E232 - PIPING MATERIAL SPECIFICATION

53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION

PROJECT : 53009 SUAPE

PIPING CLASS QBA REV. DATE: 19.03.2009 REV. 00

REF. PIPING CLASS STATUS FR

BASIC DATA
MATERIAL GROUP CS RATING PN 16
BASIC MATERIAL ST 37.0 FLANGE FACING EN 1092 FORM B 1
ADDITIONAL MATERIAL GASKET TYPE FLAT
COLOUR CODE GASKET MATERIAL GRAPHITE
CORROSION ALLOW. (MM) 1,0 BOLT TYPE HEXAGON
CALCULATION NO. BOLT MATERIAL 5.6 GALV.
SERVICE
WP, WT, CL, SL, N, WH

PRESS.-/TEMP.-RATING
RANGE DN 15 to DN 400
GAUGE PRESSURE (bar) 16,00 16,00 12,80 11,90 11,00 9,70 8,30
TEMPERATURE (°C) -10,0 50,0 100,0 150,0 200,0 250,0 300,0

WALL THICKNESS ROW(S)

STD 1111 WALL THICKNESS ROW(S)
DN OD (MM) 041 051

15 21,3 2,00
20 26,9 2,30
25 33,7 2,60
32 42,4 2,60
40 48,3 2,60
50 60,3 2,90
65 76,1 2,90
80 88,9 3,20
100 114,3 3,60
125 139,7 4,00
150 168,3 4,50
200 219,1 4,50
250 273,0 5,00
300 323,9 5,60
350 355,6 5,60
400 406,4 6,30

NOTES:

FLUID DATA
Fluid Fluid Press. Temp. Phase Vap.Press. Fluid
code bar (PS) °C (TS) bar abs. group
CL Condensate 10 184 l 10 2
N Nitrogen 7 40 g 2
SL Steam Low Pressure 11,5 190 g 10 2
WP Portable Water 6 15 l 2

g - gaseous l - liquid

Page 1 of 9 Piping Class Basic Data Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

QBA

STRAIGHT BRANCH CONNECTION

( 1110 3 1111 10 )

HEADER-DN

15 3 BRANCH TABLE
20 3 3
25 3 3 3 O = NO BRANCH
32 3 3 3 3 1 = TEE
40 3 3 3 3 3 2 = REDUCED TEE
50 3 3 3 3 3 3 3 = STUB IN WELDED
65 3 3 3 3 3 3 3
80 3 3 3 3 3 3 3 3
100 3 3 3 3 3 3 3 3 3
125 3 3 3 3 3 3 3 3 3 1
150 3 3 3 3 3 3 3 3 3 2 1
200 3 3 3 3 3 3 3 3 3 2 2 1
250 3 3 3 3 3 3 3 3 3 2 2 2 1
300 3 3 3 3 3 3 3 3 3 2 2 2 2 1
350 3 3 3 3 3 3 3 3 3 3 2 2 2 2 1
400 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 1
-
15 25 40 65 100 150 250 350
20 32 50 80 125 200 300 400

BRANCH-DN

Page 2 of 9 Decision Tables Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS QBA DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

***** PIPE

PIPE SEAMLESS / EN 10216-2 / EN 10028-2 P235GH (1.0345) / 3.1 EN 10204 / PLAIN DN 15 DN 150 41 1111 11002101 ZI03 P--6209 10000
ENDS

PIPE WELDED (V=1.0) / EN 10217-2 / EN 10217-2 P235GH (1.345) / 3.1 EN 10204 / DN 200 DN 400 51 1111 11122101 ZI02 P--6210 10000
PLAIN ENDS

***** FITTINGS

PIPE BEND (FIELD FABRICATION) ACC. TO DIN 2916 / R = 5 x D / CARBON STEEL DN 15 DN 40 41 1111 06502101 ZI01 PB-6202 15100

ELBOW SEAMLESS / EN 10253-2 TYPE A DESIGN 3D (R = 1,5 X OD) / P235GH DN 50 DN 150 0 ; 45,0 41 1111 12002101 ZI03 E9-6206 15400
(1.0345) / 3.1 EN 10204 / WELD ENDS EN ISO 9692-1

ELBOW WELDED (V=1,0) / EN 10253-2 TYPE A DESIGN 3D (R = 1,5 X OD) / CS- DN 200 DN 400 0 ; 45,0 51 1111 12032107 ZI02 E9-6207 15400
MATERIAL P235GH (1.0345) / 3.1 EN 10204 / WELD ENDS EN ISO 9692-1

ELBOW SEAMLESS / EN 10253-2 TYPE A DESIGN 3D (R = 1,5 X OD) / P235GH DN 50 DN 150 0 ; 90,0 41 1111 12002101 ZI03 E9-6206 21500
(1.0345) / 3.1 EN 10204 / WELD ENDS EN ISO 9692-1

ELBOW WELDED (V=1,0) / EN 10253-2 TYPE A DESIGN 3D (R = 1,5 X OD) / CS- DN 200 DN 400 0 ; 90,0 51 1111 12032107 ZI02 E9-6207 21500
MATERIAL P235GH (1.0345) / 3.1 EN 10204 / WELD ENDS EN ISO 9692-1

**** - ELBOW FOR SPECIAL PURPOSE -

ELBOW SEAMLESS / EN 10253-2 TYPE A DESIGN 3D (R = 1,5 X OD) / P235GH DN 25 DN 40 0 ; 90,0 41 1111 12002101 ZI03 E9-6206 23600
(1.0345) / 3.1 EN 10204 / WELD ENDS EN ISO 9692-1

REDUCER CONC. / EN 10253-2 TYPE B / SEAMLESS / P235GH (1.0345) / 3.1 EN DN 20 DN 150 41 1111 12082105 ZI01 RC-6201 28300
10204 / WELD ENDS EN ISO 9692-1

REDUCER CONC. / EN 10253-2 TYPE B / WELDED (V=1.0) / P235GH (1.0345) / 3.1 EN DN 200 DN 400 51 1111 12082105 ZI02 RC-6202 28300
10204 / WELD ENDS EN ISO 9692-1

Page 3 of 9 Component List Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS QBA DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

REDUCER ECC. / EN 10253-2 TYPE A / SEAMLESS / P235GH (1.0345) / 3.1 EN 10204 / DN 20 DN 150 41 1111 12092100 ZI01 RE-6201 29500
WELD ENDS EN ISO 9692-1

REDUCER ECC. / EN 10253-2 TYPE A / WELDED (V=1.0) / P235GH (1.0345) / 3.1 EN DN 200 DN 400 51 1111 12092100 ZI02 RE-6202 29500
10204 / WELD ENDS EN ISO 9692-1

***** CAPS

CAP / EN 10253-2 TYPE A / P235GH (1.0345) / 3.1 EN 10204 / WELD ENDS EN ISO DN 15 DN 150 41 1111 12112107 ZI01 C--6201 30900
9692-1

CAP / EN 10253-2 TYPE A / P235GH (1.0345) / 3.1 EN 10204 / WELD ENDS EN ISO DN 200 DN 250 51 1111 12112107 ZI02 C--6202 30900
9692-1

***** BRANCH-FITTINGS

TEE EQUAL / WELDED (V=1,0) / EN 10253-2 TYPE B / P235GH (1.0345) / 3.1 EN 10204 DN 125 DN 150 41 1111 12052105 ZI01 T--6212 24500
/ WELD ENDS EN ISO 9692-1 DN 200 DN 400 51 1111 12052105 ZI01 T--6212 24500

TEE REDUCED / EN 10253-2 TYPE A / SEAMLESS / P235GH (1.0345) / 3.1 EN 10204 / DN 150 DN 150 41 1111 12072105 ZI01 TR-6212 25400
WELD ENDS EN ISO 9692-1 DN 200 DN 400 51 1111 12072105 ZI01 TR-6212 25400

***** FLANGES

WELDING NECK FLANGE / EN 1092-1 TYPE 11 / CS-MATERIAL 1E0 EN 10025 DN 15 DN 40 PN 40 ; 0,0 41 1111 13002101 ZI03 F--6216 37700
S235JRG2 (1.0038) / FACING TYPE B1 / 3.1 EN 10204

WELDING NECK FLANGE / EN 1092-1 TYPE 11 / CS-MATERIAL 1E0 EN 10025 DN 50 DN 150 PN 16 ; 0,0 41 1111 13002101 ZI01 F--6203 37700
S235JRG2 (1.0038) / FACING TYPE B1 / 3.1 EN 10204 DN 200 DN 400 PN 16 ; 0,0 51 1111 13002101 ZI01 F--6203 37700

BLIND FLANGE / EN 1092-1 TYPE 05 / CS-MATERIAL 1E0 EN 10025 S235JRG2 DN 15 DN 40 PN 40 ; 0,0 1111 13202101 ZI03 FB-6213 40300
(1.0038) / FACING TYPE B1 / 3.1 EN 10204

Page 4 of 9 Component List Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS QBA DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

BLIND FLANGE / EN 1092-1 TYPE 05 / CS-MATERIAL 1E0 EN 10025 S235JRG2 DN 50 DN 400 PN 16 ; 0,0 1111 13202101 ZI01 FB-6203 40300
(1.0038) / FACING TYPE B1 / 3.1 EN 10204

***** HOSES

STEAM HOSE ACC. TO WN-E5-320 / RUBBER WITH FILLER OF STEEL WIRE DN 15 DN 40 1111 11749522 ZI01 P2-6801 35700
BRAIDS / OIL AND CHEMICALS RESISTANT

***** HOSE ACCESSORIES

HOSE UNION WITH WELDING END / ACC.TO WN-E5-319 / CS-MATERIAL S235JRG2 DN 15 DN 40 41 1111 11782122 ZI01 FA-6201 35410
(1.0038) / FOR STEAM HOSE P2-6801 / 2.2 EN 10204

HOSE UNION WITH ZYL.MALE THREAD END / ACC.TO WN-E5-319 / HOSE TIP ACC. DN 25 DN 25 1111 11782109 ZI01 FZ-6203 35520
DIN 3285 / COMPL. WITH GASKET / CS-MATERIAL S235JRG2 (1.0038) / 2.2 EN 10204

HOSE CLAMP / ACC.TO DIN 3017 PART 1/2 / CRNI-MATERIAL 1.4301 / 2.1 EN 10204 DN 15 DN 40 1111 12906579 ZI01 YP-6503 36100

***** BOLTING

HEXAGON BOLT WITH NUT / DIN EN ISO 4014 - DIN EN ISO 4032 / STRENGHT DN 10 DN 40 PN 40 ; 0,0 1111 13752194 ZI01 B--6106 42200
CLASS 5.6 - 5 ACC.TO DIN EN 20898 - ISO 898-1 / GALVANIZED / 2.2 EN 10204 DN 50 DN 400 PN 16 ; 0,0 1111 13752194 ZI01 B--6106 42200

THREADED ROD WITH TWO HEXAGON NUTS / ACC.TO DIN 976 - DIN EN ISO 4032 / DN 15 DN 25 PN 40 ; 0,0 1111 13762194 ZI02 BL-6201 42300
BOLT TYPE B / STRENGHT CLASS 5.6 - 5 ACC.TO DIN EN 20898 / GALVANIZED / 2.2
EN 10204

***** GASKETS

FLAT RING GASKET / EN 1514-1 - FORM IBC / GRAPHITE WITH EXPANDED SS DN 15 DN 80 PN 40 ; 0,0 1111 13809881 ZI01 G--6126 44000
FILLING / TYPE FRENZELIT NOVAPHIT SSTC / THICKNESS 2 MM / 2.1 EN 10204

Page 5 of 9 Component List Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS QBA DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

FILLING / TYPE FRENZELIT NOVAPHIT SSTC / THICKNESS 2 MM / 2.1 EN 10204

FLAT RING GASKET / EN 1514-1 - FORM IBC / GRAPHITE WITH EXPANDED SS DN 100 DN 400 PN 16 ; 0,0 1111 13809881 ZI02 G--6125 44000
FILLING / TYPE FRENZELIT NOVAPHIT SSTC / THICKNESS 2 MM / 2.1 EN 10204

***** VALVES

WEDGE GATE VALVE / ACC.TO DIN EN 1171 / WITH NON-RISING STEM / AD 2000- DN 100 DN 400 PN 16 ; 0,0 1111 14412411 ZI01 VE-6102 46900
A4 / BODY MATERIAL GJS-400-18 DIN EN 1563 ( EN-JS1020 / 0.7043) / FLANGE
CONNECTION ACC.TO DIN EN 1092-1 TYPE 11; FACING FORM B1 / 3.1 EN 10204 /
END TO END DIMENSIONEN 558 ROW 15

GLOBE VALVE / STRAIGHT WAY TYPE / BODY MATERIAL GJS-400-18 DIN EN 1563 DN 15 DN 80 PN 16 ; 0,0 1111 16102411 ZI01 VO-6101 48400
(EN-JS1020 /0.7043) / FLANGE CONNECTION ACC.TO DIN EN 1092-1 TYPE 11;
FACING FORM B1 / 3.1 EN 10204 / END TO END DIMENSION EN 558 ROW 1

REGULATING VALVE / STRAIGHT WAY TYPE / BODY MATERIAL GJS-400-18 DIN EN DN 15 DN 150 PN 16 ; 0,0 1111 16112411 ZI01 VR-6101 48700
1563 (EN-JS1020 /0.7043) / FLANGE CONNECTION ACC.TO DIN EN 1092-1 TYPE 11;
FACING FORM B1 / 3.1 EN 10204 / END TO END DIMENSION EN 558 ROW 1

THREE-WAY PLUG VALVE / WITH T-WRENCH / L-PORT-PLUG / ACC.TO WN-E5-102 DN 15 DN 100 PN 16 ; 0,0 1111 15402411 ZI01 AL-6101 50800
/ CS-BODY MATERIAL GJS-400-15 ACC.TO DIN EN 1563 (EN-JS1030 (0.7040) / FOR
FLANGE CONNECTION ACC.TO DIN EN 1092-1 TYPE 11 FACING FORM B1 / 3.1 EN
10204 / END TO END DIMENSION EN 558 ROW 1

THREE-WAY PLUG VALVE / WITH GEAR / L-PORT-PLUG / ACC.TO WN-E5-102 / CS- DN 125 DN 150 PN 16 ; 0,0 1111 15402411 ZI02 AL-6101 50800
BODY MATERIAL GJS-400-15 ACC.TO DIN EN 1563 (EN-JS1030 (0.7040) / FOR
FLANGE CONNECTION ACC.TO DIN EN 1092-1 TYPE 11 FACING FORM B1 / 3.1 EN
10204 / END TO END DIMENSION EN 558 ROW 1

THREE-WAY PLUG VALVE / WITH T-WRENCH / T-PORT-PLUG / ACC.TO WN-E5-102 DN 15 DN 100 PN 16 ; 0,0 1111 15402411 ZI03 AT-6101 50900
/ CS-BODY MATERIAL GJS-400-15 ACC.TO DIN EN 1563 (EN-JS1030 (0.7040) / FOR

Page 6 of 9 Component List Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS QBA DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

/ CS-BODY MATERIAL GJS-400-15 ACC.TO DIN EN 1563 (EN-JS1030 (0.7040) / FOR

FLANGE CONNECTION ACC.TO DIN EN 1092-1 TYPE 11 FACING FORM B1 / 3.1 EN
10204 /END TO END DIMENSION EN 558 ROW 1

Page 7 of 9 Component List Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS QBA DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

THREE-WAY PLUG VALVE / WITH GEAR / T-PORT-PLUG / ACC.TO WN-E5-102 / CS- DN 125 DN 150 PN 16 ; 0,0 1111 15402411 ZI04 AT-6101 50900
BODY MATERIAL GJS-400-15 ACC.TO DIN EN 1563 (EN-JS1030 (0.7040) / FOR
FLANGE CONNECTION ACC.TO DIN EN 1092-1 TYPE 11 FACING FORM B1 / 3.1 EN
10204 / END TO END DIMENSION EN 558 ROW 1

CHECK VALVE / STRAIGHT WAY TYPE / SPRING LOADED DISC / BODY MATERIAL DN 15 DN 150 PN 16 ; 0,0 1111 16502401 ZI01 VC-6102 52900
GJS-400-18 DIN EN 1563 (EN-JS1020 / 0.7043) / FLANGE CONNECTION ACC.TO DIN
EN 1092-1 TYP 11, FACING FORM B1 / 3.1 EN 10204 / END TO END DIMENSION EN
558 ROW 1

SIGHT GLASS / FLAPPER TYPE - STRAIGHT WAY / BODY MATERIAL GJS-400-18 DN 15 DN 150 PN 16 ; 0,0 1111 17452401 ZI01 VW-6101 53700
DIN EN 1563 (EN-JS1020 / 0.7043) / FLANGE CONNECTION ACC.TO DIN EN 1092-1;
FACING FORM B1 / 3.1 EN 10204 / END TO END DIMENSION EN 558 ROW 1

STEAM TRAP, THERMODYNAMIC / STRAIGHT WAY TYPE WITH STRAINER / BODY DN 15 DN 25 PN 16 ; 0,0 1111 17512701 ZI01 VT-6115 54400
MATERIAL P245GH EN 10222-2 (1.0352) / FLANGE CONNECTION ACC.TO DIN EN
1092-1 TYPE 11, FACING FORM B1 / CERTIFICATE ACC. TO DIN EN 26948 / END TO
END DIMENSION EN 558 ROW1

STEAM TRAP / BALL FLOAT-STRAIGHT WAY TYPE FOR HORIZONTAL DN 40 DN 50 PN 16 ; 0,0 1111 17522401 ZI01 VT-6108 54400
INSTALLATION / BODY MATERIAL 1.0619 / FLANGE CONNECTION ACC.TO DIN EN
1092-1; FACING FORM B1 / CERTIFICATE ACC. TO DIN EN 26948 / END TO END
DIMENSION EN 558 ROW 1

STRAINER / Y-PATTERN-TYPE WITH STANDARD SIEVE / BODY MATERIAL GJS-400- DN 15 DN 200 PN 16 ; 0,0 1111 17602401 ZI01 VY-6102 55400
18 DIN EN 1563 (EN-JS1020 / 0.7043) / FLANGE CONNECTION ACC.TO DIN EN 1092-
1 TYPE 11 FACING FORM B1 / 3.1 EN 10204 / END TO END DIMENSION EN 558 ROW
1

***** MISCELLANEOUS

ADAPTER TYPE A ( R 1/2"-M20 X 1,5) / ACC.TO DIN 16275 / CS-MATERIAL DN 15 DN 15 1111 12943299 ZI01 O--6301 34100
P235GH/1.0345 / COMPLETE WITH GASKET TYPE B ACC. DIN EN 837-1-CU

Page 8 of 9 Component List Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS QBA DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

SIPHON U-SHAPED / WN-E5-641 / SIMILAR TO TYPE B DIN 16282 / WITH COUPLING DN 15 DN 15 1111 12983296 ZI01 OP-6301 34200
ADAPTER TYPE 6 DIN 16282 AND LOCKING SOCKET DIN 16283 / CS-MATERIAL
P235GH / 1.0345 / WITH GASKET CU-DHP EN 837-1/-3 / 3.1 EN 10204

SIPHON CIRCULAR / WN-E5-641 / SIMILAR TO TYPE D DIN 16282 / WITH COUPLING DN 15 DN 15 1111 12973296 ZI01 OR-6302 34300
ADAPTER TYPE 6 DIN 16282 AND LOCKING SOCKET DIN 16283 / CS-MATERIAL
P235GH / 1.0345 / WITH GASKET CU-DHP EN 837-1/-3 / 3.1 EN 10204

THERMOMETER WELL / WN-E5-845 / 395 MM LENGTH / CRNI-MATERIAL DN 15 DN 15 1200 12936626 ZI01 OT-6506 35300
1.4571_CFD EN 10216-5 / 3.1 EN 10204

Page 9 of 9 Component List Date: 17.12.2009