UU UU UUUUV VU IV VV VV VU V UV V UU 8 Maintenance Inspection of drive unit Action Note 1. Measure the motor current atthe end ofthe | See s charging process. NOTE! ‘The motor must be able to charge the springs ‘at 85% of nominal voltage (IEC). If this is not the case, replace the motor; see Overhaul of motor on page 124. 2. Check that the signal for voltage drop is a tion Operating values on page 44 working NOTE! If this is not the case, replace the protective motor switch, Action Note “The spring indicator should be green. DANGER! | Before working onthe operating mechanism: | | + the circuit breaker must be open, | | disconnected and earthed. | ‘+ the closing spring must be uncharged; | maison | | eet + te cteutretr (cont sw ms DeinDISCOHNEGTED poster 2. | Wind counter clockwise to ensure the closing lever (1) rests against the roller (2). Remove the top of the operating mechanism cabinet. 4. Loosen the bolts (3) and the electrical ‘connection, 5. Fit new motor and tighten the bolts (3) A NOTE! Tightening torque @ Nm. 6. Lock he bots wh locking fi. Use Lotte pee 7. [Refit the top. TASBADIEE en DODOE TT 138 Maintenance 8.5.5 Inspection of latch devices General ‘The operating mechanism has one closing coil and two trip coils fitted as standard, but can be fitted with double closing coils on request. coze10 Tripping latch device 2___ [Closing latch device Requisite equipment Equipment Part number Note ‘Grease "L” 1171 4016-608 Multimeter Feeler gage Check of play ‘Action | Noterttlustration 1. | Check and clean the shafis in the latch devices. 7 Lubricate these with grease “L" — ‘Check thatthe voltage to the cols does not fall | See the operating mechanism's delivery below the min. level. document a DOES THSBAZ005%-3en MH ONAN NNANNNNnANnANnAnNnNnNnnAnnnanannnnSUUUUVVVVUV TEU V VV UU UVP U VV 8 Maintenance Action Notelillustration ‘Check the play and ‘auxiliary latch. The permitted play is given in 1 | the figure to the right | mm oozatt 4. Auxiliary tach 2. Coil arm NOTE! If the play is outside the specified dimensions, the whole latch device must be replaced, TASBADOS en DOaET 58 Maintenance 8.5.6 Replacing a latch device General This section describes replacement of the Opening or Closing latch device. Latch device coo2016 1 Bolt M&x70 Equipment [Part number Note ‘Standard tools — Locking fuid C 1289 0014-408 — Torque wrench L Torque 40 Nm Instructions = 2 Action Note 1, [Unscrew the bolts (1) == 2.| Replace the complete tripping or closing latch | device ‘Tighten the botts (1) and lock using locking | nui, & Torque! 40Nm 77 OIZ0E-TT THSBADDOST SEF NAM NONANANANANNANnANnANnANnnANnAnAnAnnnn8 Maintenance 8.5.7 Check of limit switch and auxiliary contact General ‘The operating mechanism is fitted with a 12 pole auxiliary contact as standard consisting of twelve opening and twelve closing contacts. Three closing and three opening contacts are for the internal function of the operating mechanism with the standard circuit ‘The shaft of the auxiliary contact is in direct connection to the operating mechanism's operating lever and therefore follows the travel of the circuit breaker contacts. Limit switch and auxiliary contact ‘6002907 1 [Limit switch 2 [Auxiliary contact THSBA20GS en DOID0ETT Ta8 Maintenance ‘Time measurement contact movement Y i Instructions 6002008 Contact movement Time [arcing contact, Closed position ‘Auxiliary contact [Open position [Contact movement ‘tims | Proportional tothe contact's opening speed. tame _| Time that determines the contact damping. tsms__| Proportional to the contact’ closing speed. Check the contact movement using time measurement after 15 years or 5,000 operations and ‘compare with the times obtained when commissioning. The comparison can then be used as condition checks for + Contact movement * Contact damping |Action Note 4. Connect the time measurement equipment across the signal contacis 10, 19, 424 and 122 as per the circuit diagram. [Measure ihe tines, andy 2. Setthe "Local Remote" contol swith fo "LOCAL poston. 4. Connect the timer across the blocks X1:190 and X1:192, 5 Tumine JoselOpen" switch to “OPEN” position and then to “CLOSED” "6.| Measure the times t, tz and ty 7. [Disconnect the timer. Local/Remote" control switch to "REMOTE" postion. ro DIDO THSBADIOEE Gen nrereonnnnnnnrAnnnnnnnnnnnaAnnnnnnnAnananananeaSe 8 Maintenance 8.5.8 Inspection of connection terminals Coupling terminals ‘so02903 1__[ Tripping cot 2___| Closing cot 3__[Motor 4 __[ Switch, LocalRemote 5 [Control switch, Close/Open 6 [Electrical counter 7___ [Limit switch 8 [Auxiliary contact ‘2 __|Anti-condensation heating 40__[Interiocking relay 11 [Motor contactor 12__ | Protective motor switch 13 [ Miniature circuit breaker, heater TASBADDET Sen DODO oo8 Maintenance instructions Action Note 1. Make a visual inspection to ensure that ‘everything is intact and that all connections are | fitted. 130 DORE THSBA20OS Sen HRannnnnnNnNnnAnNnNnNnnnNnnAnnnnnnnnnnnannSVUVUVVUVUVUVTUVVVVVUUVVITUVVUVIVIVVIUD 8 Maintenance 8.5.9 Mechanical charging of closing spring Safety WARNING! A “Mechanical charging is only to be done in emergencies, when there is no motor voltage and the circuit breaker must close. NOTE: Incorrect handling may cause serious damage to the operating mechanism. Drive unit al =e 1 2 3 [Crank 4 rank extension 5 [ Sovng charging indicator ating mechanism FASEAROOET Son BIRO Tai8 Maintenance Instructions Action Notellilustration 1, Remove the cover (1) _exiension (4). | "8. Wind counter ockwise unl the spring charge | |inicator (5) shows a charged soring. Check the spring tension while you are winding Perform a Close operation. eer isoetelen ‘a fore ‘overcharging it when the motor voltage is ‘connected. @ ZI20571 THSBADOOEEGen HANNNNNNNNNAONnnnANnnANnnnnnnnnnnnnaneaGUT U UT UU UU UU 8 Maintenance 8.6 Rust protection Phosphated surface Despite good anti-rust treatment, minor corrosion may occur, particularly if the circuit breaker is installed in a highly corrosive environment. Many stee! mechanical components in the operating mechanism are surface treated through ‘manganese phosphating agent and protected by being dipped in oil. Components, such as the chassis, are painted asa means of protection against corrosion. The losing and trip springs can be protected against corrosion with two-component paint manganese phosphating. The support, pole beam and protective tube are hot dip galvanized. Rust spots must be polished off and new anti-corrosion agent applied by brush or spray. Grease 'G” or Tectyl 506 is recommended as a rust inhibitor; see section Types of grease on page 37. NOTE! Teetyl 506 forms a wax-t latch mechanisms. like protective coat after drying and must not be applied to bearings or Hot dip galvanized surface Rust spots must be polished off and new anti-corrosion agent in the form of zine rich paint applied by brush. The thickness of the new surface must be at least double the original zine thickness. TASBID0SE Sen 2OoDOETT 7Sa THSBADGOEE Gen 20120577 8 Maintenance co