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AbstractThis paper presents a novel predictive model techniques, model reference adaptive system (MRAS)-based
reference adaptive system (MRAS) speed estimator for estimators have gained great popularity because of their relative
sensorless induction motor (IM) drives applications. The simplicity and ease of application [4]. Rotor flux-based MRAS
proposed estimator is based on the finite control set-
model predictive control (FCS-MPC) principle. The rotor has been extensively studied and it has been demonstrated that
position is calculated using a search-based optimization these estimators can have an excellent performance down to 5%
algorithm which ensures a minimum speed tuning error of rated speed [2], [5], [6]. However, rotor flux-based MRAS
signal at each sampling period. This eliminates the need schemes suffer from many problems which become dominant at
for a proportionalintegral (PI) controller which is conven- low speed including sensitivity to machine parameter variation,
tionally employed in the adaption mechanism of MRAS
estimators. Extensive experimental tests have been car- pure integration effects, inverter nonlinearity, and the quality of
ried out to evaluate the performance of the proposed stator voltage and current acquisition [2], [4], [6][9].
estimator using a 2.2-kW IM with a field-oriented control Generally, a fixed-gain proportionalintegral (PI) controller
(FOC) scheme employed as the motor control strategy. is employed in the adaptation mechanism of MRAS schemes
Experimental results show improved performance of the to produce the estimated position or speed. This is because
MRAS scheme in both open- and closed-loop sensorless
modes of operation at low speeds and with different loading of its simple structure and ability to generate a satisfactory
conditions including regeneration. The proposed scheme performance over a wide range of speeds. However, at low
also improves the system robustness against motor param- speeds, inverter nonlinearities and machine parameter variation
eter variations and increases the maximum bandwidth of become more dominant. As a result, the fixed-gain PI may not
the speed loop controller. be able to maintain the system stability or at least to provide the
Index TermsInduction motor (IM) drive, model required performance. Moreover, tuning of these PI gains is not
reference adaptive control, position estimation, predictive an easy task and little effort has been devoted in the literature
control, speed estimation, vector control.
to address this problem. Various solutions to offer alterna-
tive approaches to the design of the adaptation mechanism for
I. I NTRODUCTION
MRAS estimators have been discussed in the literature. These
0278-0046 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
3512 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 63, NO. 6, JUNE 2016
i = 45 2i (6)
TABLE I
E XECUTION T IME OF THE D IFFERENT E STIMATORS
Fig. 7. Open loop estimation, 20 r/min and 75% load, rotor speed. (a) Classical MRAS. (b) Predictive MRAS.
Fig. 8. Open loop estimation 20 r/min and 75% load, speed tuning signal. (a) Classical MRAS. (b) Predictive MRAS.
estimator at all operating speeds. Application of the proposed CAS-15NP hall-effect current sensors are used to measure the
scheme always ensures that the speed tuning signal is driven motor phase currents. In addition, an LV25-P voltage sensor is
to almost zero in each sampling period. The scheme is capable applied to monitor the dc-link voltage.
of achieving minimum error in one sampling time following In order to practically implement both MRAS schemes,
any disturbance. This results in the proposed scheme having a the integrator in the reference model was replaced by a low-
significant advantage over other approaches. pass filter with a cutoff frequency of 2 Hz to minimize drift
and initial condition problems associated with pure integra-
tion. As the reference voltage signals available in the controller
IV. E XPERIMENTAL S YSTEM unit are used in reference model (1), a compensation for the
inverter nonlinearity [34] and a dead-band compensator [35] are
The experimental platform used to validate the proposed esti-
implemented.
mator (Fig. 6) consists of a 2.2-kW, 380-V, star-connected,
four-pole, three-phase squirrel cage IM. The motor parameters
are presented in Table II. The motor is loaded by a 4.19-kW, V. E XPERIMENTAL R ESULTS
380-V, eight-pole, 2000-r/min permanent-magnet synchronous To evaluate the comparative performance of the proposed
machine driven by a Unidrive SP controller manufactured by predictive MRAS estimator and the classical rotor flux-based
Control Techniques. The load machine allows independent MRAS scheme, extensive tests, in both open-loop estimation
control of the load torque. and sensorless operation modes, are carried out using FOC
The ac drive consists of a three-phase diode bridge rec- scheme as the IM control strategy.
tifier, and an insulated-gate bipolar transistor (IGBT)-based,
three-phase bridge inverter.
A. Open-Loop Estimator Operation
To control the ac drive, a TMS320F28335 floating-point
microcontroller is used. The control algorithm, based on the During open-loop estimator operation, the FOC scheme
FOC scheme, is written in C-code and is developed using Code obtains its speed signal from the shaft encoder. The PI con-
Composer Studio CCS5.5 software. The inverter switching fre- troller gains of the classical rotor flux-based MRAS are set
quency is 10 kHz with a dead-time period of 1 s and the FOC to Kp = 300 and Ki = 8000 which are tuned using trial-error
algorithm is executed with the same sampling frequency. method to obtain the optimal dynamic performance.
A 16 384 pulses/revolution R1120 Gurley incremental opti- Figs. 79 show the classical and predictive MRAS estimator
cal encoder is used to measure the actual motor speed, and three performance for 75% load rejection at 1.33% of the rated speed
3516 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 63, NO. 6, JUNE 2016
Fig. 9. Open loop estimation, 20 r/min and 75% load, estimated speed frequency spectrum. (a) Classical MRAS. (b) Predictive MRAS.
Fig. 10. Open loop estimation 63% load, low-speed motoring and regenerating operation, rotor speed. (a) Classical MRAS. (b) Predictive MRAS.
Fig. 11. Open loop estimation, 63% load, low-speed motoring and regenerating operation, speed tuning signal. (a) Classical MRAS. (b) Predictive
MRAS.
(20 r/min). The predictive MRAS shows superiority in compar- Figs. 10 and 11 show the classical and predictive MRAS per-
ison with the classical MRAS. The oscillation in the estimated formance when 63% of the rated load is applied and the speed
speed is reduced significantly and the speed tuning signal is reference is changed from 6.6% (100 r/min) to 6.6% (100
kept below 0.02 even during the transient operation whereas it r/min) of the rated speed in eight steps, including zero speed
reaches 0.1 in the classical MRAS, which is five times greater. and regeneration operation. During the first half of the exper-
This means that the predictive estimator provides better track- iment, the load is applied to oppose the rotation which means
ing between the reference and the adaptive models at all the that the machine is operating in the motoring mode (positive
different operation conditions. The frequency spectrum of the speed and positive torque), whereas the torque is supporting the
estimated rotor speed signal shows that the harmonic content speed over the second half and the motor is operating in the
has been reduced significantly in the predictive estimator. For regenerating mode (negative speed and positive torque). From
example, the 17-Hz component has been reduced from 0.028 the results, it can be seen that the predictive estimator can pro-
per unit to 0.009 per unit, which is a reduction of 67.8%. duce speed estimation with a better quality in terms of reduced
ZBEDE et al.: MODEL PREDICTIVE MRAS ESTIMATOR FOR SENSORLESS IM DRIVES 3517
Fig. 12. Open loop estimation, 300 r/min and full load, effect of motor parameters variation. (a) 50% change in Rr . (b) 20% change in Lm .
Fig. 13. Sensorless performance, 75 r/min and 75% load, rotor speed. (a) Classical MRAS. (b) Predictive MRAS.
Fig. 14. Sensorless performance, 75 r/min and 75% load, speed tuning signal. (a) Classical MRAS. (b) Predictive MRAS.
Fig. 15. Sensorless performance, 75 r/min and 75% load, estimated speed frequency spectrum. (a) Classical MRAS. (b) Predictive MRAS.
3518 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 63, NO. 6, JUNE 2016
Fig. 16. Sensorless performance, reference speed change from 40 to 100 r/min at full load, rotor speed. (a) Classical MRAS. (b) Predictive MRAS.
Fig. 17. Sensorless performance, reference speed change from 40 to 100 r/min at full load, speed tuning signal. (a) Classical MRAS. (b) Predictive
MRAS.
Fig. 18. Sensorless performance, the effect of rotor resistance change. (a) Classical MRAS. (b) Predictive MRAS.
oscillations at all the different speeds including zero speed. The less affected by the rotor resistance change with 14-r/min ini-
speed tuning signal remains less than 0.011 during all tran- tial undershoot and 0.15-s recovery time compared to 19-r/min
sient and steady-state conditions, while it reaches 0.055 in the initial undershoot and 0.45 s recovery time for the classical
classical MRAS. During the regeneration region, the predictive MRAS. In the second test, Fig. 12(b), a step change of 20%
controller provides a better performance with less steady-state has been applied to the mutual inductance Lm in the estima-
error and oscillations. tor model. It can be observed that the predictive MRAS scheme
To test the proposed schemes robustness against motor shows better performance with less oscillation during transients
parameter variations, two experimental tests have been carried compared to the classical MRAS. In the two tests, the proposed
out. Within the first test, Fig. 12(a), a 50% step change has been scheme shows better steady-state rotor speed estimation with
applied to the rotor resistance Rr in the estimator model while less noise level. This improvement in robustness against motor
the machine was running at 300 r/min and full load. It can be parameter variations is mainly due to the replacement of the
noticed from the figure that the predictive MRAS estimator is PI controller in the adaptation mechanism by a search-based
ZBEDE et al.: MODEL PREDICTIVE MRAS ESTIMATOR FOR SENSORLESS IM DRIVES 3519
Fig. 19. Sensorless performance, the effect of stator resistance change. (a) Classical MRAS. (b) Predictive MRAS.
Fig. 20. Sensorless performance, the effect of mutual inductance change. (a) Classical MRAS. (b) Predictive MRAS.
Fig. 21. Sensorless performance at minimum stable speed, predictive MRAS estimator. (a) No-load. (b) Full-load.
optimization algorithm. It is well reported in the literature that improvement appears more clearly in the frequency spectrum
fixed-gain PI controllers are generally not robust to changes in of Fig. 15. From Fig. 14, it can also be noticed that the predic-
system parameters [36]. tive estimator can produce better tracking between the adaptive
and the reference model by keeping the speed tuning signal as
small as 0.009 at all the operation points whereas it reaches to
B. Sensorless Operation 0.08 in the classical estimator when the load is applied.
In this operation mode, the FOC scheme is driven by the esti- In Figs. 16 and 17, the speed reference is changed from 2.6%
mated speed. The performance of both estimators is tested at (40 r/min) to 6.6% (100 r/min) of the rated speed, when rated
different speeds and load conditions. torque is applied. At both speeds, the new estimator shows
Figs. 1315 show the sensorless operation of both schemes a better performance when comparing the oscillations in the
when the drive is subjected to 75% of the rated load at 5% of the estimated speeds and speed tuning signals.
rated speed (75 r/min). Once again, the predictive MRAS esti- In comparison with SM-MRAS estimator results presented in
mator shows a better performance by reducing the oscillation in [10], this estimator offers much higher quality speed estimation
the estimated speed before and after applying the load, and this with a reduced level of noise. Furthermore, no low pass filter is
3520 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 63, NO. 6, JUNE 2016
needed to smooth out the estimated rotor speed. The proposed maximum bandwidth of the speed control loop was achieved
scheme is also less computationally demanding when compared when the proposed estimator is employed. Improved robustness
to a rule-based FL-based scheme. against motor parameter variations was also demonstrated for
To further validate the robustness of the proposed scheme the proposed scheme.
against motor parameter variations, additional experimental
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[33] S. Alireza Davari, D. A. Khaburi, and R. Kennel, An improved FCS- He joined the university in 1987 after 17 years in
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very low speed using a nonlinear inverter model and parameter identifi- Dr. Atkinson is a Chartered Electrical Engineer in the U.K. He was the
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2002. Engineers (IEE), U.K.