE LOAD
A RD-18 VS

US/METRIC
+V MODULE

- BATTERY
+ BATTERY
150-OR PORT THROTTLE PLUG PLUG PLUG
200-BK B BK-18 -BATT POSITION SENSOR

WARNING
RS-232C PORT 3E-3379 3E-3379 3E-3379

6
5
4
3
2
1

6
5
4
3
2
1

6
5
4
3
2
1

SCROLL

DATA -
DATA +
388-BU C WH-18 SIGNAL 9X-9647 6-PIN 6-PIN 6-PIN
A RD-18 VS SOCKET SOCKET SOCKET SOCKET SOCKET SOCKET
150-OR STARBOARD THROTTLE 118-5077 118-5077 118-5077 118-5077 118-5077 118-5077

A303-BR

A304-RD

A303-BR

A304-RD

A303-BR

A304-RD
200-BK B BK-18 -BATT POSITION SENSOR EVIM PLUG

671-PU
672-OR
200-BK

671-PU
672-OR
200-BK

671-PU
672-OR
200-BK
200-BK

40
39
38
37
36
33
32
31
30
29
28
27
26
24
22
21
19
18
17
16
13
11
10

12

23
20
35
34
25
15
14
9
8
6
3
7
4

5
2
1
388-BU C WH-18 SIGNAL 9X-9647 130-6196 8T-9834
40-PIN

200-BK
150-OR
150-OR
200-BK
388-BU

160-PU
668-PK

668-PK
200-BK

160-PU
670-GY

670-GY
200-BK

160-PU
669-YL

669-YL
200-BK

G732-WH
F835-BU
A303-BR
A304-RD
200-BK
200-BK

F722-OR
F721-GY
388-BU

200-BK
410-WH
224-BK

672-OR
671-PU
892-BR
893-GN
200-BK
150-OR
CONNECT TO STARBOARD J-BOX
CUSTOMER CONNECTOR 7X-6222
200-BK TO PIN 03 J981-WH
150-OR TO PIN 15 J982-OR A303-BR A303-BR A303-BR
150-OR TO PIN 02 A304-RD A304-RD A304-RD
200-BK TO PIN 13 672-OR 672-OR 672-OR
150-OR 671-PU 671-PU 671-PU
151-OR 200-BK 200-BK 200-BK
200-BK L50 L50 F835-BU
160-PU 160-PU G732-WH
410-WH
EXTRA GAGE FOR PREMIUM 224-BK

J981-WH
J982-OR
PILOT HOUSE PANEL 892-BR
893-GN
150-OR
PANEL PANEL
CONNECTOR (PAN) CONNECTOR (PAN)
200-BK 200-BK
200-BK 200-BK 150-OR 1 150-OR 150-OR 1 150-OR
200-BK 200-BK 200-BK 2 200-BK 200-BK 2 200-BK

150-OR
200-BK 200-BK 224-BK 3 224-BK 224-BK 3 224-BK

150-OR
150-OR
998-BR 998-BR 998-BR 4 998-BR XXX-XX 4 998-BR L49

151-OR
H 200-BK 892-BR 5 892-BR 892-BR 5 892-BR H

200-BK
124-3176 COVER

200-BK
109-6507 SWITCH 893-GN 6 893-GN 893-GN 6 893-GN

200-BK
150-OR 111-1324 BLOCK G732-WH 7 G732-WH G732-WH 7 G732-WH

200-BK
200-BK 410-WH 8 410-WH 410-WH 8 410-WH

200-BK
L50 L50 2 1

200-BK
224-BK F715-PU F715-PU F715-PU 9 F715-PU L49

200-BK
675-BR 675-BR F719-BR F719-BR F719-BR 10 F719-BR

200-BK
L49 RECEPTACLE AS. PLUG AS.

200-BK
676-PU 676-PU CUSTOMER 675-BR 675-BR 11 675-BR 3E-3388 3E-3385
G732-WH SHUT-DOWN 676-PU 676-PU 12 676-PU DT-08 DT-08

998-BR
410-WH 200-BK (E-STOP) 050-WH 050-WH 13 050-WH NOTE C NOTE C
892-BR CHARGER NOTE A 060-YL 060-YL 14 060-YL
893-GN L49 FAULT 040-OR-14 040-OR-14 15 040-OR-14
CONNECT TO STARBOARD J-BOX
CUSTOMER CONNECTOR 8T-9834 998-BR 5 103-RD-14 103-RD-14 16 103-RD-14
388-BU TO PIN 03 050-WH NOTE A START/RUN-2 8 050-WH XXX-XX 17 XXX-XX
FUEL LEVEL COOL/STOP-2 7
F722-OR TO PIN 08 060-YL 172-8660 060-YL XXX-XX 18 XXX-XX
F721-GY TO PIN 07 040-OR-14 STOP-2 6 XXX-XX 19 XXX-XX EMS HARNESS CODE
NOTE A 1 START/RUN-1 4
388-BU TO PIN 10 103-RD-14 040-OR-14 XXX-XX 20 XXX-XX
389-OR TO PIN 9 F715-PU 200-BK 2 COOL/STOP-1 3 XXX-XX 21 XXX-XX PILOT HOUSE PANEL - SCAC
892-BR F719-BR 024-BR 1 STOP-1 2 XXX-XX 22 XXX-XX

103-RD-14
HARNESS CODE 0 = OPEN
893-GN REMOTE XXX-XX 23 XXX-XX HARNESS CODE 1 = OPEN
START/STOP XXX-XX 24 XXX-XX
J981-WH HARNESS CODE 2 = GND
J982-OR 133-9027 RECEPTACLE AS. PLUG AS. HARNESS CODE 3 = OPEN

F835-BU
NOTE A

675-BR
676-PU
200-BK

160-PU
150-OR
022-WH TRANMISSION 9X-0146 7X-6222 HARNESS CODE 4 = OPEN
GAGE CLUSTER 2 GAGE CLUSTER 3 OIL PRESSURE 103-RD-14 DRC-24 DRC-24 HARNESS CODE 5 = OPEN
166-6929 166-6940 024-BR 024-BR 110-0979 NOTE C NOTE C
998-BR C464-BU A OR-18 +8VS PILOT HOUSE PANEL - JWAC
GAGE CLUSTER 1 GAGE 2 GAGE3 CUSTOMER
153-8056 INSTRUMENT BOX 200-BK B YL-18 RETURN FOR PANELS WITH START/STOP SWITCHES HARNESS CODE 0 = OPEN
OIL FILTER DIFF BOOST POWER CONNECTOR CONNECTION B471-BU C GN-18 SIGNAL & BACKUP ECM INDICATORS HARNESS CODE 1 = OPEN
GAGE 1 FUEL FILTER DIFF A/C TEMP 150-OR 9X-0145 7X-6222
EXHAUST TEMP TRAN OIL PRES ATTACHMENTS TB-18 DRC-24 HARNESS CODE 2 = OPEN
VOLTAGE DRC-24 C464-BU C464-BU HARNESS CODE 3 = OPEN
OIL PRES INLET RESTRICTION TRAN OIL TEMP 150-OR (PORT SIDE) C464-BU C464-BU
COOLANT TEMP 150-OR CONN D C464-BU C464-BU TRANSMISSION HARNESS CODE 4 = GND
FUEL PRES PRCM RELAY 150-OR 150-OR 01 01 150-OR B471-BU OIL TEMPERATURE 675-BR HARNESS CODE 5 = OPEN
9Y-2921 150-OR 150-OR 02 NOTE D 02 150-OR B472-YL B472-YL 118-7226 676-PU
PRCMR 150-OR 03 03 150-OR D936-WH D936-WH C464-BU A OR-18 +8VS
150-OR 04 04 150-OR 050-WH 200-BK B BK-18 RETURN 150-OR
1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
87a 150-OR
30 151-OR 05 05 150-OR 060-YL B472-YL C WH-18 SIGNAL
102-RD 151-OR 06 NOTE E 06 151-OR 040-OR-14

150-OR
675-BR

150-OR
676-PU
1
2
3
4
5
6
7
8

F835-BU
87 108-RD 07 07 108-RD 103-RD-14

200-BK
150-OR

160-PU
150-OR
F722-OR
049-OR
200-BK
053-GN
052-YL
051-WH
200-BK

108-RD COOLANT LEVEL

F721-GY
86 85 08 08 108-RD
049-OR
200-BK
053-GN
052-YL
051-WH
200-BK

F715-PU SENSOR 111-3794

PRCMCB 200-BK 108-RD 09 09 108-RD F719-BR

388-BU
L51 NOTE F A
G G
049-OR
200-BK
053-GN
052-YL
051-WH

113-OR-14 108-RD 10 10 108-RD

675-BR
1 2 CP RELAY TB-17 C464-BU A RD-18 +8VS BASE AS. BASE AS.

676-PU
049-OR

F722-OR
10A 102-RD 9Y-2921 108-RD 11 11 108-RD 200-BK B BK-18 RETURN

F721-GY
049-OR CPR 108-RD 108-RD 12 12 108-RD 9D-3127 9D-3127 B
053-GN PRCM D936-WH C GN-18 ALARM SIG

388-BU
108-RD 200-BK 13 NOTE G 13 200-BK

389-OR
053-GN BREAKER 87a

892-BR
30 108-RD 200-BK 14 14 200-BK LAMP LAMP 2

893-GN
114-1142

J981-WH
052-YL 108-RD 108-RD 200-BK 15 15 200-BK 8D-1429 8D-1429

J982-OR
052-YL 87 2 POTENTIOMETER
200-BK 16 16 200-BK CUSTOMER SUPPLIED

022-WH
3 1 122-9457

024-BR
86 85 200-BK 17 17 200-BK
SWITCH AS.

998-BR
200-BK 22 NOTE H 18 3

C464-BU
L48 L48 200-BK BACKUP BACKUP IN 123-5864
L53 114-OR-14 200-BK 18 19 200-BK

C464-BU
L53 READY CONTROL

C464-BU
EMS TB-5 200-BK 200-BK 19 20 200-BK (BURL) (BUICL)
151-OR SCROLL POTENTIOMETER

B472-YL
+ 24 VOLT IN 01 150-OR TB-6 BURL 200-BK 20 21 200-BK L50 L50
NOTE J 151-OR SWITCH AS.

D936-WH
GROUND 02 200-BK TB-7 8D-1429 200-BK 21 22 200-BK
151-OR
FOR PANELS WITH START/STOP SWITCHES (POT)
150-OR & BACKUP ECM INDICATORS. (SCROLL)

040-OR-14
200-BK 23 23 200-BK

050-WH
+ V CLUSTER 34 049-OR 049-OR TB-16

103-RD-14
060-YL
MODULE CLOCK 25 TB-8 200-BK 24 24 200-BK PROGRAMABLE RELAY
MODULE DATA 35
053-GN
052-YL
053-GN
052-YL 675-BR
CONTROL MODULE
PILOT HOUSE CONTROL PANEL

F715-PU
MODULE LOAD 15 051-WH 051-WH BUICL

F719-BR
TB-13 XXX-XX 01 NC 123-6008 +B
ACTION LAMP 13 XXX-XX 8D-1429 L49 L49

B471-BU
200-BK 150-OR F722-OR XXX-XX 02 NC
SERVICE 23 027-PU L20 XXX-XX 03 NC
CLEAR 33 028-GY 200-BK L46 L46 F721-GY NOTE: KEEP THE OVERALL LENGTH OF THE CAT DATA LINK
200-BK 676-PU TB-14 XXX-XX 04 NC CIRCUITS 892 & 893 AS SHORT AS POSSIBLE.
TRANS SPEED IN 26 XXX-XX XXX-XX 05 NC
ENGINE SPEED IN 36 XXX-XX 200-BK CUSTOMER XXX-XX 06 NC

892-BR
893-GN
ALTERNATOR 'R' 30 XXX-XX 200-BK POWER XXX-XX 07 NC +BAT. SW RM1
SENSOR 1/SW 11 07 XXX-XX BREAKER TB-15 XXX-XX 08 NC +BAT. UNFUSED RM2 RM29
SENSOR 2/SW 12 17 XXX-XX 114-1142 F1 RM30 12 12-BK 200-BK
L21 388-BU XXX-XX 09 NC K3 IN RM3 F10 12
SENSOR 3/SW 13 37 XXX-XX 1 2 389-OR XXX-XX 10 NC K7 IN RM4 F2 RM31
TB-9 108-RD 13 12 12-BK
SENSOR 4/SW 14 27 XXX-XX 10A 102-RD CONN C XXX-XX 11 NC K6 IN RM5 F3 RM32
14 11-BU 11-BU F10 12
SENSOR 5/SW 15 08 XXX-XX CPCB XXX-XX 12 NC K4 IN RM6 F4 RM33 R9 13
102-RD TB-19 01 01 F722-OR F5 RM34 R9 11
SENSOR 6/SW 16 10 XXX-XX XXX-XX 13 NC K2 IN RM7 15 14 R9 11-BU 11-BU
SENSOR 7/SW 17 28 B472-YL B472-YL C464-BU SHUT-DOWN NOTIFY 02 02 F721-GY XXX-XX F6 RM35 F9 R9
L28 14 NC K5 IN RM8
SENSOR 8/SW 18 38 B471-BU B471-BU L28 B472-YL L28 L28 RELAY 675-BR 03 03 388-BU XXX-XX 15 NC K5 IN RM9 F7 RM36 16 15 11
+ 8 VOLT OUT 24 C464-BU C464-BU B471-BU 9Y-2921 04 04 389-OR XXX-XX NC NC RM10 F8 RM37 17 F9
TB-20 05 05 675-BR 16 F9 RM38 R8 10-BU 10-BU 16
ACTION ALARM 04 025-GN L28 D936-WH SDNR XXX-XX 17 NC NC RM11 R8 10
DATA LINK + 05 L28 024-BR 87a 06 06 676-PU F10 RM39 18 17 R8 10-BU 10-BU
893-GN XXX-XX 18 NC +BAT. FUSED OUT RM12

151-OR
151-OR
200-BK
DATA LINK - 14 892-BR L17 022-WH 030-BU-14 676-PU 07 07 F722-OR F8 09-BU R8 10
30 08 F721-GY 893-GN 19 CAT DATA LINK + K1 IN RM13 19 08-BU 18
HARNESS CODE 0 31 XXX-XX 020-WH-14 010-OR-14 08 892-BR 20 CAT DATA LINK - K1 N/O OUT RM14 F8
HARNESS CODE 1 03 200-BK 87 675-BR 09 09 388-BU 20 R7 09-BU 07-BU 09-BU
L43 676-PU 10 389-OR XXX-XX 21 NC K7 N/O OUT RM15 R7 9 06-BU 19 08-BU
HARNESS CODE 2 12 200-BK 86 85 10 XXX-XX 22 NC K3 N/O OUT RM16 21
HARNESS CODE 3 22 L29 892-BR 11 11 892-BR 05-BU 20 R7 09-BU 07-BU
200-BK
150-OR

NOTE K XXX-XX 23 SWITCH INPUT 6 K3 N/C OUT RM17 F7 R7

102-RD
102-RD
L17 893-GN 12 12 893-GN 21 9 06-BU
HARNESS CODE 4 16 200-BK XXX-XX 24 SWITCH INPUT 7 K4 N/O OUT RM18 22 05-BU
010-OR-14 13 SHUTDOWN NOTIFY RELAY-COMMON

200-BK
HARNESS CODE 5 06 200-BK ALS 13 010-OR-14 XXX-XX 25 SWITCH INPUT 8 K6 N/O OUT RM19 23 08-BU F7
E798-PK J981-WH 14 14 J981-WH R6 22
F SWITCH 1 19
SWITCH 2 29
029-YL
026-OR 026-OR 1 2 200-BK 020-WH-14 020-WH-14 15 15 020-WH-14 SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED XXX-XX
XXX-XX
26
27
NC
NC
K6 N/C OUT
K4 N/C OUT
RM20
RM21
24
R6 8 14 13 12 11 10 9 8 23 R6 08-BU F
SWITCH 3 39 XXX-XX E797-WH 022-WH 16 16 022-WH F6 R6 8
L53 L53 030-BU-14 17 SHUTDOWN NOTIFY RELAY-NORMALLY OPEN XXX-XX 28 NC K2 N/O OUT RM22 25 24 14 13 12 11 10 9 8
SWITCH 4 20 022-WH 030-BU-14 17 030-BU-14
200-BK
150-OR
025-GN
029-YL
028-GY
027-PU

ALARM SILENCE 150-OR TB-12 024-BR 18 XXX-XX 29 NC K5 N/C OUT RM23 26 07-BU F6
SWITCH 5 40 XXX-XX 18 NOTE L 024-BR XXX-XX 30 NC K5 N/O OUT RM24 R5 25
9W-0073 998-BR 998-BR 998-BR 19 19 998-BR R5 7
SWITCH 6 32 D936-WH XXX-XX 31 NC NC RM25 27 RELAY DRIVER MODULE 26 R5 07-BU
SWITCH 7 11 XXX-XX NOTE A 998-BR 998-BR 998-BR 20 20 998-BR XXX-XX 32 SWITCH INPUT 3 NC RM26 F5 123-7450 R5
SWITCH 8 21 XXX-XX L28 GENERAL ALARM 998-BR 998-BR 21 21 998-BR 28 27 7 RELAY DRIVER MODULE
SS RELAY 022-WH J982-OR 22 J982-OR XXX-XX 33 SWITCH INPUT 2 FLYBACK GND RM27
SWITCH 9/FUEL 18 024-BR 22 XXX-XX 34 NC -BAT. RM28 29 06-BU F5 123-7450
3 2 200-BK 9Y-2921 024-BR C464-BU 23 23 C464-BU R4 R4 28
SWITCH 10/FUEL 09 XXX-XX 027-PU 1 GAR 35-PK 35 RDM 1 30 6
027-PU 200-BK C464-BU C464-BU 24 24 C464-BU 36-PU 36 RDM 2 29 R4 06-BU
ELECTRONIC MONITORING SYSTEM-II 87a L28 L28 C464-BU C464-BU 25 25 C464-BU F4 7 6 5 4 3 2 1 R4 6
158-6255 SERVICE 090-BU-14 30 C464-BU XXX-XX 26 XXX-XX XXX-XX 37 NC 31 30
26 XXX-XX 38 SWITCH INPUT 1 F4
SWITCH 080-WH-14 070-OR-14 B471-BU B472-YL 27 27 B472-YL 32 R3 05-BU 7 6 5 4 3 2 1
87 XXX-XX 39 SWITCH INPUT 5 R3 31
MOMENTARY B472-YL D936-WH 28 28 D936-WH 33 5
8N-0694 86 85 D936-WH 050-WH 29 050-WH XXX-XX 40 SWITCH INPUT 4 12-BK 32 R3 05-BU
L55 L55 29 -B F3 R3
NOTE A PPRS 060-YL 30 30 060-YL PLUG AS. 34 33 5
EMS-II HARNESS CODE 2 1 998-BR L27 040-OR-14 31 040-OR-14 3E-6286 12-BK
MCS 104-RD-10 31 200-BK 35 04-BU 04-BU F3
C465-OR-10 102-RD 103-RD-14 32 32 103-RD-14 AEC-40 R2 R2 34
PRIME PANEL W/O MAR GEAR SENSORS 4 200-BK 36 4
028-GY PRELUBE RELAY 102-RD F715-PU 33 33 F715-PU 35 R2 04-BU 04-BU
HARNESS CODE 0 = OPEN 5 200-BK 3 4 SLAVE 9X-8124 102-RD-10 L24 F719-BR 34 34 F719-BR F2 R2
HARNESS CODE 1 = OPEN 6 SHIELD 37 36 4
HARNESS CODE 2 = GND 200-BK F700-BU MAN CRANK B471-BU 35 35 B471-BU SHIELD F2
1 200-BK F889-WH 36 36 F889-WH LOAD FEEDBACK SIGNAL 151-OR 38 R1 03-BU 03-BU
HARNESS CODE 3 = OPEN 2 200-BK
E-STOP 070-OR-14 37 37 070-OR-14 GENERAL ALARM OUTPUT RELAY-COMMON R1 3 37
HARNESS CODE 4 = GND 3 BREAKER 36-PU 39 38 R1 03-BU 03-BU
027-PU 200-BK PPRM PRELUBE XXX-XX 38 38 XXX-XX F1 R1
HARNESS CODE 5 = GND RELAY MASTER 114-1142 080-WH-14 39 39 080-WH-14 GENERAL ALARM OUTPUT RELAY-NORMALLY CLOSED 39 3
87a 9Y-2921 RELAY BREAKER 1 2 35-PK 40 02-RD 02-RD
MODE/CLEAR TB-4 105-RD 090-BU-14 40 40 090-BU-14 GENERAL ALARM OUTPUT RELAY-NORMALLY OPEN F1
PRIME PANEL W/ MAR GEAR SENSORS SWITCH 118-GN
30 87 104-RD
104-RD 104-RD-10 107-5857 105-RD 10A 102-RD RELAY BOARD ASSEMBLY 2
40 02-RD 02-RD
HARNESS CODE 0 = GND MOMENTARY 1 2 MCESCB INSTRUMENT BOX CUSTOMER 9Y-6497 151-OR 2
HARNESS CODE 1 = OPEN 104-RD-14 104-RD-10 102-RD-10 1 01-PK 01-PK RELAY BOARD ASSEMBLY
7N-8008 86 85 104-RD-14 32A 102-RD-6 CONNECTOR CONNECTION 1 9Y-6497
HARNESS CODE 2 = GND NOTE A RCB TB-1 9X-1343 8T-9834 1 01-PU 01-PU
HARNESS CODE 3 = OPEN F705-PK 104-RD
E797-WH
E798-PK
998-BR

DRC-40

J981-WH
J982-OR
F889-WH
102-RD-14 DRC-40 35-PK 1
HARNESS CODE 4 = GND RHLH 102-RD-10 (PORT SIDE)
HARNESS CODE 5 = GND 3 2 200-BK
L52
102-RD-10 102-RD
029-YL E799-BR
200-BK 102-RD-14 102-RD-10 151-OR
PREMIUM PANEL - SCAC 102-RD-6 102-RD
HARNESS CODE 0 = OPEN RH/LH 102-RD-6 102-RD 200-BK 36-PU
L26
CUSTOMER INSTALLED ATTACHMENTS
L30
HARNESS CODE 1 = GND 8D-2676 L26
HARNESS CODE 2 = GND NOTE A +BATT BATTCB
36-PU
HARNESS CODE 3 = OPEN MANUAL
102-RD-6 1 63A 2 101-RD-6
C465-OR-10

HARNESS CODE 4 = GND 2 200-BK CRANK

HARNESS CODE 5 = GND 200-BK SWITCH
F705-PK

ALARM
102-RD-6

102-RD-6

E 1 MOMENTARY BATTERY E
105-RD

105-RD

PREMIUM PANEL - JWAC 8T-9637 BREAKER CONN A 892-BR L14

ALARM 107-5856 893-GN
HARNESS CODE 0 = GND 3N-5762 NOTE A 200-BK-10 01 01 200-BK-10
HARNESS CODE 1 = GND 025-GN ASOS1 87a 4 ALTCB BK-6
5 02 02 J982-OR
HARNESS CODE 2 = OPEN 102-RD-6 1 63A 2 109-RD-6 L30 J982-OR
HARNESS CODE 3 = OPEN L26 394-GN-14 394-GN-14 30 104-RD-14 E799-BR
F701-BR
200-BK J981-WH 03 03 J981-WH L11 314-PU-10 RD-6
HARNESS CODE 4 = GND 395-BR-14 87 AIR S/O
SMMS2 1 2 105-RD MAGCB ALTERNATOR L17 892-BR 05 05 892-BR
86 85 RELAY RH 2 MANCS BREAKER 893-GN 06 06 893-GN G S BK-00
HARNESS CODE 5 = GND F708-YL 9Y-2921 1
107-RD-10
1 2
102-RD-6 E798-PK 04 04 E798-PK
MAG RELAY #2 50A 125-7096 07 150-OR-14 RD-00 RD-00
F708-YL 055-WH MAG RELAYS L18 150-OR-14 07
L18 150-OR-14 MTR BAT
ASOS2 3 4 9X-8124 09 09 150-OR-14 L16 RD-00
87a BREAKER 229-BK-14 11 11 229-BK-14
F701-BR L19 L19
395-BR-14 30 116-7655
2 F708-YL
1 200-BK
3 055-WH

1/2 MOTOR GP. POS NEG POS NEG

BK-6
RD-6
104-RD-14 E799-BR 229-BK-14 13 13 229-BK-14 MOTOR
87 AIR S/O 4 08 E799-BR 8N-3896 115-5163
86
3 L19 E799-BR 08 L10
85 RELAY LH 2 1 F701-BR 10 10 F701-BR
200-BK

200-BK

BK-00
200-BK
150-OR

12 12 388-BU
150-OR
998-BR
200-BK

F708-YL 9Y-2921 107-RD-10 L21 388-BU 14 L9 BK-00 SECONDARY CONTROL SEC CONTROL FOR 3512B/3516B ONLY FOR 3508B ONLY
055-WH MAG RELAY #1 389-OR 14 389-OR CUSTOMER
SMMS1 9X-8124 F708-YL 15 15 F708-YL (+) (-) SUPPLIED
L13 304-WH
F705-PK F705-PK 16 16 F705-PK

SW INPUT #7/DIG SNSR 2 (UNUSED)

SW INPUT #8/DIG SNSR 3 (UNUSED)
304-WH-10
RENR1297-04

200-BK-10

ENGINE SHUTDOWN SIGNAL 'D' SW6

ENGINE SHUTDOWN SIGNAL 'C' SW2
055-WH E797-WH 17 17 E797-WH

200-BK-6
101-RD-6

SEC CAT DATA LINK (-)(UNUSED)

SEC CAT DATA LINK (+)(UNUSED)
18

ECM ON/OFF - KEYSWITCH INPUT

DUAL ECM "HEARTBEAT" RECEIVE
DUAL ECM "HEARTBEAT" RECEIVE
G721-GY 18 G721-GY G S

HSDL SHIELD GROUND (UNUSED)

BK
RD
WH

101-RD-6 19 19 101-RD-6

CAN DATA LINK (+) (UNUSED)

CAN DATA LINK (-) (UNUSED)

DIG SNSR PWR (8V) (UNUSED)

ANALOG SENSOR 10B (UNUSED)

ANALOG SENSOR 11B (UNUSED)
AIR STARTER

ANA SNSR PWR (5V) (UNUSED)

ANALOG SENSOR 9B (UNUSED)

SECONDARY ENG SPD/TIM SIG

SECONDARY +V SPEED/TIMING

ANALOG SENSOR 5B (UNUSED)

1

ANALOG SENSOR 2B (UNUSED)

ANALOG SENSOR 1B (UNUSED)
ANALOG SENSOR 3B (UNUSED)
ANALOG SENSOR 4B (UNUSED)
ANALOG SENSOR 6B (UNUSED)
ANALOG SENSOR 8B (UNUSED)
304-WH

ANALOG SENSOR 7B (UNUSED)

AST 109-RD-6 20 20 109-RD-6 SOLENOID

SYNCHRONIZATION SWITCH A
SYNCHRONIZATION SWITCH B

SWITCH INPUT #3 (UNUSED)

ANA SNSR RETURN (UNUSED)

3.5A PWM RETURN (UNUSED)

MTR BAT RD-00 200-BK 2

REVERSE ROTATION ENABLE

PRIMARY ENG SPD/TIM SIG

SHUT-DOWN NOTIFY RETURN

304-WH-10

SHUT-DOWN NOTIFY SIGNAL

304-WH-10 304-WH-10 22 22 L13 5N-8980

NORMAL ROTATION ENABLE

SECONDARY THROTTLE SIG

RELAY-ONE L23 L23 314-PU-10 24 314-PU-10

SEC ECM "ACTIVE" LAMP

314-PU-10 24 101-RD-6

SEC ECM "READY" LAMP

SPD PWM 2B+ (UNUSED)

PRIMARY THROTTLE SIG

SHOT 2.4 SEC 998-BR F719-BR 21 21 F719-BR MOTOR

SPD PWM 1B-(UNUSED)

9X-3207 C465-OR-10 C465-OR-10 L24 F715-PU 23 23 F715-PU 1/2 MOTOR GP.
NON-ELECTRIC STARTER

CAT DATA LINK (+)

CAT DATA LINK (-)
109-RD-6

SOLENOID 11 POWER
SOLENOID 13 POWER
SOLENOID 15 POWER

SOLENOID 10 POWER
SOLENOID 12 POWER
SOLENOID 14 POWER
SOLENOID 16 POWER
25 998-BR 8N-3896 SWITCH RH

SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 9 POWER

SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER

SOL 13&15 RETURN

SOL 10&12 RETURN

SOL 14&16 RETURN

SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER
998-BR 998-BR 25

DIG SNSR RETURN

ENGINES WITH 115-5163

DOUT 5 (UNUSED)

POUT 1 (UNUSED)
POUT 2 (UNUSED)
AIR SHUT-OFF

SOL 9&11 RETURN

TB-2 227-7483

SOL 1&3 RETURN

SOL 5&7 RETURN

SOL 2&4 RETURN

SOL 6&8 RETURN

SOL 1&3 RETURN

SOL 5&7 RETURN
SOL 2&4 RETURN
SOL 6&8 RETURN
TIMER INSTRUMENT BOX ENGINE BK-00 POWER DISTRIBUTION BOX.
200-BK 200-BK 200-BK

SW4 (UNUSED)
CONNECTOR 'A'

AIR SHUTOFF
CONNECTION 'A'

ECS IN AUTO
200-BK 200-BK 200-BK-10 200-BK-10 -6

BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
25-PIN 25-PIN BK 200-BK-10
200-BK 200-BK 229-BK-14 229-BK-14 0-
200-BK 200-BK 229-BK-14 229-BK-14 3T-3043 3T-3044 20 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
L53 L53 4-6 GA. 19&20 200-BK-10 200-BK-10 C-KEY HEAD HEAD HEAD
200-BK 200-BK 200-BK-6 200-BK-6 HEAD HEAD HEAD HEAD HEAD

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.
200-BK 200-BK 8-10 GA. 1,22&24 D-KEY D-KEY SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11 SOL 13 SOL 15

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316
101-RD-6

CYL #11

CYL #13

CYL #15
12-14 GA. 7,9,11&13

H401-PU
200-BK 200-BK ALT PLUG AS. PLUG AS. PLUG AS.

CYL #1

CYL #3

CYL #5

CYL #7

CYL #9
L29 L29 L46 16-18 GA. ALL OTHERS 109-RD-6 + R 60 AMP AIR SHUTOFF 101-0204 101-0205 101-0205
200-BK 200-BK

H401-PU
CONN B

04
06
05
11
40
34
02
24
14
23
12
20
27
19
13
22
21
28
15
16
33
10
09
03
01
07
08
18
35
29
36
30
31
37
17
38
39
32
26
25

16
32
37
30
26
38
31
36
05
27
17
39
13
07
24
25
20
23
14
08
02
03
09
15
01
19
29
35
16
26
32
38
37
31
30
36
40
34
28
22
18
12
06
10
05
17
39
11
21
33
04
27
150-OR 200-BK 200-BK

101-RD-6
-
200-BK 200-BK C465-OR-10 01 01 C465-OR-10
200-BK 200-BK 200-BK 200-BK F716-WH 02 02 F716-WH 200-BK-6 200-BK-10

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
G738-GY-14
106-WH-14
106-WH-14
229-BK-14
229-BK-14
200-BK-10
105-RD

200-BK 200-BK L25 L25 F717-YL 03 03 F717-YL

(G791-BR)
AIR SHUT-OFF

E420-BR
E421-WH
E422-OR
E423-YL
E428-GY
E429-PK
E430-OR
E431-GN
F726-YL
F728-BR
F727-GN
F729-GN
DIODE AS.

G721-GY
XXX-XX
XXX-XX
388-BU
389-OR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
C401-BU
C401-BU
F721-GY
F722-OR

G791-BR

F732-PK
G790-PK

E797-WH
E420-BR
E421-WH
E422-OR
E423-YL
E424-GN
E425-WH
E426-WH
E427-PU
E428-GY
E429-PK
E430-OR
E431-GN
E432-YL
E433-PU
E434-OR
E435-WH
F726-YL
F728-BR
F730-GY
G769-PU
F727-GN
F729-GN
F731-OR
G770-WH
F708-YL

E798-PK
XXX-XX

675-BR
676-PU
XXX-XX
XXX-XX
XXX-XX
XXX-XX
893-GN
892-BR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
999-WH

XXX-XX
XXX-XX
EMS-II

G791-BR
D F708-YL 200-BK 200-BK F706-PU 05
D

F715-PU
F719-BR
EMSR 05 394-GN-14
F708-YL

F706-PU L13

XXX-XX
EMS-II BREAKER SOLENOID RH 1W-9070
30 87a RELAY 114-1142 200-BK 200-BK 113-OR-14 07 07 113-OR-14 101-RD-6 200-BK-14 230-4073
L11
L16

L14

1
L10

2
87 9Y-2921
L9

150-OR 08

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4
1 2 200-BK 200-BK L48 L48 L20 L20 F721-GY 08 F721-GY
150-OR 102-RD-14 102-RD-14 200-BK 200-BK F722-OR 10 10 F722-OR C456-OR-10
10A 200-BK 200-BK N917-0R 04 AIR SHUTOFF
04 N917-OR E798-PK

G771-BR
F726-YL

G772-WH
F726-YL

G773-OR
F728-BR

G774-YL
F728-BR

G775-GN
F730-GY

G776-PK
F730-GY

G777-WH
G769-PU

G778-PU
G769-PU
A701-GY
E420-BR
G771-BR
G771-BR

A703-BR
E421-WH
G772-WH
G772-WH

A705-YL
E422-OR
G773-OR
G773-OR

A707-PU
E423-YL
G774-YL
G774-YL

A709-OR
E424-GN
G775-GN
G775-GN

A711-PU
E425-WH
G776-PK
G776-PK

A713-GN
E426-WH
G777-WH
G777-WH

A715-GY
E427-PU
G778-PU
G778-PU
85 86 EMSCB 200-BK 200-BK 200-BK F718-BU 06 E797-WH SWITCH LH
06 F718-BU

L41
8

L34

L35

L38
L39
200-BK 114-OR-14 114-OR-14 F889-WH 12

L36
L37

L45

L44
L43

L40

L34

L35

L38

L39
12 F889-WH F708-YL

L14
200-BK 109-6507 111-1323 (N.0.) F700-BU F700-BU 14 14 F700-BU F705-PK
L53 E-STOP 111-1323 (N.O.) L5 AIR SHUT-OFF DIODE AS.
114-OR-14 102-RD-14 L26 L26 394-GN-14 09 09 394-GN-14 G721-GY 395-BR-14 SOLENOID LH
F708-YL NOTE A 111-1324 (N.C.) 395-BR-14 11 11 395-BR-14 L5 200-BK-14 1W-9070
103-RD-14 103-RD-14 111-1324 (N.C.) G738-GY-14 13 13 230-4073
8 103-RD-14 G738-GY-14 A701-GY
103-RD-14 103-RD-14 7 XXX-XX 15 15 XXX-XX A703-BR

H401-PU
PECMCB 5 6 105-RD XXX-XX 16 16 XXX-XX A705-YL
G738-GY-14

102-RD-10 1 16A 2 102-RD-10 3 4 113-OR-14 113-OR-14 675-BR 17 17 675-BR A707-PU

E-STOP 1 L51 L51 L43 L43 L43 L1 L1
PRELUBE
998-BR
998-BR

F718-BU

2 113-OR-14 200-BK 676-PU 18 18 676-PU MOTOR

200-BK

LOCKOUT RELAY SECONDARY F719-BR A709-OR

9Y-2921 XXX-XX-4 19 19 XXX-XX MOTOR AS. A711-PU
ECM BREAKER ES F715-PU 3T-7583
87 XXX-XX-4 20 20 XXX-XX + A713-GN
103-RD-14 114-1143

F732-PK
G791-BR
G790-PK
30 103-RD-14 XXX-XX 21 21 XXX-XX 998-BR 106-WH-14 L36 A715-GY
SECMCB 103-RD-14 106-WH-10 22 22 106-WH-10 106-WH-14 C465-OR-10 F726-YL F726-YL
87a 103-RD-14 998-BR XXX-XX 23 23 XXX-XX F728-BR F728-BR
103-RD-14

102-RD-10 1 16A 2 102-RD-10 040-OR-14 L27 24 L38 L38

XXX-XX-8

F732-PK
86 85

999-WH
998-BR L27 24 XXX-XX 200-BK-10 F730-GY F730-GY

G738-GY-14
050-WH XXX-XX 25 25 XXX-XX G769-PU G769-PU
PRIMARY

C
B
A
200-BK 060-YL INSTRUMENT BOX F726-YL E420-BR

C401-BU

F708-YL
ECM BREAKER CONTROL SW ENGINE ATTACHMENTS F728-BR E421-WH

F719-BR
F715-PU

F715-PU
F719-BR
114-1143 127-2331 CONNECTOR 'B' CONNECTION 'B' L32 L32
F730-GY E422-OR

WH-18
DIGITAL RET BK-18
+V SPD/TIM OR-18
25 STOP-A NOTE A 25-PIN 25-PIN G769-PU E423-YL
103-RD-14

PRIMARY ECM 24 START-A 8N-1517 L34

L42
PECMR 8N-1518 L34 E424-GN
23 AUTO-A 21
103-RD-14

RELAY 4-6 GA.19&20 E425-WH

87a 9Y-2921 F719-BR
200-BK

E-STOP RELAY 22 OFF-A G721-GY 8-10 GA.1,22&24

30 15 STOP2 E426-WH
9Y-2921 150-OR-10 102-RD-10 12-14 GA.7,9,11&13 F715-PU E427-PU
87 14 START2 16-18 GA.ALL OTHERS
87 11 F717-YL

SIGNAL
F708-YL 86 85 060-YL 13 AUTO2 F717-YL F715-PU E435-WH
30 12 OFF2 F716-WH L17 892-BR L42 E434-OR
103-RD-14 200-BK
N917-OR

87a 10 STOP1 L25 L25 893-GN F719-BR E433-PU

103-RD-14 200-BK 113-OR-14
86 85 9 START1 F706-PU L35 L35 E432-YL
SECMR TB-10
F700-BU
N917-OR

87a 8 AUTO1 6 L36 L36 SECONDARY E431-GN

30 050-WH F716-WH ENGINE
106-WH-10 102-RD-10 7 OFF1 L17 893-GN E430-OR
87 SECONDARY ECM 20 STOP-K 892-BR L44 L44 SPEED/ E429-PK
F889-WH
F718-BU

19 START-K TIMING E428-GY

86 85 RELAY
106-WH-10

18 AUTO-K 16 113-OR-14 893-GN SENSOR G770-WH G770-WH

103-RD-14 9Y-2921 040-OR-14 TB-11 G738-GY-14 G738-GY-14 129-6628
200-BK 200-BK 17 OFF-K 113-OR-14 L39 L39 F731-OR F731-OR
5 STOP-B 893-GN L14 L14 F729-GN F729-GN
C MINIMUM PULL-IN VOLTAGE: 14.4 VDC
MINIMUM HOLD-IN VOLTAGE: 7.0 VDC
103-RD-14
103-RD-14 4 START-B
G738-GY-14
CSCB
G738-GY-14 L17
892-BR F727-GN F727-GN C
106-WH-10

1 1 G770-WH
102-RD-14
102-RD-10
102-RD-10
150-OR-10

3 AUTO-B 2 A716-PU
103-RD

103-RD

103-RD 110-RD-14 10A 102-RD-14

2 OFF-B F731-OR A714-PK
L54

102-RD-10 892-BR L33 L33

998-BR
998-BR

CONTROL 102-RD-10 L52 F729-GN A712-BR

EMSSS PRELUBE OVERRIDE SW SWITCH G721-GY F727-GN A710-GY
102-RD-14 L31 L31
4D-1836 BREAKER A708-BR
NOTE A 114-1142 E798-PK L40 A706-GY
998-BR 3 2 F718-BU F718-BU E797-WH L40
A704-GN
4D-1836 EPOS SERC L11 A702-PU
4
3
2
1

PLOS N917-OR L11

3 2 103-RD A L1
998-BR 200-BK 200-BK B L16 L16
C
2 3 NOTE A ENGINE 893-GN D L10 L10 L32

G779-GY
G779-GY
E428-GY
A702-PU

G780-PK
G780-PK
E429-PK
A704-GN

G781-WH
G781-WH
E430-OR
A706-GY

G782-GN
G782-GN
E431-GN
A708-BR

G783-YL
G783-YL
E432-YL
A710-GY

G784-PU
G784-PU
E433-PU
A712-BR

G785-OR
G785-OR
E434-OR
A714-PK

G786-WH
G786-WH
E435-WH
A716-PU
G779-GY
F727-GN

G780-PK
F727-GN

G781-WH
F729-GN

G782-GN
F729-GN

G783-YL
F731-OR

G784-PU
F731-OR

G785-OR
G770-WH

G786-WH
G770-WH
150-OR F706-PU

F708-YL
DIODE AS. TB-3 PROTECTION 892-BR E L9 L9
OSS OVERSPEED VERIFY SW OVERRIDE SW F
123-0316 150-OR 150-OR-14 L18 7N-8001 L18 L33
NOTE A G L13
150-OR-10 150-OR-14 H L13 RECEPT AS. (16)
L31
J F708-YL 9X-0352
102-RD-10 F708-YL

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1
1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
102-RD-10 F705-PK F705-PK
102-RD-14 INSTRUMENT AFTER
BOX G721-GY
COOLER

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
106-WH-10 106-WH-10 INNER F719-BR TEMP FUEL ENGINE FUEL ENGINE
BULKHEAD L12 RIGHT LEFT

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.
ENGINE SENSOR TURBO FILTER OIL CRANK FILTER OIL

DIODE AS.
103-RD 103-RD TURBO TURBO

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316
SERVICE

123-0316
COOLANT 102-2240 INLET OUTLET PRESSURE PRESSURE CASE PRESSURE PRESSURE INJECTOR GP (16)

CYL #12

CYL #14

CYL #16
INLET ATMOS

CYL #10
CONNECTOR F715-PU

CYL #2

CYL #4

CYL #6

CYL #8
9W-1951 998-BR TEMP 118-7562 PRESSURE PRESSURE PRESSURE PRESSURE SENSOR SENSOR PRESSURE SENSOR SENSOR
L17 L17 F719-BR SENSOR SEA WATER SENSOR SENSOR SENSOR SENSOR UNFILTD FILTD SENSOR FILTD UNFILTD
L45 102-2240 COMPATIBLE 161-9926 161-9926 194-6724 194-6724 194-6725 194-6725 161-9926 194-6725 194-6725 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
L37 HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
F715-PU

YL-18 DIGITAL RET

L37 SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 SOL 14 SOL 16

BK-18 ANALOG RET

BK-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

L43
L43

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG
L43

WH-18 SIGNAL

WH-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL
L54 L54

CONTROL SWITCH CHART

F718-BU L42 114-2410 EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST
INSTRUMENTION BOX ENGINE F889-WH PYROMETER
ALTRONIC
PORT #1 PORT #3 PORT #5 PORT #7 PORT #9 PORT #11 PORT #13 PORT #15
THIS SCHEMATIC IS FOR THE 3500B ENGINE WITH DUEL ECM'S DPY-4118U
OFF/RESET

OFF C401-BU
CONTACTS

FOR MARINE PROPULSION.

B
A

B
A
C

C
RESET - - - - - -

B
A

B
A

B
A

B
A

B
A

B
A

B
A

B
A

B
A
-

C
L41 SET TO TYPE 'K' -

1Y +

3Y +

5Y +

7Y +

9Y +

11Y +

13Y +

15Y +
B & CELSIUS B

11R

13R

15R
SCHEMATIC NO. 132-8103-06

1R

3R

5R

7R

9R
RED(-)
START

L1 L1

F714-PK

F713-OR

A747-GY

A746-PK

F737-YL

E795-YL

F725-WH

E796-GN
995-BU
993-BR
997-OR

A751-YL
993-BR
997-OR

993-BR
997-OR

993-BR
997-OR

993-BR
997-OR

993-BR
997-OR

993-BR
997-OR

994-GY
993-BR
997-OR

993-BR
997-OR

993-BR
997-OR

993-BR
997-OR
AUTO

STOP

L16

L37

YELLOW(+)

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
NOTE BLOCK
L32 L32

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
1

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
L1 PRIMARY ECM, ODD, HIGHSIDE INJECTOR WIRING NOTE A: SWITCH SHOWN IN NORMAL CONNECTOR PIN ASSIGNMENT
150-OR-14
150-OR-14
229-BK-14
229-BK-14

L33
229-BK-14
229-BK-14

L2 EXH TEMP SENSOR PWR/RTN PRELUBE L33 CONNECTOR PIN ASSIGNMENT

2 ENGINE RUNNING POSITION REPRESENTS STANDARD RIGHT
C401-BU
F705-PK

ABBREV COLOR SYMBOL DESCRIPTION L3 SPD/TIMING PRESSURE L31 L31 REPRESENTS LEFT HAND HAND SERVICE USING INTERNAL
3 L4 TIMING CALIBRATION NOTE B: UNLESS OTHERWISE SPECIFIED SWITCH SERVICE USING INTERNAL BOX HARNESS P/N 121-4101.
BLADE, SPADE, RING, L5 AIR SHUT-OFF SOLENOID ALL WIRE IS 16 AWG. 3N-1400
RD RED 4 L6 FUEL FILTER PRESSURES AND AFTERCOOLER TEMPERATURE 993-BR BOX HARNESS 121-4102.
WH WHITE OR SCREW TERMINAL AUTO NOTE C: SECURE CONNECTORS TO PREVENT 998-BR F718-BU
L8 L8
997-OR
5 STOP L7 ANALOG ENGINE SENSOR SIGNALS DAMAGE OR VIBRATION. 03 01
OR ORANGE CIRCUIT CONNECTED L8 ANALOG SENSOR PWR/RTN 04 02
YL YELLOW 6 L9 THROTTLE SIGNALS L54
L42

NOTE D: PINS 1 THRU 5 ARE SWITCHED (+) BATTERY. 995-BU 01 03

998-BR
L41

PK PINK 7 L10 STARTER RELAY SIGNAL USED ONLY FOR THROTTLE SYNC SWITCH, A751-YL 02 04
CIRCUIT NOT CONNECTED L11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER) PORT & STARBOARD THROTTLES, PILOT F704-OR L17 L17 F714-PK
BK BLACK 8 L12 CUSTOMER SHUTDOWN HOUSE PANEL(S), AND CCM SUPPLY. F703-GY 07 05
F732-PK

GY GRAY MAN. L7 L7 F713-OR 08 06

999-WH

L13 ELECTRIC/AIR START SOLENOID A700-OR L2 L2

START
388-BU
389-OR

ELECTRICAL CONNECTION 9 NOTE E: PIN 6 IS SWITCHED (+)BATTERY 998-BR A747-GY 05 07

PU PURPLE L14 SECONDARY ECM CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) TO BE PROVIDED TO PRCM CONTROL A746-PK 06 08
BR BROWN TO MACHINE STRUCTURE 10 L15 CUSTOMER SUPPLIED WIRING (+)BATTERY IF PRESENT.
996-GN L3 L3 F737-YL 11 09
L16 ECM (+)BATT/(-)BATT 999-WH
GN GREEN 11 F723-PK 994-GY 12 10
INTERNAL ELECTRICAL L17 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) NOTE F: PINS 7 THRU 12 ARE SWITCHED (+) BATTERY. L4 L4 E795-YL 09 11
BU BLUE L18 ECM (+) BATT SUM CURRENT OF ALL 108-RD CIRCUITS F724-PU L6 L6
CONNECTION TO SURFACE 12 F725-WH 10 12
L44

INDICATES "CLOSED" L19 STARTER MAG RELAYS COMBINED MUST NOT EXCEED 10 AMPS. E796-GN 15 13
OF COMPONENT 13 L20 THROTTLE SYNCHRONIZATION SWITCH 16 14
-INDICATES "MAKE L21 THROTTLE SIGNALS NOTE G: PINS 13 THRU 17 ARE (-) BATTERY.
14 USED ONLY FOR THROTTLE SYNC SWITCH, 13 15
L3

CONNECTOR L22 AIR S/O AND PRELUBE RELAYS

F721-GY
F722-OR

BEFORE BREAK" PORT & STARBOARD THROTTLES, PILOT 14 16

L9

15 L23 STARTER MAG RELAYS 19 17

L24 CUSTOMER SHUTDOWN HOUSE PANEL(S), AND CCM SUPPLY
L13

20 18
F723-PK
F724-PU
A700-OR

A700-OR
F704-OR
998-BR
F703-GY

998-BR

996-GN
998-BR
999-WH

ATCH WIRE, CABLE, 16 L25 ENGINE CONTROL SWITCH 17 19

COMPONENT L26 AIR S/O RELAYS NOTE H: PIN 22 IS (-) BATTERY
L31
L10
L12

L11

L32

L33
L17

L31

L32
L33
18 20
L1

17 TO BE PROVIDED TO PRCM CONTROL

L7
L4
L2
L8
L6

L27 REMOTE START STOP

L1
(+) BATTERY IF PRESENT 23 21
18 L28 EMS-II WIRING
L # CIRCUIT GROUPING L29 EMS-II HARNESS CODE 24
21
22
23
NOTE J: PINS 18 THRU 21 AND 23 & 24 ARE (-) BATTERY.
150-OR-14
150-OR-14
229-BK-14
229-BK-14

DESIGNATION 19
113-OR-14

L30 SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)

A
B
C

1
2
A
B
C

A
B
C

SUM CURRENT OF ALL 108-RD CIRCUITS 22 24

(998-BR)

L31 PRIMARY ECM, EVEN, HIGHSIDE INJECTOR WIRING

A701-GY
A703-BR
A705-YL
A707-PU
A709-OR
A711-PU
A713-GN
A715-GY
A702-PU
A704-GN
A706-GY
A708-BR
A710-GY
A712-BR
A714-PK
A716-PU
F726-YL
F728-BR
F730-GY
G769-PU
F727-GN
F729-GN
F731-OR
G770-WH
XXX-XX
F701-BR
E799-BR

A747-GY
A746-PK
F714-PK
F713-OR
A751-YL
F737-YL
N917-OR
F700-BU
388-BU
389-OR

994-GY

995-BU

XXX-XX
F715-PU
F719-BR
F718-BU
C401-BU
F716-WH
F706-PU
F721-GY
F722-OR
F705-PK

F889-WH

J982-OR
J981-WH
F724-PU
F723-PK
A700-OR

E795-YL
E796-GN
F725-WH

F732-PK
F703-GY
F704-OR
999-WH

A701-GY
A703-BR
A705-YL
A707-PU
A702-PU
A704-GN
A706-GY
A708-BR
F726-YL
F728-BR
F727-GN
F729-GN
F717-YL
998-BR

XXX-XX
XXX-XX
XXX-XX
XXX-XX
892-BR
893-GN

998-BR
997-OR
993-BR

996-GN

20 L32 PRIMARY ECM, ODD, LOWSIDE INJECTOR WIRING COMBINED MUST NOT EXCEED 10 AMPS. 27 25
28 26
+V SPD/TIM OR-18
DIGITAL RET BK-18
WH-18

WH-18
BK-18
+V DIGITAL OR-18
DIGITAL RET BK-18
WH-18

+V DIGITAL OR-18
DIGITAL RET BK-18
WH-18

21 L33 PRIMARY ECM, EVEN, LOWSIDE INJECTOR WIRING NOTE K: CIRCUITS 892-BR AND 893-GN MUST BE 25 27
L34 SECONDARY ECM, ODD, HIGHSIDE INJECTOR WIRING TWISTED TOGETHER AND KEPT AS SHORT AS 26 28
22 L35 SECONDARY ECM, EVEN, HIGHSIDE INJECTOR WIRING 31 29
L36 SECONDARY ECM +BATTERY POSSIBLE BETWEEN INSTRUMENT BOX AND C-KEY D-KEY D-KEY
23 OTHER DEVICES. 32 30
13
07
24
25
20
23
02
14
08
15
03
09
01
19
29
35
16
26
32
38
37
31
30
36
40
34
28
22
18
12
06
10
05
17
39
11
21
33
04

SOLENOID 1 POWER 16
SOLENOID 3 POWER 32
SOLENOID 5 POWER 37
SOLENOID 7 POWER 30
SOLENOID 2 POWER 26
SOLENOID 4 POWER 38
SOLENOID 6 POWER 31
SOLENOID 8 POWER 36
27

SOL 1&3 RETURN 05

SOL 5&7 RETURN 27
SOL 2&4 RETURN 17
SOL 6&8 RETURN 39
04
06
05
11
40
34
02
24
20
22
23
08
14
27
19
13
21
10
15
16
28
33
03
09
01
07
12
18
35
29
36
30
31
37
17
32
38
39
25
26

L37 SECONDARY ECM -BATTERY PLUG AS. PLUG AS. PLUG AS. 29 31
A WIRE GROUP COLOR DESCRIPTIONS
24 L38
L39
SECONDARY ECM, ODD, LOWSIDE INJECTOR WIRING
SECONDARY ECM, EVEN, LOWSIDE INJECTOR WIRING NOTE L: CIRCUITS J981-WH AND J982-OR MUST BE
101-0204 101-0205 101-0205 30 32 A
CRANK

GENERAL ALARM RELAY

3.5A PWM RETURN
PRIMARY THROTTLE SIG
SECONDARY THROTTLE SIG
ATMOSPHERIC PRESSURE SNSR
TURBO OUTLET PRESSURE SNSR
TURBO INLET RH PRESSURE SNSR
TURBO INLET LH PRESSURE SNSR
OIL PRESSURE SNSR - FILTERED
AFTERCOOLER TEMPERATURE SNSR
FUEL PRESSURE SNSR - UNFILTERED
COOLANT TEMPERATURE SNSR
ENG PROT OVERRIDE
POUT 3 (UNUSED)
POUT 3 RETURN (UNUSED)
SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 9 POWER
SOLENOID 11 POWER
SOLENOID 13 POWER
SOLENOID 15 POWER
SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER
SOLENOID 10 POWER
SOLENOID 12 POWER
SOLENOID 14 POWER
SOLENOID 16 POWER
SOL 1&3 RETURN
SOL 5&7 RETURN
SOL 9&11 RETURN
SOL 13&15 RETURN
SOL 2&4 RETURN
SOL 6&8 RETURN
SOL 10&12 RETURN
SOL 14&16 RETURN
BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
REVERSE ROTATION ENABLE
NORMAL ROTATION ENABLE
ENGINE SHUTDOWN SIGNAL 'C' SW2
ENGINE SHUTDOWN SIGNAL 'D' SW6
PRELUBE PRESSURE/OVERRIDE SWITCH
PRIMARY ECM "HEARTBEAT" Tx
ECM ON/OFF - KEYSWITCH INPUT
START/RUN/STOP1
START/RUN/STOP2
OVERSPEED VERIFY
SYNCHRONIZATION SWITCH A
SYNCHRONIZATION SWITCH B
PRELUBE PUMP
CAN DATA LINK (-) (UNUSED)
HSDL SHIELD GROUND (UNUSED)
CAN DATA LINK (+) (UNUSED)
LOAD FEED BACK
SPD PWM 1B-(UNUSED)
CAT DATA LINK (-)
CAT DATA LINK (+)
SECONDARY CAT DATA LINK (-)
SECONDARY CAT DATA LINK (+)
TIMING CAL-FAN SPD(-)
TIMING CAL-FAN SPD(+)
DIG SNSR PWR (8V)
DIG SNSR RETURN
ANA SNSR PWR (5V)
ANA SNSR RETURN
CRANKCASE PRESSURE SENSOR
OIL PRESSURE SNSR - UNFILTERED
FUEL PRESSURE SNSR - FILTERED
PRIMARY +V SPEED/TIMING
PRIMARY ENG SPD/TIM SIG
SECONDARY ENG SPD/TIM SIG
LH TURBO EXH TEMP SIG
RH TURBO EXH TEMP SIG

TWISTED TOGETHER AND KEPT AS SHORT AS TIMING CAL

SIGNAL
SIGNAL

SIGNAL

25 35 33
L40 SECONDARY ECM SHUTDOWN NOTIFY WIRING POSSIBLE BETWEEN ENGINE INSTRUMENT BOXES. SENSOR 36 34
(+) BATTERY / SUPPLY WIRES. L41 THROTTLE SIGNALS 6V-2455 33 35
L42 DUAL SPEED/TIMING SENSOR SIGNALS NOTE: DO NOT 34 36
(-) BATTERY / SENSOR RETURN. L43 SECONDARY ECM "READY" & "ACTIVE" LAMP SIGNALS TURBO TURBO PRIMARY ATTEMP TO USE 37 37
L44 THROTTLE SYNCHRONIZATION AND OVERSPEED VERIFY SIGNALS EXHAUST EXHAUST ENGINE A 189-5746 38 38
OUTPUT SIGNAL WIRES FROM THE ECM. L45 CUSTOMER SHUTDOWN TEMP LH TEMP RH SPEED/ TIMING CAL 39 39
L46 EMS-II GAUGE CLUSTER GROUND WIRING 109-4367 109-4367 TIMING PROBE ON 40 40
INPUT SIGNAL WIRES TO THE ECM. L48 J-BOX CUSTOMER POWER CONNECTION -BATTERY SENSOR MARINE PROP
L49 PILOT HOUSE PANEL WIRING 129-6628 ENGINES.
SIGNAL PLUS. L50 PROGRAMMABLE RELAY CONTROL MODULE POWER
L51 PRCM RELAY POWER

2
1

2
1

2
1

2
1

2
1

2
1

2
1

2
1
SIGNAL MINUS. L52 CONTROL SWITCH/ECM RELAY'S/EMS RELAY POWER
L53 CUSTOMER POWER RELAY COIL

10R
+10Y

12R
+12Y

14R
+14Y

16R
+16Y
SENSOR SUPPLY VOLTAGE.

2R
+ 2Y

4R
+ 4Y

6R
+ 6Y

8R
+ 8Y
L54 ENGINE PROTECTION OVERRIDE - - - - - - - -
L55 GENERAL ALARM RELAY 115-9609
L56 STARTER MOTOR GROUP THERMOCOUPLE (16)
K TYPE
EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST
PRIMARY CONTROL PRI CONTROL FOR 3512B/3516B ONLY FOR 3508B ONLY PORT #2 PORT #4 PORT #6 PORT #8 PORT #10 PORT #12 PORT #14 PORT #16

12 11 10 9 8 7 6 5 4 3 2 1