E232 - PIPING MATERIAL SPECIFICATION

53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION

PROJECT : 53009 SUAPE

PIPING CLASS PHQ REV. DATE: 19.03.2009 REV. 00

REF. PIPING CLASS STATUS FR

BASIC DATA
MATERIAL GROUP CRNI RATING PN 10
BASIC MATERIAL 1.4301/1.4541 FLANGE FACING EN 1092 FORM B 1
ADDITIONAL MATERIAL GASKET TYPE FLAT
COLOUR CODE GASKET MATERIAL NBR
CORROSION ALLOW. (MM) 0,0 BOLT TYPE HEXAGON
CALCULATION NO. 108.130A BOLT MATERIAL 5.6 GALV.
SERVICE
PAH,PAR,PGE,PTN

PRESS.-/TEMP.-RATING
RANGE DN 15 to DN 600
GAUGE PRESSURE (bar) 10,00 10,00 8,00 7,50 6,90 6,36 5,20
TEMPERATURE (°C) -10,0 50,0 100,0 150,0 200,0 230,0 300,0

WALL THICKNESS ROW(S)

STD 1111 WALL THICKNESS ROW(S)
DN OD (MM) 001

15 21,3 2,00
20 26,9 2,00
25 33,7 2,00
32 42,4 2,00
40 48,3 2,00
50 60,3 2,00
65 76,1 2,00
80 88,9 2,00
100 114,3 2,00
125 139,7 2,00
150 168,3 2,00
200 219,1 2,00
250 273,0 3,00
300 323,9 3,00
350 355,6 3,00
400 406,4 3,00
500 508,0 4,00
600 610,0 4,00

NOTES:

FLUID DATA
Fluid Fluid Press. Temp. Phase Vap.Press. Fluid
code bar (PS) °C (TS) bar abs. group
PAH Process Air 2 180 g 2
PGE Glycol Vent 2 180 g 2
PTN Terephthalic Acid Nitrogen 2 80 g 2

g - gaseous l - liquid

Page 1 of 7 Piping Class Basic Data Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PHQ

STRAIGHT BRANCH CONNECTION

( 1110 3 1111 07 )

HEADER - DN

15 3 BRANCH TABLE
20 3 3
25 3 3 3 0 = NO BRANCH
32 3 3 3 3 1 = TEE
40 3 3 3 3 3 2 = REDUCED TEE
50 3 3 3 3 3 3 3 = STUB-IN WELDED
65 3 3 3 3 3 3 3
80 3 3 3 3 3 3 3 3
100 3 3 3 3 3 3 3 3 3
125 3 3 3 3 3 3 3 3 3 3
150 3 3 3 3 3 3 3 3 3 3 3
200 3 3 3 3 3 3 3 3 3 3 2 1
250 3 3 3 3 3 3 3 3 3 2 2 2 1
300 3 3 3 3 3 3 3 3 9 9 2 2 2 1
350 3 3 3 3 3 3 3 3 9 9 9 2 2 2 1
400 3 3 3 3 3 3 3 9 9 9 9 9 2 2 2 1
500 3 3 3 3 3 3 3 3 9 9 9 9 9 2 2 2 1
600 3 3 3 3 3 3 9 9 9 9 9 9 9 9 9 2 2 1
-
15 25 40 65 100 150 250 350 500
20 32 50 80 125 200 300 400 600

BRANCH - DN

Page 2 of 7 Decision Tables Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS PHQ DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

***** PIPE

PIPE LONGITUDINALLY WELDED (V = 1,0) / EN 10217-7 / TOLERANCE CLASSES DN 15 DN 600 1 1111 11196501 ZI02 P--6513 10000
D2/T3 ISO 1127 / CRNI-MATERIAL 1.4301_W2 / 3.1/3.2 EN 10204 / PLAIN ENDS

***** FITTINGS

PIPE BEND (FIELD FABRICATION) ACC. TO DIN 2916 / R = 5 x D / CRNI-STEEL DN 15 DN 25 1 1111 06506501 ZI01 PB-6513 15100
(1.4301)

ELBOW LONGITUD. WELDED (V = 1,0) / EN 10253-4 DESIGN A TYPE 3D (R = 1,5 X DN 250 DN 600 0 ; 45,0 1 1111 12036501 ZI04 E4-6510 15400
OD) OPTION 10 / CRNI-MATERIAL 1.4301_W2 EN 10217-7 / 3.1/3.2 EN 10204 / BUTT
WELD ENDS ISO 9692-1

ELBOW LONGITUD. WELDED (V = 1,0) / EN 10253-4 DESIGN A TYPE 5D (R = 2,5 x DN 32 DN 200 0 ; 45,0 1 1111 12036502 ZI02 E9-6514 16300
OD) OPTION 10 / CRNI-MATERIAL 1.4301_W2 EN 10217-7 / 3.1/3.2 EN 10204 / BUTT
WELD ENDS ISO 9692-1

ELBOW LONGITUD. WELDED (V = 1,0) / EN 10253-4 DESIGN A TYPE 3D (R = 1,5 X DN 250 DN 600 0 ; 90,0 1 1111 12036501 ZI02 E9-6525 21500
OD) OPTION 10 / CRNI-MATERIAL 1.4301_W2 EN 10217-7 / 3.1/3.2 EN 10204 / BUTT
WELD ENDS ISO 9692-1

ELBOW LONGITUD. WELDED (V = 1,0) / EN 10253-4 DESIGN A TYPE 5D (R = 2,5 x DN 32 DN 200 0 ; 90,0 1 1111 12036502 ZI02 E9-6514 22300
OD) OPTION 10 / CRNI-MATERIAL 1.4301_W2 EN 10217-7 / 3.1/3.2 EN 10204 / BUTT
WELD ENDS ISO 9692-1

**** - ELBOW FOR SPECIAL PURPOSE -

ELBOW LONGITUD. WELDED (V = 1,0) / EN 10253-4 DESIGN A TYPE 5D (R = 2,5 x DN 15 DN 25 0 ; 90,0 1 1111 12036502 ZI02 E9-6514 23600
OD) OPTION 10 / CRNI-MATERIAL 1.4301_W2 EN 10217-7 / 3.1/3.2 EN 10204 / BUTT
WELD ENDS ISO 9692-1

CONC.REDUCER LONGITUD. WELDED (V=1,0) / EN 10253-4 DESIGN B OPTION 10 / DN 20 DN 600 1 1111 12086505 ZI03 RC-6509 28300
DIMENSION TABLE A.5 / CRNI-MATERIAL 1.4301_W2 EN 10217-7 / 3.1/3.2 DIN EN
10204 / BUTT WELD ENDS ISO 9692-1

Page 3 of 7 Component List Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS PHQ DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

ECC.REDUCER LONGITUD. WELDED (V=1,0) / EN 10253-4 DESIGN A OPTION 10 / DN 20 DN 600 1 1111 12096500 ZI01 RE-6509 29500
DIMENSION TABLE A.5 / CRNI-MATERIAL 1.4301_W2 EN 10217-7 / 3.1/3.2 EN 10204 /
WELD ENDS ISO 9692-1

***** CAPS

CAP ACC.TO EN 10253-4 TYPE A / CRNI-MATERIAL 1.4301 EN 10028-7 / WELD ENDS DN 25 DN 400 1 1111 12116507 ZI02 C--6502 30900
ACC. TO EN ISO 9692-1 / 3.1/3.2 EN 10204

***** BRANCH-FITTINGS

TEE EQUAL WELDED (V=1,0) / EN 10253-4 DESIGN B OPTION 10 / DIMENSION DN 200 DN 600 1 1111 12056505 ZI05 T--6574 24500
TABLE A.2 / CRNI-MATERIAL 1.4301_W2 EN 10217-7 / 3.1/3.2 EN 10204 / WELD
ENDS ISO 9692-1

TEE REDUCED / LONGITUD. WELDED (V=1,0) / EN 10253-4 DESIGN B OPTION 10 / DN 200 DN 600 1 1111 12076505 ZI05 TR-6574 25400
DIMENSION TABLE A.2 / CRNI-MATERIAL 1.4301_W2 EN 10217-7 / 3.1/3.2 EN 10204 /
BUTT WELD ENDS ISO 9692-1

***** FLANGES

LAP FLANGE / FOR LAP-JOINT STUB END ACC. TO WN E5 330 / EN 1092-1 TYPE 02 DN 10 DN 40 PN 40 ; 0,0 1111 13552100 ZI03 F--6219 37800
/ CS-MATERIAL 1E0 EN 10025 S235JRG2 (1.0038) GALVANIZED / 3.1 EN 10204

LAP FLANGE / FOR LAP-JOINT STUB END ACC. TO WN E5 330 / EN 1092-1 TYPE 02 DN 50 DN 150 PN 16 ; 0,0 1111 13552100 ZI04 F--6220 37800
/ CS-MATERIAL 1E0 EN 10025 S235JRG2 (1.0038) GALVANIZED / 3.1 EN 10204

LAP FLANGE / FOR LAP-JOINT STUB END ACC. TO WN E5 330 / EN 1092-1 TYPE 02 DN 200 DN 600 PN 10 ; 0,0 1111 13552100 ZI01 F--6207 37800
/ CS-MATERIAL 1E0 EN 10025 S235JRG2 (1.0038) GALVANIZED / 3.1 EN 10204

BLIND FLANGE / ACC.TO DIN EN 1092-1, TYPE 05 / CRNI-MATERIAL 1.4301 / FACING DN 10 DN 40 PN 40 ; 0,0 1111 13206500 ZI09 FB-6505 40300
TYPE B1 / 3.1 EN 10204

Page 4 of 7 Component List Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS PHQ DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

TYPE B1 / 3.1 EN 10204

BLIND FLANGE / ACC.TO DIN EN 1092-1, TYPE 05 / CRNI-MATERIAL 1.4301 / FACING DN 50 DN 150 PN 16 ; 0,0 1111 13206500 ZI01 FB-6514 40300
TYPE B1 / 3.1 EN 10204

BLIND FLANGE / ACC.TO DIN EN 1092-1, TYPE 05 / CRNI-MATERIAL 1.4301 / FACING DN 200 DN 600 PN 10 ; 0,0 1111 13206500 ZI04 FB-6502 40300
TYPE B1 / 3.1 EN 10204

STUB END / ACC.TO COMPANY STANDARD WN-E5-330 / CRNI-MATERIAL 1.4301 DN 15 DN 600 1 1111 13636500 ZI02 FV-6505 36500
ACC.TO DIN EN 10216-5 / 3.1 EN 10204

***** BOLTING

HEXAGON BOLT WITH NUT / DIN EN ISO 4014 - DIN EN ISO 4032 / STRENGHT DN 10 DN 40 PN 40 ; 0,0 1111 13752194 ZI01 B--6106 42200
CLASS 5.6 - 5 ACC.TO DIN EN 20898 - ISO 898-1 / GALVANIZED / 2.2 EN 10204 DN 50 DN 150 PN 16 ; 0,0 1111 13752194 ZI01 B--6106 42200
DN 200 DN 600 PN 10 ; 0,0 1111 13752194 ZI01 B--6106 42200

THREADED ROD WITH TWO HEXAGON NUTS / ACC.TO DIN 976 - DIN EN ISO 4032 / DN 10 DN 40 PN 40 ; 0,0 1111 13762194 ZI01 BY-6201 43500
BOLT TYPE B / STRENGHT CLASS 5.6 - 5 ACC.TO DIN EN 20898 / GALVANIZED / 2.2 DN 50 DN 150 PN 16 ; 0,0 1111 13762194 ZI01 BY-6201 43500
EN 10204
DN 200 DN 600 PN 10 ; 0,0 1111 13762194 ZI01 BY-6201 43500

***** GASKETS

FLAT RING GASKET / EN 1514-1 TYPE IBC / TYPE "KLINGERSIL C-4409L" OR DN 15 DN 80 PN 40 ; 0,0 1111 13809391 ZI04 G--6104 44000
EQUIVALENT / THICKNESS 2MM / 2.1 EN 10204

FLAT RING GASKET / EN 1514-1 TYPE IBC / TYPE "KLINGERSIL C-4409L" OR DN 100 DN 200 PN 16 ; 0,0 1111 13809391 ZI02 G--6102 44000
EQUIVALENT / THICKNESS 2 MM / 2.1 EN 10204

FLAT RING GASKET / EN 1514-1 TYPE IBC / TYPE "KLINGERSIL C-4409L" OR DN 250 DN 600 PN 10 ; 0,0 1111 13809391 ZI01 G--6101 44000
EQUIVALENT / THICKNESS 2 MM / 2.1 EN 10204

Page 5 of 7 Component List Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS PHQ DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

***** VALVES

BUTTERFLY VALVE / WAFER TYPE / WITH GEAR / BODY MATERIAL ALUMINIUM DN 65 DN 600 PN 10 ; 0,0 1111 15178061 ZI01 VF-6702 47400
ALLOY EN 573 G-ALSI10MG-T6 (3.2381.61) / FOR CLAMPING BETWEEN FLANGES
ACC.TO DIN EN 1092-1 TYPE 11, FACING TYPE B1 / 3.1 EN 10204 / END TO END
DIMENSION ACC. TO EN 558 ROW 20

BUTTERFLY VALVE / WAFER TYPE / WITH GEAR AND LOCKING DEVICE DN 65 DN 600 PN 10 ; 0,0 1111 15178061 ZI12 VF-6706 47420
"LOCKEDOPEN" / BODY MATERIAL ALUMINIUM ALLOY EN 573 G-ALSI10MG-T6
(3.2381.61) / FOR CLAMPING BETWEEN FLANGES ACC.TO DIN EN 1092-1 TYPE 11
FACING TYPE B1 / 3.1 EN 10204 / END TOEND DIMENSION ACC. TO EN 558 ROW 20

PLUG VALVE / STRAIGHT WAY TYPE / ACC.TO DIN AND MANUFACTURER DN 25 DN 50 PN 16 ; 0,0 1 1111 15206553 ZI01 VS-6506 50500
STANDARD / AD 2000-A4 / BODY CRNI-MATERIAL 14E0, 1.4408 EN 1503-1 / 3.1 EN
10204 / BUTT WELD ENDS EN 12627

***** MISCELLANEOUS

ADAPTER / TYPE A ( R 1/2"-M20 X 1,5) ACC.TO DIN 16275 / CRNI-MATERIAL 1.4541 / DN 15 DN 15 1111 12946579 ZI01 O--6501 34100
3.1 EN 10204 / COMPLETE WITH GASKET CU-DHP EN 837-1/-3

SIPHON U-SHAPED / WN-E5-641 / SIMILAR TO TYPE B DIN 16282 / WITH COUPLING DN 15 DN 15 1111 12986576 ZI01 OP-6501 34200
ADAPTER TYPE 6 DIN 16282 AND LOCKING SOCKET DIN 16283 / CRNI-MATERIAL
1.4541 / WITH GASKET CU-DHP EN 837-1/-3 (OLD: TYPE B DIN 16258-CU) / 3.1 EN
10204

SIPHON CIRCULAR / WN-E5-641 / SIMILAR TO TYPE D DIN 16282 / WITH COUPLING DN 15 DN 15 1111 12976576 ZI01 OR-6502 34300
ADAPTER TYPE 6 DIN 16282 AND LOCKING SOCKET DIN 16283 / CRNI-MATERIAL
1.4541 / WITH GASKET CU-DHP EN 837-1/-3 (OLD: TYPE B DIN 16258-CU) / 3.1 EN
10204

THERMOMETER WELL / WN-E5-845 / 395 MM LENGTH / CRNI-MATERIAL DN 15 DN 15 1200 12936626 ZI01 OT-6506 35300
1.4571_CFD EN 10216-5 / 3.1 EN 10204

RAIN CAP / ACC.TO WN-E9-999 / CRNI-MATERIAL 1.4541 / 2.1 EN 10204 DN 80 DN 300 1111 19726572 ZI01 YR-6501 60500

Page 6 of 7 Component List Date: 17.12.2009

 E232 - PIPING MATERIAL SPECIFICATION
53009-####-#-##-E232-0010 - PIPING MATERIAL SPECIFICATION
PROJECT : 53009 SUAPE

PIPING CLASS PHQ DN DN PN WT STD COMP. VAR IDENT REV. AN

COMPONENT DESCRIPTION FROM TO ANGLE KEY NO. NUMBER

Page 7 of 7 Component List Date: 17.12.2009