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Repair Manual
Audi A4 2002
Continuously Variable Transmission On Board
Diagnostic
Edition 11.2007
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Repair Group
01 - On Board Diagnostic (OBD)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
Contents i
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
ii Contents
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
WARNING
WARNING
1. General Information 1
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
2 - The trouble code is stored and a substitute program allows
with respect the
to the correctness of information in this document. Copyright by AUDI AG.
vehicle to continue to be driven (with some restrictions). The fully
illuminated transmission range display in the instrument cluster
shows the driver a simple malfunction -arrow-. This malfunction
is barely noticeable to the driver, but the brightly lighted trans
mission range display is intended to indicate that he or she should
consult an authorized dealer as soon as possible to avoid sub
sequent damage in the transmission.
WARNING
Note
If the TCM fails, for example, due to a loss of the voltage feed, it
will not be possible to continue driving.
WARNING
1. General Information 3
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
It is not possible to tow the vehicle in order to start the engine, for
example when the battery is too weak or the starter is not working.
Removal and installation, refer to Continuously Variable Transmission; Rep. Gr. 37 ; Removal and
Installation .
6 - Data Link Connector (DLC)
Component location, refer to page 8
7 - Cruise control switch -E45-
Component location, refer to page 8 , or page 8
Removal and installation, refer to Electrical Equipment; Rep. Gr. 94 ; Removal and Installation .
8 - Park/Neutral Position (PNP) relay -J226-
Component location, refer to page 8 , or page 8
9 - Power supply relay terminal 87
Component location, refer to page 8
10 - Transmission Range (TR) Display -Y6-
Component location, refer to page 8
Flashing transmission range display indicates a critical defect. Refer to page 2 .
Fully illuminated transmission range display indicates a simple defect. Refer to page 2 .
No display points to a wiring fault or a faulty display -Y6- .
11 - Kick Down Switch -F8-
Component location, refer to page 9 , or page 9
No mechanical switch . A specific value from the throttle position sensors -G79- / -G185- is saved in the
Engine Control Module (ECM).
Signal transmission from the ECM to the Transmission Control Module (TCM) over the Controller Area
Network (CAN) bus.
Can be tested in measured value block. Refer to page 49 .
Accelerator pedal module removal and installation, refer to Fuel Supply System; Rep. Gr. 20 ; Removal
and Installation .
12 - Brake light switch -F-
Component location, refer to page 9 , or page 9
Can be tested in measured value block, refer to page 49 .
Removal and installation, refer to Brake System; Rep. Gr. 45 ; Removal and Installation .
WARNING
Hydraulic unit
Component location: The hydraulic unit is bolted to the rear of the
transmission. The TCM is bolted directly to the hydraulic unit.
A - Wiring connector for automatic transmission pressure regu
lating valve 1 -N215-
A - Wiring connector for automatic transmission pressure regu
lating Valve 2 -N216-
C - Wiring connector for solenoid valve 1 -N88-
The following valves are integral on the hydraulic unit (not shown
here):
1- Automatic transmission pressure regulating valve 1 -N215- ;
clutch solenoid valve
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
2- Automatic transmission
permitted pressure regulating
unless authorised by AUDI AG. valve 2 -N216-
AUDI AG ;
does not guarantee or accept any liability
transmission ratio solenoid valve
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Transmission Range (TR) Display -Y6- with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
The Data Link Connector (DLC) is located at the left side knee
bolster.
Caution
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
12
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
14
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
If the message: DTC memory has not been read yet appears in
display field -1-, the test procedure was not followed exactly. The
DTC memory can only be erased if the DTC memory was read
previously.
2 - Note: Are you sure you want to do this? Note: Data will be
deleted!
Touch OK button in display -2-.
End function 05 Erase DTC memory by touching button.
After repair read DTC memory again.
Note
This erases DTCs which were stored during repair of the mal
function, for example by removing harness connectors.
After reading and deleting DTC memory, test drive vehicle and
read DTC memory again.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
DTC memory must display: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
No DTC recognized
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
16
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
16987 / P0603
Control module faulty Control module -J217- faulty Replace Transmission Control Module (TCM). Refer to
Continuously Variable Transmission; Rep. Gr. 38 ; Re
moval and Installation .
17
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Note on DTC 17087 / P0703: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Conditions for DTC recognition: The signals from the brake light switch and the brake test switch are transmitted over the CAN bus circuit to the TCM and evaluated
there. After 10 consecutive occurrences of an implausibility between the brake light switch and the brake test switch (one switch actuated, the other not) this DTC
is saved in the TCM.
Multi function TR switch faulty Replace TCM 2). Refer to Continuously Variable
Transmission; Rep. Gr. 38 ; Removal and Installation .
Selector shaft solenoid 1) for multi function TR Replace transmission. Refer to Continuously Variable
switch demagnetized by a strong electrical field Transmission; Rep. Gr. 37 ; Removal and Installation .
(welding equipment for example) or selector shaft
bent or damaged
18
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
1) The solenoid transmits the current position of the selector shaft to the Hall sensors on the multi function TR switch -F125- -. If the shift control mechanism is correctly adjusted, this position matches the
selector lever position.
2) Multi function TR Switch -F125- is integrated in the TCM -J217- and can only be replaced as a unit with the TCM.
19
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note on DTC 17097 / P0713:
Condition for DTC recognition: The temperature reading measured has exceeded 160 C.
20
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Sensor wheel in transmission has become detach Replace transmission. Refer to Continuously Variable
ed or is faulty. Transmission; Rep. Gr. 37 ; Removal and Installation .
8) Transmission input speed (RPM) sensor -G182- is integrated in the TCM -J217- and can only be replaced as a unit along with the TCM.
Note
21
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
The TCM is not receiving an indication of vehicle Replace TCM 9). Refer to Continuously Variable
direction Transmission; Rep. Gr. 38 ; Removal and Installation .
9) Transmission output speed (RPM) sensor -G195- is integrated in the TCM -J217- and can only be replaced as a unit along with the TCM.
Wiring from ECM to TCM faulty Perform electrical test. Refer to page 67 .
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Output at Printer Possible Cause withCorrective Action of information in this document. Copyright by AUDI AG.
respect to the correctness
17111 / P0727
22
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Operational malfunction Clutch pressure too high Replace hydraulic unit. Refer to Continuously Variable
Transmission; Rep. Gr. 38 ; Removal and Installation .
solenoid valve 1 -N88- 10)
faulty
17137 / P0753
Shift valve 1 solenoid valve 1 -N88-
Electrical malfunction in circuit Wires 11) to solenoid valve 1 -N88- have a short Replace TCM 11). Refer to Continuously Variable
circuit to B+ or ground Transmission; Rep. Gr. 38 ; Removal and Installation .
10) Solenoid valve 1 -N88- is integral in the hydraulic unit and can only be replaced as a unit along with the hydraulic unit.
11) The wires are integral in the TCM -J217- and can only be replaced as a unit along with the new TCM.
23
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Incorrect or faulty Antilock Brake System (ABS) Check ABS control module identification number and read
control module DTC memory.
TCM does not match the ECM, or the ABS control Check ECM identification number, refer to page 12 .
module 13)
Incorrect or faulty instrument cluster Check instrument cluster identification number and read
DTC memory.
12) The data bus is also described as a CAN bus.
13) Software status of ECM, ABS and TCM or instrument cluster do not match, or an incorrect TCM could also have been installed.
Note
Notes
Protectedon DTC 18031
by copyright. Copying /forP1623:
private or commercial purposes, in part or in whole, is not
The
withexchange
respect to the of data and information between thebyECM, ABS control module, TCM and instrument cluster is carried out over the CAN bus. All information signals
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
correctness of information in this document. Copyright AUDI AG.
are transmitted over 2 leads.
The TCM can send signals and data, but it cannot receive anything.
24
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Note:
To do this, with selector lever in Pposition at 60 to 80 C
Automatic Transmission Fluid (ATF) temperature ( read
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not measured value block, refer t o page 49 , allow engine to
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability run for 1 minute at idle.
with respect to the correctness of information in this document. Copyright by AUDI AG. If transmission is operating correctly, delete DTC memory
and ignore renewed DTC entry.
Hydraulic malfunction Replace hydraulic unit. Refer to Continuously Variable
Transmission; Rep. Gr. 38 ; Removal and Installation .
25
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Note
26
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Solenoid in the masking cover for shift mechanism Replace printed circuit board 15) or roll cover 16) for
has become detached shift mechanism. Refer to Continuously Variable Trans
mission; Rep. Gr. 37 ; Removal and Installation .
15) The Tiptronic switch -F189- consists of switches for recognition, upshift and downshift. It is integrated in the shift mechanism printed circuit board, i.e. if the Tiptronic switch is faulty, the printed circuit board
has to be replaced.
16) The Tiptronic switch -F189- receives its Tiptronic gate recognition or upshift/downshift information through the solenoid on the transverse slide of the roll cover. If the solenoid has become detached, the
cover must be replaced.
Note
Short circuit to ground in the electrical wiring Check wiring and harness connectors using wiring dia
gram.
Short circuit to ground in the Tiptronic buttons on
the multifunction steering wheel or in the wiring
Solenoid in the roll cover for shift mechanism has Replace printed circuit board 17) or roll cover 18) for
become detached shift mechanism. Refer to Continuously Variable Trans
mission; Rep. Gr. 37 ; Removal and Installation .
17) The Tiptronic switch -F189- consists of switches for recognition, upshift and downshift. It is integrated in the shift mechanism printed circuit board, i.e. if the Tiptronic switch is faulty, the printed circuit board
has to be replaced.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
18) The Tiptronic switch
with respect to the -F189- receives
correctness its Tiptronic
of information gate recognition
in this document. or AUDI
Copyright by upshift/downshift
AG. information through the solenoid on the transverse slide of the roll cover. If the solenoid has become detached, the
cover must be replaced.
27
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
18149 / P1741
Clutch pressure adaptation
Adaptation limit reached Hydraulic malfunction Replace hydraulic unit. Refer to Continuously Variable
Transmission; Rep. Gr. 38 ; Removal and Installation
Note
Note
28
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
29
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Short circuit to ground in the electrical wiring Check wiring and harness connectors using wiring dia
gram.
Short circuit to ground in the Tiptronic buttons on
the multifunction steering wheel or in the wiring
30
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Note
31
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
32
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
23) The Tiptronic switch -F189- consists of switches for recognition, upshift and downshift. It is integrated in the shift mechanism printed circuit board, i.e. if the Tiptronic switch -F189- is faulty, the printed circuit
board has to be replaced.
24) The Tiptronic switch -F189- consists of switches for recognition, upshift and downshift. It is integrated in the shift mechanism printed circuit board, i.e. if the Tiptronic switch -F189- is faulty, the printed circuit
board has to be replaced.
25) The Tiptronic switch -F189- consists of switches for recognition, upshift and downshift. It is integrated in the shift mechanism printed circuit board, i.e. if the Tiptronic switch -F189- is faulty, the printed circuit
board has to be replaced.
33
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
26) The Tiptronic switch -F189- consists of switches for recognition, upshift and downshift. It is integrated in the shift mechanism printed circuit board, i.e. if the Tiptronic switch -F189- is faulty, the printed circuit
board has to be replaced.
34
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
18173 / P1765
automatic transmission hydraulic pres
sure sensor 2 -G194-
Adaptation limit reached Ignition switched off with vehicle coasting Erase DTC memory, switch ignition OFF and ON, read
DTC memory again. If no other DTC has been entered, no
malfunction is present.
TCM -J217- faulty Replace TCM. Refer to Continuously Variable Trans
mission; Rep. Gr. 38 ; Removal and Installation
35
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
36
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Open circuit Park/Neutral Position (PNP) relay -J226- faulty Read measured value block, refer to page 49 .
37
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Output at Printer Possible Cause
with respect to the correctness of information in this document. Copyright by AUDI AG.
Corrective Action
18198 / P1790
Signal for transmission range selector
lever position display
Open circuit Harness connector not connected at instrument Read measured value block, refer to page 49 .
cluster
Check wiring connections and harness connectors using
Open circuit in electrical wiring wiring diagram.
Transmission Range (TR) display -Y6- in instru Replace instrument cluster 28). Refer to Electrical
ment cluster faulty Equipment; Rep. Gr. 90 ; Removal and Installation .
38
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
39
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Note on DTC 18201 / P1793: with respect to the correctness of information in this document. Copyright by AUDI AG.
If DTC 18181 / P1773 is displayed in addition, the sensor wheel may be faulty and the transmission must be replaced.
40
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
41
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Incorrect or faulty ECM Check ECM identification number and read DTC memory.
with respect to the correctness of information in this document. Copyright by AUDI AG.
32) Code 0000 is displayed in the TCM identification number, refer to page 48 .
42
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Note
43
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Note
Incorrect or faulty ECM or engine components Check ECM identification number and read DTC memory
faulty
Note
44
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
45
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Triggering Sequence
1. Signal for backup light
2. Shift lock solenoid -N110-
Test Sequence
Connect vehicle diagnostic testing and information system -
VAS 5051- . Refer to page 9 and select vehicle system 02
Transmission Electronics. Ignition must be switched on.
Display on vehicle diagnostic testing and information system -
VAS 5051-
Touch -1- diagnostic function 03 Diagnostic Test Mode.
Touch button.
Note
46
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unlessNote
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
In addition, the brake symbol on the shift mechanism cover must
illuminate at intervals.
Note
Note
Coding can only be performed with the ignition ON and with the
selector lever in position P or N. The accelerator pedal must
be in the idle position. The vehicle must be stationary and the
engine must not be started.
Test Procedure
Connect vehicle diagnostic testing and information system -
VAS 5051- . Refer to page 9 and select vehicle system 02
Transmission Electronics. Ignition must be switched on.
47
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
48
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Caution
Test Procedure
Connect vehicle diagnostic testing and information system -
VAS 5051- . Refer to page 9 and select vehicle system 02
Transmission Electronics. Ignition must be switched
Protected on. Copying for private or commercial purposes, in part or in whole, is not
by copyright.
Start engine.
Display on vehicle diagnostic testing and information system -
VAS 5051-
Touch -1- diagnostic function 08 Read Measured Value
Block.
49
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
50
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
The legend for the values in the individual display fields can be found under Test Chart for Measured Value Blocks starting on page 55 .
51
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Display on screen (example) permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Display fields: Display group Display field Description
1234 number
52
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
53
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Read Measured Value Block 125 1 Engine Control Module (ECM) is participant on the CAN bus
Eng 1 ABS 1 Steering whl 0 Instr cluster 1 2 ABS control module is participant on the CAN bus
3 Steering column electronics system is participant on the CAN bus
4 Instrument cluster is participant on the CAN bus
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
54
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
55
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
001 1 Brake light switch -F- Brake actuated Bls ON Brake light switch -F- and brake test switch
must always have the same status (ON or OFF)
not actuated Bls OFF Diagnostic Trouble Code (DTC) 17087 /
P0703
Continued 2 Brake test switch Brake actuated Bts ON
not actuated Bts OFF
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
001 3 Shift lock solenoid -N110- - In selector lever position P or N
Brake actuated P N deactivated DTC 18169 / P1761
notProtected
actuated P orNcommercial
by copyright. Copying for private active purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
4 Speed While driving 36)
...km/h
with respect to the correctness of information The
in this document. speedometer
Copyright by AUDI AG. display and values on the
tester can show minor divergences
DTCs 18203 / P1795, 18204 / P1796 and
18205 / P1797
36) While driving: a second technician is needed to read the specified values.
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
002 1 Selector lever position Stationary Selector lever position
Multi function Transmission
Range (TR) switch -F125-
P P Compare with measured value block 002,
display field 4
between P and R ZP DTC 17090 / P0706
R R
between R and N ZN
Continued N N
D D
56
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
002 2 Hall sensor status of the Multi Stationary Selector lever position
function TR switch -F125-
P 0101 DTC 17090 / P0706
ZP 0100
R 0110
ZN 0010
Continued N 0011
D 1010
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
002 3 Tiptronic switch -F189- Selector lever in the Tiptronic gate M-switch DTCs 18152 / P1744, 18161 / P1753 and
18164 / P1756
Selector lever not in the Tiptronic gate not actuated
4 Gear selected Stationary Selector lever position Check conformity with Transmission Range
(TR) display -Y6- in instrument cluster
P P
R R
N N
D D
While driving D and shifted into the 1, 2, 3, 4, 5 or 6 DTCs 18198 / P1790, 18199 / P1791 and
Tiptronic gate
37)private or commercial purposes, in part or in whole, is not
Protected by copyright. Copying for 18200 / P1792
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
37) While driving: a second technician is needed to read the specified
with respect values. of information in this document. Copyright by AUDI AG.
to the correctness
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
003 1 Selector lever position display group number 002, display field 1
57
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
2 Tiptronic switch -F189- (recog display group number 002, display field 3
nition)
3 Tiptronic switch -F189- (up Selector lever in Tiptronic gate not actuated DTCs 18147 / P1739 and 18162 / P1754
shift)
Upshift 38) Upshift switch
4 Tiptronic switch -F189- (down Selector lever in Tiptronic gate not actuated DTCs 18141 / P1733 and 18163 / P1755
shift)
Downshift 39) Downshift switch
38) You must activate the upshift switch (+) by tapping the selector lever forward. On vehicles with multi function steering wheel the upshift switch hasbytocopyright.
Protected be activated
Copyingby
foradditionally tappingpurposes,
private or commercial the upper left or
in part orin whole, is not
right button (+) on the steering wheel. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
39) You must activate the downshift switch (-) by tapping the selector lever to the rear. On vehicles with multi function steering wheel the downshift switch has to be activated by additionally tapping the lower
left or right button (-) on the steering wheel.
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
004 1 Selector lever position display group number 002, display field 1
2 Directional display Stationary not recognized
While driving Driving forward forward Compare with measured value block 004,
40)
display field 3 and 4
Continued Driving in reverse backward
40) While driving: a second technician is needed to read the specified values.
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
004 3 Output RPM from Transmis While driving41) 0.... Displays in display fields 3 and 4 must be the
sion output speed (RPM) sen 2000 RPM same.
sor -G195- - DTCs 17105 / P0721 and 17106 / P0722
4 Output RPM from Transmis While driving41) 0.... Displays in display fields 3 and 4 must be the
sion output speed (RPM) sen 2000 RPM same.
sor 2 -G196- - DTCs 18201 / P1793 and 18206 / P1798
58
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
41) While driving: a second technician is needed to read the specified values.
Note
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
005 1 Selector lever position display group number 002, display field 1
2 Park/neutral position switch Gear selected
not active P, N Terminal 50 ON DTCs 18132 / P1724 and 18137 / P1729
active R, D Terminal 50 OFF
3 Backup light Gear selected
Continued off P, N, D Relay OFF DTCs 18194 / P1786, 18195 / P1787 and
18196 / P1788
on R Relay ON
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
005 4 Supply voltage Stationary min. 10.0 V Check fuses and wiring using wiring dia
terminal 15 gram
max. 15.0 V Perform electrical test starting on, refer to
page 67 .
006 Can be ignored
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
59
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
007 1 Engine RPM With the engine running 0... DTCs 17110 / P0726 and 17111 / P0727
7000 RPM
Continued 2 Input RPM from transmission in While driving 42) 0... DTCs 17100 / P0716 and 17101 / P0717
put speed (RPM) sensor -G182- 7000 RPM
42) While driving: a second technician is needed to read the specified values.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
007 3 Output RPM from S transmis While driving 43) 0... For -G195- DTCs 17105 / P0721 and
sion output speed (RPM) sensor 2200 RPM 17106 / P0722
-G195- - and transmission out
put speed (RPM) sensor 2 - For -G196- DTCs 18201 / P1793 and
G195- 18206 / P1798
4 Synchronous flag While driving Synchronous opera SY Engine and transmission input RPM are the
43)
tion same
Asynchronous oper AS Engine and transmission input RPM are differ
ation ent, for example, when starting from stop and
accelerating.
43) While driving a second technician is needed to read the specified values.
Note
Display group Display field Description Test conditions Specified value Steps if deviations from specified value
number displayed
008 1 Accelerator pedal value Stationary Accelerator pedal not 0...1% When accelerating from idle to Wide Open
depressed Throttle the % value increases steadily
60
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Display group Display field Description Test conditions Specified value Steps if deviations from specified value
number displayed
Accelerator pedal fully 99...100% DTC 18269 / P1861
depressed
2 Transmission output RPM display group number 007, display field 3
3 Specified transmission input While driving 44) 0... Specified and actual transmission input RPM
RPM 7000 RPM should be approximately the same at a con
stant speed
4 Actual transmission input RPM While driving 44) 0... DTCs 17100 / P0716, 17101 / P0717 and
7000 RPM 17114 / P0730
44) While driving a second technician is needed to read the specified values.
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
009 1 Accelerator pedal value display group number 008, display field 1
2 Kick down switch -F8- - Stationary not actuated not actuated
Kick down actuated 46)
Kick down DTC 18112 / P1704
3 Engine torque While driving 45) ..Nm The signal for actual engine torque is transmit
ted by the ECM over the CAN bus line to the
TCM
DTC 18265 / P1857
4 Engine RPM display group number 007, display field 1
45) While driving a second technician is needed to read the specified values.
46) In order to generate the kick down signal the accelerator pedal must be depressed to the stop.
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
010 1 Adaptation of clutch curve for Can be ignored
ward
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
2permitted unless
Adaptation ofAUDI
authorised by start AG.from stop
AUDI AG Perform
does not adap
guarantee or during
accept any liabilityadaptation ADP. is running 47) The test conditions must be observed, refer to
behavior forward tation
with respect to the correctness of information in this document. Copyright by AUDI AG.
page 66
Refer to following successful ADP. O.K. 47)
page 66 . adaptation
61
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
3 Transmission fluid tempera max. 160C DTCs 17094 / P0710, 17095 / P0711,
ture 17096 / P0712 and 17097 / P0713
min. -60C
4 Specified clutch torque Can be ignored
47) ADP is the abbreviation for adaptation. Adaptation means adapting to an internal specified value.
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
011 1 Adaptation of clutch curve in Can be ignored
reverse
2 Adaptation of start-from-stop Perform adap during adaptation ADP. is running 48) The test conditions must be observed, refer to
characteristics in reverse tation page 66 .
Refer to following successful ADP. O.K. 48)
page 66 . adaptation
3 Transmission fluid tempera display group number 010, display field 3
ture
4 Specified clutch torque Can be ignored
48) ADP is the abbreviation for adaptation. Adaptation means adapting to an internal specified value.
Display group
Protected Display
by copyright. field
Copying Description
for private or commercial purposes, in part or in whole, is not Test conditions Specified value Steps in the events of deviations from specified
number
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability displayed value
with respect to the correctness of information in this document. Copyright by AUDI AG.
012 In each in Can be ignored
to stance
016 1 to 4
017 1 Accelerator pedal value display group number 008, display field 1
2 Engine RPM display group number 007, display field 1
3 Engine torque display group number 009, display field 3
4 Specified clutch torque (clutch While driving 49) .... Nm Is calculated by the control module
1)
49) While driving a second technician is needed to read the specified values.
62
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
018 In each in Can be ignored
to stance
019 1 to 4
20 2 Engine RPM display group number 007, display field 1
2 Specified engine RPM at idle With the engine running up to about The value in display field 2 must be greater than
1200 RPM or the same as the value in display field 3
3 Specified transmission RPM at With the engine running up to about If the value in display field 3 is always greater
idle 1200 RPM than in display field 2:
Read TCM and ECM DTC memory and re
pair malfunction
021 Can be ignored
Display group Display field Description Test conditions Specified value dis Steps in the events of deviations from specified
number played value
022 1 Antilock Brake System (ABS) While driving ABS activated by panic ABS active Is activated when required by the ABS control
system 50)
stop module
No panic stop ABS not active Read ABS control module DTC memory and
correct malfunction
2 Electronic Differential Lock While driving One wheel spins when EDL active Is activated when required by the ABS control
(EDL) system 50)
starting from stop and module
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not is braked.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Continued
with respect to the correctness of information in this document. Copyright by AUDI AG. not activated EDL not active Read ABS control module DTC memory and
correct malfunction
50) While driving a second technician is needed to read the specified values.
Display group Display field Description Test conditions Specified value dis Steps in the events of deviations from specified
number played value
022 3 Automatic Traction Control While driving Wheel spin is braked ASR active Is activated when required by ECM and ABS
(ASR) system 51)
control module
not activated ASR not active Read DTC memory of corresponding con
trol module and repair malfunction
63
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Display group Display field Description Test conditions Specified value dis Steps in the events of deviations from specified
number played value
4 Electronic Stability Program While driving When the vehicle drifts ESP active Is activated when required by ECM and ABS
(ESP) system 51)
out in a turn control module
ESP not active Read DTC memory of corresponding con
trol module and repair malfunction
023 Can be ignored
to
124
51) While driving a second technician is needed to read the specified values.
Display group Display field Description Test conditions Specified value Steps in the events of deviations from specified
number displayed value
125 1 Participant on CAN bus drive Stationary participates Engine 1 Check CAN bus, refer to page 74 .
ECM
does not participate Engine 0
2 Participant on CAN bus drive: Stationary participates ABS 1 Check CAN bus, refer to page 74 /
ABS control module
does not participate ABS 0
3 Participant on CAN bus drive: Stationary participates Steering wheel 1 Check CAN bus, refer to page 74 /
Control module for steering col
umn electronics
does not participate Steering wheel 0
4 Participant on CAN bus drive: Stationary participates Instrument cluster Check CAN bus, refer to page 74 .
Instrument cluster 1
does not participate Instrument cluster
0
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Note
with respect to the correctness of information in this document. Copyright by AUDI AG.
64
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
65
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
3.10 Adaptation
Adaptation must be performed after the following operations:
After replacing the Transmission Control Module (TCM) -J217-
After coding the TCM -J217-
After reprogramming (flash) the TCM -J217-
Requirement
No trouble codes in the Diagnostic Trouble Code (DTC) mem
ory; read DTC memory. Refer to page 13 .
Adaptation for Driving Forward
Read measured value block display group 010, engine at idle.
Refer to page 49 .
Display on vehicle diagnostic testing and information system -
VAS 5051- .
Check whether transmission fluid temperature in display field
3 is higher than 60 C. A short test drive may be necessary to
reach this temperature.
Drive forward briefly and then brake to a stop again.
Check display in display field 2. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
66
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
67
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
WARNING
Test Prerequisites
Vehicle power supply OK. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Power supply and fuses for particular system permitted
OK. Refer to
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
68
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Where used, remove left inner -2- and right inner -1- vehicle
floor covers.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
69
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Multiple Harness Connector (25 Pin Connector) for Transmission Control Module (TCM) -J217- (Cavities on Adapter -VAG 1598/21- )
1- not used 15- Engine RPM signal
2- K wire for diagnosis 16- not used
3- Park/Neutral position (PNP) relay -J226- 17- not used
4- PNP relay -J226- 18- not used
5- Vehicle speed signal 19- not used
6- not used 20- not used
7- Shift lock solenoid -N110- 21- not used
8- Supply voltage (terminal 15) 22- not used
9- Supply voltage (terminal 87) 23- not used
10- CAN bus (High) 24- not used
11- CAN bus (Low) 25- Ground for power consumers (terminal 31)
12- Tiptronic switch -F189- (upshift)
13- Tiptronic switch -F189- (recognition)
14- Tiptronic switch -F189- (downshift)
70
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
71
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
3 9 + 25 Supply voltage for TCM - Ignition switched on Approximately bat Check fuses.
J217- (terminal 87) tery voltage
Check wiring routing using wiring diagram
52)
52) Power supply through terminal 87 is managed in different ways: On vehicles with the 2.4 liter engine through the ignition time delay relay for ignition cut off -J64- ; On all other gasoline engines through the
motronic Engine Control Module (ECM) power supply relay -J271- .
Switch Protected
on measurement range: Resistance measurement
by copyright. Copying for private or commercial purposes, in part or in whole, is not
Test step -VAG1598/21- What is being tested Test conditions by AUDI AG. AUDI AG does not Specified
permitted unless authorised value
guarantee or accept Steps in the events of deviations from specified
any liability
cavities with respect to the correctness of information in this document. Copyright by AUDI AG.
value
Additional procedures
72
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
5 15 + xx 53) Wire connection to the ECM Ignition switched off Less than 1.5 Check wiring routing using wiring diagram.
(engine RPM signal)
Disconnect Engine Control Module
(ECM)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
73
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Test Sequence
Remove cover for shift control mechanism. Refer to Con
tinuously Variable Transmission; Rep. Gr. 37 ; Removal and
Installation .
Disconnect harness connector at shift lock solenoid -N110-
-A-.
Attach multi meter for resistance measurement between con
tacts -B-.
Specified value: 22.3 1
If the specified value is not reached:
Replace the shift lock solenoid. Refer to Continuously Var
iable Transmission; Rep. Gr. 37 ; Removal and Installation .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
74
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Measured value block 125 shows the participants on the data bus
drive.
On keypad enter -2- 125 for Display group number 125 and
confirm by touching Q button.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
75
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Note
Example 1
76
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
Module
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
77
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
78
Audi A4 2002
Continuously Variable Transmission On Board Diagnostic - Edition 11.2007
4 Special Tools
Special tools and workshop equipment required
Multi meter -VAG1526A-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4. Special Tools 79
Cautions & Warnings
Please read these WARNINGS and CAUTIONS before proceeding with maintenance
and repair work. You must answer that you have read and you understand these
WARNINGS and CAUTIONS before you will be allowed to view this information.
= If you lack the skills, tools and equipment, or a suitable workshop for any procedure described in
this manual, we suggest you leave such repairs to an authorized Audi retailer or other qualified
shop. We especially urge you to consult an authorized Audi retailer before beginning repairs on
any vehicle that may still be covered wholly or in part by any of the extensive warranties issued by
Audi.
= Disconnect the battery negative terminal (ground strap)whenever you work on the fuel system or
the electrical system. Do not smoke or work near heaters or other fire hazards. Keep an approved
fire extinguisher handy.
= Audi is constantly improving its vehicles and sometimes these changes, both in parts and
specifications, are made applicable to earlier models. Therefore, part numbers listed in this
manual are for reference only. Always check with your authorized Audi retailer parts department
for the latest information.
= Any time the battery has been disconnected on an automatic transmission vehicle, it will be
necessary to reestablish Transmission Control Module (TCM) basic settings using the VAG 1551
Scan Tool (ST).
= Never work under a lifted vehicle unless it is solidly supported on stands designed for the purpose.
Do not support a vehicle on cinder blocks, hollow tiles or other props that may crumble under
continuous load. Never work under a vehicle that is supported solely by a jack. Never work under
the vehicle while the engine is running.
= For vehicles equipped with an anti-theft radio, be sure of the correct radio activation code before
disconnecting the battery or removing the radio. If the wrong code is entered when the power is
restored, the radio may lock up and become inoperable, even if the correct code is used in a later
attempt.
= If you are going to work under a vehicle on the ground, make sure that the ground is level. Block
the wheels to keep the vehicle from rolling. Disconnect the battery negative terminal (ground
strap) to prevent others from starting the vehicle while you are under it.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
= Do not attempt to work on your vehicle if you do not feel
withwell.
respectYou
to theincrease the
correctness of danger
information of document.
in this injury toCopyright by AUDI AG.
yourself and others if you are tired, upset or have taken medicine or any other substances that
may impair you or keep you from being fully alert.
= Never run the engine unless the work area is well ventilated. Carbon monoxide (CO) kills.
= Always observe good workshop practices. Wear goggles when you operate machine tools or work
with acid. Wear goggles, gloves and other protective clothing whenever the job requires working
with harmful substances.
= Tie long hair behind your head. Do not wear a necktie, a scarf, loose clothing, or a necklace when
you work near machine tools or running engines. If your hair, clothing, or jewelry were to get
caught in the machinery, severe injury could result.
=Page 1 of 3
2002 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
= Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are
designed to be used only once and are unreliable and may fail if used a second time. This
includes, but is not limited to, nuts, bolts, washers, circlips and cotter pins. Always follow the
recommendations in this manual - replace these fasteners with new parts where indicated, and
any other time it is deemed necessary by inspection.
= Illuminate the work area adequately but safely. Use a portable safety light for working inside or
under the vehicle. Make sure the bulb is enclosed by a wire cage. The hot filament of an
accidentally broken bulb can ignite spilled fuel or oil.
= Friction materials such as brake pads and clutch discs may contain asbestos fibers. Do not create
dust by grinding, sanding, or by cleaning with compressed air. Avoid breathing asbestos fibers and
asbestos dust. Breathing asbestos can cause serious diseases such as asbestosis or cancer, and
may result in death.
= Finger rings should be removed so that they cannot cause electrical shorts, get caught in running
machinery, or be crushed by heavy parts.
= Before starting a job, make certain that you have all the necessary tools and parts on hand. Read
all the instructions thoroughly, do not attempt shortcuts. Use tools that are appropriate to the work
and use only replacement parts meeting Audi specifications. Makeshift tools, parts and
procedures will not make good repairs.
= Catch draining fuel, oil or brake fluid in suitable containers. Do not use empty food or beverage
containers that might mislead someone into drinking from them. Store flammable fluids away from
fire hazards. Wipe up spills at once, but do not store the oily rags, which can ignite and burn
spontaneously.
= Use pneumatic and electric tools only to loosen threaded parts and fasteners. Never use these
tools to tighten fasteners, especially on light alloy parts. Always use a torque wrench to tighten
fasteners to the tightening torque listed.
= Keep sparks, lighted matches, and open flame away from the top of the battery. If escaping
hydrogen gas is ignited, it will ignite gas trapped in the cells and cause the battery to explode.
= Be mindful of the environment and ecology. Before you drain the crankcase, find out the proper
way to dispose of the oil. Do not pour oil onto the ground, down a drain, or into a stream, pond, or
lake. Consult local ordinances that govern the disposal of wastes.
= The air-conditioning (A/C) system is filled with a chemical refrigerant that is hazardous. The A/C
system should be serviced only by trained automotive
Protected service
by copyright. Copying technicians
for private using
or commercial approved
purposes, in part or in whole, is not
refrigerant recovery/recycling equipment, trained
permitted unlessin related
authorised by safety
AUDI AG.precautions,
AUDI AG does notand familiar
guarantee with
or accept any liability
regulations governing the discharging and with disposal
respect to theof automotive
correctness chemical
of information refrigerants.
in this document. Copyright by AUDI AG.
= Before doing any electrical welding on vehicles equipped with anti-lock brakes (ABS), disconnect
the battery negative terminal (ground strap) and the ABS control module connector.
= Do not expose any part of the A/C system to high temperatures such as open flame. Excessive
heat will increase system pressure and may cause the system to burst.
=Page 2 of 3
2002 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
= When boost-charging the battery, first remove the fuses for the Engine Control Module (ECM), the
Transmission Control Module (TCM), the ABS control module, and the trip computer. In cases
where one or more of these components is not separately fused, disconnect the control module
connector(s).
= Some of the vehicles covered by this manual are equipped with a supplemental restraint system
(SRS), that automatically deploys an airbag in the event of a frontal impact. The airbag is operated
by an explosive device. Handled improperly or without adequate safeguards, it can be accidentally
activated and cause serious personal injury. To guard against personal injury or airbag system
failure, only trained Audi Service technicians should test, disassemble or service the airbag
system.
= Do not quick-charge the battery (for boost starting) for longer than one minute, and do not exceed
16.5 volts at the battery with the boosting cables attached. Wait at least one minute before
boosting the battery a second time.
= Never use a test light to conduct electrical tests of the airbag system. The system must only be
tested by trained Audi Service technicians using the VAG 1551 Scan Tool (ST) or an approved
equivalent. The airbag unit must never be electrically tested while it is not installed in the vehicle.
= Some aerosol tire inflators are highly flammable. Be extremely cautious when repairing a tire that
may have been inflated using an aerosol tire inflator. Keep sparks, open flame or other sources of
ignition away from the tire repair area. Inflate and deflate the tire at least four times before
breaking the bead from the rim. Completely remove the tire from the rim before attempting any
repair.
= When driving or riding in an airbag-equipped vehicle, never hold test equipment in your hands or
lap while the vehicle is in motion. Objects between you and the airbag can increase the risk of
injury in an accident.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
=Page 3 of 3
2002 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 1.0