You are on page 1of 48

Asbestos on ships

How to manage it safely


Lloyds Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and
collectively, referred to in this clause as Lloyds Register. Lloyds Register assumes no responsibility and shall not be liable to any person
for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that
person has signed a contract with the relevant Lloyds Register entity for the provision of this information or advice and in that case any
responsibility or liability is exclusively on the terms and conditions set out in that contract.
Asbestos on ships how to manage it safely

Contents

Foreword 3

Part 1 A history of asbestos 4


1 What is asbestos 4
2 The rise of asbestos 7
3 Health and regulation 10
4 Testing for asbestos 14

Part 2 Asbestos on board ships 17


1 The increased risk in shipping 17
2 Where is asbestos found on ships 18
3 Regulation 21
4 How the marine industrys stakeholders
can protect their workers 27
5 Tools for achieving best practice
in management 30

Appendix Common asbestos areas


on board ships 36

1
Asbestos on ships how to manage it safely

2
Asbestos on ships how to manage it safely

Foreword

This publication should help shipowners and operators understand how to deal with asbestos on board their ships
and fleets and ultimately achieve compliance with maritime asbestos regulations from the International Maritime
Organization (IMO).

But it also takes a wider look at the material, exploring its history, composition and health effects in order to
underline the vital importance of managing it correctly.

The worldwide death toll due to asbestos-related diseases is sobering. Globally, it is estimated that more than
107,000 people die each year from mesothelioma, lung cancer and asbestosis (the three major asbestos-related
diseases) as a result of occupational exposure1. And due to the materials delayed health effects we have yet to
reach the predicted peak in fatalities in many places.

Far from being a problem of the past, asbestos is still produced in many countries (including China and Russia) and
is still widely used, particularly in developing countries. And it is of course present in many existing buildings and
structures, including ships.

Yet management of asbestos around the world is improving. Most industries and countries are increasingly aware
of the risks and huge advances have been made in the amount of asbestos used and particularly the type: nearly
all of the asbestos produced worldwide is now chrysotile, or white asbestos2 which is considered the least
dangerous form.

What is vital is that we continue to guard against the risks that asbestos presents. Within the maritime industry,
this publication should help further this aim.

Lloyds Register is particularly indebted to the Imperial War Museum and HMS Belfast for many of the photographs
this publication contains. These have been invaluable in helping us illustrate where asbestos can be found on board
ships and how it should be managed.

Robin Townsend
Regulatory Affairs Lead Specialist, Lloyds Register

1
World Health Organization (2010). Elimination of asbestos-related diseases (Fact sheet N343).
Available at: http://www.who.int/mediacentre/factsheets/fs343/en/index.html
2
U.S. Geological Survey (USGS) (2013). Asbestos Statistics and Information.
Available at http://minerals.usgs.gov/minerals/pubs/commodity/asbestos/#pubs (Accessed: March 11, 2013)

3
Asbestos on ships how to manage it safely

1. What is asbestos?
Part 1 A history of asbestos

Asbestos is a generic name given to the fibrous variety The big three: blue, brown and white
of six naturally occurring silicate minerals3. Silicate The most commonly recognised types of asbestos
minerals make up a large proportion of the rocks on are blue, brown and white, and these are properly
the planet. All asbestos rocks occur in, or separate very called crocidolite, amosite and chrysotile asbestos.
easily into, very small fibres or fibrils with a diameter of Crocidolite and amosite are amphiboles and
only a few nanometres. chrysotile is the only serpentine. Their common
names relate to their natural colour and have nothing
The two groups to do with how they appear in products: it is in
Asbestos is generally categorised in two groups: fact impossible to tell the type of asbestos from
amphibole and serpentine. There are five amphibole the colour of a product.
asbestoses and one serpentine. Amphibole asbestos is
considered more dangerous than serpentine.

Type Name CAS Number Relative use in Relative danger


A: shipbuilding A: mesothelioma
B: other industries B: lung cancer
C: total use today

A: Low
Actinolite 77536-66-4 B: Low
C: 0

Amosite A: Medium A: 100


12172-73-5 B: Low
(grunerite) (brown) B: 10-50
C: 0
Asbestos family

Amphibole
A: Low
(five types) Anthophyllite 77536-67-5 B: Low
Short, sharp fibres C: 0

A: Medium A: 500
Crocidolite (blue) 12001-28-4 B: Low B: 10-50
C: 0

A: Low
Tremolite 77536-68-6 B: Low
C: 0

Amphibole
A: high A: 1
(serpentine
Chrysotile 12001-29-5 B: high
one type) B: 1
C: 100
Long, curly fibres

Table 1: Types of asbestos and their relative uses and dangers

3
R.L. Virta (2006). Worldwide asbestos supply and consumption trends from 1900 through 2003: USGS Circular 1298.
Available at http://pubs.usgs.gov/circ/2006/1298/

4
Asbestos on ships how to manage it safely

Chrysotile asbestos from Brazil (image taken from Wikimedia Commons).

Crocidolite asbestos (blue) Amosite asbestos, like other amphibole forms of


Crocidolite asbestos is considered the most dangerous asbestos, consists of straight fibrils with a small
form (see Table 1 for the relative risks it presents). diameter which migrate more readily to the
Some medical reports describe it as 100 times more periphery of the lungs and penetrate the pleura
dangerous than chrysotile asbestos. It has smaller, where they can cause the disease mesothelioma
more jagged particles than either amosite or chrysotile (see page 12).
asbestos, and has a higher iron content4. It is also
highly resistant to acid a feature that might have Chrysotile asbestos (white)
favoured its use in some applications. Chrysotile asbestos is considered significantly less
dangerous than crocidolite or amosite asbestos.
It is thought that the characteristics of crocidolite Its fibrils consist of double layers which roll up
asbestos allow it to easily penetrate the outer coating into hollow tubes with a diameter of around
of the lungs (the pleura) where it can cause some of 25 nanometres. When these long curly fibres are
the worst asbestos-related diseases. We also know breathed in they often stop in the upper respiratory
from studies that crocidolite asbestos is far more tract and are therefore more readily cleared from the
persistent in the body than other forms. lungs. Despite chrysotile asbestoss reputation as a
less dangerous form, it is often contaminated with
Amosite asbestos (brown) other more hazardous forms (see A closer look at
Amosite5 asbestos is considered to be a little less chrysotile asbestos contaminationon page 6).
dangerous than crocidolite, but still considerably
more dangerous than chrysotile.

4
L. Prandi, M. Tomatis, N. Penazzi and B. Fubini (2002). Iron Cycling Mechanisms and Related modifications at the Asbestos Surface. The
Annals Of Occupational Hygiene, Volume 46, Supplement 1.
Available at http://annhyg.oxfordjournals.org/content/46/suppl_1/140.abstract?sid=5d1b03f7-bd7f-4bea-9cfe-f3c7bbb8faad
5
Its proper name is actually grunerite, but it is more commonly known as amosite after the company that ran the site in South Africa where
it was mined.

5
Asbestos on ships how to manage it safely

Other asbestos types

A closer look at chrysotile asbestos contamination Actinolite


Chrysotile asbestos may be considered less deadly than Actinolite shares the basic characteristics of crocidolite
crocidolite or amosite but a study published in 2009 on and amosite asbestos. It has been used, and therefore
5,770 workers at chrysotile asbestos plants in North Carolina researched, far less than crocidolite, amosite or
still showed a significantly increased risk of asbestos-related chrysotile. A significant characteristic of actinolite is
diseases6. A similar study in China also demonstrated strong that it is a common contaminant of talc (see page 26)
evidence for increased mortality risks.7 and chrysotile asbestos.

One of the reasons cited for this risk is that chrysotile asbestos Tremolite
is often contaminated with the more harmful amphibole types Tremolite has similar characteristics to actinolite and
of asbestos. A number of studies have found the lungs of its use has been equally rare. It is also a common
victims who were expected to have been exposed to chrysotile contaminant of chrysotile asbestos. Significantly,
asbestos to contain a large proportion of amphiboles such the amount of tremolite found in the lungs of people
as tremolite. who have died from exposure to it far outweighs
the amount they were apparently exposed to.
In China, ten samples from six mines were tested and all were
found to be contaminated with tremolite although at very Anthophyllite
low quantities.8 Another study which tested the lung tissues Anthophyllite shares the characteristics of tremolite
of seven dead workers who had worked in a pure chrysotile and actinolite. It is common to see it mentioned in
asbestos mine showed the fibres in the lungs were 71% paint contents as non asbestos anthophyllite. This
anthophyllite, 9% tremolite and just 10% chrysotile asbestos. refers to one of the major characteristics of asbestos,
And yet another study of chrysotile asbestos workers showed which causes understandable confusion the existence
34 of 35 fibres were amphiboles. of non-hazardous types in which the fibres do not
have the same crystalline characteristics as those in
These latter two studies showed that chrysotile asbestos had the true asbestos forms.
naturally left the workers bodies but that the amphibole
contaminants had persisted. These findings are reinforced by Other substances
another study which found that chrysotile asbestos fibres tend This section leaves us with two questions which are
to clear from the lungs, with a half life of less than 10 years, beyond the scope of this publication. Firstly, are there
whereas amphiboles do not seem to clear.9 other asbestos-like minerals that are not presently
considered dangerous which might be added to the
Chrysotile asbestos accounted for over 95% of all asbestos list in the future? The brief answer is yes, one example
produced and consumed between 1900 and 200310. being a mineral called soda tremolite or winchite
asbestos. The other question is whether the materials
being used to replace asbestos may prove to be
hazardous in the future.

6
D. Loomis et al (2009). Lung cancer mortality and fibre exposures among North Carolina asbestos textile workers.
Occupational & Environmental Medicine, Volume 66, Issue 8. Available at http://oem.bmj.com/content/66/8/535
7
Xiaorong Wang et al (2011). A 37-year observation of mortality in Chinese white asbestos workers. Thorax, Volume 67, Issue 2.
Available at http://thorax.bmj.com/content/67/2/106.abstract
8
Antti Tossavainen et al (2001). Amphibole fibres in chinese chrysotile asbestos. The Annals Of Occupational Hygiene, Volume 45, Issue 2.
Available at http://annhyg.oxfordjournals.org/content/45/2/145.abstract?sid=26e21abb-5ce8-4c60-a9fd-4be5a6cc711b
9
Murray M. Finkelstein and Andre Dufresne (1999). Inferences on the kinetics of asbestos deposition and clearance among chrysotile miners and
millers. American Journal of Industrial Medicine, Volume 35, Issue 4.
Available at http://onlinelibrary.wiley.com/doi/10.1002/(SICI)1097-0274(199904)35:4%3C401::AID-AJIM12%3E3.0.CO;2-4/abstract
10
R.L. Virta (2006). Worldwide asbestos supply and consumption trends from 1900 through 2003: USGS Circular 1298.
Available at http://pubs.usgs.gov/circ/2006/1298/

6
Asbestos on ships how to manage it safely

2. The rise of asbestos

Asbestos has been used for thousands of years thanks Early reported uses
to its extraordinary properties. Today, it is easy to In AD 800, Emperor Charlemagne was reported
forget how asbestos revolutionised our modern lives. as having a tablecloth that never needed cleaning.
It protects against fire and heat, adds strength to When it became dirty, he simply threw it into the fire,
materials and insulates against electricity. It is pliable, and it came out clean and unburnt. The Greeks and
forgiving, cheap and easy to use. No modern substance Romans may have done the same thing, as reported
can provide all these engineering benefits and it is still by the famous historian Strabo in his Geography
without equal. and Pliny the Elder in his Natural History.
Indeed, it seems to have been a global habit since
A brief history of asbestos production Marco Polo reported a cloth that thrown into the
fire, remains incombustible.
Pre-history
Evidence of asbestos mining has been found in First large commercial mines
Cyprus from as long ago as 3,000 B.C. Analysis Asbestos is known to have been commercially
of archaeological finds in Finland from a slightly mined in Russia in 1720. Enormous deposits of
later date shows that asbestos fibres were used to chrysotile asbestos were found in 1844 near Asbest
reinforce earthenware pots, and there is evidence that city. Even today the entire area looks like a vast
this practice spread within Scandinavia and Russia. open cast mine.
Tremolite and chrysotile asbestos were mined by the
Romans in the Italian Alps. The industrial revolution and the steam age
Modern asbestos mining in industrialised nations
began expending rapidly from the late 1800s, probably
due to steam technology. Vast chrysotile asbestos
reserves were discovered in 1877 at Danville in Quebec,
Canada, and have been mined until very recently
(see case study overleaf).

A Roman glass crematorium urn,


containing bones and traces of
asbestos burial shrouds
(Image courtesy of the British Museum.)

A purse, made out of tremolite asbestos, brought to London by Benjamin


Franklin, in 1725. He sold it to one of the founding fathers of the British Museum.
It is presently in the Natural History Museum
(Image courtesy of the Natural History Museum.)

7
Asbestos on ships how to manage it safely

Crocidolite asbestos was discovered in the Northern


Cape province of South Africa in 1812 but was not Canada: asbestos mining stops for
commercially produced until 1893. The properties of first time in 130 years13
crocidolite made it particularly well suited for spraying, Canadas Lac dAmiante (literally, asbestos lake)
and sprayed crocidolite asbestos products were first mine in Quebec shut down in early November,
marketed in the UK in 1931 by J.W. Roberts Ltd (JWR) 2011. This followed a shutdown at the only other
at its factory in Armley. operational asbestos mine in Canada, Jeffrey
Mine about 90 kilometres away. Both shutdowns
Amosite asbestos deposits in Penge in the Transvaal appeared to be for operational or financial reasons
province went into proper production in 1916. and both mines are pursuing plans to re-open.

Mass production and usage The Vancouver Sun, in its edition of 24 November,
By 1920, the world was using nearly 200,000 tonnes 2011 reported: Earlier this year, the Canadian
of asbestos, of which 150,000 tonnes were consumed Government had blocked the listing of chrysotile
by the US, 40,000 by Europe, 7,000 tonnes by Asia asbestos in Annex III of the Rotterdam Convention.
and the Middle East, and 2,000 tonnes by Africa11. This would have meant that exports and imports
would have to have been declared and thus
By 1930 this had almost doubled to 388,000 tonnes. countries could refuse to accept chrysotile asbestos.
By 1940 the figure was 522,000 tonnes. The second
world war and subsequent re-construction led to a The report of the meeting published on the
boom in the use of asbestos. The US alone used over Rotterdam Convention website14 does not record
half a million tonnes of asbestos every year from 1947 an intervention from Canada, although Canada
to 1979. Interestingly, it only started using the most is conspicuous by its absence from the list of
dangerous types (crocidolite and Amosite) in 195611. signatories to a declaration against chrysotile
asbestos made at the conference in June 2011.
By 1960, global asbestos consumption was well
over 2 million tonnes. In 1970, consumption was at In September 2012, Canadian newspapers were
3.5 million tonnes and still rising. In 1975, it was reporting anti-asbestos sentiment in Canada
4.3 million tonnes and in 1980 consumption was at but also that the asbestos mines were hoping
4.7 million tonnes. to re-open in spring 2013.

The decline
The decline in asbestos use only began in 1985 when
Country 2010 2011 2012e
production fell to 4.3 million tonnes. The decline was
slow. In 1990 production was still 4 million tonnes, Brazil 270,000 302,000 300,000
despite major bans already being in force around the
Canada 100,000 50,000
world. Finally, in 1995 significant reduction started to
take place. Consumption had almost halved from the China 400,000 440,000 440,000
peak to 2.5 million tonnes, although even by the year Kazakhstan 214,000 223,000 240,000
2000 consumption was still comparable with 1960 at Russia 1,000,000 1,000,000 1,000,000
2 million tonnes. Others 21,000 19,000 20,000

Today, world production remains relatively steady at Total 2,010,000 2,030,000 2,000,000
2.03 million tonnes12.
Table 2: Recent global production of asbestos15
e = estimated

11
R.L.. Virta (2006). Worldwide asbestos supply and consumption trends from 1900 through 2003: USGS Circular 1298.
Available at http://pubs.usgs.gov/circ/2006/1298/
12
R.L.. Virta (2011). USGS 2011 Minerals Yearbook Asbestos.
Available at http://minerals.usgs.gov/minerals/pubs/commodity/asbestos/myb1-2011-asbes.pdf
13
CBC (2011). Asbestos mining stops for first time in 130 years.
Available at http://www.cbc.ca/news/canada/story/2011/11/24/asbestos-shutdown.html (Accessed 13 March, 2012)
14
Report of the Conference of the Parties to the Rotterdam Convention on the Prior Informed Consent Procedure for Certain Hazardous
Chemicals and Pesticides in International Trade on the Work of its Fifth Meeting (2011).
Available at http://www.pic.int/TheConvention/ConferenceoftheParties/Meetingsanddocuments/COP5/tabid/1400/language/en-US/Default.aspx
15
Source: USGS Asbestos Mineral Commodity Summaries 2012 and 2013.
Available at http://minerals.usgs.gov/minerals/pubs/commodity/asbestos/mcs-2012-asbes.pdf and
http://minerals.usgs.gov/minerals/pubs/commodity/asbestos/mcs-2013-asbes.pdf

8
The
Asbestos onBlack
ships Lake asbestos
how to manage it safely
mines in Quebec, Canada

9
Asbestos on ships how to manage it safely

3. Health and regulation

A health problem for the Greeks In 1930, Merewether and Price, two medical
and Romans? inspectors from the Factory Department17 delivered
There is conjecture over whether the Greeks and research on the asbestos textile industry in Britain
Romans recognised the health problems associated it identified that 25% of the 363 workers examined
with asbestos. Some people assert that Pliny the Elder, had pulmonary fibrosis. It was in the 1930s that
the Roman author and naturalist, described protection workers with asbestosis first started suing their
against asbestos, but others claim he was referring to employers.
different problems. His Natural History makes no
direct mention of asbestos. The beginning of regulation
These reports and research led to the 1931 Asbestos
The first recognised cases of Industry Regulations. While this legislation only
asbestos-related disease reduced the dust levels in factories, at the time it was
The first report of asbestos-related disease in England believed to have solved the problem of asbestosis.
was in 1906 when Dr. Montague Murray reported an
asbestosis fatality to the Parliamentary Departmental Asbestos, cigarettes and the link to
Committee on Compensation for Industrial Diseases. It lung cancer
wasnt until the mid 1920s that more reports started to So far, no direct link had been established between
appear and asbestosis became recognised as a medical asbestos and lung cancer (although a connection
term. Asbestosis became the first fatal disease to be between asbestosis and lung cancer had been made).
definitively linked to asbestos exposure (see The case Key to understanding this is the enormous increase
of Nellie Kershaw). in cigarette smoking after the First World War. The
negative health effects of this trend were starting to
appear at the same time as the effects of asbestos
exposure. To the medical profession, they appeared
The case of Nellie Kershaw16 to be the same problem.
Nellie worked with asbestos for nearly 20 years. She died aged
33 in 1924. She suffered from a series of health problems that The link between lung cancer and smoking was
culminated in her being rendered permanently unfit for work eventually established in the 1950s, and it was
in 1922. The primary cause of her death was established as only in 1955 that countries started recognising
pulmonary fibrosis of the lungs due to inhalation of mineral unexpectedly high instances of lung cancer among
particles. Her GP, Walter Joss had characterised her illness as asbestos workers.
asbestos poisoning. Nellie was unable to get health insurance
during her life because the condition was not recognised. Mesothelioma and a problem that could
no longer be ignored
However, Nellies case led to an inquest which ensured that a In the 1960s an alarming rise in the previously
pathological examination was carried out, by Dr. William Cooke. extremely rare disease mesothelioma was attributed
He subsequently published an article in the British Medical to asbestos. The rarity of the disease made its link
Journal which attributed her death to asbestos. Three years to asbestos exposure all the more dramatic, and it
later, in 1927, he definitively attributed her death to asbestosis. became increasingly impossible to ignore asbestos
This was the first time the term had been used in this way risks. This led the UK to revise its asbestos regulations
in a medical publication. Nellie may be considered the first over a five year period resulting in new regulations in
recognised victim of asbestosis and the starting point for all 1969 which effectively banned crocidolite asbestos.
the investigation and research that followed.
The response of industry
It would be hard for major industry players to deny that
from the late 1950s to the late 70s there was systematic
In March 1928, at the inquest of Walter Leadbetter self protection and a lack of assistance to injured parties,
of Aviary Mount in Armley, Dr. H. De Carle Woodcock, ranging from a reluctance to undertake investigations
a well-known lung specialist, drew attention to that were clearly needed to deliberate suppression of
the inhalation of asbestos dust as the cause of the evidence. Such behaviour undoubtedly delayed action
deceaseds fibrosis of the lungs. and exacerbated an already dire situation.

16
S ource: Peter W.J. Bartrip (2001). The Way from Dusty Death: Turner and Newall and the Regulation of the British Asbestos Industry,
1890s-1970. Athlone.
17

 Factory inspectors were first appointed under the Factory Act of 1833. A central office, later named the Factory Department, was
established and supervised by the Domestic Department, and later the Industrial Department, of the Home Office. Taken from the National
Archives at http://discovery.nationalarchives.gov.uk/SearchUI/details?Uri=C10130 (Accessed 13 March, 2013)

10
Asbestos on ships how to manage it safely

The industry attitude of the time could perhaps be Asbestos-related diseases


gauged from the words of E. A. Martin of Bendix Asbestos causes a number of health problems of
Corporation. He is reported in various sources (including varying severity.
plaintiffs records and the Congressional Record) as
writing the following in a letter dated September 1966: Pleural diseases (non-malignant)
My answer to the problem is: if you have enjoyed a Pleural diseases include two non-cancerous
good life while working with asbestos products why not conditions diffuse pleural thickening and pleural
die from it? Theres got to be some cause. plaques. They take their name from the pleura
the two-layered membrane (or mesothelium20) which
The situation today encloses and protects the lungs.
In 1983 Iceland became the first country to place
a general ban on all recognised forms of asbestos, Diffuse pleural thickening is general thickening
although with exceptions. of the pleura which extends over a large area
and restricts expansion of the lungs. It is thought
The European Commission announced its almost that asbestos fibres cause the disease by irritating
complete ban on all asbestos in July 1999. It came into effect the pleura, causing scarring and hardening.
on 1 January, 2005. However, Cyprus, Czech Republic,
Estonia, Greece, Hungary, Lithuania, Malta, Portugal and Pleural plaques are generally less serious than
Slovakia, are not presently verified as being compliant pleural thickening and may not display any
by the International Ban Asbestos Secretariat (IBAS)18. symptoms. Many asbestos workers with pleural
plaques may never realise they have them unless
Globally, IBAS lists 54 countries18 as having banned they are X-rayed. The plaques occur as bundles of
asbestos. This means that the following countries still collagen (a fibrous protein that connects tissues
allow it. and other items in the body) on the pleura.
US (2011 usage Panama
was 1,100 tonnes) Liberia Asbestosis
India Philippines The term asbestosis is commonly misused by the media
China Indonesia to describe any illness caused by asbestos exposure.
Russia Singapore It is in fact a form of pneumoconiosis any lung
Brazil Taiwan disease caused by breathing small particles; in this
Mexico case, asbestos fibres. In an asbestosis sufferer, the air
sacs (alveoli) which control gas transfer in the lungs
With India, China, Indonesia and the US on the list, it become scarred and healthy lung tissue is replaced by
appears around half the global population does not fibrous tissue. This prevents the alveoli from working
have proper protection from asbestos production. and reduces the effectiveness of the lungs. Symptoms
include shortness of breath, a persistent cough,
Brazil, China, Kazakhstan and Russia still mine large fatigue, laboured and rapid breathing and chest pain.
quantities of asbestos (see page 8). Asbestosis is irreversible, has no known cure and can
be fatal. In 2009, 411 deaths were attributed
to asbestosis in the UK.
A look at asbestos exposure in India
In India it has been estimated that 100,000 workers
have been exposed to asbestos, but only 30 have
been compensated. A study of 181 workers at
just one asbestos composite mill in Mumbai found
that 22% had asbestosis19. This echoes the lack of
recognition of the problem experienced decades
earlier elsewhere in the world.

18
IBAS (2012). Current Asbestos Bans and Restrictions. Available at http://www.ibasecretariat.org/alpha_ban_list.php (Accessed 13 March, 2013)
19
V. Murlidhar and Vijay Kanhere (2005). Asbestosis in an asbestos composite mill at Mumbai: a prevalence study. Environmental Health,
Volume 4. Available at www.ehjournal.net/content/4/1/24
20
The general term for membranes that protect organs in the body cavity (see also Mesothelioma on page 12)

11
Asbestos on ships how to manage it safely

Pulmonary fibrosis Mesothelioma is an aggressive cancer. Less than


Pulmonary fibrosis is the general term for diseases 10% of sufferers survive more than two years
which progressively scar the lung, interfering with the after diagnosis and sufferers of malignant pleural
ability to breathe. It is used when the cause of scarring mesothelioma often survive only a few months. In
is not known and therefore appeared in the early 2009, 2,321 people died of the disease in the UK.
descriptions of asbestosis. Incidences of mesothelioma have yet to reach their
peak because of the 15 to 40 year lag time between
Mesothelioma exposure and the appearance of tumours.
Mesothelioma is a form of cancer which affects the
bodys mesothelial membranes, those surrounding Lung cancer
organs in the body cavity such as the heart, lungs Because lung cancer is caused by many factors,
and stomach. It is believed that asbestos fibres including smoking, it is difficult to definitively attribute
migrate through the lungs to these areas. The most cases of the disease to asbestos exposure. In the UK
common form of mesothelioma (and the one most it is thought that asbestos-related lung cancer is less
associated with asbestos exposure) is malignant common than mesothelioma, but the US believes
pleural mesothelioma which affects the pleura it is more common. Smoking appears to greatly
the mesothelium surrounding the lungs. increase the risk of lung cancer being caused by
asbestos exposure.
Before the widespread use of asbestos, mesothelioma
was rarely diagnosed. Once asbestos exposure was The disease consists of the uncontrolled growth of
recognised as a causal link, the reporting rate increased tumours or lesions in the lung tissue. In malignant
and we now know that 80% of mesotheliomas tumours, cells can break away (metastasise) and
are caused by asbestos. Mesothelioma is far more travel to other parts of the body, normally via the
indicative of asbestos exposure than lung cancer, bloodstream or lymph system, to form new growths.
which is relatively common due to other factors such Benign tumours do not metastasise: they can be
as smoking. safely removed via surgery and will not recur.

Mesothelioma tends to appear as a series of tumours. Lung cancer can be treated by chemotherapy,
The only possible cure is to completely remove them. radiotherapy, surgery or all three. The level of surgery
However, because mesothelioma is normally diagnosed varies depending on the spread of the cancer. It is
only after significant spreading of the disease, surgery more usual to remove one lobe of a lung than the
is unlikely to do more than provide short term relief entire lung.
from certain symptoms. Most treatment for the disease
is therefore palliative. Survival rates for lung cancer are better than for
mesothelioma: approximately 20% of people
diagnosed with the disease may survive five years.

The case of Shirley Gibson21 Other diseases


Shirley Gibson was a teacher in the London Borough of There is evidence that asbestos can cause other
Greenwich. She died of Mesothelioma in 1993 at the age of 37. cancers such as bowel, stomach, oesophagus,
The inquest concluded that the disease had probably been caused pancreas and kidney.
by exposure to asbestos in the classrooms of the school she
worked at. She only worked at the school from 1983 to 1993.

Greenwich council conducted a survey of the 120 schools in


the area, but initially refused to inform parents of the results.
In 2004, Greenwich council paid 135,237 to the family of
Shirley Gibson.

Cases like Shirleys have led to better management of asbestos


in the UKs schools today.

21
Source: The Free Library (1996). One teacher dead and millions of children at risk...
Available at http://www.thefreelibrary.com/One+teacher+dead+and+millions+of+children+at+risk...so+why+do+they...-a061158702
(Accessed 13 March, 2013)

12
Asbestos on ships how to manage it safely

One fibre can kill evaluating the real risk Of course, none of this means that people never
The words one fibre can kill have appeared die from small exposures to asbestos. The case of
numerous times in relation to asbestos but they are Shirley Gibson (see page 12) illustrates this point.
highly misleading. While it is true that any exposure to And there are well documented cases of the wives
asbestos carries risk, loading is highly significant, just of asbestos workers who died from asbestos-related
as it is with smoking: in short, the more asbestos you diseases, whose principle exposure was only from
are exposed to, the more risk you have. washing their husbands overalls. In the same way,
people who smoke heavily all their life may never
A typical acceptable airborne concentration of asbestos get lung cancer while other people who have never
specified by health and safety regulation is smoked may be killed by relatively minor exposure
0.1 fibres per cubic centimetre (cm3) of air averaged to passive smoking.
over a four hour period. Simply put, if every breath
you take fills your lungs with two litres (20,000cm3) of Table 3 summaries the results from various studies
air, it is acceptable for each breath to contain 2,000 of people who worked in crocidolite asbestos mines
particles. The typical number of fibres found in the or in manufacturing using crocidolite asbestos. When
mixing area of a typical asbestos textile factory in the interpreting figures like these, it is important to note
1950s was between 2,000 and 4,000 per cm3, that many factors may have influenced the differences
20,000 to 40,000 times higher than the presently in results, including cases not being reported.
acceptable limit.22

Location Industry Number of Timescale Number of Year of study


people studied cases

Canada Gas mask 200 1939-1942 9 probably 197823


manufacturer mesothelioma

Australia Mining 6,916 1943 1966 222 cases 200724


mesothelioma

South Africa Mining 3,430 Before 1962 5 mesothelioma, 1974-197825


circa 20%
abnormalities

UK Gas mask 435 1930s to 1969 5 mesothelioma 198226


manufacturing

Table 3: results of studies of crocidolite asbestos mine and manufacturing workers

22
K. Morinaga et al (2001). Asbestos-related lung cancer and mesothelioma in Japan. Industrial health, Volume 39.
Available at https://www.jniosh.go.jp/old/niih/en/indu_hel/2001/pdf/IH39_11.pdf
23
Alison D. Mc.Donald and J. Corbett McDonald (1978). Mesothelioma after crocidolite exposure during gas mask manufacture.
Environmental Research, Volume 17, Issue 3. Available at http://www.sciencedirect.com/science/article/pii/0013935178900385
24
A.W. Musk et al (2007). Mortality of former crocidolite (blue asbestos) miners and millers at Wittenoom. Occupational & Environmental
Medicine Volume 65, Issue 8. Available at http://oem.bmj.com/content/65/8/541
25
J.M. Talent et al (1980). A survey of black mineworkers of the Cape crocidolite mines. Biological Effects of Mineral Fibre 2.
26
E.D. Acheson et al (1982). Mortality of two groups of women who manufactured gas masks from chrysotile and crocidolite asbestos a 40
year follow up. British Journal of Industrial Medicine, Volume 39. Available at http://www.ncbi.nlm.nih.gov/pmc/articles/PMC1009064/

13
Asbestos on ships how to manage it safely

4. Testing for asbestos

The subject of testing for asbestos could fill several X-ray diffraction (XRD). In this technique the object
books by itself. There are many different testing is bombarded with X-rays. The rays are reflected by the
techniques which suit different circumstances, such asbestos particles, producing an x-ray spectrum which
as the way an asbestos sample has been extracted is characteristic of the substance. XRD is sometimes
and prepared or the substance it has been extracted used instead of PLM, or to supplement it. However,
from. All techniques have their own advantages and XRD has limitations: it cannot describe size or shape
limitations so it is often necessary to combine methods and so is only really quantitative.
in order to get the most accurate results. This section
describes the principal methods. Transmission electron microscopy (TEM). TEM uses
a very thin section of the sample (unlike SEM, which
The recognised International Standard for laboratory scans the surface). It works on the same principle as
quality is ISO 17025:2005. Many countries run an ordinary light microscope but uses electrons instead
proficiency programmes, sending random samples of light. Electrons are very much smaller than light
to laboratories to see how accurate they are. Most labs and so the resolution is correspondingly higher. It is
perform very well and easily exceed the criteria therefore a more sensitive test than PLM. However, this
for accuracy. sensitivity means that a coarse test sample can cause
problems. Further, because TEM relies on area ratio
Stereoscopic microscopy (20x). This test quantifies estimations to determine asbestos concentration, it can
the number of fibres in a sample but not the type. have limitations at low asbestos levels. This can be a
If you do not need to know what your fibres are problem if your legislation specifies a low asbestos limit
for example you are doing an air sampling filter (say, 1%) and can mean the same sample may pass at
examination and you only expect asbestos fibres one lab and fail at another.
then you can do this count to ensure you are
below the required threshold. It is very quick, simple Gravimetric analysis. This test is used to determine
and cheap. the quantity of asbestos in the sample and works by
removing all other substances. The sample is weighed
Polarized light microscopy, PLM. This is one of the and then ashed in a furnace to remove volatile organic
simplest and most reliable methods, especially for bulk compounds (VOCs). It is then weighed again to
samples, and is probably the commonest. It identifies determine the amount of VOCs that have been lost.
the type and percentage of asbestos using a phase The sample may then be acid washed to remove other
contrast microscope with polarising filters. Its limit likely compounds such as carbonates and weighed
of detection is somewhere between 0.1% and 1% again. At this point a more sensitive analytical method,
which means it may be insufficient by itself if absolute such as PLM or even TEM, is used to identify asbestos
accuracy is needed at these levels. In these cases it fibres so that the quantity of asbestos in the original
will need to be supplemented by other techniques. sample can be estimated. This test is fast and efficient
It is a very fast technique and therefore good for but is only really relevant when you know your sample
statistical analysis. contains asbestos.

Scanning electron microscopy (SEM). SEM scans the


surface of the sample and uses the reflection from the
scattered electrons to create a picture. The advantage
of SEM is that it magnifies the image up to 300,000
times. It is particularly useful for bulk sampling. SEM
is normally the most definitive technique, and can be
enhanced by x-ray spectrum analysis.

14
Asbestos on ships how to manage it safely

Test type What does it do? Good for Speed Level of fibre Ease of use Investment Drawbacks
identification /cost per
sample

Stereo Magnifies the Initial Fast None. Simple to Can cost Not a test for
microscopy sample for initial examination Only gives use. less than asbestos. It only
checking and an indication $500. performs an initial
screening of likely Can be hand check, to indicate
materials carried. Cheap. how the sample
should be further
prepared and what
proper tests are
likely to be best.

Polarised Magnifies the Speed, Fast Medium. Simple to Less than Poor at levels
light sample 100 to 400 simplicity Can be very use. $10,000. of accuracy
microscopy times and uses and cost good with below 1% and
(PLM) other techniques specific types Portable. Cheap. limited for fibre
such as polarisation of asbestos Can be set up analysis
and dyes to do bound up anywhere.
basic fibre and in a simple
quantity analysis matrix

Scanning Uses electrons to Accuracy, Slow Good Complex. Huge Cost. Very slow
electron scan the sample detail and investment. for quantitive
microscopy and produces images Non-portable analysis.
(SEM) massively equipment in High.
magnified 3D a dedicated
images to find and laboratory
identify fibres

X-ray Uses X-rays to Speed of Fast Poor. Cannot Moderately Large Does not give
diffraction examine crystal quantitive identify easy to use investment. fibre morphology
(XRD) properties, but analysis between
does not produce asbestos and Medium
an image non-asbestos (depends
forms of the on set up
same material. and usage).

Transmission Fires electrons Accuracy Slow Good Complex. Large Cost


electron through a very and detail investment.
microscopy thin slide of the Non-portable
(TEM) material and equipment in High.
produces massively a dedicated
magnified images laboratory
(10 to 20 000 x)
to identify fibres

Gravimetric Through Quick Fast (once None. Does Moderately Low. Preparation time
analysis weighing and quantitive sample not identify easy can be very slow
reduction of estimation has been asbestos Cheap to
the sample, it prepared) and relies medium.
finds the mass on other
percentage of techniques to
asbestos do this first.

Table 4: Comparison of asbestos testing methods


15
Asbestos on ships how to manage it safely

A steam plant
containing asbestos

16
Asbestos on ships how to manage it safely

Part 2 Asbestos on board ships


1. The increased
risk in shipping

For a number of reasons, ships can present an increased


risk of asbestos exposure. First, the use of asbestos
in shipbuilding over the years has been unusually high,
and has included a disproportionately large amount of
blue and brown asbestos the worst types. Second,
some of the most dangerous asbestos application
methods, such as spraying, have been particularly
prevalent in ship construction, and these methods also
increase friability (see Friability a vital consideration).

Added to these construction factors is the fact that


ships are not stable environments: they roll, pitch, yaw,
heave, surge, sway, slam and vibrate, and in the engine
room these issues are magnified by vibrating machinery.
These conditions make friable asbestos far more likely
to emit fibres.

A UK study estimated an increase of 61% over the


expected presence of asbestos in shipyard workers1.
A similar study in Trieste, Italy, showed that of
153 men who had died of malignant mesothelioma
99 had worked in shipbuilding, 19 had been in the
navy/merchant marine and 7 had been dockworkers2.

Friability a vital consideration


The level of danger presented by asbestos depends
mainly on the substance it is bound up in and
how easily that substance can be damaged. This is
referred to as friability.

For example, asbestos solidly bound in concrete


which is well protected and in good condition
might be considered safe, but exposed concrete
which can easily be damaged or become dusty is
highly friable and dangerous. Asbestos contained in
a plastic, such as a floor tile, is considered safe and
even if the tile is damaged it is unlikely to become
friable and release fibres. The subject is explored in
more detail in the Appendix.

1
I. Doniach, K.V. Swettenham, and M.K. Hathorn (1975). Prevalence
of asbestos bodies in a necropsy series in east London; association
with disease, occupation, and domiciliary address.
British Journal of Industrial Medicine, Volume 21.
Available at http://www.ncbi.nlm.nih.gov/pmc/articles/MC1008017/
2
L. Giarelli, C. Bianchi and G. Grandi (1992). Malignant Mesothelioma
of the pleura in Trieste, Italy. American Journal of Industrial
Medicine, Volume 22, Issue 4. Available at
http://onlinelibrary.wiley.com/doi/10.1002/ajim.4700220407/abstract

17
Asbestos on ships how to manage it safely

2. Where is asbestos found on ships

In the worst cases, you can find asbestos virtually mooring ropes
everywhere on a ship. It can be in: firemens outfits
boiler cladding
the concrete and tiling on the floor furnace firebricks, and
the wall and ceiling panels and the fire insulation welding shop curtains and welders gloves.
behind them
the doors The list goes on.
the glues and sealants in the windows and furniture
heat insulation and lagging The International Maritime Organization (IMO) has
electrical cables published a detailed list of areas where asbestos can
brake linings and gaskets be found3 (see Table 4).

Pipes and cables. These could contain asbestos but if maintained in good condition they will be safe.

3
The International Maritime Organization is a specialised agency of the United Nations, with one hundred and sixty nine member states.
The IMOs main regulatory instrument is the Convention. Once a convention has entered into force, any ship trading internationally is bound
to comply fully with it anywhere in the world. The list of asbestos areas was developed in support of the IMOs 2009 Hong Kong International
Convention on the Safe and Environmentally Sound Recycling of Ships (the Hong Kong Convention) and is used by The International
Association of Classification Societies (IACS) in its guidance on the subject.

18
Asbestos on ships how to manage it safely

Structure and/or equipment Component

Propeller shafting Packing with low pressure hydraulic piping flange


Packing with casing Brake lining
Clutch Synthetic stern tubes

Diesel engine Packing with piping flange Lagging material for exhaust pipe
Lagging material for fuel pipe Lagging material turbocharger

Turbine engine Lagging material for casing


Packing with flange of piping and valve for steam line, exhaust line and drain line
Lagging material for piping and valve for steam line, exhaust line and drain line

Boiler Insulation in combustion chamber Gasket for manhole


Packing for casing door Gasket for hand hole
Gas shield packing for soot blower and other hole
Packing with flange of piping and valve for steam line, exhaust line, fuel line and drain line
Lagging material for piping and valve for steam line, exhaust line, fuel line and drain line

Exhaust gas economizer Packing for casing door Packing with hand hole
Packing with manhole Gas shield packing for soot blower
Packing with flange of piping and valve for steam line, exhaust line, fuel line and drain line
Lagging material for piping and valve for steam line, exhaust line, fuel line and drain line

Incinerator Packing for casing door Packing with hand hole


Packing with manhole Lagging material for exhaust pipe

Auxiliary machinery (pump, Packing for casing door and valve Brake lining
compressor, oil purifier, crane) Gland packing

Heat exchanger Packing for casing door and valve Lagging material and insulation
Gland packing for valve

Valve Gland packing with valve, sheet packing with piping flange
Gasket with flange of high pressure and/or high temperature

Pipe, duct Lagging material and insulation

Tank (fuel, hot water, tank, Lagging material and insulation


condenser), other equipments
(fuel strainer, lubricant oil strainer)

Electric equipment Insulation material

Airborne asbestos Wall, ceiling

Ceiling, floor and wall in Ceiling, floor, wall


accommodation area

Fire door Packing, construction and insulation of the fire door

Inert gas system Packing for casing, etc.

Air-conditioning system Sheet packing, lagging material for piping and flexible joint

Miscellaneous Ropes Moulded plastic products


Thermal insulating materials Sealing putty
Fire shields/fire proofing Shaft/valve packing
Space/duct insulation Electrical bulkhead penetration packing
Electrical cable materials Circuit breaker arc chutes
Brake linings Pipe hanger inserts
Floor tiles/deck underlay Weld shop protectors/burn covers
Steam/water/vent flange gaskets Fire-fighting blankets/clothing equipment
Adhesives/mastics/fillers Concrete ballast
Sound damping

Table 4: IMO list of areas where asbestos may be found on ships

19
Asbestos on ships how to manage it safely

Thick insulation. All of this could be asbestos. This image demonstrates the A battery operated sniffer mounted on
potential amount of asbestos that can be present on ships. If it is properly the stairs at the exit of a compartment.
sealed and kept in good condition then the risk is acceptable. For areas of particular concern, air
monitoring can demonstrate they are safe.

The floor of a bridge showing damaged, friable asbestos-containing cement.


Asbestos is often used to boost the fire-resistant properties of A-60 partitions4. The bottom
layer of concrete is likely to be a skimming layer, used to achieve a level surface. The asbestos-
containing concrete layer may have been put down next, followed by a final finishing and
levelling layer before the vinyl floor was put down. The vinyl floor may contain asbestos too.

4
An A-60 partition is a particular type of fire-resistant partition designed to work for 60 minutes.

20
Asbestos on ships how to manage it safely

3. Regulation

The SOLAS Convention Conventions requirements within their national limits


The use of asbestos on board ships is governed by and on board ships which fly their flag. Recognised
Chapter II, Regulation 3-5 of the International Maritime organisations (ROs) are authorised by the flag state
Organizations Safety of Life at Sea (SOLAS) Convention. to carry out on their behalf the statutory surveys and
This introduced the first major asbestos ban on 1 July, certification required to demonstrate compliance.
2002, prohibiting the new installation of asbestos- Classification societies commonly act as ROs. Lloyds
containing materials on all ships, except for: Register is an RO for over 140 countries administrations.
Flag states can also apply local laws and requirements
vanes used in rotary vane compressors and rotary to ships which fly their flag (see page 26 for an example
vane vacuum pumps from the Netherlands).

watertight joints and linings used for the The ISM Code
circulation of fluids when, at high temperature All SOLAS Convention ships must comply with the
(in excess of 350 C) or pressure (in excess International Safety Management (ISM) Code. This
of 0.7 x 106 Pa), there is a risk of fire, corrosion requires companies to identify safety risks, including
or toxicity, and asbestos risks.

supple and flexible thermal insulation assemblies ISO standards


used for temperatures above 1,000 C. The International Organisation for Standardization (ISO)
publishes a number of standards on asbestos. These are
An amendment which came into force on 1 January, not legal requirements unless directly referenced by law.
2011, banned all new installations.

New installation
SOLAS bans the new installation of asbestos.
This means that asbestos which is already in ship stores The US legal position on banning asbestos6
(in unused spare parts, for example) may remain on On 12 July, 1989, the United States Environmental
board the ship, but may not actually be installed. Protection Agency (EPA) issued a final ruling banning
This presumably avoids the expense of having to remove most asbestos-containing products. This was an
such materials from the stores. It is recommended that early move in comparison to other countries, and
owners ensure asbestos or asbestos-containing materials perhaps because of this it was overturned on appeal
within stores are properly managed and not used. in New Orleans in 1991. The ruling was clarified to
ban specific products (flooring felt, rollboard, and
For newbuilds, this wording also means that items corrugated, commercial, or specialty paper) and new
containing asbestos purchased before 1 January, 2011, uses of asbestos. This meant that products already
may not be installed. For example, a windlass purchased being made that contained asbestos could continue to
and delivered to the yard before 31 December, 2010, be manufactured.
which has asbestos brake linings would have to have the
linings removed if the yard wished to install it today. This is of vital importance to the shipping industry
as EPA does not track the manufacture processing
How the SOLAS asbestos regulations apply to existing and or distribution in commerce of asbestos-containing
new ships is explored in more detail on pages 22 to 25. products. Therefore, many items which shipyards
(or other manufacturers in the shipping supply
The role of flag states and recognised chain) buy from the US might contain asbestos
organisations in ensuring compliance but there is no legal requirement for the item
with SOLAS manufacturer to declare this. The US consumes
Flag states5 are responsible for ensuring that the about 1,100 tonnes of asbestos per year to make
provisions of the SOLAS Convention are properly asbestos-containing products.
represented in national law and for enforcing the

A flag state is the administration of the government where the ship is registered, whose flag a ship is entitled to fly.
5

6
United States Environmental Protection Agency (EPA) (2012). Asbestos Ban and Phase-Out Federal Register Notices.
Available at http://www.epa.gov/asbestos/ban.html (Accessed 13 March, 2013)

21
Asbestos on ships how to manage it safely

Focus on existing ships Despite the IMO Guidelines, it appears that within
Under the SOLAS asbestos regulations, existing the industry there is little impetus to ensure that
ships are split into two main groups. Those built existing asbestos on these ships is managed effectively.
before 1 July, 2002, are allowed to have asbestos This leads to potentially strange situations such as
on board. Those built after this date are subject to recently built ships being forced to remove small
the ban on most new installations (see page 21) and amounts of asbestos at huge cost while ships
should only have very limited amounts of asbestos containing many tonnes of blue asbestos in a badly
on board. managed condition continue sailing without any
restriction. LR believes the greatest safety benefits
Ships built after 1 July, 2002 are to be gained by making sure that any asbestos is
Ships containing asbestos in contravention of the managed properly, regardless of the ships age.
SOLAS 2002 ban are governed by the IMO Circular
MSC.1/Circ.1374 Information on Prohibiting the Use In this section, we look some of the text relating to
of Asbestos on Board Ships. asbestos management contained in IMO Circular 1045
and provide additional recommendations.
This acknowledges that asbestos is still being found
on board ships despite the regulations. And it states 2.4 Planned repairs or removal of such materials
that the principal means of addressing the problem is should be carried out by specialist personnel and
through the shipyards and suppliers. not normally by crew. In cases where the crew
is involved in urgent repair work at sea, special
Circular 1374s main recommendation is that any measures should be observed as listed in annex 1.
item supplied to the ship has an asbestos free Procedures should be developed for the safe
declaration. It also says that random confirmations retention of any waste asbestos on board the
should be carried out. ship before it can be transferred and disposed
of ashore.
Asbestos found on board ships in contravention
of SOLAS is required to be removed. Shipowners This is vitally important. Ordinary crew must not
need to make sure that this is managed safely and interfere with asbestos in any way. Any owner or
carefully, person involved with the ship who makes such a
request of ordinary crew could possibly be committing
The Circular allows a maximum of three years to an illegal act and exposing the company to
remove the asbestos (subject to the flag states enormous liability.
agreement). An exemption certificate is required to
continue trading during this time. There is no way If asbestos is known, or suspected, to be on board
to extend an exemption. If the ship has not had the a ship, owners should examine the requirements for
asbestos removed after the three years, it must remain its removal (including the experience, training and
where it is until it has been removed. Even small equipment needed) and, if appropriate, allow specialist
amounts of asbestos may take up to 10 weeks or crew members to either undertake urgent repair work
more to remediate, and work must continue until no in the presence of suspected asbestos, or undertake
more asbestos is found. minimum remedial action if suspected asbestos
is damaged, exposed or friable. Such measures would
Ships built before July 1, 2002 normally be limited to simply taping over, or similarly
Ships built before the 2002 ban can contain any sealing. exposed areas, in accordance with a proper
amount and type of asbestos in any location, provided procedure and using specially provided materials.
it is managed properly. The IMO provides guidelines
on this in Circular MSC/Circ.1045 Guidelines for In all cases it is vital to check local legislation first, but
Maintenance and Monitoring of On-Board Materials it should be reasonably simple to train senior crew
Containing Asbestos. members such as chief engineers to carry out this work.

22
Asbestos on ships how to manage it safely

An example of a good repair to an asbestos-containing item

3 General provision 4 Inventory and condition assessment of


The Company should make provisions, including asbestos-containing materials
the nomination of a responsible person to control 4.1 The Company should have an initial ship
the maintenance and monitoring program for inspection performed by a qualified professional
asbestos, in their Safety Management System to investigate the possible presence of asbestos-
(developed for compliance with the ISM Code) containing materials on board the ship and, if
for the maintenance and monitoring of on board any are identified, to locate them and assess their
materials containing asbestos in line with the condition. The inspection should serve as the
provisions of the present Guidelines. basis for establishing an effective maintenance
and monitoring programme for dealing with the
A good land-based example of such provisions is asbestos in the ship.
management of asbestos in schools. A typical school has
a person on site who is responsible for asbestos and has This is self explanatory, but we would go further
the necessary training to repair small areas of damage and recommend that a full Inventory of Hazardous
and to identify when the level of damage requires Materials7 is prepared (as required by the Hong
outside specialists. This means the school does not Kong Convention). This can give shipowners greater
need to remove the asbestos. This non-marine example confidence in the safety of their crews and greater
shows that if we can manage asbestos in our schools awareness of potential liabilities. It will also help
we can certainly manage it on board ships (see The ensure early compliance with the Hong Kong
Case of Shirley Gibson on page 12). Convention requirements.

7
The Inventory of Hazardous Materials is a list of certain hazards onboard a ship, including asbestos, which is required to be compiled for
the Hong Kong Convention

23
Asbestos on ships how to manage it safely

4.2 In the case of flake coatings, lagging or false 6 Abatement actions, planned repair and
ceilings containing asbestos, their condition removal of asbestos-containing materials
should be assessed by completing the evaluation 6.1 Abatement actions should be selected and
checklist shown in appendix 1 to annex 1, which implemented when necessary. In some
takes into account, in particular, the accessibility instances, due to the condition of asbestos-
of the materials and products, their degree of containing materials or upcoming ship repairs or
degradation, their exposure to shocks and vibration modifications, a Company may decide to take
and the presence of air currents in the area. Air other abatement actions to deal with asbestos-
sampling of dust measurement may be used as one containing materials in the ship. These response
tool to help provide a more complete assessment actions could include: encapsulation (covering
of the ambient conditions on board. The evaluation the asbestos-containing materials with a sealant
form contained in appendix 2 to annex 1 should to prevent fibre release), enclosure (placing an
be used to make the diagnosis on the state of air-tight barrier around the asbestos-containing
conservation of these materials. materials), encasement (covering the asbestos-
containing materials with a hard-setting sealing
This assessment should be carried out by an expert material) or repair or removal of the asbestos-
(and in some countries a government-licensed expert). containing materials. Qualified, trained and
We strongly recommend that a company with marine experienced contractors should be used for any
expertise is used. Experience shows that land-based of these actions. The Company should be aware
companies do not understand the complexities of ship of any national and local regulations that pertain
structures or operations. For example, ceilings on land to abatement actions to deal with asbestos-
are often ignored in asbestos assessments since they are containing materials.
out of reach. But the constant movement and vibration
on ships can cause highly friable asbestos above false This provides further clarification on paragraph 5.2.
ceilings to shed fibres. Encapsulation, enclosure and encasement can be very
effective measures and can be much cheaper than
5 Maintenance and monitoring programme removal, but they do require constant monitoring and
5.1 If asbestos-containing material is located, a procedures must be put in place for potential repairs.
maintenance and monitoring programme should
be developed for that ship, based on the inspection 6.2 In the event of works requiring the removal of
and assessment data. The programme should be asbestos-containing materials, they should be
implemented and managed conscientiously and unloaded from the ship. On completion of the
include the elements contained in annex 1. work, and before any restoration of the spaces,
the Company should carry out dust measurement
Asbestos management is not only about safety, it is about after dismantling the enclosing mechanism. If the
corporate risk management. Unmanaged asbestos is an work does not result in the total removal of the
unknown and potentially enormous long-term liability. materials and products listed in this order, the
Maintenance and monitoring programmes are cost- Company should carry out regular surveillance
effective tools designed to save lives in the long term. of the asbestos-containing materials at intervals
identified by the Company as being appropriate,
5.2 In the case of flake coatings, lagging or false ceilings but not exceeding 3 years.
containing asbestos, depending on the diagnosis
as described in paragraph 4.2, the company should Various studies have been carried out on the results of
establish appropriate thresholds and timescales for asbestos concentration monitoring on board ships. One
undertaking any necessary repairs or abatement, study8 compiled evidence from 52 in-house studies and
taking into account any national regulations. 84 different vessels which included the analysis of over
1,000 air samples under normal conditions (i.e., with no
This paragraph highlights the fact that asbestos in some asbestos work underway). Nearly 99% of the samples
locations may be so friable and subject to such frequent were below the common health and safety limit of 0.1
disturbance that removal may be the only option. Asbestos fibres per cubic centimetre (cm3) and all were below
management must ensure that the relevant national 1 fibre per cm3.
regulations are properly followed and implemented.

8
One example is D. M. Murbach et al (2008). Airborne concentrations of Asbestos Onboard Maritime Shipping Vessels (1978 to 1992).
The Annals of Occupational Hygiene, Volume 52, Issue 4. Available at http://annhyg.oxfordjournals.org/content/52/4/267.short

24
Asbestos on ships how to manage it safely

Specialist asbestos expertise Focus on newbuilds


When specialist asbestos expertise is required (for work For newbuilds, the SOLAS regulations have prohibited
such as sampling, testing or removal) make sure that all new installations of asbestos since 1 January, 2011.
the company and its employees have the appropriate Subsequent interpretation9 of the regulations means
qualifications and certification. Many countries have that ROs are now required to review asbestos free
rigid requirements for asbestos experts, including strict declarations and supporting documentation provided
licensing requirements. It is vitally important to check by the manufacturer, shipyard or repair yard.
these requirements. Failure to do so may mean that you
are breaking the law. The importance of the supply chain
for newbuilds
In countries that allow the use of asbestos, manufacturers
are perfectly entitled to use it in their products. Therefore
Items removed from existing ships it is vitally important for the owner and the yard to
for servicing stipulate compliance with SOLAS and any other asbestos
Recently, we were asked: If you remove an regulations throughout the entire ship supply chain.
asbestos-containing item from an existing ship for
servicing (for example, a fire fighting appliance We recommend the supply chain is set up as follows:
which needs recharging) is this classed as a new
installation when it is put back? 1. The prospective owner or operator agrees the
intended use of the ship and the specifications it
We believe not, and Australian legislation must comply with, including SOLAS, in the contract
clarifies this in Customs Notice No.2009/30, which with the shipyard.
states that
new installation of asbestos is banned 2. The owner or operator also agrees with the yard
where asbestosdue to repairs, refits or how checks will be carried out, including design
renovationsis re-fixed, re-installed, or specification, sub-supplier specification, spot checks,
replaced with other asbestos. documentation checks, label checks, witness and
hold points, and samples and testing.
In other words, if you are keeping the old asbestos,
and not replacing it with new asbestos, then 3. The owner or operator requests asbestos-free
you can put the item back on the ship, but any declarations from the shipyard, encompassing the
asbestos being replaced must be replaced by an entire supply chain.
asbestos-free material. If your CO2 system goes
ashore for servicing and recharging, for example, 4. The shipyard specifies, in each of its contracts
any worn asbestos gaskets should be replaced with with sub-suppliers and sub-contractors, that the
non-asbestos gaskets, but the servicing agency is contracted item or work is intended for a ship and
not mandated to open the entire object and ensure must comply with a list of specifications, including
that existing, good asbestos gaskets are replaced. SOLAS. All stakeholders in the supply chain issue a
manufacturers declaration, stating that items are
We would, however, always recommend replacing asbestos free.
any asbestos in these cases, in agreement with the
servicing company. 5. The shipyard (or any sub-supplier who assembles
items sent to him) checks that sub-suppliers and sub-
contractors have delivered to specification, identifying
high-risk items, manufacturers or other indicators,
and carrying out spot checks accordingly.

6. The shipyard supplies asbestos-free declarations to


the owner, including its own overall statement that
the ship is free of asbestos.

This set up should ensure the yard is doing spot checks on


its sub-suppliers and that the owner is performing similar
spot checks before accepting delivery of the vessel.

9
IMO Circular MSC.1/Circ 1426 Unified Interpretation of SOLAS Regulation II-1/3-5

25
Asbestos on ships how to manage it safely

Supply chain case studies

The importance of supply chain checks: asbestos in How the Netherlands flag is guarding
baby talcum powder against asbestos on newbuilds
In April 2009, three South Korean manufacturers had to The Netherlands flag had particular concerns about
recall baby powder products after the health authorities the amount of asbestos being found on newbuilds
discovered they contained asbestos. The Korean Food and Drug in countries that did not have proper asbestos
Administration initially confirmed asbestos in 11 talc products regulations or enforcement of asbestos regulations.
but then went on to discover 1,122 drugs and medical products They came up with their own procedure for
containing the contaminated talc. ensuring asbestos was not introduced onto their
newbuilds, as follows:
The asbestos was understood to have come from talc mined
outside Korea and may have become contaminated during 1. The shipyard provides evidence that the
the milling process before import. The talc was imported by a ship is asbestos-free and the RO verifies the
company which specialised in providing chemical raw materials investigation documentation.
to the pharmaceutical industry10.
2. The sub-contractors and shipyard supply
While this didnt occur within the maritime industry, it shows the asbestos free declarations or statements11.
importance of having checks throughout the whole supply chain.
Remember, the manufacturer may have been acting correctly in 3. Random samples are taken by a properly
terms of their contract and national law. authorised and independent asbestos company
of the items listed in IMO Assembly Resolution
A197(62), to a maximum of 20 samples.
If asbestos is found then further tests are
An example of good supply chain carried out.
management steel plates
Steel is manufactured in mills approved by the 4. When the results of the tests are known, a
major classification societies. Ladle analyses are remediation plan is agreed.
done of the melt, and composition checks are
performed on selections of the finished plate. 5. The asbestos company issues a report/
Batches are random tested. Each and every plate statement of its actions and recommendations
has markings which relate to a certificate, and if and the process is verified by the RO.
the plate is cut, such markings are transferred until
the plate is a known part of the ship. During this This is a simple, practical procedure that gives
process, random batches of steel are even tested better assurance to all involved.
by the shipyard normally as a side product of
weld tests (a sub-standard plate will break before
the weld and thus the quality control department
will know the steel is faulty). All of these items are Caroline Essberger12
controlled by the shipyard and witnessed/reviewed The 8,400 dwt tonne chemical Tanker Caroline
by the classification society. All the results are Essberger was built in the Eregli shipyard in
available to the owner and normally he is allowed Istanbul, Turkey in 2009 for German Shipowner
to witness or review any part. John T. Essberger. She was found to be riddled
with asbestos in thousands of gaskets and other
This is a good example of material control that can seals. The asbestos was only found several months
easily be applied to asbestos management. after the ship was built and all the items had to
be replaced. It was estimated that the cost of
replacement of the asbestos parts was in the order
of 10% of the original cost of the ship, although the
work was carried out at Essbergers own facilities.

10
Talc is commonly used as an excipient, the inactive ingredient that actually carries the drug the bulking agent in a pill for example.
11
Note that Lloyds Register and other classification societies already check ships plans for comments regarding asbestos during plan approval.
12
Source: Lloyds List (2010). Chemtanker newbuilding loaded with asbestos.
Available at http://www.lloydslist.com/ll/sector/ship-operations/article171747.ece?service=print (Accessed 13 March, 2013)

26
Asbestos on ships how to manage it safely

4. How the marine industrys


stakeholders can protect
their workers
The ultimate aim of managing asbestos is to protect This section focuses on the key shipping stakeholders
workers from exposure. It is vital that this is achieved who need effective asbestos risk management systems,
through a simultaneous top-down and bottom-up looks at their potential responsibilities for safeguarding
management approach. workers, and outlines our recommendations for
managing the risks of asbestos exposure.
Top-down management ensures that the top-
level stakeholders are aware of asbestos problems. Shipowners
They should implement an effective asbestos risk The shipowner has the greatest direct responsibility for the
management system that provides training, awareness people on board the ship be they crew (either employed
and protection to the workers so that they can directly or by a crewing agency) or visitors (Surveyors, Port
recognise potentially dangerous situations and act State Control Officers, Cargo Assessors, or P&I).
accordingly. Without top-down knowledge and
control, bottom-up management is impossible. Owners must ensure that effective top-down and
bottom-up asbestos management is in place. A key tool
Bottom-up management provides education, that a shipowner would be expected to use is a risk
training and awareness for workers so that they are assessment (see page 33).
properly protected. It empowers them to look after
their own safety and to report any issues up to senior Shipyards
management. Shipbuilders and repair yards not only have a
responsibility to protect their workers from asbestos,
The outcome is that both senior management but they should be aware that the ship they are
and workers recognise the dangers. Workers are building or repairing must comply with SOLAS (if it
empowered and supported by senior management is governed by the Convention) and other relevant
to work safely and with confidence that their actions national or international legislation. It is best for this
are correct. information to be included in the general and specific
terms of the contract with the shipowner.

Clearly labelled asbestos-containing materials an example of good asbestos management

27
Asbestos on ships how to manage it safely

Asbestos protection during ship recycling. The blue pipes contain asbestos and have therefore been wrapped
in protective blue plastic. The white uptake (on the left) was presumed to contain asbestos and marked a. Testing
revealed it was clear of asbestos and so the a has been crossed out. (Photo courtesy of Leyal Ship Recycling.)

28
28
Asbestos on ships how to manage it safely

Mixed glass wool and asbestos disposal facility. Note the bags which have been dumped at the entrance to
the pit, rather than in it. Some bags are torn and their contents are spilling out.

Ship repair and conversion facilities Port authorities


Ships coming into repair yards may well contain The main two responsibilities for port authorities are to
asbestos. The yard must perform some sort of risk ensure the relevant national and international asbestos
assessment for each ship coming into the facility and requirements are enforced and to look after the safety
have management procedures in place for cases when of people working inside the port, including people on
asbestos is suspected. We would recommend that yards ships of other flag states in the port authoritys area
assume every ship contains asbestos. Workers should of responsibility.
know what items might contain asbestos and be able
to respond accordingly. Certain workers carrying out Port authorities have the legal right and power to
high-risk tasks may benefit from special training. These inspect ships, and these inspections should be carried
might include boiler and steam pipe fitters, people out thoroughly. Because many of the major maritime
installing insulation in the accommodation, or people conventions, such as SOLAS, rely on mutual acceptability
renewing linings. of certificates, port authorities should have good reason
to perform extended surveys: normally there is an
Ship recycling facilities accepted framework for establishing this.
A recycling facility is where ships are dismantled when
they have reached the end of their life. Because recycling Crew operators/crewing agents
facilities commonly deal with older ships, they are certain Crew operators and crewing agents have a duty of care
to encounter asbestos. The IMOs 2009 Hong Kong for the crew they provide to ships. We recommend that
International Convention on the Safe and Environmentally these organisations examine their responsibilities and
Sound Recycling of Ships (the Hong Kong Convention) liabilities, and the training, expertise and experience of
contains guidelines for recycling facilities covering how to their crews, to ensure that they are compatible with the
deal with asbestos and other hazards. types and ages of the ships they will be working on and
the duties they will be expected to perform.
Owner membership bodies
Owner membership bodies such as ICS, BIMCO and Ship managers
Intertanko work hard to bring dangers and problems to As a ship manager stands in the place of the shipowner,
their members attention in order to help them identify our opinion is that they share identical responsibilities.
and solve them. In the case of asbestos, we believe Since managers are responsible for SOLAS compliance
that the SOLAS asbestos regulations and the asbestos- they must be experts in the Conventions asbestos
related elements of the Hong Kong Convention (such requirements.
as the Inventory of Hazardous Materials) provide good
opportunities for membership bodies to check whether The role of the ship manager does not necessarily
everything possible is being done to protect against lessen the responsibility or liability of the shipowner.
asbestos exposure. No matter what the involvement of the ship manager,
the owner should independently examine their roles
and responsibilities.

29
Asbestos on ships how to manage it safely

5. Tools for achieving best practice


in asbestos management

Asbestos Management Plans materials to contain asbestos unless there are good
Figure 1 is a land-based Asbestos Management Plan reasons not to do so.
for dutyholders who manage premises13 that may
contain asbestos, taken from Asbestos: The Survey This management plan is an excellent and internationally
Guide, published by the Health and Safety Executive14. recognised way of managing asbestos and can be simply
The Guide begins with a fundamental concept which is tailored to make it relevant to shipowners, as Figure 2
vitally important in managing asbestos risks: Presume demonstrates. It can also be applied to fleet management.

Appoint person
to manage
asbestos

Find out if ACMs


present: check
No Record asbestos
Record plan/drawings
carry out survey plan/drawing

Yes
RECORD
No further action Prepare asbestos
register

Are ACMs liable to be disturbed?


Carry out
Who can be exposed?
risk assessment
Prioritise

Prepare
management
plan

ACMs in good Damaged Maintenance


condition ACMs work

Monitor Repair/remove Manage

Train staff
Manage contractors
Checked all work against
plan/register
Control of work itself:
Asbestos essentials
Compliance with CAR

Figure 1: A typical land-based Asbestos Management Plan.

13
Interestingly, under UK law, premises includes ships.
14
Available at http://www.hse.gov.uk/pubns/books/hsg264.htm

30
Asbestos on ships how to manage it safely

Appoint person
to manage
asbestos

Identify ships
in fleet to be
managed
Record. Maintain
Approved service
evidence and
supplier
decision making Find out if ACMs present:
steps check plans and drawings.
Carry out samples and surveys,
check procurement information
Ensure effective
Third party
systems in place to
verification
avoid purchasing Prepare asbestos
and installing ACMs register (Inventory
of Hazardous
Materials preferred)
Monitor and Approved service
review supplier
effectiveness Undertake risk
of system assessment

Approved service
supplier
Prepare
management
plan

Implement effective management system

Policy
Procedures
Objectives and targets
Safety provision
Maintenance work
Equipment and Training
Improve PPE provision Awareness
procedures Procurement plan
Asbestos action
Monitor ACM
and work
Measure performance
Update records
Document
Review

Figure 2: The land-based Asbestos Management Plan adapted for maritime use.

31
Asbestos on ships how to manage it safely

A typical plan showing where asbestos is present on board a ship.

32
Asbestos on ships how to manage it safely

Carrying out an asbestos assessment for


your ship
Figure 3 is an asbestos assessment which allows
you to determine the likelihood of asbestos being on
board your ship. By performing additional checks and
implementing management measures you can move
to the right of the diagram and increase confidence in
your ships asbestos status.

How old is my ship: when was it built?

Between
Before After
1 July, 2002 and
1 July, 2002 1 Jan, 2011
1 Jan, 2011

Did the country of build


No legally outlaw asbestos at the
time of build, or did the
contract specify asbestos free

Yes
Is there a reputable
Is there a reputable
No asbestos free certificate No
asbestos free certificate
(or a list of asbestos available
available
from the time of construction)

Yes Yes
Have any large reputable
No asbestos registers been done?
(has a list of asbestos
been provided?)

Yes

No Have all the owners of the ship since newbuild maintained


accurate, documented information to prove that an asbestos free
procurement programme has been followed?

Yes Yes Yes

No Low High confidence


confidence confidence that ship is free of
that ship is that ship is asbestos (or that
free of free of a known list of
asbestos asbestos asbestos is available)

Note: you must follow the arrows directly down from the year of build unless an arrow takes you sideways.

Figure 3: Asbestos assessment

33
Asbestos on ships how to manage it safely

A turbo-alternator with
asbestos-lagged steam pipes

34
Asbestos on ships how to manage it safely

35
Appendix Common asbestos areas on board ships

Asbestos on ships how to manage it safely

Appendix
Common asbestos areas on board ships

This appendix contains images of the places where Asbestos fire blankets
asbestos is most likely to be found on board ships. It Asbestos fire blankets are a common nuisance.
is based on an educational powerpoint presentation They are often brought on board ships by uncontrolled
used to train our surveyors, prepared in collaboration sub-contractors carrying out temporary work. They
with M.A.R.C a Netherlands-based, licensed are extremely easy to damage and very friable, so they
specialist asbestos company. We are very grateful will easily shed large numbers of fibres which can be
for their assistance and for the use of many of their difficult to clean up. Their asbestos content will be
photographs in this section. very high well over 50% but the good news is that
they are likely to be new and therefore contain only
Before we get on board the ship chrysotile asbestos.
plan approval
A lot of information relating to asbestos will be
contained in the ships plans. There may be statements
that particular items are non-asbestos or details of
substitute materials like rockwool.

Plan approval surveyors, designers, and owners of


newbuild ships or repair yard superintendents should
carefully check the plans of any item that might
contain asbestos and ensure that a non-asbestos-
containing material is specified. Plans are accompanied
by, or include, material lists and material specifications.
These should be checked in a similar way.

If asbestos substitutes are specified in the plans, it is


vital that the site surveyor checks these materials have
actually been used, both by inspecting the material
and by checking packages and invoices. Rockwool
packaging is commonly found strewn around the ship
or shipyard, often in bins. Every good surveyor should
spend time hunting around bins in yards, repair yards Close up of an asbestos blanket
and on board ships.

Friable mess and fibres from an asbestos blanket. Note: a piece of cloth has been used to
protect the deck from the scaffolding this will clearly cause large fibre releases.

36
Asbestos on ships how to manage it safely

An asbestos blanket used as pipe lagging

Deckheads and ceiling and wall panels


Asbestos was regularly specified for use in ships
deckheads and panels because of its fire-resistant
properties. Because of this, original A-60 or similar
panels of a certain age will be almost guaranteed to
contain asbestos. But the asbestos content of other
ordinary panels is harder to predict. Because of the
materials great performance and low price, it was
often used by panel manufacturers even when
fire protection wasnt specified. The only way
to tell if ordinary panels contain asbestos is
destructive examination.

All panels sourced from countries that still allow


asbestos should be suspected of containing it.
A quick internet search will show how easy it is to
Asbestos blankets being used to protect oil tanks find asbestos boards for sale even today.
from flame and sparks
It is not only the panels that might contain asbestos
the glues, cements, putties, backing strips and shims
used in their construction are also likely to contain it.
The putties and adhesives are not likely to be friable.
Cement may well be highly friable but should be
underneath items which will protect it.

In general the danger from panels is low. It is very easy


to see if a panel is damaged and light damage can
be rectified very easily. Such work should normally be
undertaken by specialist sub contractors. However,
it can be carried out by suitably trained crew using
emergency repair kits if the ships has a good asbestos
management plan in place and legislation allows it.
Training needs and repair methods should be included
in the ships ISM manual and crew training and
procedures documentation. This work should also be
monitored by specialists at the arranged intervals.
A newbuild (or repair) asbestos
Panels in good condition can be safely managed in situ or
blanket protecting the area
easily removed in one piece by specialist companies if the
around a proposed weld
objective is to reduce the amount of asbestos on the ship.

37
Asbestos on ships how to manage it safely

A damaged and friable asbestos A Portland cement ceiling which is not


millboard ceiling damaged or friable
It is very difficult to tell the difference between these two ceilings and both should be
suspected as containing asbestos. But the key difference is that the first ceiling is damaged
and friable. It should be repaired by a specialist or tested to ascertain if it is asbestos. Even if
the second photograph is an asbestos ceiling it is not damaged or friable and therefore is not
demonstrating poor asbestos management.

Fire doors and surrounds


Fire doors have historically been made with asbestos
because of its fire-retardant properties. The asbestos
is commonly hidden in the core of the door. Modern
doors would be expected to contain mineral wool, but
if doors are sourced from countries that allow asbestos
they should be suspected as containing it.

As you can see from the photograph below it is almost


impossible to tell what a fire door is made of just by
looking at its exterior. The photograph also shows that
asbestos is normally well encapsulated within fire doors
and can be managed safely in situ.

A typical bulkhead panel with the interior exposed


This is a typical sandwich board bulkhead panel
found in accommodation blocks. The exterior is formica
which is asbestos free. This encapsulates the asbestos-
containing material in the middle. If the formica was
undamaged the panel would not present a problem.
But exposed like this, the friable asbestos will be
easily disturbed.

Unrepaired damage like this is an example of poor


asbestos management. It could be resealed with tape,
adhesive or more formica.

Modern sandwich board panels are likely to contain


rockwool. Once you are familiar with it, rockwool
looks distinctly different from asbestos-containing
material. However, in Lloyds Register, in common with
other class societies, we do not train our surveyors
to recognise unmarked rockwool as the risks of
misidentification are very high.
Asbestos within a fire door

38
Asbestos on ships how to manage it safely

Floors
Floors present particular problems because they are
often multi-layered and any or all of these layers might
contain asbestos. An A-60 floor, for example, might
contain a bottom levelling layer (so that the fire layer
can be accurately applied); several centimetres of fire
proof cement; a levelling compound; an adhesive;
and a fire-proof tile or carpet. Even within one layer,
asbestos content may vary widely. This is particularly
true of cement, where several different mixes may have
been used to complete the same floor.

To find out how much asbestos a floor contains,


you would need to test each individual layer. But
in reality, asbestos testing on ships is a process of
estimating based on random testing. The more tests
you complete, and the better they are structured, the
better the estimate you will achieve.

Asbestos rope in a fire door frame. This is a very


interesting photograph. Asbestos rope has been used
to improve the seal between the door and its frame.
Asbestos rope is always friable and in this instance the
problem is exacerbated by the fact that the door bangs
into the rope every time it closes. It is certainly not an
example of good management and we would expect
the rope to be replaced by specialists.

Asbestos vinyl floor tiles and asbestos glue


Asbestos floor tiles are very common, but even
when damaged they are very unlikely to emit a
dangerous level of fibres since they are bound up in
the vinyl matrix. The glue may contain an even higher
Non-asbestos rope in a fire door frame. Compare percentage of asbestos than the tiles but it too is
this to the asbestos-containing rope in the image unlikely to be friable.
above. It is impossible to tell by looking which one
contains asbestos.

39
Asbestos on ships how to manage it safely

Putties and sealants used in penetrations


Many putties and sealants were manufactured with
asbestos, and they still are in some countries. Asbestos
can also be added as a bulking agent to an asbestos
free putty, glue or sealant, to alter its properties or
make it go further. Older putties and sealants and
those manufactured in countries still using asbestos
must therefore be suspected of containing it. The good
news is that provided they are not disturbed, and are
not brittle or aged, they are likely to last for the life of
the ship without becoming friable or causing a health
hazard. In these cases we would encourage proper
management in situ rather than removal, unless relevant Crocidolite (blue) asbestos putty in an
legislation required it. unauthorised repair to a non-asbestos
penetration. This is almost certainly an unapproved
The substitute for asbestos in new putties and sealants modification to a cable penetration (the cables are
is often silicon. Silicon actually outperforms asbestos in not properly installed on the cable tray and are not
many areas, but can be a nuisance to work with. properly secured). It is a common sight on board ships.
In this instance the original penetration is asbestos-
free, but the new penetration contains crocidolite
(blue) asbestos. Although this is the most dangerous
type, because it is in putty and clearly not friable it can
be safely managed in situ.

This material is likely to have come on board the ship


in the equipment box of a sub-contractor. Newbuild
and repair yards therefore need to perform checks
on sub-contractors activities and equipment. Good
surveyors will surreptitiously peak into the tool boxes of
workmen, not least because many glues and sealants
contain materials which present fire hazards or are
toxic when burnt.

Asbestos-containing putty in the watertight


penetrations of cables

Asbestos-containing material in a cable penetration

A common use of asbestos putty on small fitments

40
Asbestos on ships how to manage it safely

Using asbestos rope as a sealant in this way is unsafe.


Seals on exhaust uptakes are subject to constant
thermal stress and vibration induced by waves and
engines, which makes them potentially highly friable.
This example clearly illustrates why shipowners trying
to risk assess their asbestos liability should use marine
asbestos experts. A land-based inspector might assume
that a sealant like this is undisturbed and relatively
safe. An experienced and licensed marine asbestos
Asbestos rope being used as a sealant for assessor would understand the influence of the
exhaust uptakes ships movements.

Asbestos lagging on the exhaust pipe of an emergency generator

41
Asbestos on ships how to manage it safely

Pipe insulation, covers, ropes and


insulated board
Pipe insulation or lagging is one of the most
common uses of asbestos, especially lagging used
for high-temperature steam or heating pipes. These Asbestos insulation rope. This rope is highly friable
materials can be naturally quite friable and can be and will contaminate the whole area, including the
damaged easily, especially in a busy engine room, rockwool below it. Rockwool can easily absorb
but they can be reasonably easily sealed in place with asbestos waste fibres and so presents a danger even
the right paints or adhesives. This needs to be managed if it is manufactured without asbestos. In some ship
carefully. In some cases, asbestos lagging is so friable recycling legislation, rockwool is mandatorily treated as
that it must be totally encapsulated or removed. asbestos-containing waste.

Asbestos canvas. This is also used on cold water pipes Asbestos canvas
to avoid condensation.

Asbestos insulation. This type of loose flock is so friable it will quickly contaminate the area it is in,
and should be removed as soon as possible. Even if it is encapsulated in another material, it will quickly
cover the internal surfaces of that material with fibres, leading to large releases if it is disturbed.

42
Asbestos on ships how to manage it safely

Engine room stores spare parts It is common to find ships which state they have no
Engine room stores are some of the commonest areas asbestos onboard and yet have cupboards which
for new asbestos to get on board ships. The problem is contain items clearly marked asbestos. On one ship,
underlined by the IMO Circular, MSC.1/circ.1426. This an LR surveyor was given a long lecture by the Chief
recognises that it is almost impossible to guarantee Engineer on the dangers of asbestos, only to then find
that engine room stores do not contain asbestos, and a freshly cut gasket, clearly labelled asbestos, sitting on
therefore states that asbestos is allowed in engine the cutting bench in the machinery area.
room stores but that items containing it cannot actually
be installed on board the ship.
Engine room
The engine room store examples show that you
are likely to find asbestos in the engine room itself.
Any asbestos there is prone to damage due to the
operations taking place and the heat, humidity
and vibration.

Rolls of asbestos containing cardboard gasket


material. Gaskets are probably one of the biggest
problems on a modern ship. Gasket material is
impossible to trace over a whole ships lifecycle and
therefore on older ships all gaskets should be presumed
to contain asbestos. The good news is that, unless
disturbed, gaskets present a very low risk. The exposed
edge of a gasket may be friable but it is a very small area
which is often protected by the flange or is otherwise
unlikely to be disturbed. We recommend that all
gaskets are managed as if they contain asbestos and
not removed unless required by legislation.

Sprayed blue asbestos on a steel engine room


bulkhead. This is blue asbestos sprayed onto an
engine room bulkhead. As with the crocidolite
penetration on page 40, provided it is in good
condition and managed properly it may be considered
safe. However, if it has become exposed and friable,
effective management can be very difficult. In
these cases, properly stabilising the surface is highly
recommended, Physical encapsulation is preferable
to removal in cases where removal will cause
unacceptable disturbance.

A typical gland packing cupboard on a ship.


Without testing, it would be impossible to know
whether all the materials in this cupboard were free of
asbestos. And with such a large selection its presence
is almost inevitable. It would also be impossible for
anyone to know where these materials have been used
through the life of the ship.
43
Asbestos on ships how to manage it safely Asbestos lagging

44
Asbestos on ships how to manage it safely

45
Lloyds Register EMEA Lloyds Register Asia Lloyds Register Americas, Inc.
T +44 (0)20 7709 9166 T +852 2287 9333 T +1 (1)281 675 3100
F +44 (0)20 7423 2057 F +852 2526 2921 F +1 (1)281 675 3139
E emea@lr.org E asia@lr.org E americas@lr.org

71 Fenchurch Street Suite 3501 1401 Enclave Parkway


London EC3M 4BS China Merchants Tower Suite 200
UK Shun Tak Centre Houston
168200 Connaught Road Central Texas 77077
Hong Kong USA
SAR of PRC

www.lr.org

March 2013

Lloyds Register is a trading name of Lloyds Register Group Limited


and its subsidiaries. For further details please see www.lr.org/entities

You might also like