2549

1 1-1

1.1 1-1
1.2 1-6
1.3 1-9

2 2-1

2.1 2-1
2.2 2-7

3 3-1

3.1 3-1
3.2 3-1
3.3 3-2
3.4 3-3

4 4-1

4.1 4-1
4.2 4-3
4.3 4-22
4.4 4-30


1.1
.. 2539-2548 1-1
1.1 .. 2545-2548 1-2
1.1 1-3
1.2 1-7
3.4 3-18
4.2 ( 1) 4-7
4.2
( 2) 4-11
4.2
( 3) 4-15
4.2 ( 4) 4-19
4.2 Internal Control Value 4-21
4.3 4-23
4.4 4-34


1.1 1-4
1.1 1-5
2.1 2-5
2.2 2-8
2.2 2-10
2.2 2-11
3.4 3-10
3.4 3-17
4.1 4-3
4.2 ( 1) 4-6
4.2
( 2) 4-10
4.2
( 3) 4-14
4.2 ( 4) 4-18


German
Technical Cooperation (GTZ)

(Management Infomration System, MIS)

(Material Flow)

1.1

24
36

6.52
(1 1,600 ) 16.94 ( 1.1)

( 1.1)

1.1
.. 2539-2548

() ()
() () (.) ( .)
2539 7,885,000 7,676,000 17,388,000 2,265 0.98 17,040
2540 7,907,000 7,690,000 18,084,000 2,352 0.71 12,839
2541 6,694,000 6,527,000 15,591,000 2,388 1.26 19,644
2542 7,200,000 6,659,000 16,507,000 2,479 0.91 15,021
2543 7,406,000 7,068000 19,064,000 2,697 0.63 12,010
2544 6,918,000 6,558,000 18,396,000 2,805 0.69 12,693
2545 6,224,000 6,176,000 16,868,000 2,731 1.05 17,712
2546 6,435,000 6,386,000 19,718,000 3,087 0.93 18,337
2547 6,757,000 6,608,000 21,440,000 3,244 0.80 17,152
2548 6,524,000 6,162,000 16,938,000 2,749 1.31 22,189
: (2548)

1-1
 1.1 .. 2545-2548

()
.. 2545 .. 2546 .. 2547 .. 2548
1,320,722 1,353,734 1,396789 1,470,924
358,051 388,228 417,591 348,,674
289,332 297,284 304,080 295,524
237,698 245,904 271,652 190,700
173,076 179,305 183,123 194,149
129,807 142,203 171,667 132,955
122,221 130,281 134,849 104,102
120,099 130,858 140,129 145,740
104,311 118,875 125,930 111,055
85,233 90,352 92,671 102,953
70,954 75,067 79,803 68,765
63,529 65,093 70,498 66,689
55,180 58,958 65,787 44,417
43,566 47,711 51,379 53,344
42,381 43,137 45,981 36,757
39,711 41,699 42,383 43,634
36,121 38,629 51,481 38,566
31,289 30,558 34,619 31,411
16,465 16,570 18,649 12,270
362,537 365,636 366,332 314,540
297,705 303,117 312,969 275,620
229,813 229,779 238,937 223,213
209,628 215,918 213,540 227,046
7,212 4,128 3,676 -
339,090 345,873 362,728 356,914
202,548 209,472 230,613 248,796
150,217 161,622 171,827 179,084
107,569 112,499 117,917 147,909
92,717 99,213 102,829 90,805
63,571 66,498 74,394 68,993
55,956 63,328 78,108 89,828
17,963 23,578 27,141 26,181
8,277 9,439 10,682 20,304
3,811 4,373 4,685 3,204
348,648 323,531 330,985 371,145
185,341 186,705 183,599 147,337

1-2
 ()
.. 2545 .. 2546 .. 2547 .. 2548
146,614 154,807 164,506 188,277
22,695 25,253 26,884 21,482
16,190 18,108 19,013 4,596
4,798 5,181 5,553 11,102
4,108 4,544 3,312 3,507
4,082 4,336 4,410 5,985
998 1,062 1,230 1,515
853 1,113 1,119 1,894
560 622 624 823
383 434 460 538
234 283 280 630
: (2548)

3

(Native Starch Industry)
(Modified Starch Industry)
(Starch Derivatives
Industry)

85 ( 46)
( 33) ( 14) ( 7)
( 1.1 1.1)
1.1

1.1

20
8
3
2
2
2

1-3

1
1
11
10
4
3
2
2
1
1
1
1
1
1
1
1
5
1
85
: (2548)

1.1

7%
14%

46%
33%

1-4
 1.1

19

10-19

1-9

: (2548)

1-5
1.2

By-product

1 10 20
( BOD 55 - 200
COD 130 - 400 SS 40 - 140
0.2 - 0.6
3 - 10 )

1.2.1

Refiner

()

1.2

1-6
 1.2

1











/
Fruit Water (

Fruit Water)










-

1-7









/ -
(
Rasper )





(Cyclone)
Magnetic Separator






-
Scrubber





: (.. 2540)

1-8
1.2.2 By-Product

(Integrated Pollution Prevention and Control Strategy: IPPCS)

(.. 2540)

1.3

(1)

(1) http://www.thaitapiocastarch.org [Accessed on 25th November 2005]

1-9


1.3.1

(Process Wastewater)

(Burner)

3-4

1.3.2

1-10
 2

2.1

(Centrifuge)

2.1

2.1.1

(Buoyancy)
24

2.1.2

(Sand Removal Drum)

20
(Stalks and Tails)
10

2-1


( )

(Corky Layer)

2.1.3

(Chain
Conveyor) (Rasp Bucket Conveyor)
1- 2
(Root Rasper)
( Fruit Water )

Fruit Water

(Ferrocyanides)

Fruit Water Decanter

Fruit Water
Decanter ( )
60-70
Fruit Water ()


Fruit Water

2-2

Decanter Fruit Water
Fruit Water
Fruit Water

2.1.4

(Multi-Stage Extractor)
3 - 4
60-80 Mesh
90 Mesh

(Counter Current)

90 - 95

3 Beaume' (Be') (
54 1 )
(Fruit Water )
()

2.1.5

2-3
 Sand Cyclone

(Centrifugal
Separator) (Hydrocyclone)

20 22 Beaume (Be')

2.1.6

Pneumatic Flash Dryer
200

(Cooling Cyclone)
99.95
12 - 13

2-4
 2.1

Fruit Water Fruit Water

Decanter

2.1.7

(Burner)
()

2-5


(Burner)

(.. 2540)

COD 20,000

2-6
 25,000 1 80
8 10
1 0.6

2.2

(
) ( ,
)

2.2 2.2

2-7
 2.2

Fruit Water
Decanter

2-8
 (.. 2540)
40

2-9
 2.2

2.2

2-10
 2.2

*

/

2-11


2-12
 3

3.1

(MIS)

3.2

(
)

3-1


3.3

3-2




(Internal or
Industrial Benchmarking)

3.4

3
( )

3.4.1

3-3


3-4

Information & Communication Technology (ICT)

3-5


3.4.2

3.4.1

3-6


(1)

(Key Performance Indicator, KPI)

(1)

3-7


3-8
 (Information Flow)

3.4

3-9
 3.4

3-10


(Manual Method)

(Software-enabled Method)

(Software Interface)
Graphical User Interface (GUI)

GUI

3-11

GUI
GUI

GUI




2 File-Based Purchase

File-Based Software





(Productivity Software)
Microsoft Excel Access
(In-house software design)
(network, cable wiring, database, server )

Purchased Software

Manufacturing Resource Planning (MRP)

3-12
 (Automated Method)

3.4.3

(Manual Method)

(Productivity
Software)

.. 1970 .. 1980

3-13


(Productivity
Software) Microsoft Office

Word
Processor, Spreadsheet, Presentation, Communication, Small Database Version

Microsoft Office (Standard

Productivity Tools) Microsoft Word, Microsoft
Excel, Microsoft PowerPoint, Microsoft Outlook Microsoft Access
(Manual Process)

(Database)

(Database)

Server

3-14




(Backup
Procedures)

Server Local Area Network (LAN)

Server

Local Area Network (LAN)

Server Hub, Router Switch

Email
2 (Wired/Cable) (Wireless)

(Wired/Cable Network)

(Wireless Network)

MRP ERP

MRP Manufacturing Resource Planning ERP

Enterprise Resource Planning
Server

3-15
 MRP/ERP MRP/ERP

MRP/ERP 20%



MRP/ERP

3.4

3.4 (
)

3-16
 3.4

3-17
 3.4

/ / /
/ Excel/Access Packaged
/MRP



/ Excel/Access Packaged Analytical
/MRP Software or
Business
Intelligence
Access/ Packaged
Software/


/ / Best Practice/ /


/
/ /




/

3.4

3-18


File based
Productivity Software Microsoft Excel Access
Formula Sheet Microsoft Excel

LAN

3-19
 4

(Production Process Model)

4.1

4.1.1 ( 1)

4.1.2 ( 2)

Fruit Water Decanter

4-1


4.1.3 ( 3)

Fruit Water

Fruit Water

4.1.4 ( 4)

4.1

4-2
 4.1

4.2

Excel

4-3
 (Baseline Study)



4.24.2

2
1 2

1 (Priprity 1)



1

2 (Priprity 2)



2

4.4

4.2-4.2

P = By-product ()
S =
L =

4-4
 C =
I =
E =
W =

4-5
 4.2 ( 1)

4-6
 4.2 ( 1)

*
C1 1 N/A

I1 1

C2 / 1 N/A
()
C3 / 1 N/A
()
C8 N/A 2 N/A
C14 % 1 (

)/

I2 1 I1


W1 2

4-7

*
P1 2

P2 1
By-product

S1 1 /
By-product
S2 / 1 / N/A

W2 2 /
I3 2

W3 1


L1 % 2 QA Lab

I4 1

4-8

*
E1 2
-
* 2 ( 4.2)

4-9
 4.2 ( 2)

L2 W4
Fruit Water Fruit Water
Decanter
I7



P3


L4 W6 L3
L7 L8
E2


S3 W5

I6
S7 P4

4-10
 4.2 ( 2)

*
I5 - 1 N/A

W4 Fruit Water 1 Fruit Water


L2 Fruit Water % 2 Fruit Water /
QA Lab
I6 1

P3 1

By-product
S3 1 /
By-product
S4 / 1 / N/A

W5 2 /

4-11

*
L3 % 1 QA Lab

I7 2 / /

W6 1


L4 % 1 /
QA Lab
P4 1 / /

P5 1 N/A
S5 / 1 N/A

S7 1 /
E2 - 2


L7 Beaume' 1 1
1

4-12

*
L8 Beaume' 1 2
2
* 2 ( 4.2)

4-13
 4.2 ( 3)

Fruit Water Fruit Water

Decanter

W16 W10

E11

E3
W17 I8

E4 W8 W18
W11




W15 W9 W7 W12

4-14
 4.2 ( 3)

*
W7 1


W8 / 1 (BOD) QA Lab
(BOD)


W18 / 1 (COD) QA Lab
(COD)


W9 (BOD) / 1 (BOD) QA Lab

W15 (COD) / 1 (COD) QA Lab

4-15

*
W10 (BOD) / 1 (BOD) QA Lab



W16 (COD) / 1 (COD) QA Lab



W11 (BOD) / 1 (BOD) QA Lab

W17 (COD) / 1 (COD) QA Lab

E3 1


W12 2 /

I8 1

4-16

*
E4 - 1

E11 1 N/A


( 4.3)
* 2 ( 4.2)

4-17
 4.2 ( 4)

W14 W13
E10


E7
E8 E9
Alum NaOCl

E5

4-18
 4.2 ( 4)

*
E5 - 1


E6 - 1

E7 - 2

()
E8 1

E9 1

E10 1

W13 / 2 (Particle) QA Lab
(Particle)
W14 / 2 (NOx) QA Lab
(NOx)

4-19

*
C4 1 N/A
C10 / 1 N/A


C5 1 N/A

C11 / 1 N/A

C6 1 N/A

C12 / 1 N/A

C7 1 N/A

C9 / 1 N/A
-

C13 / 1 N/A

* 2 ( 4.2)

4-20
 4.2 Internal Control Value

*
L5 % 1
internal control
Internal Control Value value

( 4.3)
L6 % 1 Refiner
internal control
Internal Control Value value

Refiner ( 4.3)
* 2 ( 4.2)

4-21
4.3

1
(Information)
(Key Performance Indicator KPI)

4.3 ()
4.4

4-22
 4.3

( 1)
MAT1 [/ [C1 / I1] /-
] (
)


MAT2 [( [(MAT1 C3)/ %
) / ( (C2 - C3)] X 100

)] X 100

MAT 3 , [ [I4 / I2] -
/ ] /-

MAT4 [ / [P2 / MI2] X 100 %
] X 100

4-23

MAT5 [ / [S1 / P2] X 100 %
] X 100
By-product

MAT6 [ X [S1 X S2]
]
( 2)
EDP1 , [ [I6 / I2] -
/ / -
]

EDP2 [ / [S3 / P3] X 100 %
] X 100
By-product

EDP3 [ X [S3 X S4]
]
EDP4 , [1 (( [1 - ((L5 - L3) / L5 ] %
(1) ) / /
)]

4-24

EDP5 [( - [(L3 L5) X P3 X S5 / /
(1)
) X 100]
X
/ 100]
EDP6 , [ / [W6 / I2] /
] -



EDP7 , [1 (( [1 - ((L6 L4) / L6)] %
Refiner (1) - / Refiner
) / Refiner

)]
EDP8 , [ - [(L4 L6) X W6 X S5 /
Refiner (1) 100] /
) X
X (Benchmarking)
/ 100]
EDP9 [/ [P4 / I2] x 100 %
] X 100

4-25

EDP10 [( X [(P4 X S5) / I2] /
) / -
]
EDP11 [ / [MP4 / I5] X 100 %
] X 100

EDP12 [( X [(S5 X P4) / (I2 X
) X ( MAT1)]
X
)]
( 3)
WBS1 , [ / [W7 / I2] /
] -

4-26

WBS2 [( - {[(W8 X MW3) + (W10 %
) / X (MW4 + MW6)) /
] X 100 (MW3 + MW4 +
M
W6)] W9 / [(W8 X
M
W3) + (W10 X
(M W4 + MW6))
/(MW3 + MW4 +
M
W6]} X 100

WBS3 [( [(W10 X (W4 + W6)) /

X ( Fruit Water + / E11] x 1,000
)) /
] X 1,000 /
WBS4 [( [(W10 W11) / W10] X %
- 100 COD
COD ) /
] X 100
WBS5 , [ [E3 / (W4 + W6)]
/ ()] /

4-27

WBS6 , [ [E5 / E3] -
/ /
]

( 4)
UTL1 , [ / [E6 / I2] -
] /-


UTL2 , [() / [(I4 + I6) / I2] /
] -


UTL3 , [ / [E8 / I2] / -
]


UTL4 [ / [E9 / MI2] / -
]

4-28

UTL5 , [ / [E10 / I2] /
] -

(1) - / Internal Control Value

(2) -

4-29
4.4

1 1

Refiner




Refiner
(BOD)
(COD)

4-30


/












1
2





Refiner

()
Refiner

COD

4-31

(BOD)
(COD)

COD
(BOD)

(COD)

(BOD)
(COD)


()

4-32


4.4

4-33
 4.4

/


( 1)
MAT1 /-
()

MAT 2 % -


I2

MAT3 - -
/-

MAT4 % - -

4-34
 /


MAT5 % -
By-product

MAT6 -
C1 - -

C14 % - -

( 2)
EDP1 . - -
/-

EDP2 % -
By-product

EDP3 -
EDP4 % - /
(1)

4-35
 /


EDP5 - /
(1)
EDP6 / -
-

EDP7 Refiner (1) % - / Refiner
Refiner

EDP8 Refiner (1) -
/ (Benchmarking)
EDP9 % -

EDP10 /- -

EDP11 %

EDP12 % -

P4 -

4-36
 /


P5
S5 / -

S7 -

L7 Beaum - -
1
L8 Beaum - -
2
( 3)
WBS1 / -
-


WBS2 % -

4-37
 /


WBS3 / - -


/
WBS4 % - COD
COD
WBS5
/


WBS6 -
/


W8 / - -
(BOD)

W18 / - -
(COD)

4-38
 /


W9 (BOD) / (BOD)

W15 (COD) / (COD)

I8 - -

E4 - -

( 4)
UTL1 -
/ -


UTL2 /
-

UTL3 / -

4-39
 /


UTL4 / -


UTL5 /
-

C4
C10 /

C5
C11 /

C6
C12 /

C7

4-40
 /


C9 /-


C13 /

(1) - / Internal Control Value

4-41



(2548)
http://www.oae.go.th/statistic/yearbook47/
[ 21 2548]

Cecelja, Franjo (2001) Manufacturing Information and Data Systems, First Edition :
Analysis, Design and Practice (Manufacturing Engineering Series)

Department of Industrial Works (DIW) and German Gesellschaft fr Technische

Zusammenarbeit (GTZ) GmbH (1997) Environmental Management Guideline for Native
Starch Industry

Information and Communication Technology Bureau, Dapartmentof Industrial Works

(2005) Industrial Database http://sql.diw.go.th/result1.asp [Accessed on 25 October
2005]

Laudon, Kenneth C. (2005) Management Information Systems : Managing the Digital

Firm (9th Edition), Prentice Hall

Schwalbe, Kathy (2005) Information Technology Project Management, Fourth Edition



(HP)
1 99/9 .2 .- . . . 71110 - -
2 236 .4 .107 . . . . 71110 0-3464-7718-9 1,396.54
3 (1994) 1 .7 .- . . . 46000 0-4381-3059 2,574.66
4 () 41 . (.24) . . . 46000 0-4381-2061 6,544.66
5 39 .- . . . 46000 0-273-3612-3 3,847.00
6 19 .8 . . . . 46120 - -
7 45 . . . . 46000 0-4381-3020 5029.7
8 () 136 .12 . . . 46190 0-4387-7087 5611.54
9 188 .1 . - . . . 46240 0-4386-9243 6,685.70
10 99 .10 . - . . . 0-4382-3711-5 7,459.50
46240
11 ( 2) 199 .1 . . . 62120 0-5570-1252 10,381.00
12 .. 199 .7 . . . 62130 0-5577-9166-8 6,426.10
13 1169/1 .1 . . . 62140 - -
14 () 771 .1 . . . . 0-577-1241-2 3,515.29
62140
15 (2005) 188 .7 . .374 . . . - -
62000
16 .2 - . . 0-5577-1377, 5453
. 62140 0-5577-1681
17 2999 () .7 . . . 62110 0-5571-7871-2 4384.3
 (HP)
18 261 .4 . . . 40170 0-4343-1355, 5081.28
0-4343-1344
19 .7 . . . 40000 0-4337-9334 6,368.00
20 129 .8 . - . . . 22140 0-3936-0036-7 -
21 99/6 .4 . . . 22180 0-3931-7243-4 7,060.00
22 111 .14 . . . 22180 0-3938-5090 8,223.31
23 74 .22 . . . . 24000 - -
24 99 .3 . . . 24120 - -
25 2 96/10-11 .7 . . . 24120 0-4421-2414-5 4,088.30
26 .. 66/6 .3 . . . 24120 0-5850-2143 17,017.00
27 () 87 .3 . . . 24130 0-2285-0040 151
28 20485 .3 - . . 0-3853-1284-5 33169.72
. 24120
29 999 .5 . . . 20190 - -
30 204 .3 . . . 20170 0-3875-2633-4 10,530.32
31 . 101 .1 . . . .20260 - 384
32 198, 198/30 .10 . . . . 20260 0-3823-9120 2,055.50
33 101 .4 . . . 20150 0-3848-0764-5 1279.36
34 322 .4 . . . 20150 0-4424-1785 145
35 74 .10 . . . 20110 0-3835-1477 159.5
36 310 .4 . . . 20150 0-3842-1472 309.95
37 57 .3 . . . 20130 0-3835-7150 63
38 50 .11 . - . . . 0-4441-2307 1,457.65
 (HP)
39 84 .5 . . . 36250 0-4489-7103-4 1,582.00
40 222 .10 . . . . 36160 0-4481-5555 14,772.87
41 1/4 .1 . . . 73000 0-3420-9491-6 3,077.00
42 12/2 .1 . . . 73110 - -
43 32/8 .1 . . . 73110 - -
44 67 .1 . . . 73110 - -
45 81/2-3 .10 . . . 73110 - -
46 24 .14 . . . . 73110 - -
47 120 .4 .- . . . 0-4421-2723-6 11132.16
30000
48 76 .4 . . . 30000 - -
49 35 .1 .- (.4) . . . 0-4421-2384-5 3553.37
30000
50 61 .3 . - . . . 30000 0-4424-3386 5095.8
51 () 269 .1 . . 237 . . . 30000 0-22211-5595 3,100.07
52 (1987) 67 .- . . . 30000 0-4424-1099 1440
53 - 67 .2 .- . . . 30000 - -
54 108 .9 .- . . . 30000 0-4445-7371-3 5,011.09
55 (2000) 117 .16 . . . 30330 0-9846-0033 5,059.41
56 15 .12 . . . 30330 0-4444-7067 2591.79
57 55 .13 . - . . - -
. 30410
58 99 .4 . . . 0-2295-2136 1,865.49
. 30410
 (HP)
59 290 .4 . . . - -
. 30410
60 () 301 .8 .- . . . 30000 0-4427-1569 3,123.20
61 () 43/1 .3 . - . . . 30140 0-4441-1522 2,196.79
62 37 .3 . . . . 30140 0-4441-1087 4,474.60
63 ... 144/33 .13 . . . . 30140 - -
64 .. 36 .3 .- . . . 30140 0-2745-6228-30 8,701.98
65 99 .6 . - . . . 30000 - 5,648.10
66 98 .14 . . . 30330 - -
67 .. 99 .20 . . . 30210 0-4433-1235-6 7,863.50
68 100 . . . 30280 0-4439-7337-9 8,925.00
69 .13 - . . - 11,843.60
. 30410
70 () 109/3 .14 .199 . . . 0-4432-3384-5 1,229.25
30340
71 76 .4 . 0-4432-7485, 0- 4334.7
. . 30000 4432-7486
72 .14 . . . 30210 0-4445-7040-4 9,069.00
73 193 .3 - . . . 0-3740-1375 7,039.80
25220
74 38/6 .11 .- . . - -
. 12140
75 85 .13 . . . . 0-1221-5018-9, 3,674.99
0-2559-0816-7
 (HP)
76 82 .7 . . . 44130 0-4377-0090-2 2,150.00
77 227 .3 . . . . 45110 0-4351-1745, 8757.02
0-4351-2954
78 208 .- . . . 21150 0-3868-1188-9 2,475.00
79 2 .- . . . 21150 0-3868-1419-21 2,427.93
80 4/6 .3 . . . . 21110 0-3864-8116-7 2,725.25
81 7/2 .- . . . 21150 0-3861-1122 2,275.73
82 (1966) 26 .6 . . . 21110 0-2286-0198 2,527.30
83 () 202 .6 . . . . 21110 0-3866-9171 5,838.90

84 208 .4 . (.252.5) . . 21190 - -
85 77 .6 . . . . 21000 - -
86 189/1 .2 . 0-3861-1012 2463.7
.21180
87 248 .4 . . . 21190 0-3864-8910-1 2,274.35
88 () 122 .4 . . . 21130 0-2285-0040 1,294.50
89 () 156/1 .1 . . . 21000 0-3868-1333, 1196
0-3868-2419
90 420/1 .5 . . . 21000 0-3868-5678 -
91 190 .4 . . . 70111 0-3220-1510-1 3,941.90
92 111/1 .4 . . . 70112 - -
93 9 .6 . . . 15130 0-3646-2361 6,654.50
94 . 399 .1 . . . 42110 - 3,535.49
95 472 .4 . . 33110 - -
 (HP)
96 . . 74110 0-3872-6663 469.85
97 299 . . . - -
98 . (.) 349 .4 7-8 . . - -
99 65 .11 . . . - -
100 75/5 .11 . . . 10540 - -
101 22 .5 . . 10130 - -
102 35 .14 . . . 10130 - -
103 49/1 .2 . . . 10130 - -
104 40 .4 . . . . 25170 0-3724-2712 3,519.00
105 98 .2 . . . - -
106 98 .2 - . . . - 8,132.00
27160
107 44 .2 . - . . . 0-2513-1804 1,613.80
108 530-530/1 .4 . . . . - -
41000
109 260 .5 . . . 41360 0-4222-3750 1317.71
110 23/6 .6 . . . 53140 0-5545-4038-9 1,230.88
111 154 . - . . . 61140 0-5653-0194 3,598.98
(.)
112 224 .2 .- . . . 61140 0-5653-0226-7 8,128.86