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Products Catalog

LSAW Line Pipes

HSAW Line Pipes

Coating Systems F-

Quality Assurance

ii Our Client List

A Our Certifications

0
LONGITUDINAL SAW PIPES

State-of- the-Art Facilities:

The modern facilities at Man Industries enable the company to
supply quality and flawless steel pipes . The company has state-of-
the-art Automated Roll Bending Mill equipped with CNC and PLC
controls , Internal and External welding units , Cold Expander, Online
Real Time Radioscopy , Advanced CNC controlled hydrostatic
testing , Online X-Ray, Ultrasonic Testing Machines , etc. All these
facilities have earned the company approvals from the clients such
as Shell Global , Saudi Aramco , Qatar Petroleum , Kuwait Oil Co.,
Bechtel, EIL, GAIL, IOCL etc. LONGITUDINAL SAW PIPES
Man Industries offers Longitudinal
Submerged Arc Welded (SAW) Line
Pipes to meet the growing global
Technology from CHR Haeusler AG, demand of high pressure cross-country
Switzerland

Quality has been the prime concern for the company for any of the
product it manufactures . To ensure that the products are of utmost
quality, Man Industries has roped in the world 's most advanced
technology in this highly specialized and high priority field. The
latest, Pre stressed three Roll Bending process from Haeusler is
being used to manufacture Line Pipes of improved strength and
toughness . In addition , the collaborators have given a performance
guarantee for the plant in terms of production parameters and
adherence to all international standards of quality including API and
NACE.
LONGITUDINAL SAW PIPES

Manufacturing Process
Hot rolled plates with mill test certificates are received, inspected,
Ultrasonically tested and sorted at the receiving bay. The plate is
then milled to precise width and beveled forwelding.
The In-feed conveyor transports the plate to CNC and PLC
controlled 3 Roll Bending Machine for rolling. Post bending is carried
out to make the required edge profile of the pipe and then the pipe
moves on conveyor for continuous welding. Longitudinal seam of
pipe is tacked and welded using Gas Metal Arc Welding (GMAW)
method. The pipe is then transported to the Internal SA Welding area
by conveyors.
The inner longitudinal seam is welded by using 3 wire SAW method
followed by external welding on the outer seam of the pipe. The Line
pipe is later transferred for washing to remove the scales after which
the pipe is passed through a real time radiography for flaw detection
in the weld.
The pipe is then delivered to Expander unit for cold expansion after
which the ends are bevelled by the end facing machine. This is
followed by Hydrostatic Testing and later Ultrasonic Testing,
Radiography, MPI as well as visual and dimensional inspections.
Painting and Stenciling is then carried out as per specifications.

Longitudinal SAW (LSAW/DSAW) Line Pipes (Product Profile)

Product Parameters Pithampur (MP) Plant Anjar (Gujarat) Plant

Pruction Capacity 200,000 - 400,000 TPA / 600 KMPA* 250,000 - 600,000 TPA / 900 KMPA*

11 iC7
11, n 1, 17; V_IT I 181457 mm) to 60' (1524 mm) 16(406 mm) to 60' (1524 mm)

UrAll-1 71 dt.a . 6 mm to 25.40 mm 6mmto38mm

Pipe Length 12.20 meters (max) 12.20 meters (max)

Upto API 5L X - 80 UptoAPI5LX-80

* Depending on the diameter and thickness of the line pipe produced in a year
SPIRAL/HELICAL SAW PIPES

State-of-the-Art Facilities:

To manufacture high quality Spiral Welded Steel Pipes, the

company has availed of the latest and the most advanced state-
of -the-art technology. The plant located at Anjar has two production
lines for manufacturing HSAW Line Pipes and both of them are
independently equipped with the latest equipment and auxiliaries to
meet critical specifications of the customers of varied segments.

Manufacturing Process
Hot rolled coils are the main raw material for the production of
welded Spiral Pipes. The coil is first inspected for lamination, slivers
or other surface defects. It is then mounted on the Decoiler and is oU/petrochem
fed through a series of rollers of Leveler followed by milling of both
the edges.
The beveled coil is fed by drive rollers to the Forming Cage where
the pipe is formed and then followed immediately by inside and
outside welding operations (using 2 tandem wires each). The pipe
is then cut to required length and transferred to the End Facing
Machine for providing required bevel to the pipe ends. The finished
pipe is then subjected to destructive and non-destructive testing as
per relevant specifications

Helical / Spiral (HSAW ) Line Pipes (Product Profile)

Production Capacn' 75,000 TPA / 300 KM 100,000 TPA / 400 KM

1 T 77,Y17, ii,-^t:1 iI V 'Th 20" to 1 00"

6mmto16mm 6 mm to 25.40 mm

Pipe Length (Max) 12.50 Meters 18 meters (max)

Grade I Up to API 5L X-70 I Up to API 5L X-70

L.

To protect the line pipe from corrosion and to enhance its operational
life, Man Industries offers various options of coating systems as per
the choice of the customer and the end use of the pipe.
The coating is carried out using latest technology and proven
raw materials.

Specifications
Pipe Diameter: 6" to 56" SINGLE LAYER FBE, 3 LAYER
PE & 3 LAYER PP COATING
Plant Capacity: 3,900,000 sq. m. per annum.
Fusion Bonded Epoxy (FBE), 3 LPE and 3 LPP
Pro ess coating systems are the new generation
methods of corrosion prevention and are
The FBE, 3LPE and 3PP coating systems are applied on a single
mainly used for hydrocarbon applications. FBE
process line. The pipe is first heated to remove any moisture
is used for protection against corrosion and PE
present on the surface. It is then blast cleaned to provide the
and PP layers envelop the FBE layer by the
required degree of roughness and inspected for cleanliness. An
means of co-polymer adhesive are meant to
acidic surface treatment can be done, if required by the
offer mechanical protection to the FBE layer.
specification. The pipe is then heated by electric induction and FBE
is sprayed on the line pipe to achieve the required thickness of this
layer. Before the FBE gels, Co-polymer Adhesive is applied by
extrusion method followed by application of PE or PP Layer. The
coated pipe is then allowed to pass through a quenching tunnel for
cooling. Further inspection and cut back removal takes place after
the pipe is sufficiently cooled.
"ter ^{ i T^

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COATING

Specifications

Pipe Diameter : 14" to 84" and above.

Plant Capacity: 2,900,000 sq . m. per annum.

Process

The operation begins with the pipe being placed on the rotator of the
Shot Blasting Machine and the hose pipe with a rotary turbine
travels longitudinally inside the pipe from one end to other IN I LKNAL ISLA
centrifugally emitting the shots-grit mixture with a high velocity to PAINTING
provide the required degree of roughness to the internal surface of
the pipe . The metallic dust generated during the blast operation is
collected by an efficient dust collector.
The blast cleaned pipe is transferred to another rotator by means of
hydraulic ejecting and receiving arms. The boom carrying the
rotary spray head is inserted inside the pipe , which sprays the
epoxy mixture uniformly on the pipe inside surface from one end to
other end . The travel speed of the boom and the flow of epoxy
mixture is adjusted to meet the required thickness of the epoxy
layer as per spec ification . The coating can be performed in single
or double layers depending on the thickness of coating.
The coated pipe is then rolled over the padded skid to the curing
chamber and finally to stenciling and storage /dispatch section.
COATING

Specifications

Pipe Diameter: 6" to 56"

Plant Capacity: 1,000,000 sq. m. per annum.

Process
The Coaltar Enamel Coating process first begins by the pipe being
externally shot blasted to the required standard . A layer of coaltar
primer is then immediately applied on the shot blasted surface.
COALTAR ENAMEL COATING
The pipe is then transported to the coating booth by the means of
ejecting and receiving arms and intermediate skid. In the application
Coaltar Enamel Coating is applied on pipes that
booth , as the pipe rotates over a parabolic conveyer, the hot molten are used for both onshore as well as offshore
coaltar is made to fall freely under gravity on the pipe surface with applications. Coaltar Enamel Coating is now
the fiber glass inner and intermediate wraps wrapped being used for over more than 50 years. The
simultaneously. As the pipe exits the booth, it is covered with the coating is applied mostly on pipes that are
last outer wrap. Finally, the pipe is made to pass through a tunnel
used in relatively swwnpy and dam soil
having cold water sprayed on it continuously to cool the coating. conditions and in oflshone.
After cut back removal, the coated pipe is rolled over a V-board for
inspection , stenciling and dispatch.
I
COATING

EXTERNAL CEMENT MORTAR COATING

Specifications
Pipe Diameter: 12" to 84"
Plant Capacity: 200,000 sq. m. (at 25 mm thickness) I

Process
To prevent corrosion of pipe, an external cement mortar coating is
applied. The thickness of this coating is generally 25-40 mm and
EXTERNAL CEMENT MORTAR
the density of the concrete varies from 2200 to 3400 Kg / m3. COATING
Application of the cement mortar, by the impingement /spinning
To protect the pipelines laid in swampy areas
method, can be done either from the top orfrom the side of the pipe.
or river crossings, the external surface of the
Either batching or volumetric mixer (depending on the project), can
pipe is coated with a high density Cement
be used for mixing. After application, the fresh cement mortar is
Mortar Coating. It is extensively used for water
then treated for curing.

INTERNAL CEMENT MORTAR COATING

Specifications
Pipe Diameter: 16" to 84"
Plant Capacity: 200,000 sq. m. (at 25 mm thickness) Per annum

Process

The pipe is put on the rotators and a calculated quantity of premixed

cement is put in the pipe. The pipe is then rotated at the required rpm
and the cement mortar mixture thus centrifugally sets on the inside
surface of pipe. To enhance the fife of pipe, it is cured as per
standard procedures.
I1'
COATIF r.

Applicable Coating Standards (General)

External Coating Types

3 Layer Polyethylene Coating as perto DIN 30670
3 Layer Polypropylene Coating as per to DIN 30678
Fusion Bonded Epoxy Coating as per CAN/ CSA-Z245.20
Coal tar Enamel coating as per AWWA C203 / BS 4164
Cement Mortar Guinnting as per IS 1916: 1989

Internal Lining Types

Liquid Epoxy Lining as per API 5L RP2

Cement Mortar lining as per AWWA C205

* Coating / Lining as per customized specifications are also carried out

Product Profile

Ca pacity (Million sq. m.

Range of the Pipe Size
Pe r annum)

Pithampur Anjar Pithampur Anjar

works works works works

Fusion Bonded Epoxy (FBE) Coating. 6"- 56" 111midii 1.40 1.40

3-Layer Polyethylene/
6"- 56" 4"- 56" 1.90 r,i,
3Layer Polypropylene Coating.

Coaltar Enamel coating 6"- 56" i,1,

jrternaf Epoxy flow Lining / painting. 14"- 84" 14"- 84" rh1 WX

External Cement Mortar Coating 12"- 84" P1 IICT

Internal Cernent Mortar lining 1 16"- 84" 1 - 1 2.00

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I
QUALITY ASSURANCE

Of late, quality has achieved prime importance in almost all the GAIL India Ltd.
sectors such as IT, manufacturing, services etc. This is because the Indian Oil corporation Ltd.
only way to ensure customer satisfaction and loyalty is by delivering Bharat Petroleum Corporation Ltd.
Hindustan Petroleum Corporation Ltd.
goods of utmost quality. In today's world - thanks to globalization,
ONGC, India.
rapid advances in technology, and increasingly competitive
Engineers India Ltd.
business environment, it has become imperative for the manufac-
Reliance Industries Ltd.
turers to manufacture goods of utmost quality and to find new ways Essar Constructions Ltd.
to design, produce, sell and deliver products. To ensure a consistent Larsen & Toubro Ltd.
customer base, the employees need to continuously provide the Bharat Heavy Electricals Ltd.
customers with the right product, done right - the first time. Mangalore Refineries & Petrochemicals Ltd.
Adani Ports Ltd.
Petrojet, Egypt.
Man Industries ensures utmost quality in all the products that it
ENPPI, Egypt.
manufactures. In order to ensure a quality product, the company
S.C.O.T., Syria.
performs various tests and inspections that starts right from the
Sonatrach, Algeria.
analysis of raw materials till the completion of the product. The Petrodar, Sudan.
Quality Testing procedures of the plant complies to National and Shell Global International B.V.
International standards. Our various testing methods such as X-Ray, Salpem, Italy.
Chemical and Mechanical testing, Hydrostatic testing, Continuous Boskalis Int., The Netherlands.
Automated Ultrasound testing, and destructive and non-destructive Hyundai Engg & Const.,South Korea.
physical and chemical testing ensures a quality product. In addition Hyundai Heavy Industries, South Korea.
PT. J. Ray McDermott.
to the conventional testing, we also carry out selective testing to
NIGC, Iran.
ensure product of high quality.
NIOC, Iran.
As a testimony to this fact, Man Industries has achieved various NOC & SOC, Iraq.
quality certifications such as API, ISO -9001, ISO -9002, ISO- S.C.O.P., Iraq.
14001, and IS0- 18001 . These certifications has helped the POO, Oman.
company establish a strong foot-hold globally and has empowered Qatar Petroleum , Qatar.
the company to compete with various other brands of international NMDC, Abu Dhabi.
repute. NPCC, Abu Dhabi.
Adma Opco, Abu Dhabi.
Saudi Aramco, Saudi Arabia.
GASCO, Abu Dhabi / Egypt
 0 MAN Industries (India) Ltd

the line pipe people

Man Industries has its offices in India, UK, and Dubai.

The various centers and their addresses are listed below:

Corporate Office Mailing Address:

Man Industries (India) Ltd SAW & SPEC Divisions ( Pithampur):

Man House , 102, S.V. Road, Plot No. 275B & 258B, Sector No.1,
Vile Parle (W), Industrial Area,
Mumbai - 400 056 (INDIA) Pithampur, Dist. Dhar,
Tel : +91-22-6647 7500 Madhya Pradesh. (INDIA)
Fax : +91-22-6647 7600 Tel : +91-7292-253659/253666/253291
Email : enquiry @maninds.org Fax : +91-7292-253257
Web site : www.mangroup.com Email : mansaw@sancharnet.in

Delhi Office Pipe and Coating Complex (Anjar):

No. 902, 9th Floor, Village: Khedoi,
Taluka: Anjar,
Indraprakash Bldg.,
21 Barakhamba Road, Dist: Kutch (Gujarat),(INDIA)
Tel: +91 2836 275751 / 275752
New Delhi - 110001. (INDIA)
Ph : +91-11-23359405 / 23314473 Fax: +91 2836 275750
Fax : +91-11-23731920
Email : manind@del6.vsnl.net.in

UK Office Aluminium Division:

619, Point West, Plot No. 67/A, Sector No.1,
116 Cromwell Road, Industrial Area,
London. SW7 4XF Pithampur, Dist. Dhar,
Tel : +44 7775905222 Madhya Pradesh. (INDIA)
Email: maninds @vsnl.com Tel : +91-7292-253446/53618
Fax : +91-7292-253287
Email : manalu@sancharnet.in

Dubai Office
Man UK Ltd.
LOB 16, Office No. 16241,
P. 0. Box - 18737, Jebel Ali, UAE
Tel/Fax : +9716 5724626 / 4616
Email: mangroup@emirates. net.ae

Please address all your communication to our Mumbai (Corporate Office).

n.mangroup.(om