Professional Documents
Culture Documents
ss-2 f1zr-2005 4whh-4whj PDF
ss-2 f1zr-2005 4whh-4whj PDF
1D4WH-460E1
( )
V110E
PARTS CATALOGUE
2004 by Yamaha Motor Co., Ltd.
1st edition, December 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
UR Use specified parts number.
UN Use as many as needed.
AP Alternate Parts
LM Locally Made (Parts need to be ordered locally)
F# Frame No. (Applicable machine No.)
O/S Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 3XAE111101 HEAD, CYLINDER 1 1 1
4 3XAE131110 CYLINDER 1 1 1
6 3FSE116110 ABSORBER 1 4 4
7 3XAE116100 ABSORBER 1 1 1
8 3XAE116200 ABSORBER 2 2 2
9 3XAE112700 ABSORBER 3 1 1
10 3XAE112800 ABSORBER 4 4 4
12 9017908410 NUT 4 4
15 9017908299 NUT 3 3
16 9017908813 NUT 1
9017908210 NUT 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHE140011 CRANKSHAFT ASSY 1
2 3XAE141200 .CRANK 1 1 1
4 93310420Y8 .BEARING 1 1
6 3AYE142200 .CRANK 2 1
4WHE142200 .CRANK 2 1
7 9020920800 .WASHER 2 2
10 9017012368 NUT 1 1
11 9321018023 O-RING 1 1
12 90387202T7 COLLAR 1
903872000A COLLAR 1
13 93306205YF BEARING 2 2
2
FIG. 2 CRANKSHAFT & PISTON
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
18 4WHE160600 PISTON RING SET (0.75MM O/S) 1 1 AP
19 9345015809 CIRCLIP 2 2
20 93310214X1 BEARING 1 1
3
FIG. 3 AIR SHROUD & FAN
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 3XAE26510035 AIR SHROUD, CYLINDER 1 1 1 SL
6 90387067V1 COLLAR 2 2
10 4WHE263700 STAY 1 1 1
11 903871506M COLLAR 1 1
12 3XAE261110 FAN 1 1
13 93210648J1 O-RING 1 1
4
FIG. 4 OIL PUMP
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 3YR1310001 OIL PUMP ASSY 1 1
3 9321026240 .O-RING 1 1
5 9017010105 .NUT 1 1
9 9900107600 .CIRCLIP 1 1
10 9046802033 CLIP 1 1
12 9014904135 SCREW 1 1
13 9043004004 GASKET 1 1
18 9321029282 O-RING 1
19 9046802033 CLIP 1 1
5
FIG. 5 INTAKE
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4USE361000 REED VALVE ASSY 1 1
12 3XAE445800 GUIDE 1 1
13 4YYE445700 SEAL 1 1
14 4YYE446700 SEAL 1 1
16 3AYE445400 JOINT 2 2
19 4YYE448700 SPRING 2 2
22 4NSE442F00 PROTECTOR 1 1
6
FIG. 6 CARBURETOR
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHE410100 CARBURETOR ASSY 1 1 1
2 3YR1499700 .SEAL 1 1
15 4NR1418500 .FLOAT 1 1
21 3YR1419700 .PIPE 1 1
22 5001414600 .PLATE 1 1
23 9044505841 HOSE 1 1
7
FIG. 7 EXHAUST
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 3XAE46110093 PIPE, EXHAUST 1 1 1 CM
6 4NSE47111093 MUFFLER 1 1 1 CM
8
FIG. 8 CRANKCASE
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHE515000 CRANKCASE ASSY 1 1
7 9043012812 GASKET 1 1
8 4YYE512800 HOLDER 1 1
11 9046510326 CLAMP 1 1
9
FIG. 9 CRANKCASE COVER 1
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 3XAE54110033 COVER, CRANKCASE 1 1 1 YB
3 9048012480 GROMMET 3 3
11 9131706060 BOLT 1 1
20 93210218G0 O-RING 1 1
22 9048021038 GROMMET 1 1
23 9014906157 SCREW 1 1
24 9010106394 BOLT 1 1
10
FIG. 9 CRANKCASE COVER 1
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
28 4WHE54840091 CLAMP 2 1 1 ZB
11
FIG. 10 STARTER
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 5171566001 KICK AXLE ASSY 1
3 9046826046 CLIP 1 1
6 4WHE564400 SHIM 1 1
7 9900919400 CIRCLIP 2 2
11 9900915400 CIRCLIP 2 2
14 9701706025 BOLT 1 1
12
FIG. 11 STARTER CLUTCH
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHE552400 WHEEL, STARTER 1
2 93310230X2 BEARING 1 1
3 4WHE554400 STAY 1 1
3AY1554400 STAY 1 1
14 9131706010 BOLT 3 3
13
FIG. 12 CLUTCH
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 3AY1611100 GEAR, PRIMARY DRIVE 1
4 9056020329 SPACER 1
7 2JG1658601 .CAGE 1
10 9345041822 .CIRCLIP 1
15 9017914469 NUT 1
26 9056017328 SPACER 1
14
FIG. 12 CLUTCH
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
28 9020814033 WASHER, CONICAL SPRING 1
29 9017914469 NUT 1
31 93340210Y0 BEARING 1
34 9702706010 BOLT 1
37 93315112Y8 BEARING 1
40 9900109600 CIRCLIP 1
15
FIG. 13 CLUTCH 2
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 56H161100030 PRIMARY DRIVE GEAR ASSY 1
3 56H1618100 .SPACER 1 1
5 9020912280 WASHER 1
7 9017912813 NUT 1
18 9056017328 SPACER 1
21 9017914469 NUT 1
23 93340210Y0 BEARING 1
26 9702706010 BOLT 1
16
FIG. 13 CLUTCH 2
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
28 9310212862 OIL SEAL 1
29 93315112Y8 BEARING 1
32 9900109600 CIRCLIP 1
17
FIG. 14 TRANSMISSION
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WJE741100 AXLE, MAIN (12T) 1 1
5 90201164J0 WASHER 1 1
6 9344016089 CIRCLIP 1 1
8 93306001Y1 BEARING 1 1
9 93306203X2 BEARING 1 1 UR
93306203X3 BEARING 1 1 UR
18 9341020038 CIRCLIP 1 1
19 9344016148 CIRCLIP 1 1
21 93306204Y6 BEARING 1 1 UR
93306204Y7 BEARING 1 1 UR
22 93306002Y2 BEARING 1 1 UR
93306002Y3 BEARING 1 1 UR
18
FIG. 14 TRANSMISSION
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
25 9341020038 CIRCLIP 1 1
19
FIG. 15 SHIFT CAM & FORK
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHE854000 SHIFT CAM ASSY 1 1
4 9900109600 .CIRCLIP 1 1
7 93317332Y0 BEARING 1 1
15 9010906001 BOLT 1 1
20
FIG. 16 SHIFT SHAFT
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHE810100 SHIFT SHAFT ASSY 1 1
7 9900110600 CIRCLIP 1 1
9 9702708020 BOLT 1 1
21
FIG. 17 FRAME
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHF11100033 FRAME COMP. 1 1 YB
5 4STF139R00 COVER 2 2 2
6 3AYF117F00 COVER 1 1
7 4STF139X00 DAMPER 1 1
9 9048010334 GROMMET 2 2
10 3AYF117M00 COVER 2 1 1
11 3XAF117G00 PROTECTOR 1 1
12 90387062M9 COLLAR 2 2
13 3XAF117N00 COVER 3 1 1
22
FIG. 18 FENDER
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4USF151100P1 FENDER, FRONT 1 UR VRC1
2 9048012314 GROMMET 3 3
3 9038706803 COLLAR 3 3
8 9700706020 BOLT 2 2
9 90387060G7 COLLAR 2 2
11 9048013398 GROMMET 2 2
14 9038706500 COLLAR 2 2
17 9700706020 BOLT 1 1
19 4STF163800 DAMPER 1 1 1
23
FIG. 19 SIDE COVER
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4USF172100GE COVER, SIDE 2 1 1 UR SW FOR DPBMC
4 9048015397 GROMMET 1 1
10 9038706681 COLLAR 1 1
11 9048013398 GROMMET 1 1
14 9048013398 GROMMET 1 1
17 90387060G7 COLLAR 1 1
18 9048013398 GROMMET 1 1
24
FIG. 19 SIDE COVER
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
19 4USF174100P9 COVER, SIDE 4 1 UR VOM2 FOR YB
23 9038706681 COLLAR 1 1
24 9048013398 GROMMET 1 1
26 9048013398 GROMMET 2 2
30 90387060G7 COLLAR 1 1
31 9048013398 GROMMET 1 1
25
FIG. 20 OIL TANK
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4USF175100 TANK, OIL 1 1
5 9046708003 CLIP 1 1
6 9046708003 CLIP 1 1
26
FIG. 21 REAR ARM & SUSPENSION
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 3XAF21100033 REAR ARM COMP. 1 1 YB
2 9038618801 BUSH 2
9038618099 BUSH 2
6 4WHF212700 SHIM 5 5 UN
15 9530710600 NUT 2 2
27
FIG. 22 STEERING
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHF341200 RACE, BALL 2 1
2 9350104830 BALL 19 19
5 9350316831 BALL 22 22
7 9017925033 NUT 2 2
13 9038706681 COLLAR 2 2
15 4WHF31080093 EMBLEM 1 1 CM
28
FIG. 22 STEERING
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
18 9890705014 SCREW, BIND 2 2
24 4USF331A0033 STAY 1 1 YB
30 90387058M9 COLLAR 2 2
31 4USF317J00 DAMPER 1 2 2
33 9038706676 COLLAR 2 2
34 9048015397 GROMMET 2 2
29
FIG. 23 FRONT FORK
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4USF310000 FRONT FORK ASSY 1 1
8 2JGF314700 .O-RING 2 2
12 509F3158L0 .GASKET 2 2
14 3YRF334600 .BOLT 1 2 2
30
FIG. 24 FUEL TANK
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4USF41100033 FUEL TANK COMP. 1 1 YB
3 9700706020 BOLT 2 2
5 9048018476 GROMMET 3 3
6 90387084N8 COLLAR 3 3
10 4USF431200 PIPE 2 1 1
12 9046710008 CLIP 4 4
31
FIG. 25 SEAT
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4USF473001 DOUBLE SEAT ASSY 1 1
9 90109065E0 BOLT 1 1
10 9560706100 NUT, U 1 1
17 3AYF474200 GROMMET 4 4
19 3AYF479600 COVER 1 1
4WHF48550033 BRACKET, 1 1 1 UR YB
21 9131708040 BOLT 2 2
24 4WHH336T00 HOLDER 1 2 2
32
FIG. 26 FRONT WHEEL FOR SPOKE WHEEL
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4NSF51110133 HUB, FRONT 1 YB
2 9056010292 SPACER 1
4 93306300X9 BEARING 2
12 9038710277 .COLLAR 1
33
FIG. 27 FRONT WHEEL FOR CAST WHEEL
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHF51680033 CAST WHEEL, FRONT 1 YB
2 9056010292 SPACER 1
4 93306300X9 BEARING 2
9 9038710277 .COLLAR 1
34
FIG. 28 FRONT BRAKE CALIPER
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4NSF582U00 DISK, BRAKE (RIGHT) 1 1 UR
2 9011108815 BOLT 4 4
7 4TT2593700 .BOOT 2 2 2
11 9014910800 SCREW 2 2
35
FIG. 29 REAR WHEEL FOR SPOKE WHEEL
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 23TF53110133 HUB, REAR 1 YB
3 93306301Y9 BEARING 1
4 93306301Y8 BEARING 1
5 93210418G7 O-RING 1
6 23TF536400 DAMPER 4
10 3Y6F535100 CAMSHAFT 1
12 9010106278 BOLT 1
13 9530706600 NUT 1
16 90387127Y0 COLLAR 1
18 93306004XC BEARING 1
20 5LMF541200 WASHER 2
21 9010108801 BOLT 4
22 9017908168 NUT 4
36
FIG. 29 REAR WHEEL FOR SPOKE WHEEL
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
28 3XAF538101 AXLE, WHEEL 1
30 90387127Y1 COLLAR 1
31 90387127Y6 COLLAR 1
32 4USF538H0091 REINFORCEMENT 1 ZB
33 4USF538F0091 REINFORCEMENT 1 ZB
35 3RSF539F00 PLATE 1 2
36 9530708600 NUT 4
40 9010908183 BOLT 1
44 9530708700 NUT 2
45 9046812007 CLIP 2
37
FIG. 30 REAR WHEEL FOR CAST WHEEL
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHF53380033 CAST WHEEL, REAR 1 YB
2 9056012145 SPACER 1
3 93306301Y9 BEARING 1
4 93306301Y8 BEARING 1
5 93210418G7 O-RING 1
6 23TF536400 DAMPER 4
10 3Y6F535100 CAMSHAFT 1
12 9010106278 BOLT 1
13 9530706600 NUT 1
16 90387127Y0 COLLAR 1
18 93306004XC BEARING 1
20 5LMF541200 WASHER 2
21 9010108801 BOLT 4
22 9017908168 NUT 4
27 90387127Y1 COLLAR 1
38
FIG. 30 REAR WHEEL FOR CAST WHEEL
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
28 90387127Y6 COLLAR 1
29 4USF538H00 REINFORCEMENT 1
30 4USF538F00 REINFORCEMENT 1
32 3RSF539F00 PLATE 1 2
33 9530708600 NUT 4
37 9010908183 BOLT 1
41 9530708700 NUT 2
42 9046812007 CLIP 2
39
FIG. 31 STEERING HANDLE & CABLE
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHF621000 HANDLE 1 1
2 9700708016 BOLT 3 3
4 3AYF611300 DAMPER 6 6
7 4USF611300 DAMPER 1 1
20 4NSF624100 GRIP 1 1
22 3FSF629T00 BOOT 1 1 1
24 3FSF629T00 BOOT 1 1 1
25 3XAF632601 GROMMET 2 2
40
FIG. 31 STEERING HANDLE & CABLE
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
26 4USF631100 CABLE, THROTTLE 1 1 1 UR
30 3XAF627200 CAP 1 1
31 4STF639300 HOLDER 1 1
34 9012308046 BOLT 1 1
35 9017908148 NUT 1 1
38 4USF621900 EMBLEM 1 1
40 9046465801 CLAMP 1 1
41
FIG. 32 FRONT MASTER CYLINDER
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4WHF587200 HOSE, BRAKE 1 1 1
8 36Y2589H00 .SCREW 2 2
10 9131706025 BOLT 2 2
42
FIG. 33 STAND & FOOTREST
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 3XAF71110033 STAND, MAIN 1 1 YB
5 9343012809 CIRCLIP 1 1
10 9024912008 PIN 1 1
15 9010908034 BOLT 1 1
16 9530708700 NUT 1 1
18 3XAF74110033 FOOTREST 1 1 1 YB
23 9020918070 .WASHER 2 2
24 90109066F1 BOLT 1 1
25 9560706100 NUT, U 1 1
43
FIG. 33 STAND & FOOTREST
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
28 9020918070 .WASHER 1 1
29 90109066F1 BOLT 1 1
30 9560706100 NUT, U 1 1
33 9702710020 BOLT 2 2
44
FIG. 34 LEG SHIELD
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4USF831100P1 LEG SHIELD 1 1 UR VRC1
4 90387060G7 COLLAR 1 1
6 9048013398 GROMMET 1 1
7 9048013864 GROMMET 2 2
45
FIG. 34 LEG SHIELD
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
12 4WHF832CE0 GRAPHIC 1 1 UR FOR YB
13 90387060G7 COLLAR 1 1
15 9048013398 GROMMET 1 1
16 9048013864 GROMMET 2 2
19 4USF832100 STAY 1 1 1
46
FIG. 34 LEG SHIELD
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
28 4WHF8394L0 GRAPHIC 4 1 UR FOR DPBMC
30 90387108M8 COLLAR 2 2
32 9048015397 GROMMET 2 2
33 9048018418 GROMMET 2 2
36 4USF842M00 COVER 1 1 1
39 4USF842N00 COVER 2 1 1
41 5ERF837100 DAMPER 2 2
42 4USF834500 MOLE 1 1 1
47
FIG. 35 GENERATOR
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 3XAH555000 ROTOR ASSY 1 1
3 3XA8140301 .STATORCOMP. 1 1
48
FIG. 36 STARTING MOTOR
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 3AYH180000 STARTING MOTOR ASSY 1 1
3 9321023614 .O-RING 1 1
4 9321044678 .O-RING 1 1
5 3AYH182800 .BOLT 2 1 1
6 9131706035 BOLT 1 1
49
FIG. 37 FLASHER LIGHT
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 5ERH331000 FRONT FLASHER LIGHT ASSY 1 1 1
50
FIG. 38 METER
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4USH351000 SPEEDOMETER ASSY 1 1
5 2XF83781V0 .TUBE 1 1
51
FIG. 39 HEADLIGHT
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4TTH431400 BULB, HEADLIGHT (12V-30/30W) 1 1
52
FIG. 40 TAILLIGHT
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 5ERH471020 TAILLIGHT UNIT ASSY 1 1
9 9048018895 GROMMET 2 2
11 90387062E0 COLLAR 2 2
12 9048013428 GROMMET 2 2
53
FIG. 41 HANDLE SWITCH & LEVER
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4USH397301 SWITCH, HANDLE 3 1 1
2 9020910131 .WASHER 1 1
10 4WHH391200 .LEVER 1 1 1
11 9010906797 .BOLT 1 1
12 9560706100 .NUT, U 1 1
14 4USH392200 LEVER 2 1 1
15 9010906577 BOLT 1 1
16 9560706100 NUT, U 1 1
17 9014906131 SCREW 1 1
18 9017006010 NUT 1 1
54
FIG. 42 ELECTRICAL 1
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 3AYH211000 BATTERY ASSY (YB5L-B 12V-5AH) 1 1 UR YUASA
7 9131706012 BOLT 2 2
16 93210228G1 O-RING 1 1
55
FIG. 43 ELECTRICAL 2
REF.
4WHH
4WHJ
PART NO. DESCRIPTION REMARKS
NO.
1 4NSH554000 C.D.I. UNIT ASSY 1 1
9 3AYH3371V0 HORN 1 1
13 5ERH575700 RETAINER 1 1
18 90387061N0 COLLAR 2 2
19 9048013018 GROMMET 2 2
56
NUMERICAL INDEX
57
NUMERICAL INDEX
58
NUMERICAL INDEX
59
NUMERICAL INDEX
60