Professional Documents
Culture Documents
Troubleshooting Guide
Ver.1.2
Canon Inc.
L Printer Quality Assurance Center
Conents
STEP2: Take the actions suggested by the keys to the database found
If there are links,
2. Model Groups
The iPF Series is broken down into the following groups in this Guide:
1-1
Chapter 2
Indexes by Case
Chapter 2 Indexes by Case
- Job received in Rewind mode, with the panel setting of Do not use 3-43-2
Rewinder use has been set to Do not use at the start of printing when the rewinder is active.
- Forced feed limit 6-1-1
Paper being manually fed in the return direction (back-feeding) has reached the pinch roller position
(normal operation).
2-1
Troubleshooting Guide
Error Code
(low-order four Explanation Key
characters
1000 Ink tank near-empty (continued use allowed) 1-1-1
1001 The remaining volume of ink is diminishing (below the pin check level).
1002
1003
1004
1005
1006
1007
1008
1009
100A
100B
100C
1010 Head R/L non-discharge warning 2-1-1
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1010 Head non-discharge warning 2-1-2
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1012 Head R non-discharge warning 2-1-3
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1013 Head L non-discharge warning 2-1-4
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1015 HP-GL2 error: out of the scope of media support 8-19-1
Warning Indication has been selected for Paper Mismatch Detection.
The paper that is being fed does not support HP-GL/2 printing; that is, a paper type that does not
have a required print mode has been set.
1015 HP-GL2 error: out of the scope of media support 8-19-2
Pause has been selected for Paper Mismatch Detection.
The paper that is being fed does not support HP-GL/2 printing; that is, a paper type that does not
have a required print mode has been set.
1030 (Image modeUnknown command 8-1-1
A character that is located within bounds of a group character or end parameter character but that is
not defined as a command has been detected during Image mode command decoding.
1031 (Image mode Invalid parameter count (no parameters) 8-2-1
A numeric field has not been identified as being numeric during Image mode command decoding.
1032 (Image mode Required item missing 8-3-1
A character out of bounds has been detected where a group or end parameter character ought to
exist, during Image mode command decoding.
1034 (Image modeOther warning 8-4-1
A character other than <ESC> has been detected right after the imago mode analysis module
entered Image mode or when the decoding of a single command ended.
1035 (Setup modeUnknown command 8-5-1
A command character string other than RESET, SET, OPCMT0 and OPCMT2 has been detected in a
PJL command.
1036 (Setup modeInvalid parameter count 8-6-1
Too many or too few parameters have been detected during Setup mode command decoding.
1037 (Setup mode Required item missing 8-7-1
The exit parameter is missing in the EnterGAROMode command and the UniversalExitLanguage
command used in Setup Mode.
2-2
Chapter 2 Indexes by Case
Error Code
(low-order four Explanation Key
characters
1038 (Setup modeData out of bounds 8-8-1
A character string that is not defined as an environmental variable has been detected.
An unknown environmental variable has been detected.
A character string that is not defined as an environmental variable value has been detected.
The value of an unknown environmental variable has been detected.
1039 (Setup modeOther warning 8-9-1
A character string other than the @PJL prefix has been detected while the analysis module was idle.
103A (Image modeImage processing table error 8-10-1
No image processing table is available, a required image processing table is wanting or an image
processing table contains a value out of bounds.
1040 HP/GL2 error; Memory shortage 8-11-1
The size of drawing data exceeds the processing capacity.
1041 HP/GL2 error; invalid parameter 8-12-1
Data having an invalid number of types of parameters that follow the command has been detected.
1042 HP/GL2 error; physical coordinate check from logical coordinates 8-13-1
Invalid coordinates are involved.
1043 HP/GL2 error; Invalid command 8-14-1
A command that is not defined in HP-GL/2 or HP RTL is involved.
1044 HP/GL2 error; Current point missing 8-15-1
Invalid data is involved.
1045 HP/GL2 error; Drawing limit 8-16-1
Invalid coordinates are involved.
1047 HP/GL2 error; Replot buffer overflow 8-17-1
Data storage buffers have run short.
1048 HP/GL2 error; Polygon buffer overflow 8-18-1
The size of drawing data exceeds the processing capacity.
1050 Platen shutter cleaning required
Clean the blue shutter on the platen.
1051 Size clip warning (replace with larger-sized paper)
1100 Maintenance cartridge near-full (continued usage allowed 1-3-1
Near-full has been detected from the dot count and the usage period (drying time).
1101 Mist count near-full 7-2-1
Waste ink near-full has been detected from the dot count.
1400 Ink tank empty (continued use allowed) 1-1-2
1401 The ink tank has run out of ink, but a certain volume of ink is reserved in the subtank. (The reserved
1402
volume of ink is put to use after the remaining ink falls below the pin check level.)
1403
1404 Displayed only on models having a subtank.
1405 (XX: Target color display).
1406
1407
1408
1409
140A
140B
140C
2-3
Troubleshooting Guide
Error Code
(low-order four Explanation Key
characters
1410 Ink tank not installed (continued use allowed) 1-1-3
1411 The ink tank is not installed but a sufficient volume of ink is left in the subtank.
1412
Displayed only on models having a subtank.
1413
1414 (XX: Target color display).
1415
1416
1417
1418
1419
141A
141B
141C
200A Paper size detection failure 3-20-1
Cannot detect the paper width (poorly positioned paper).
200A Paper size detection failure 3-20-2
Cannot detect the paper width (poorly positioned paper).
200B Paper size detection failure 3-21-1
Paper is invalidly positioned on the platen.
200C Paper size detection failure 3-22-1
Cannot detect the leading edge of the paper.
The leading edge of paper has been located by coarse detection but not by a second round of fine
detection (up to 300 mm) (semi-transparent paper).
200C Paper size detection failure 3-22-2
Cannot detect the leading edge of the paper.
The leading edge of paper has been located by coarse detection but not by a second round of fine
detection (up to 300 mm) (semi-transparent paper).
200C Paper size detection failure 3-22-3
Cannot detect the size of roll paper loaded.
The leading edge of paper has been located by coarse detection but not by a second round of fine
detection (up to 300 mm) (semi-transparent paper).
200D Paper size detection failure 3-23-1
Cannot detect the trailing edge of the paper.
Cannot detect the trailing edge of the cut sheet loaded after they have been fed 50 mm.
Cannot locate the trailing edge of the paper that has been found by coarse detection.
200D Paper size detection failure 3-23-2
Cannot detect the trailing edge of the paper.
Cannot detect the trailing edge of the cut sheet loaded after they have been fed 50 mm.
Cannot locate the trailing edge of the paper that has been found by coarse detection.
200E Too small paper 3-2-1
The width and length of paper supported are lower than the supported size (1.5% margin).
200E Too small paper (roll Paper) 3-2-2
The width and length of paper supported are lower than the supported size (1.5% margin).
200E Too small paper 3-2-3
The width and length of paper supported are lower than the supported size (1.5% margin).
200F Too large paper 3-3-4
The width and length of paper supported are higher than the supported size (1.5% margin).
Cannot detect the leading edge of paper even when the paper has been fed by 1300 mm for roll
Paper and by the size mentioned above for cut sheet.
Cannot detect the width of paper even when the paper is fed by the size mentioned above.
2-4
Chapter 2 Indexes by Case
Error Code
(low-order four Explanation Key
characters
200F Too large paper (roll Paper) 3-3-5
The width and length of paper supported are higher than the supported size (1.5% margin).
Cannot detect the leading edge of paper even when the paper has been fed by 1300 mm for roll
Paper and by the size mentioned above for cut sheet.
Cannot detect the width of paper even when the paper is fed by the size mentioned above.
200F Too large paper 3-3-6
The width and length of paper supported are higher than the supported size (1.5% margin).
Cannot detect the leading edge of paper even when the paper has been fed by 1300 mm for roll
Paper and by the size mentioned above for cut sheet.
Cannot detect the width of paper even when the paper is fed by the size mentioned above.
2010 Skew (skewed right 3-26-1
(The nip needs to be released by operating the release lever
Paper is determined skewed as its edge is read by the multisensor.
2010 Skew (skewed right 3-26-2
(The nip needs to be released by operating the release lever
Paper is determined skewed as its edge is read by the multisensor.
2010 Skew (roll Paper) 3-26-3
(The nip needs to be released by operating the release lever
Paper is determined skewed as its edge is read by the multisensor.
2010 Skew 3-26-4
(The error is cleared as the paper is removed.
Paper is determined skewed as its edge is read by the multisensor.
2014 Cutter unit fuse blowout error 9-1-1
2015 Cutting failure/jam detected due to a cutting failure 3-46-1
An idle cutter unit or a cutter blade that is too blunted to cut sheet has been detected by the paper
leading edge detection sequence.
2015 Cutting failure/jam detected due to a cutting failure 3-46-2
An idle cutter unit or a cutter blade that is too blunted to cut sheet has been detected by the paper
leading edge detection sequence.
2016 Paper loosening out of position while printing 3-27-1
The trailing edge of paper has been detected at least 20 mm shorter than the length of cut forms
detected.
2016 Paper loosening out of position while printing 3-27-2
The trailing edge of paper has been detected at least 20 mm shorter than the length of cut forms
detected.
2016 Jam while picking up, ejecting or printing on paper 3-27-3
(A sequence of removing jams with the pinch roller released is required)
Virtually all recovery errors that could occur in connection with paper pickup are handled.
2016 Paper loosening out of position while printing 3-27-4
The trailing edge of paper has been detected at least 20 mm shorter than the length of cut forms
detected.
2016 Paper loosening out of position while printing 3-27-5
The trailing edge of paper has been detected at least 20 mm shorter than the length of cut forms
detected.
2017 Paper (right) side detection error 3-24-1
Multisensor error on light quantity adjustment
The read reference paper edge is more than 5 mm apart from its theoretical position.
Cannot locate the edge of reference paper.
2-5
Troubleshooting Guide
Error Code
(low-order four Explanation Key
characters
2017 Paper (right) side detection error 3-24-2
Multisensor error on light quantity adjustment
The read reference paper edge is more than 5 mm apart from its theoretical position.
Cannot locate the edge of reference paper.
2017 Paper (right) side detection error 3-24-3
Multisensor error on light quantity adjustment
The read reference paper edge is more than 5 mm apart from its theoretical position.
Cannot locate the edge of reference paper.
2018 Paper (left) side detection error 3-25-1
The non-reference edge of paper has been located by coarse detection but not by a second round
of fine detection.
2018 Paper (left) side detection error 3-25-2
The non-reference edge of paper has been located by coarse detection but not by a second round
of fine detection.
2018 Paper (left) side detection error 3-25-3
The non-reference edge of paper has been located by coarse detection but not by a second round
of fine detection.
201E Paper mismatch (cut sheet) 3-4-1
Cassette pickup has been specified for paper that does not support cassette pickup.
2405 Invalid paper loading position (borderless printing) 3-5-1
The position at which paper is loaded is unfit for borderless printing.
Data with a borderless print specification has been received while the left or right edge of roll paper
was off the center of the borderless print idle ejection port at the completion of roll paper pickup.
2405 Invalid paper loading position (borderless printing) 3-5-2
The position at which paper is loaded is unfit for borderless printing.
Data with a borderless print specification has been received while the left or right edge of roll paper
was off the center of the borderless print idle ejection port at the completion of roll paper pickup.
2405 Invalid paper loading position (borderless printing)The position at which paper is loaded is unfit for 3-5-3
borderless printing.Data with a borderless print specification has been received while the left or right
edge of roll paper was off the center of the borderless print idle ejection port at the completion of roll
paper pickup.
2406 Borderless print data not printable (logic) 3-6-1
Borderless print data has been received at the start of printing, with one of the following conditions
being met:
A feeder slot other than one for roll paper has been specified in the data.
A paper type that does not support borderless printing has been set on the data.
Banner printing has been specified on the data at the same time.
A paper size that does not support borderless printing has been specified in a job for which paper
had already been fed.
2407 Borderless printing disabled
The width detected by the multisensor is unfit for borderless printing.
2408 Borderless printing disabled
The paper size is unfit for borderless printing.
2-6
Chapter 2 Indexes by Case
Error Code
(low-order four Explanation Key
characters
2500 Ink tank empty (continued use not allowed)
2501 The ink tank has run out of ink. (The reserved volume of ink is put to use after the remaining ink falls
2502
below)
2503
2504 (XX: Target color display).
2505
2506 1-2-1
2507
2508
2509
250A
250B
250C
2510 Remaining ink level unknown (continued use allowed) 1-2-6
2511 The remaining volume of the ink in the tank is detected when the tank cover is closed.
2512
Consumption has exceeded the original ink capacity (mismatch detected).
2513
2514 Refill ink may have been used.
2515
2516
2517
2518
2519
251A
251B
251C
2520 Ink tank not installed (continued use not allowed) 1-2-2
2521 On a model that is furnished with a subtank, this error is indicated if the subtank has run out of ink
2522
and the state of an ink tank not being installed is detected.
2523
2524 (XX: Target color display).
2525
2526
2527
2528
2529
252A
252B
252C
2540 Ink tank ID error 1-2-3
2541 The type of the tank is wrong (XX: Target color display).
2542
2543
2544
2545
2546
2547
2548
2549
254A
254B
254C
2-7
Troubleshooting Guide
Error Code
(low-order four Explanation Key
characters
2560 Ink tank EEPROM error 1-2-4
2561 There is an error in tank EEPROM. (XX: Target color display).
2562
2563
2564
2565
2566
2567
2568
2569
256A
256B
256C
2570 Ink tank short on ink 1-2-5
2571 An operation, such as printing or suction, was attempted but enough ink to carry out the operation is
2572
left in the tank.
2573
2574 Subtank model: 2570 to 257C
2575 Except for pre-print routines, such as cleaning: 2580 to 258C
2576 Printing: 2590 to 259C
2577 (XX: Target color display).
2578
2579
257A
257B
257C
2580
2581
2582
2583
2584
2585
2586
2587
2588
2589
258A
258B
258C
2590
2591
2592
2593
2594
2595
2596
2597
2598
2599
259A
259B
259C
260E Gap detection failure 9-2-1
Carriage gap calibration has not been carried out or gap detection is disabled by corrupt calibration
data.
260F Gap reference plane error (which does not occur when in User mode) 7-3-1
Request to replace an abnormal reference plane sheet.
2618 Vh pressure error 9-3-1
2-8
Chapter 2 Indexes by Case
Error Code
(low-order four Explanation Key
characters
2800 Printhead [X non-existing 2-3-1
X:
Double-head model: The R-head does not exist.
Single-head model: The head does not exit.
2801 Printhead [XDI correction failure 2-4-1
X:
Double-head model: R-head DI correction failure
Single-head model: Head DI correction failure
2802 Invalid printhead mounted in X 2-6-1
X:
Double-head model: Invalid head mounted on the R-side
Single-head model: Invalid head mounded
2803 Printhead [X EEPROM errorX: 2-7-1
Double-head model: R head EEPROM error
Single-head model: head EEPROM error
2804 Heads mounted in horizontally opposite positions 2-8-1
2807 Heads mounted in horizontally opposite positions 2-8-2
2808 Printhead L non-existing 2-3-2
2809 Printhead L DI correction failure 2-4-2
280A Invalid printhead L mounted 2-6-2
280B Printhead L EEPROM error 2-7-2
280C Head non-discharge warning (Printing paused 2-2-1
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with 100 or more
but les than 200 non-discharging nozzles, or there are 30 or more nozzles per color that reject
non-discharging nozzle backup, with 200 or more non-discharging nozzles.
2-9
Troubleshooting Guide
Error Code
(low-order four Explanation Key
characters
2820 Head registration unadjustable 7-4-1
The adjustment value has gone out of bounds during automatic head adjustment.
2821 LF unadjustable 7-5-1
A detected value has gone out of bounds while performing automatic band adjustment.
2822 Eccentricity uncorrectable (which does not occur when in User mode) 7-6-1
A detected value has gone out of bounds while making adjustment.
2823 Head check error 9-4-1
2824 Optical axis unadjustable (which does not occur when in User mode)An adjustment pattern has not 7-7-1
been printed.The optical axis deviates from the correct position by 3 mm or more.
2825 Paper mismatch on HP-GL/2 printing
2901 The available size of the permanent area of the hard disk space has fallen to less than 1 GB. 5-1-1
2902 No hard drive space 5-2-1
Copy printing or error recover is not executable.
2905 A job save has been executed when the available size of the permanent area of the hard disk 5-3-1
space was lost.
Cancel the job.
2906 One hundred jobs are already saved in the permanent area of the hard disk space. 5-4-1
2906 A job save is executed when 32 jobs are already saved in the permanent area of the hard disk 5-4-2
space.
Cancel the job.
2907 One hundred jobs are already saved in the permanent area of the hard disk space.
2908 HDD format error 5-5-1
2909 HDD file error 5-6-1
2918 Cassette detection sensor detection failure (Cassette detection sensor) 3-42-1
No cassette has been detected during cassette pickup.
291A Roll sensor detection failure 3-37-1
Could not detect the roll unit.
291B Lift shift timeout 9-5-1
A lift operation has been executed, but no sensor has detected or a sensor has remained detected .
291D Spur cam sensor detection failure 9-6-1
2920 Cannot take up paper 3-44-1
An error check has been made on paper after the paper had been fed 1850 mm, but the paper
take-up unit was not driven at all in that interval (up to about 3700 mm (when run imPapertely after
the start of detection)).
2921 Continued rewinding error 3-45-1
The paper take-up unit has continued rewinding for 10 seconds, with the rewinding sensor turned on,
at printer power-on and at the start of printing.
2E00 Paper mismatch (roll paper) 3-7-1
No roll paper have been fed when a job with a roll paper specification is received.
2E01 Paper mismatch (roll paper) 3-8-1
Roll paper have not been fed when an internal print job having a roll paper specification started
(during internal printing).
2E02 Paper mismatch (cut sheet) 3-9-1
No cassette paper has been loaded when data having a cut sheet specification is received.
2E02 Paper mismatch (cut sheet) 3-9-2
No manually fed paper has been fed when a job having a top paper feed specification is received.
2E02 Paper mismatch (cut sheet) 3-9-3
No manually fed paper has been fed when a job having a front paper feed specification is received.
2-10
Chapter 2 Indexes by Case
Error Code
(low-order four Explanation Key
characters
2E03 Paper mismatch (cut sheet) 3-10-1
Not cut sheet have been loaded in cassettes when data having a cassette specification is received.
2E08 Paper mismatch (size(roll paper) 3-11-1
The width of data and that of the actually loaded paper do not match.
2E08 Paper mismatch (size(roll paper) 3-11-2
The width of data and that of the actually loaded paper do not match.
2E09 Short on roll paper (with a paper take-up unit in use) 3-35-1
All of the following conditions have been met at the start of printing:
ON has been selected for Remaining Roll Paper Detection.
Among the paper size settings coded in the print data, the paper length exceeds the remaining
length of roll paper.
A paper take-up unit is used.
2E09 Short on roll paper 3-35-2
All of the following conditions have been met at the start of printing:
ON has been selected for Remaining Roll Paper Detection.
Among the paper size settings coded in the print data, the paper length exceeds the remaining
length of roll paper.
2E0A Paper mismatch (roll paper) 3-12-1
Data having a roll paper specification has been received when manually fed cut sheet had already
been loaded.
2E0A Paper mismatch (roll paper) 3-12-2
Print data having a roll paper print specification has been received at the completion of manual feed
paper pickup.
2E0B Paper mismatch (cut sheet) 3-13-1
Print data having a cassette print specification has been received at the completion of manual feed
paper pickup.
2E0C Paper mismatch (cut sheet) 3-14-1
Print data having a manual feed print specification has been received at the completion of roll paper
pickup.
2E0E Roll paper unit not installed 3-40-1
The unit has received print data having a roll paper print specification when it had started without a
roll unit being connected to it.
2E0F The top cover is abnormally open. 6-2-1
2E10 Ink tank cover error open (continued use allowed) 6-3-1
The ink tank cover opened while performing any operation, such as printing and suction.
2E11 Carriage cover open error 6-4-1
A carriage cover open has been detected.
2E12 Faulty release lever 6-5-1
The state of the release lever up (released) has been detected.
2E14 Paper mismatch (size or width 3-15-1
The paper size specified for the Print to meet the paper width setting of the driver on receiving print
data and the width of the roll paper actually fed did not match.
2E14 Paper mismatch (size or width 3-15-2
The paper size specified for the Print to meet the paper width setting of the driver on receiving print
data and the width of the roll paper actually fed did not match.
2E14 Paper mismatch (size or width 3-15-3
The paper size specified for the Print to meet the paper width setting of the driver on receiving print
data and the width of the roll paper actually fed did not match.
2-11
Troubleshooting Guide
Error Code
(low-order four Explanation Key
characters
2E15 Paper mismatch (type 3-16-1
The second and subsequent sheets of paper have been fed as a paper type different from the first
sheet when LF adjustment was made with cut sheet.
2E15 Paper mismatch (type 3-16-2
Following the transmission of data in the GARO format, all of the following conditions have been met
at the start of printing:
The paper type that has been set in the job and the type of actually fed paper do not match.
Stop has been selected for Paper Mismatch Detection.
2E15 Paper mismatch (type 3-16-3
Following the transmission of data in the GARO format, all of the following conditions have been met
at the start of printing:
The paper type that has been set in the job and the type of actually fed paper do not match.
Stop has been selected for Paper Mismatch Detection.
2E15 Paper mismatch (type(on adjustment) 3-16-4
The second and subsequent sheets of paper have been fed as a paper type different from the first
sheet when LF adjustment was made with cut sheet.
2E15 Paper mismatch (type(on adjustment) 3-16-5
The second and subsequent sheets of paper have been fed as a paper type different from the first
sheet when LF adjustment was made from a cassette.
2E15 Paper mismatch (type(on adjustment) 3-16-6
The second and subsequent sheets of paper have been fed as a paper type different from the first
sheet when LF adjustment was made with cut sheet.
2E15 Paper mismatch (type 3-16-7
A paper type that cannot be fed from the specified feeder slot has been specified.
2E16 Paper mismatch (type 3-17-1
The data type defined in the data and the type of actually loaded paper do not match.
Following the transmission of data in the GARO format, all of the following conditions have been met
at the start of printing:
The paper type that has been set in the job and the type of actually fed paper do not match.
Stop has been selected for Paper Mismatch Detection.
2E16 Paper mismatch (type or size 3-17-2
The paper type/size defined in the paper and those of actually loaded paper do not match.
Following the transmission of data in the GARO format, all of the following conditions have been met
at the start of printing:
The paper type that has been set in the job and the type and size of actually fed paper do not
match.
Stop has been selected for Paper Mismatch Detection.
2E17 Cassette not installed 3-41-1
2E18 Paper not fed as far as the platen 3-28-1
2E19 Feeding error 3-29-1
LF out of synchronization for cut sheet
2E1A Feeding error 3-30-1
LF out of synchronization for cut sheet
2E1B No roll paper available (trailing edge of roll paper detected) 3-36-1
Paper out has been detected by paper sensor R in a roll paper operation.
LF out of synchronization on roll paper
2E1B No roll Paper available (trailing edge of roll paper detected) 3-36-2
Paper out has been detected by paper sensor R in a roll paper operation.
LF out of synchronization on roll paper
2-12
Chapter 2 Indexes by Case
Error Code
(low-order four Explanation Key
characters
2E1C Jam while ejecting paper 3-31-1
(A sequence of removing jams with the pinch roller released is required)
A jam has been detected while ejecting paper.
2E1D Feeding error 3-32-1
LF out of synchronization for cut sheet
2E1F Paper mismatch (size 3-17-3
The second and subsequent sheets of paper have been fed as a paper size different from the first
sheet when adjustment was made with cut sheet.
XXX x YYY: Required minimum size
2E1F Paper mismatch (sizeThe paper size setting in effect at the start of an internal print session has 3-17-4
fallen below the minimum size specified for that internal print session.
XXX x YYY: Required minimum size
2E1F Paper mismatch (size 3-17-5
The paper size setting in effect at the start of an internal print session has fallen below the minimum
size specified for that internal print session.
XXX: Required minimum size
2E21 IEEE1394 interface error 9-7-1
Any error has been detected while initializing IEEE1394 at startup.
2E22 Paper mismatch (cut sheet) 3-18-1
Cassette pickup has been specified for paper that does not support cassette pickup.
2E23 Cutter unit failure 9-8-1
2E24 Faulty roll paper unit 3-38-1
Failed to detect the cam in the roll unit while no paper was loaded.
2E25 Jam while picking up, ejecting or printing on paper (JAM2) 3-33-1
2E25 Jam while picking up, ejecting or printing on paper (JAM2) 3-33-2
2E27 Feeding error (nip release required) 3-34-1
LF out of synchronization (LF motor wont rotate) has been detected.
2E27 Jam while picking up, ejecting or printing on paper 3-34-2
(A sequence of removing jams with the pinch roller released is required)(JAM1)
Virtually all recovery errors that could occur in connection with paper pickup are handled.
2E31 Insufficient quantity of roll paper remaining (upper)
2E32 Insufficient quantity of roll paper remaining (lower)
2E35 Roll paper not loaded for internal printing (upper)
2E3A Failed to feed paper (upper stage)
2E3B Failed to feed paper (lower stage)
2F11 CR error 9-9-1
An operation order has been issued while the carriage suffered a hardware error.
2F12 LF error 9-10-1
An operation order has been received while the LF suffered a hardware error.
The target position could not be reached within a predicted operation time + 3 seconds during an LF
operation.
The sensor could not be detected during an LF operation involving sensor detection.
2F13 A/D converter external trigger output stop (Hardware error 1) 9-11-1
2F14 ASIC register not writable (Hardware error 2) 9-12-1
Could not write to the ASIC register on the main PCB.
2F16 Mist fan error 9-13-1
The rotation of the mist fan is not detectable.
2-13
Troubleshooting Guide
Error Code
(low-order four Explanation Key
characters
2F17 Platen fan lock detection error 9-14-1
The lock signal has been supplied continuously for 3 seconds or longer, 10 seconds after the platen
fan started rotating.
2F17 Suction platen fan error 9-14-2
The lock signal has been supplied continuously for 3 seconds or longer, 10 seconds after the platen
fan started rotating.
2F1F Purge sensor error (Recovery purge motor HP detection error) 9-15-1
The recovery system has been driven but no sensor interrupt occurs.
The recovery system has been driven to close the cap, but the cap has not been capped
successfully.
2F20 Cap motor cam positioning error 9-16-1
The recovery system has been driven but no sensor interrupt occurs.
The recovery system has been driven to close the cap, but the cap has not been capped
successfully.
2F22 Pump shift timeout 9-17-1
The target position could not be reached within a predicted operation time + 3 seconds during pump
operation, or no sensor has been detected during a pump operation involving sensor detection.
2F23 Purge motor error 9-18-1
Pump operation disabled
A PWM duty of 100% has lasted for 200 msec in a pump operation.
2F24 Cutter shift timeout 3-47-1
The cutter failed to reach the home position in time during a cutting operation.
2F24 Cutter shift timeout error 9-19-1
No sensor has been detected during a cutter operation involving sensor detection.
2F25 Carriage motor HP not detectable 9-20-1
Detected only for the wide format.
For the narrow format, the carriage motor HP can be detected when the carriage hits the wall in a full
scan following the detection of the HP.
2F26 Carriage operation disabled 9-21-1
A PWM duty of 100% has lasted for 200 msec in a carriage operation
A collision has been detected in a carriage operation (with the speed predicted from the PWM
output value having a deviation of 25 ips or more from the actual speed).
2F27 Carriage shift timeout 9-22-1
The target position could not be reached within a predicted operation time + 3 seconds during
carriage operation.
2F28 Lift shift timeout 9-23-1
A lift operation has been executed, but no sensor has detected it or a sensor has remained detected.
2F29 LF feeding motor timeout (cut sheet) 9-24-1
The target position could not be reached within a predicted operation time + 3 seconds during an LF
operation.
The sensor could not be detected during an LF operation involving sensor detection.
2F29 LF feeding motor timeout (roll paper) 9-24-2
The target position could not be reached within a predicted operation time + 3 seconds during an LF
operation.
The sensor could not be detected during an LF operation involving sensor detection.
2F2A Cannot detect the LF home position 9-25-1
The LF home position could not be detected on LF homing during initialization.
2F2B LF operation failure (LF operation disabled) 9-26-1
A PWM duty of 100% has lasted for 200 msec during LF operation.
2-14
Chapter 2 Indexes by Case
Error Code
(low-order four Explanation Key
characters
2F2C Cassette shift timeout 9-27-1
The target position could not be reached within a predicted operation time + 3 seconds during
cassette operation.
No sensor has been detected during a cassette operation involving sensor detection.
2F2D Cassette operation disabled 3-39-1
A PWM duty of 100% has lasted for 200 msec in a cassette operation.
2F2E Roll shift timeout 9-28-1
No sensor has been detected in a roll operation involving sensor detection.
2F2F Non-discharge detection error 9-29-1
As a result of nozzle checking made by the non-discharge detection unit:
All 640 nozzles in a nozzle train are non-discharging.
At least 50 nozzles have been found mismatched in a nozzle train of 640 nozzles since the last
session of detection.
ReferenceThe change (between non-discharging and discharging nozzle counts) noted since
the last session of nozzle checking is recorded as a mismatch.
2F30 Non-discharge detecting position error 9-30-1
No detectable region has been found during non-discharge position adjustment.
2F31 Non-discharge light quantity error 9-31-1
A detectable region has fallen to below a certain limit during non-discharge position adjustment
2F32 Faulty multisensor 4-1-1
Outside light entered during multisensor light quantity adjustment.
2F33 Transparent paper unadjustable 7-8-1
Paper are unidentifiable on automatic adjustment (transparent/semi-transparent paper).
2F34 Color calibration error 7-9-1
The adjustment value has gone out of bounds during calibration.
2F35 Faulty multisensor (on calibration) 4-2-1
A failure to calibrate has been detected from the parts counter.
2F37 Linear scale error 99-9-1
No signal is available from the linear encoder when the head is driven.
2F38 The top cover is abnormally open. 6-6-1
2F39 Carriage cover error open 9-32-1
The carriage cover has opened at a timing at which it is normally closed.
2F3A Purge unit valve motor error 9-33-1
The recovery valve motor has been driven but no movement has been detected within the timeout
period.
2F3B CS communication error 9-34-1
An irrecoverable communication error has occurred communicating between the CS chip mounted
on the ink tank and the main unit.
2F3C LF pressure error
2F3D HP idle ejection pump motor overload error
2F3E HP idle ejection pump motor shift timeout
2F3F HP idle ejection pump motor error
4001 Borderless/flow idle ejection/mist recovery count full 99-1-1
401A HDD failure 99-2-1
Failed to read and write to and from the HDD.
401B Poor HDD connection 99-3-1
The HDD and the HDD controller are not indefinable.
2-15
Troubleshooting Guide
Error Code
(low-order four Explanation Key
characters
401C Faulty RTC 99-4-1
Any error other than the two errors mentioned below has been detected while initializing the RTC at
startup.
401D RTC low battery error 99-5-1
A battery error has been detected while initializing the RTC at startup.
401E RTC clock stop 99-6-1
The RTC has been detected idle while initializing the RTC at startup.
4027 Lift shift timeout error 9-35-1
A lift operation has been executed, but no sensor has detected it or a sensor has remained detected.
4034 Multisensor unit version error 99-7-1
A different version of multisensor is installed.
This would not occur in an ordinary user environment.
4037 Linear scale error 99-8-1
No signal is available from the linear encoder when the head is driven.
403E Head abnormal temperature rise (head 1 (R), or A model) 99-10-1
Either of the two Di sensors maintained for each printhead chip (color-specific) has been detected at
120oC or higher or -10oC or lower.
403F Head abnormal temperature rise (head 2 (L)) 99-11-1
Either of the two Di sensors maintained for each printhead chip (color-specific) has been detected at
120oC or higher or -10oC or lower.
4040 Checksum error 99-12-1
The checksum of a file transmitted on execution of the firmware update is unmatched.
4041 Flash erase error 99-13-1
Failed to erase flash ROM on execution of the firmware update is unmatched.
4042 MIT data transfer failure 9-36-1
Failed to write MIT data on its transmission.
4042 Flash write error 99-14-1
Failed to write flash ROM on execution of the firmware update.
4043 Firmware update failure error 99-15-1
Failed to allocate a work area on RAM on firmware update.
4044 EEPROM size error 99-16-1
Size information about the firmware data transmitted on firmware update and the size of actually
transmitted data do not match.
4045 Engine EEPROM write error 99-17-1
An EEPROM read/write failure has been detected in the engine portion of the firmware.
4046 Recovery part revolutions reaching 50,000 cycles or more 99-18-1
Recovery part operations have reached a predetermined count.
4047 Supply part count error 99-19-1
Supply part operations have reached a predetermined count.
4048 Non-discharging nozzles on initial filling 99-20-1
An unallowable number of non-discharging nozzles have been detected at the completion of initial
filling.
4049 Wrong transfer ROM data model 9-37-1
Files for a different model have been transferred on firmware update.
404A Non-discharge count error 99-21-1
A non-discharge part operation counter has reached a specified limit.
404B Temperature/humidity sensor error 99-22-1
Detection hardware is automatically assumed at fault when a temperature of 0 degree and a relative
humidity of 0% are detected, resulting in an error indication.
2-16
Chapter 2 Indexes by Case
Error Code
(low-order four Explanation Key
characters
404C Serial number information mismatch 99-23-1
A mismatch has been detected between the serial number information stored in the EEPROM on the
main PCB and that stored in the EEPROM on the MTC relay PCB at startup.
404D Machine ID information mismatch 99-24-1
A mismatch has been detected between the model ID information stored in the EEPROM on the
main PCB and that stored in the EEPROM on the MTC relay PCB at startup.
404F EEPROM read error
404F Pump revolutions full (clear the counter in service mode after having replaced the HP idle ejection
tray)
2-17
Troubleshooting Guide
A. Imaging Failures
Category Item Subitem Remedial Action (tool)
A Soiled print side Chapter 4: Imaging Failures
A Ink dropping Chapter 4: Imaging Failures
A Soiled reverse side Chapter 4: Imaging Failures
A Black dots (spur marks Chapter 4: Imaging Failures
A White dots (spur marks Chapter 4: Imaging Failures
A Roller marks Chapter 4: Imaging Failures /
A Peeled ink Chapter 4: Imaging Failures
A Line, streaks and bands Chapter 4: Imaging Failures
A Blurred or undersharp images Chapter 4: Imaging Failures
A Blurred or blotted images Chapter 4: Imaging Failures
A Shaken or ghost images Chapter 4: Imaging Failures /
A Thick or double lines or characters Chapter 4: Imaging Failures /
A Defective toning Chapter 4: Imaging Failures
A Color misregistration Chapter 4: Imaging Failures
A Void lines and images Chapter 4: Imaging Failures
A Printing different from settings Chapter 4: Imaging Failures
A No printing Chapter 4: Imaging Failures
A Wrong length Prioritize length (specify a magnification).
Specify a magnification for the present output matter (enter a
menu description).
A Wrinkled paper Remove the cause of skewing.
Clean the cassette pick-up roller.
A Iridescent metallic luster visible Bronze symptom (reflected illuminating light colored by
diffusion on the print surface)
A Ink wont dry on tracing paper or the Chapter 4: Imaging Failures
like Change the drying time setting (lengthen).
A Scratching (ink peeling) Chapter 4: Imaging Failures
Change the drying time setting (lengthen).
A Poor halftoning (RIP environment) Avoid printing in black alone (but print in multiple colors).
A Paper undertone noticeable Change paper.
A Uneven POP board colors noticeable Properties of the paper.
Change the print mode to an upper mode.
2-18
Chapter 2 Indexes by Case
B. Operational Failures
Category Item Subitem Remedial Action (tool)
B PosterArtist wont launch Chapter 4: Operational Failures
B The main unit wont start Chapter 4: Operational Failures
B Power turns off automatically Chapter 4: Operational Failures
B Network-connected printer, once If Automatic is selected for the IP address of the printer, assign
visible, out of sight a fixed IP address to it.
C. Functional Failures
Category Item Subitem Remedial Action (tool)
C Freezing/slow Restart the printer.
C Upgrade the firmware.
C If Paper have been added, initialize the Paper preferences
and update additional Paper from System Settings (user
settings will be lost).
C No printing Underpowered host PC
C Check the network environment.
C Bug in AutoCAD high-speed rendering/Ver.3.00 or later
D. Cutting Failures
Category Item Subitem Remedial Action (tool)
D Wavy cut surface Chapter 4: Cutting failures without error indications
D Residual cutting chips on the reference Chapter 4: Cutting failures without error indications
side
D Normally ended without cutting Chapter 4: Cutting failures without error indications
D Line printed at the cutting position, but Chapter 4: Cutting failures without error indications
without actual cutting
D Line printed at the cutting position on Chapter 4: Cutting failures without error indications
printing
D Cut automatically Chapter 4: Cutting failures without error indications
D Images cut halfway Chapter 4: Cutting failures without error indications
E. Unusual Noises
Category Item Subitem Remedial Action (tool)
E Carriage drive Rasping After checking the idler pulley, go to 2F26.
E Check the carriage tension unit.
E Chattering The tube has hit the exterior to genera unusual noises.
E Open and close the platen suction path selection valve
(normal).
E Creaky Soiled carriage rail/Clean dry (never apply oil)/replace the
rail cleaner/replace the carriage bearing.
E Broken head open/close lever
Replace the lever.
2-19
Troubleshooting Guide
F. Application-Dependent
Category Item Subitem Remedial Action (tool)
F AutoCAD Defective toning Chapter 4: Imaging Failures
F Void images (printed void in part) Chapter 4: Imaging Failures
F Prenticed in a double or half size Chapter 4: Imaging Failures
F No printing Chapter 4: Imaging Failures
F Cannot install the HDI driver Chapter 4: Operational Failures
F Cannot print a size longer than AutoCAD2004 specification
2300 mm with the HDI driver
F Word No magnified printing Chapter 4: Imaging Failures
F Excel Narrow white lines in the print Chapter 4: Imaging Failures
F Void images (printed void in part) Chapter 4: Imaging Failures
F Illustrator Narrow white lines in the print Chapter 4: Imaging Failures
F Blurred or undersharp images Chapter 4: Imaging Failures
F PosterArtist Wont launch Chapter 4: Operational Failures
F WINSTAR CAD Misregistration in printing on Reduce the data setting to allow in
manually fed paper consideration of the application
specifications/margins.
F Bundled user software CD The installer does not launch when Chapter 4: Operational Failures
the bundled user software CD is
mounted.
2-20
Chapter 3
Trouble Database
Chapter 3 Trouble Database
1. Ink tanks
Code Panel display Remedial Action
Key ( low-order
Explanation/Detection sequence (: Reference fault isolation
four Large LCD Small LCD 1 Small LCD 2 procedure or tool)
characters)
1-1-1 1000 Ink Level: Ink Lvl: Chk Ink tank near-empty (continued Replace the tank (continued
1001 Check XX use allowed) usage allowed).
1002 The remaining volume of ink is If the problem persists after the
1003 diminishing (below the pin check tank has been replaced, the
1004 level). remaining ink detection system
1005 (XX: Target color display). is at fault (replace the supply
1006 unit or check the bundled
1007 wires).
1008
1009
100A
100B
100C
1-1-2 1400 Ink tank is Ink tank empty (continued use Replace the tank.
1401 empty. allowed) If the problem persists after the
1402 Press OK The ink tank has run out of ink, tank has been replaced, the
1403 and but a certain volume of ink is remaining ink detection system
1404 replace ink reserved in the subtank. (The is at fault (replace the supply
1405 tank. reserved volume of ink is put to unit or check the bundled
1406 use after the remaining ink falls wires).
1407 below the pin check level.)
1408 Displayed only on models having
1409 a subtank.
140A
140B
140C
1-1-3 1410 No ink tank Ink tank not installed (continued Mount a tank.
1411 loaded. use allowed) If the problem persists after the
1412 Check ink The ink tank is not installed but a tank has been replaced, the
1413 tank. sufficient volume of ink is left in remaining ink detection system
1414 the subtank. is at fault (replace the supply
1415 Displayed only on models having unit or check the bundled
1416 a subtank. wires).
1417
1418
1419
141A
141B
141C
1-2-1 2500 Ink tank is No Ink Left Ink tank empty (continued use not Replace the tank.
2501 empty. allowed) If the problem persists after the
2502 Press OK The ink tank has run out of ink. tank has been replaced, the
2503 and (The reserved volume of ink is put remaining ink detection system
2504 replace ink to use after the remaining ink falls is at fault (replace the supply
2505 tank. below the pin check level.) unit or check the bundled
2506 (In the small LCD, the arrow wires).
2507 points to the color in question.)
2508
2509
250A
250B
250C
1-2-2 2520 No ink tank Ink Tank No Ink Ink tank not installed (continued Remove and then reinstall the
2521 loaded. Check XX Tank use not allowed) tank.
2522 Check ink Check Ink On a model that is furnished with Replace the tank.
2523 tank. Tank a subtank, this error is indicated if If the problem persists after the
2524 the subtank has run out of ink and tank has been replaced, the
2525 the state of an ink tank not being remaining ink detection system
2526 installed is detected. is at fault (replace the supply
2527 (XX: Target color display). unit or check the bundled
2528 wires).
2529
252A
252B
252C
3-1
Troubleshooting Guide
3-2
Chapter 3 Trouble Database
2. Maintenance Cartridges
Code Panel display Remedial Action
Key (low-order Explanation/Detection sequence (: Reference fault isolation
four Large LCD Small LCD 1 Small LCD 2 procedure or tool)
characters)
Prepare for MTCart Full Maintenance cartridge near-full Prepare a maintenance
maint cart Soon (continued usage allowed) cartridge.
1-3-1 1100 replacement. Near-full has been detected from
the dot count and the usage
period (drying time).
Maintenance Maint Maint Cart Maintenance cartridge EEPROM Replace the maintenance
cartridge Cartridge Error error cartridge.
problem. Replace Replace Communication is enabled but
1-4-1 2816
Cart Cart the information is corrupted.
Replace
the
maintenance
cartridge.
Maintenance Maint Maint Cart Maintenance cartridge ID error Replace the maintenance
cartridge Cartridge Error A maintenance cartridge for cartridge.
problem. Replace Replace another model has been (The maintenance cartridge was
1-4-2 2817
Cart Cart mounted. capable of normal
Replace communication when the error
the occurred.)
maintenance
cartridge.
No Maint No Maint Maintenance cartridge not found Remove and reinstall, or replace
maintenance Cartridge Cart Cannot communicate, or cannot the maintenance cartridge.
cartridge. Load Load detect a maintenance cartridge.
1-5-1 2818
Cartridge Cartridge
Check
the
maintenance
cartridge.
Maintenance Maint Maint Cart Maintenance cartridge full Replace the maintenance
cartridge full. Cartridge Error Maintenance cartridge full is cartridge.
Replace Replace detected from the dot count and Reference) The absorber may
1-6-1 2819 Replace Cart Cart the usage period (drying time). appear whitish or weight light,
the depending on the usage
maintenance conditions.
cartridge.
Prepare for MTCart Maintenance cartridge near-full Prepare a maintenance
maint cart Full Soon (continued usage allowed) cartridge.
1-7-1 281A replacement. Near-full has been detected from
the dot count and the usage
period (drying time).
3-3
Troubleshooting Guide
3. Printheads
Code Panel display Remedial Action
Explanation/Detection
Key (low-order (: Reference fault isolation
four Large LCD Small LCD 1 Small LCD 2 sequence
procedure or tool)
characters)
2-1-1 1010 Problem with CheckPrintout:LR Head R/L Check image quality. (Unless
Printhead L/R non-discharge warning there are problems with the
Chk printing There are 30 or more image quality, there is no need
results nozzles per color that to replace the head.)
reject non-discharging Replace the head.
nozzle backup, with If the problem persists, go to
less than100 2F2F (P4-6).
non-discharging
nozzles.
2-1-2 1010 Check Check Printout Head non-discharge Check image quality. (Unless
printed warning there are problems with the
document. There are 30 or more image quality, there is no need
nozzles per color that to replace the head.)
reject non-discharging Replace the head.
nozzle backup, with If the problem persists, go to
less than100 2F2F (P4-6).
non-discharging
nozzles.
2-1-3 1012 Problem with CheckPrintout:R Head R non-discharge Check image quality. (Unless
Printhead R warning there are problems with the
Chk printing There are 30 or more image quality, there is no need
results nozzles per color that to replace the head.)
reject non-discharging Replace the head.
nozzle backup, with If the problem persists, go to
less than100 2F2F (P4-6).
non-discharging
nozzles.
2-1-4 1013 Problem with CheckPrintout:L Head L non-discharge Check image quality. (Unless
Printhead L warning there are problems with the
Chk printing There are 30 or more image quality, there is no need
results nozzles per color that to replace the head.)
reject non-discharging Replace the head.
nozzle backup, with If the problem persists, go to
less than100 2F2F (P4-6).
non-discharging
nozzles.
3-4
Chapter 3 Trouble Database
3-5
Troubleshooting Guide
3-6
Chapter 3 Trouble Database
Stop: Stop
Printing
3-1-3 - Regular printing Paper mismatch (cut sheet) Check the cassette pick-up
is selected, but Print data having a manual setting/paper type.
a roll is loaded. feed print specification has
been received at the
Press OK, completion of roll paper
remove the roll, pickup.
and load sheets.
3-1-4 - Papr Type PaprTyp Paper mismatch (type) This is a warning and allows
Mismatch Mismatch Mismatch following the continued printing.
selection of any of the
following menu choices:
Warning Indication has
been selected for Paper
Mismatch Detection.
ON has been selected for
Paper Error Skip.
On forced printing following
a mismatch resulting from
the selection of the following
menu option:
Pause has been selected
for Paper Mismatch
Detection.
3-7
Troubleshooting Guide
3-8
Chapter 3 Trouble Database
3-9
Troubleshooting Guide
3-10
Chapter 3 Trouble Database
Online: Print
Stop: Stop
Printing
3-11-2 2E08 Wrong paper Driver: Chk Loaded Paper mismatch (size) (roll Check the paper that is actually
size. Papr Papr Diff paper) loaded on the printer and the
Check paper Size From Spfd The width of data and that of paper size setting of the driver.
size setting in Setting Size the actually loaded paper do Go to 2010 (P4-12).
driver. not match.
Online: Print
Stop: Stop
Printing
3-12-1 2E0A Roll printing is Paper mismatch (roll paper) Check the paper that is actually
selected, but Data having a roll paper loaded on the paper and the
sheets are specification has been paper feed setting of the driver.
loaded. received when manually fed
cut sheet had already been
Press loaded.
Load/Eject and
remove the
sheets.
3-12-2 2E0A Roll printing is Sheets Roll Paper mismatch (roll paper) Check the paper that is actually
selected, but Loaded Selected Print data having a roll paper loaded on the paper and the
sheets are Press Load Roll print specification has been paper feed setting of the driver.
loaded. To Eject received at the completion of
manual feed paper pickup.
Press OK,
remove the
sheets,
and load a roll.
3-13-1 2E0B Cassette Sheets Cassette Paper mismatch (cut sheet) Check the paper that is actually
printing Loaded Selectd Print data having a cassette loaded on the paper and the
is selected. Press Load Papr print specification has been paper feed setting of the driver.
To Eject in Cas received at the completion of
Press manual feed paper pickup.
Load/Eject and
remove
manually
loaded sheets.
3-11
Troubleshooting Guide
3-12
Chapter 3 Trouble Database
Press
Load/Eject
and reload the
paper.
3-17-1 2E16 Wrong paper Paper mismatch (type) Check the paper that is actually
type. The data type defined in the loaded on the printer and the
Check paper data and the type of actually driver paper type setting.
type setting on loaded paper do not match.
computer. Following the transmission
of data in the GARO format,
Online: Print all of the following conditions
Stop: Stop have been met at the start of
Printing printing:
The paper type that has
been set in the job and the
type of actually fed paper
do not match.
Stop has been selected
for Paper Mismatch
Detection.
3-17-2 2E16 Wrong paper Paper Check Paper mismatch (type or Check the paper actually
type and size. Mismatch Paper size) loaded on the printer and the
Check paper Prnt:Press Press The paper type/size defined driver settings of the paper type
type and size Online Online in the paper and those of and size.
setting in driver. actually loaded paper do not
match. Following the
Online: Print transmission of data in the
Stop: Stop GARO format, all of the
Printing following conditions have
been met at the start of
printing:
The paper type that has
been set in the job and the
type and size of actually fed
paper do not match.
Stop has been selected
for Paper Mismatch
Detection.
3-13
Troubleshooting Guide
3-14
Chapter 3 Trouble Database
3-15
Troubleshooting Guide
3-16
Chapter 3 Trouble Database
3-17
Troubleshooting Guide
Remove paper
and press
Load/Eject.
3-34-1 2E27 Cannot load. Remove paper Cannot Feed Feeding error (nip release Go to 2E27(P4-14).
Press Key required)
Press LF out of synchronization (LF
Load/Eject motor wont rotate) has been
and reload the detected.
paper.
3-34-2 2E27 Paper jam. Paper Jam Jam while picking up, ejecting Open and close the
Press Key or printing on paper release lever to reload
Press (A sequence of removing the paper.
Load/Eject jams with the pinch roller Remove the paper
and reload the released is required)(JAM1) once and then refeed
paper. Virtually all recovery errors it.
that could occur in connection Go to 2E27(P4-14).
with paper pickup are
handled.
3-18
Chapter 3 Trouble Database
3-19
Troubleshooting Guide
10. Cutter
Code Panel display Remedial Action
(low-order
Key Small Small Explanation/Detection sequence (: Reference fault
four Large LCD
LCD 1 LCD 2 isolation procedure or tool)
characters)
3-46-1 2015 Cannot cut paper. Cutting failure/jam detected due to a Go to 2015 (P4-18).
cutting failure
Press Load/Eject An idle cutter unit or a cutter blade that
and reload the is too blunted to cut sheet has been
paper. detected by the paper leading edge
detection sequence.
3-46-2 2015 Cannot cut paper. Cutting Press Cutting failure/jam detected due to a Go to 2015 (P4-18).
Lift the release Error Key cutting failure Go to 2F24(P4-19).
lever and reload Please to An idle cutter unit or a cutter blade that
the paper. Cut Release is too blunted to cut sheet has been
Papr Paper detected by the paper leading edge
detection sequence.
3-47-1 2F24 Cannot cut paper. Cutting Press Cutter shift timeout Go to 2015 (P4-18).
Lift the release Error Key The cutter failed to reach the home Go to 2F24(P4-19).
lever and reload Please to position in time during a cutting
the paper. Cut Release operation.
Papr Paper
11. Multisensor
Code Panel display Remedial Action
(low-order Explanation/Detection
Key (: Reference fault isolation
four Large LCD Small LCD 1 Small LCD 2 sequence
procedure or tool)
characters)
4-1-1 2F32 Multi-sensor Power On Multi-sensor Faulty multisensor Retry the adjustment with the
error Again Err Outside light entered during effect of outside light, such as
multisensor light quantity that of the sinking sun, being
Turn off adjustment. removed.
printer, Check the position at which
wait a while, the multisensor is installed.
then Replace the multisensor.
turn it on
again.
4-2-1 2F35 Calibration Calibration Press OK Faulty multisensor (on Check the parts counter in
There is a multi-sensor to cancel calibration) service mode and replace the
problem err A failure to calibrate has been multisensor unit.
with the detected from the parts counter. Initialize the counter for the
multi-sensor. replacement unit mounted. (It
is recommended to estimate
Press OK to the usage status of other units
cancel nearing the end of their service
calibration. life and replace them as
needed.)
3-20
Chapter 3 Trouble Database
12. HDD
Code Panel display Remedial Action
(low-order Explanation/Detection
Key Small Small (: Reference fault isolation
four Large LCD sequence
LCD 1 LCD 2 procedure or tool)
characters)
5-1-1 2901 Mail box The available size of the Reorganize data.
nearly full. permanent area of the hard
Delete unwanted data disk space has fallen to less
than 1 GB.
5-2-1 2902 Mail box full. The hard disk has run out of Reorganize data.
Now printing free space, disabling copy
without saving data. printing or error recovery.
5-3-1 2905 Mail box full. A job save has been executed Reorganize data.
Delete unwanted data when the available size of the
on your computer permanent area of the hard
to resume printing. disk space was lost.
Press Stop Cancel the job.
to cancel printing.
5-4-1 2906 Mail box full. One hundred jobs are already Reorganize data.
Delete unwanted data saved in the permanent area
of the hard disk space.
5-4-2 2906 Mail box full. A job save is executed when Reorganize data.
Cannot save. Delete 32 jobs are already saved in
unwanted data on the permanent area of the
your computer to hard disk space.
resume printing. Cancel the job.
Press Stop to cancel
printing.
5-5-1 2908 Hard disk error. HDD format error Format as instructed by the
on-panel message.
Press OK to reformat Replace the HDD.
5-6-1 2909 File read error. HDD file error Restart the printer.
(The file in error is deleted,
Turn off printer, but the printer will recover
wait a while, and normally when it Restart the
turn it on again. printer.)
Invalid files
will be deleted.
3-21
Troubleshooting Guide
3-22
Chapter 3 Trouble Database
3-23
Troubleshooting Guide
3-24
Chapter 3 Trouble Database
17. HP-GL2
Code Panel display Remedial Action
Explanation/Detection
Key (low-order Small (: Reference fault isolation
four Large LCD Small LCD 1 sequence
LCD 2 procedure or tool)
characters)
8-11-1 1040 GL2: W0501 GL2:W0501 HP/GL2 error; Insufficient
Reduce the size of rendering
The memory memory capacity
data.
is full. The size of drawing data
Replace with HP RTL data
exceeds the processing
for manipulation on the fly.
capacity.
8-12-1 1041 GL2: W0502 GL2:W0502 HP/GL2 error; invalid parameter Verify the data and fix it.
The Data having an invalid number
parameter is of types of parameters that
out follow the command has been
of range. detected.
8-13-1 1042 HP/GL2 error; physical Verify the data and fix it.
coordinate check from logical
coordinates
Invalid coordinates are
involved.
8-14-1 1043 GL2:W0504 HP/GL2 error; Invalid command Verify the data and fix it.
A command that is not defined
in HP-GL/2 or HP RTL is
involved.
8-15-1 1044 HP/GL2 error; current point Verify the data and fix it.
missing
Invalid data is involved.
8-16-1 1045 HP/GL2 error; Drawing limit Verify the data and fix it.
Invalid coordinates are
involved.
8-17-1 1047 GL2:W0904 HP/GL2 error; replot buffer Reduce the size of rendering
overflow data.
Data storage buffers have run Replace with HP RTL data
short. for manipulation on the fly.
8-18-1 1048 GL2:W0903 HP/GL2 error; polygon buffer Reduce the size of rendering
overflow data.
The size of drawing data Replace with HP RTL data
exceeds the processing for manipulation on the fly.
capacity.
8-19-1 1015 This type of GL2: Unsup. papr HP-GL2 error: out of the scope Press the [Online] button to
paper of paper support force printing.
is not Warning Indication has been Note) Alternative of an image
compatible selected for Paper Mismatch processing table (LUT) as
with Detection. defined on the HP-GL/2
HP-GL/2. support paper different from
The paper that is being fed the specified paper may
does not support HP-GL/2 result in an image quality
printing; that is, a paper type problem.
that does not have a required Press the [Stop] button to
print mode has been set. cancel printing.
3-25
Troubleshooting Guide
3-26
Chapter 3 Trouble Database
3-27
Troubleshooting Guide
3-28
Chapter 3 Trouble Database
3-29
Troubleshooting Guide
9-29-1 2F2F Hardware error. Power Eject. Non-discharge detection error Go to 2F2F (P4-6).
03800500-2F2F On Detect As a result of nozzle checking
Again Err made by the non-discharge
Turn off printer, detection unit:
wait, then All 640 nozzles in a nozzle
turn on again. train are non-discharging.
At least 50 nozzles have been
found mismatched in a nozzle
train of 640 nozzles since the
last session of detection.
<Reference>
The change (between
non-discharge and discharging
nozzle counts) noted since the
last session of nozzle checking
is recorded as a mismatch.
9-30-1 2F30 Hardware error. Non-discharge detecting position Go to 2F2F (P4-6).
xxxxxxxx-xxxx error
No detectable region has been
Turn off printer, found during non-discharge
wait, then position adjustment.
turn on again.
9-31-1 2F31 Hardware error. Non-discharge light quantity Go to 2F2F (P4-6).
xxxxxxxx-xxxx error
A detectable region has fallen to
Turn off printer, below a certain limit during
wait, then non-discharge position
turn on again. adjustment.
9-32-1 2F39 Carriage Cover is Carriage cover error open Close the carriage cover.
open. The carriage cover has opened Check the carriage cover sensor.
at a timing at which it is normally
Turn off printer, closed.
wait a while, and
turn it on again.
9-33-1 2F3A Hardware error. Power Valve Purge unit valve motor error Replace the purge unit.
03130031-2F3A On Motor The recovery valve motor has Go to 2F1F(P4-2).
Again Err been driven but no movement
Turn off printer, has been detected within the
wait, then timeout period.
turn on again.
3-30
Chapter 3 Trouble Database
3-31
Troubleshooting Guide
3-32
Chapter 3 Trouble Database
3-33
Chapter 4
More Sophisticated Fault
Isolation Tasks
Chapter 4 More Sophisticated Fault Isolation Tasks
Idler pulley
4-1
Troubleshooting Guide
Recovery system
mechanical C2 Lock pin operation problem
problem
Recovery system
C3 Faulty main controller
electrical problem
Flow 1
4-2
Chapter 4 More Sophisticated Fault Isolation Tasks
Wiper blade
Cap
4-3
Troubleshooting Guide
Rail cleaner
Rail cleaner
4-4
Chapter 4 More Sophisticated Fault Isolation Tasks
Operational but
momentarily/collision noise T01 Possibly faulty carriage encoder
T01
Firmware V1.32 or later
Possibly faulty carriage encoder
J3502
1
J3602
1
1
J1801
FU3100
J3150 J2801
1
1
A1
J3401
1 J2501
B1
J1101
J1102
J2601
J1001
1 J3001 J2402
1
1 1 1 1 1 A1 1
J2701
J120 2 J120 1 J330 1 J300 2 J250 2 J2702
1 B1
4-5
Troubleshooting Guide
No non-discharge
End of cleaning Perform non-discharge detention End
Non-discharge detected
No non-discharge
Cleaning A Perform non-discharge detention End
Non-discharge detected
No non-discharge
Cleaning A Cleaning B Perform non-discharge detention End
4-6
Chapter 4 More Sophisticated Fault Isolation Tasks
Flow 2 Check the non-discharge sensor for displacement Check to see if nozzles are not installed slantwise
Check the linear encoder for successful reading T01 Carriage encoder fault isolation
iPF5000 Series
Non-discharge
sensor
Non-discharge sensor
Non-discharge
sensor
4-7
Troubleshooting Guide
Flow 1 Check the multisensor for illumination and the paper position
4-8
Chapter 4 More Sophisticated Fault Isolation Tasks
iPF700 Series
Check the short flexible cable in the Replace the multisensor, but not before
iPF800 Series
multisensor and reinsert it making sure it is improperly mounted Flow 4
iPF8000 Series
BAT801
BAT801
IC701
IC601 IC3101
IC3101
IC604
IC2801
IC2801
IC1201
IC2901
IC2901
IC3001
IC3001
Check the leading Leading end stuck under Remove the cause of curling
end position of paper the LF roller of the paper
Flow 4
4-9
Troubleshooting Guide
Explanatory drawing 1
iPF5000 Series
iPF700 Series
4-10
Chapter 4 More Sophisticated Fault Isolation Tasks
iPF800 Series
iPF8000 Series
4-11
Troubleshooting Guide
error
Paper with its leading edge cut remaining
Reflectance problem (thin tracing paper, semitransparent mat paper, etc.)
Soiled or broken
Paper problem C2
Preprinted paper used
Curled leading edge of paper
Insufficient feeding force
Paper feed problem C3
Skewing
Flow 1
4-12
Chapter 4 More Sophisticated Fault Isolation Tasks
4-13
Troubleshooting Guide
4-14
Chapter 4 More Sophisticated Fault Isolation Tasks
iPF500 Series
Jam occurring in the path of paper travel between
the LF_PE sensor and the multisensor Feeding of roll
media fed from top
Multisensor
Cutter
Manual feeding from
top (POP board) S
Roll feed sensor
S
S
Flapper
Prefed paper
LF_PE sensor detection sensor Release
S
Paper detection sensor
Back cover
Cassette pickup S
Cassette detection sensor
S
4-15
Troubleshooting Guide
Back cover
Pendulum gear
4-16
Chapter 4 More Sophisticated Fault Isolation Tasks
C1 Sensors
Faulty roll cam sensor
Pendulum gear loosening out of position or damaged drive gear
C2 Operational
Faulty roll paper unit motor
Faulty roll paper unit PCB
C3 Electrical
Faulty main PCB
Flow 1
Phase B
Evaluation method
Apply a multimeter probe to any one of the four terminals of
the roll feed motor while it is running. The drive voltage is
normal if the multimeter reads 12 to 14 V.
4-17
Troubleshooting Guide
Flow 1
Dirty platen
4-18
Chapter 4 More Sophisticated Fault Isolation Tasks
Yes
Replace the motor
*See Cutter Motor Drive Voltage Check for the subsequent action to take.
Check the -Check for bitten wires A sensor fault has been
Cutter positioned Replace the sensor
right-side -Check for successful identified by replacing with
at the right end
sensor visually No foreign operation in IO mode a lift detection sensor
matter
Cutter motor
Cutter
4-19
Troubleshooting Guide
Curled paper
No
Yes
No
Replace the cutter upper blade
Cut paper manually to Is the cutter blade Check the cutter blade Remove foreign matter
check resultant conditions down? lowering function from the lowering part
No
Yes Replace the cutter upper
blade
Are there marks of
the upper blade Replace the upper and
riding over the lower Yes lower blades
blade?
2F26
No Replace the cutter Carriage inoperable
upper blade
4-20
Chapter 4 More Sophisticated Fault Isolation Tasks
J4. Normally ended without cutting, or line printed at the cutting position
J5. Cut, but with a line printed at the cutting position
J6. Cut automatically
J7. Images cut halfway
4-21
Troubleshooting Guide
Flow 1
T18 No
Replace the main
Replace the carriage relay PCB
controller iPF700/iPF8000 Series
Check the ink in the tube Check the face for flaws
(never touch the face)
4-22
Chapter 4 More Sophisticated Fault Isolation Tasks
Switch on Is the lift motor running? Faulty lift motor and bundled wires Replace the main PCB
No
Yes
Lift motor
4-23
Troubleshooting Guide
Yes
Remove foreign matter
No
Is the carriage in contact Faulty lift motor and bundled Replace the main PCB
with the coupling? wires, and faulty gear
Main unit not
rotating
Carriage side
not rotating
Does the carriage lift up Faulty sensor detection system
and down? Operational
iPF700 Series
Lift motor
Coupling
iPF800/iPF8000 Series
Coupling
Lift motor
Carriage HP sensor
4-24
Chapter 4 More Sophisticated Fault Isolation Tasks
Flow 1
4-25
Troubleshooting Guide
Ink Dropping
Clean the purge unit (1) Clean the rubber parts of the blade and cap of the purge
unit with alcohol.
Nozzle surfaces
(2) Turn the gear one cycle and coat the blade with a wetting
solution.
Clean soiling off the head (1) Move the carriage to the middle.
(2) Place an anti-soiling sheet and take out the head onto it.
(3) Clean the soiling off the head.
*Use commercial purified water. (Do not use tap water)
*Never touch the nozzle surfaces.
Clean the carriage unit (1) With the head removed, clean the peripheral surfaces of
the bottom of the carriage.
* The carriage unit cannot be fully cleaned without
removing the carriage.
Perform Cleaning B (1) Replace the head in original position and switch on the
printer.
4-26
Chapter 4 More Sophisticated Fault Isolation Tasks
Flow 1
Black
Lines Soiled pinch roller or linear Replace the pinch roller or linear
lines Vertical
(streaks) encoder encoder
(streaks)
White
lines Horizontal Band blotches T16 Perform band adjustment
(streaks)
Horizontal Misdirected impact due to Lower the head/reduce suction
edges edge suction force/change to an upper mode Explanatory drawing 1
4-27
Troubleshooting Guide
Direction of Lines
Vertical
Horizontal
Explanatory drawing 1
Head
Paper
Platen
Suction
Explanatory drawing 2
Print misregistration
Non-uniform colors
Explanatory drawing 3
Head
Paper
Platen
Suction
g f e d c b a f About 40 mm
g About 135 mm
4-28
Chapter 4 More Sophisticated Fault Isolation Tasks
Explanatory drawing 5
Due to an Illustrator bitmap print processing problem, images delivered from Illustrator
are marked with lines
Explanatory drawing 6
Inconsistencies between the parts of an image transmitted from Windows when in ICM
mode (Windows color matching)
In the printer driver properties dialog box, choose Layout -> Processing
Options and check Prioritize application color matching
Color
Any color Horizontal Band blotches T16 Perform band adjustment
lines
(including black Allow the paper to slacken fully to
and white) Paper path load eliminate the effect of back
tension to check
4-29
Troubleshooting Guide
Explanatory drawing 7
4-30
Chapter 4 More Sophisticated Fault Isolation Tasks
Bands
(blotches)
Any color Horizontal Band blotches T16 Perform band adjustment
(including black
and white) Do not allow paper to overlap until it
Paper overlapping/Paper taken up before dries
drying (non-uniform fusing)
Do not use a media take-up unit
Non-uniform
operation (printing on long sheets)
drying
Carriage stops waiting for data to Check the specifications of the PC
be transferred and the network
Explanatory drawing 3
4-31
Troubleshooting Guide
C3 Paper (paper settings, paper difficult to dry, invalid paper information, rubbing, loose paper)
C4 Paper feeding system (not occurring)?
C5 Resolution (data interpretation, applications, RIP, driver setting)
C6 Printhead
C7 Adjustment system (head height, head adjustment, inclination adjustment, suction)
Flow 1
Paper feed direction varied Is paper ejected properly? Remove the cause of the failure
from path to path No
Vertical line
Normal image
Horizontal line
4-32
Chapter 4 More Sophisticated Fault Isolation Tasks
Only leftmost or rightmost vertical Ink attracted to the suction fan to make Print within the guaranteed print area
lines are thick or doubly blurred impact accuracy at end points erratic
Flow 2
4-33
Troubleshooting Guide
Flow 1
Vertical line
Normal image
Horizontal line
Only leftmost or rightmost vertical Ink attracted to the suction fan to make Print within the guaranteed print area
lines are thick or doubly blurred impact accuracy at end points erratic
Vertical lines (band) print darker in part Ink in the idle nozzles is thickened during Rotary printing
printing, making impact accuracy erratic or
adding to the density Affected areas move
Rotary printing
4-34
Chapter 4 More Sophisticated Fault Isolation Tasks
Misregistration in two-way
Thick, blurred or smeared Print drawings in character and
vertical lines
impact on carriage travel
line drawing mode
T15
Satellite effect
The carriage will travel slower, making for Perform automatic
better impact accuracy (dye models). head adjustment
4-35
Troubleshooting Guide
HDI driver
C2
RIP
Plug-In
C3 Main unit
C4 Color management
Application settings
Paper problems Cases (back print, backlight film, plain paper, tracing paper), gamut problems
Paper chromogenicity
Paper-specific problems and cases (know-how), evaluation problems/isolation
Color varied before and after fixing With proofs, allow pigments to stand for 5 to 10 minutes and dyes to
stand for one day as a rule.
Color calibration Switch off and check and then rerun with RC base paper.
Aging head
Color calibration Switch off and check and then rerun with RC base paper.
4-36
Chapter 4 More Sophisticated Fault Isolation Tasks
Fading and Caused by light, gases and so on Dye inks are more liable to fading than pigmented inks.
discoloration
problems
Chemical changes activated by temperature/humidity Dye inks are more liable to fading than pigmented inks.
4-37
Troubleshooting Guide
C2 Adobe Illustrator
C3 Other applications
C4 Main unit
Explanatory drawings
Normal Defective
Missing objects
Flow 1
*All AutoCAD programs, including AutoCAD2007, have fix patches disclosed. Be sure to install the
latest patch to the extent possible.
Where a large image is pasted, for example, the problem can be avoided by cutting the workload on AutoCAD
In the printer driver properties dialog box, choose Layout Processing Options and
Driver setting of A1 or higher change Set FineZoom
FineZoom set to Auto *The default setting is No. Seek confirmation from the customer because the new setting
could worsen image quality.
Driver used In the printer driver properties dialog box, choose Basic Settings Detailed Setting Mode
Too high print quality setting and change [Print Quality] to Fast
Reduce the image resolution using an application, such as Photoshop, to hold the number
Too large an image pasted
of pixels to 2,000,000 or below
*In addition to image voids, phenomena, such as Dimmed print, Print failure and Abnormal tinting (fewer colors), might be observed.
4-38
Chapter 4 More Sophisticated Fault Isolation Tasks
Flow 2
Flow 3
Appearing on the panel Size of vector data exceeding the - Cut the vector data
- GL2:W0903 processing capacity - use HP RTL data for operability On The Fly
- GL2:W0501
Appearing on the panel Unknown command encountered Check and fix data before printing
- GL2:W0504
Where a large image is pasted, for example, the problem can be avoided by cutting the workload
Change the FineZoom In the printer driver properties dialog box, choose Layout Processing
setting to Yes Options and change Set FineZoom to Yes
Lower high print quality In the printer driver properties dialog box, choose Basic Settings Detailed
setting Setting Mode and change [Print Quality] to Fast
Reduce the size of image Reduce the image resolution using an application, such as Photoshop, to hold
pasted the number of pixels to 2,000,000 or below
Images transmitted from Windows found defective when in ICM mode (Windows color matching)
Check [Application Color In the printer driver properties dialog box, choose Layout Processing
Matching Priority]. Options and check [Prioritize application color matching]
Some data found void if high-speed rendering (high-speed rendering engine) is used
Uncheck High-speed In the printer driver properties dialog box, choose Layout Processing
rendering Options and uncheck High-speed rendering
Some application may suffer degraded print quality if FineZoom is turned on.
In the Printer Preferences dialog box, spool the print document to speed up the
Spool all pages before
time the program takes processing
printing
Select Spool all pages of data and transmit the print data to the printer
4-39
Troubleshooting Guide
Flow 1
Flow 2
AutoCAD LT2008s failure to acquire relevant information from the printer driver has resulted in a mismatch in
processing from the driver.
<Workarounds>
Method 1 (Do not change settings in the printer properties dialog box in the Control Panel)
Select a printer the AutoCAD print dialog box and change to 1200 dpi in the custom properties dialog box. This
procedure will enable AutoCAD to acquire relevant information from the print driver, assuring successful
processing.
Method 2
Create a PC3 file for each unique set of printer settings.
Flow 3
Printing data in a non-standard size (60x150cm) in Adobe Illustrator CS halts after about 90 cm.
<Cause>
Adobe Illustrator CS and CS2 bug.
http://support.adobe.co.jp/faq/faq/qadoc.sv?225277+002
It appears that the data size mentioned above has been mapped to the standard size closest to the width of the
paper size selected by Illustrator, resulting in a width of ARCH D (609.6 mm). As a result, 150 cm long data can only
be printed as far as 91.44 cm.
<Cause>
This problem occurs if you choose Paper Settings... and Print in this order when printing in Illustrator. Reverse this
order to print by choosing Print and Paper Settings... in this order.
4-40
Chapter 4 More Sophisticated Fault Isolation Tasks
HDI driver
C2
RIP
Plug-In
C3 Main unit
AutoCAD
Other applications
4-41
Troubleshooting Guide
You have logged in to Windows Vista with a user Log in with a user name consisting solely of single-byte
name containing double-byte characters characters (already fixed in V2.00.01)
Oversize is specified as a document size as the Upgrade to V2.02.10 or later, or specify a document size other
default setting of the printer driver than oversize
*AHCI mode: Short for Advanced Host Controller Interface, AHCI refers to a serial ATA native interface specification first
implemented in serial ATA2.
Serial ATA 1.0a used to emulate IDE in a software manner, but AHCI mode helps demonstrate the essential
serial ATA access speed.
4-42
Chapter 4 More Sophisticated Fault Isolation Tasks
Flow 1
Is 5V power available to the operation panel? (See below) Replace the operation panel
Yes
No
Other than the
iPF5000 Series iPF5000 Series
4-43
Troubleshooting Guide
Flow 1
Flow 2
The HDI driver installer installs only the latest Run AutoCAD Add Plotter Wizard to install an earlier version
version of the AutoCAD HDI driver of the AutoCAD HDI driver
4-44
Chapter 5
Fault Isolation Tool Collection
Chapter 5 Fault Isolation Tool Collection
Cannot print
Random uneven
Check the main controller flat Clean the end face and then reinsert
Can print lines in an image in
cable (long) for connection the cable
paper feed direction
No
Replace the linear encoder film
0
1200dpi
1
2
1279
A train
B train
0
0
1 2
2 3 4
1 6
32 33 3
34 35 5
7
64 64
65 66
66 67
65
67
5-1
Troubleshooting Guide
C M Y
A train A train A train
C M Y
B train B train B train
MBk MBk Bk
A train A train A train
MBk MBk Bk
B train B train B train
Canon imagePROGRAF iPFxxxx Nozzle Check Pattern SERVICE Canon imagePROGRAF iPFxxxx Nozzle Check Pattern SERVICE
(L) (L)
Y PC C PC C PM
A train A train A train A train A train A train
Y PC C PC C PM
B train B B train B train B B train
Left head
PGy Gy MBk G Bk G
A train A train A train A train A train A train
PGy Gy MBk G BK G
B train B train B train B train B train B train
(R) (R)
PM M Bk Y MBk M
A train A train A train A train A train A train
PM M Bk Y MBk M
B train B train B train B train B train B train
Right head
R G B PM C PC
A train A train A train A train A train A train
R G B PM C PC
B train B train B train B train B train B train
5-2
Chapter 5 Fault Isolation Tool Collection
Normal condition (Five-color models) Total non-discharge in a train Total non-discharge of one color
Total non-discharge of two adjacent Total non-discharge of the upper and Regularly ordered non-discharge
colors lower halves of a train
Data void non-discharge (in train A or Data void non-discharge (in both Mixed colors
B only) trains A and B)
5-3
Troubleshooting Guide
Total non-discharge of the upper and lower halves of a train Faulty head/replace.
T17
Positions unchanged or increased (*)
(non-discharge persisting) Electrical non-discharge most
likely in any part other than
the head
Data void non-discharge (in train Suspect a fault in the Possibly electrical non-discharge in any part
A or B only) electrical system
T17
other than the head
Not a faulty power PCB
Mixed colors
Suspect a fault in the
Problem persists after Possibly faulty ink
recovery system, ink T11
Cleaning B supply system
supply system or head
Blurring
Non-discharge of
all colors in one or T11 Faulty ink supply system most likely
two heads No ink left in the tube
5-4
Chapter 5 Fault Isolation Tool Collection
Irregular non-discharge Suspect a fault in the head T11 Possibly faulty ink supply system
5-5
Troubleshooting Guide
In requesting verification following the occurrence of output problems with an application, please collect the following kinds of
information:
1. Application information
Application name and version
Occurrence data
Limit to a minimum volume of occurrence data that is approved by customers.
Problem handling procedures
List each individual procedure performed to combat the reported problems.
Explanation of user complaints (if defects are found in the print results)
Print result NG (attach sheets showing the specific location of the problems in question and other relevant
information)
Print result OK (results expected by customers)
2. PC information
Detailed PC information (-> T06)
This information helps build an environment in which to reproduce the reported problems.
3. Driver information
Driver and other settings in effect at the time of failure occurrence (-> T07.
This information is needed to reproduce the problems in question.
For information about anything other than the driver, collect screen shots (-> T10).
PRN file (-> T05)
The PRN file stores data that is transmitted from the PC (driver) to the printer. It can be analyzed to facilitate fault
isolation.
5-6
Chapter 5 Fault Isolation Tool Collection
HDI driver
Macintosh
Macintosh does not provide a means of collecting a PRN file
5-7
Troubleshooting Guide
Note
PC detailed information can be collected by following the steps suggested below. Taking back the information thus collected
with you, be sure to seek approval from the customers.
If necessary, edit the information file collected into a format acceptable to the customers before taking it back with you.
Windows
5-8
Chapter 5 Fault Isolation Tool Collection
Macintosh
5-9
Troubleshooting Guide
After configuring a print job with an application, collect print driver settings before clicking Print.
Click Settings
5-10
Chapter 5 Fault Isolation Tool Collection
5-11
Troubleshooting Guide
Macintosh
5-12
Chapter 5 Fault Isolation Tool Collection
Windows
Macintosh
5-13
Troubleshooting Guide
Windows
Macintosh
Specified area After pressing the Apple + Alt +4 keys, specify a range with the mouse
Current window After pressing the Apple + Alt +4 keys, press the Space key
5-14
Chapter 5 Fault Isolation Tool Collection
Adjacent
Check the tube for ink Little or no ink left Flow 1
three colors
Else Flow 2
T14
Check to see if the head ink supply Properly connected (check Air leak isolation
joint is properly connected also for lever cracks)
Lower the cap and check its clearance Parallel with a clearance of
Flow 1 Purge fault isolation
from the head 2 mm (Photo 3)
Else Flow 2
Air leak isolation
About 8 mm
About 8 mm
Photo 3
About 2 mm
5-15
Troubleshooting Guide
Movable
Rip
Absorber
Direction of gear rotation Gear
Open the supply Air leak from the supply Replace the tube (for the iPF5000 Series, the tube is
valve Ink drops unit integrated into the supply unit)
Leak from the joint unit (head joint, tube, supply unit)/replace
Normal Flow 3
No ink drops
Head lever
Joint unit
Tube lever
Flow 3 Fill the tube with air to check the behavior of the ink.
5-16
Chapter 5 Fault Isolation Tool Collection
Flow 4 Isolate faults from the behavior the ink (air) in the tube.
Fill the tube with air Check the tube for Correct the breakage Replace the tube or
(Flow 3) Cannot fill the tube breakage or collapse or collapse the supply unit
(clogged)
Can fill the tube
(normal)
Start the printer in service Switch off the printer and Check the behavior (air)
mode and perform Replace the purge unit Faulty purge
pull out the carriage of the ink in the tube Still
Cleaning B
Replace the supply unit Air leak
(Cleaning B consumes about 5 g T14 Moving
of ink per ink.)
iPF5000 Series
iPF700 Series
iPF800/iPF8000 Series
5-17
Troubleshooting Guide
Lock pin
Wiper blade
Cap
5-18
Chapter 5 Fault Isolation Tool Collection
iPF700/iPF800/iPF8000 Series
T14 How to unlock the carriage (without having to remove the cover)
iPF8000 Series
5-19
Troubleshooting Guide
* Prepare photo glossy paper (thin), photo semi-glossy paper (thin), proof paper 2 or Mitsubishi IJ-Proof (DDCP-Kote) and set the head
height to Low and perform the adjustment.
iPF700 Series
Adjust the head
inclination
iPF800 Series
V1.23 or later (CR_REG factory-executed)
* Choose Service Mode Adjust CR_REG EXECUTE YES and click OK.
Set the type and size of the paper to be used for adjustment to equal those of the paper used for actual printing.
To apply the result of paper feed adjustment to printing, it is necessary to set [Paper Feed Adjustment] to [Prioritize Band Joint]
beforehand.
With [Paper Feed Adjustment] set to [Automatic], the result of adjustment would be applied to printing only if [Prioritized Image
Quality] is set to [Photographs and Illustrations] or [Office Documents] in the printer driver.
5-20
Chapter 5 Fault Isolation Tool Collection
Check flat cable a for proper connection to Confirm that the connector is locked,
Reinsert the connector
the main controller Abnormal and is not interted slantwise.
Normal
The iPF700 does not allow continuity checking between a and (because such checking
requires the intervention of the IC on the carriage relay PCB)
Flow 2
iPF800/iPF8000 Series
Flow 1 Replace the main controller Replace the printhead Replace the carriage unit
Normal
T18
[Continuity check]
Check for a disconnection between Flow 1
flat cable a and contact pin Normal
T18 Abnormal
Replace the carriage
relay PCB
*1 The flexible cable (long) and the head relay PCB take long to replace (to be replaced as a unit).
*2 The flexible cable (short) and the head relay PCB take long to replace (to be replaced as a unit).
5-21
Troubleshooting Guide
Power PCB
Flat cable (long)
Carriage PCB
a b
Contact pin
Main controller
Printhead
a b a b
Contact pin
Main controller
Printhead
5-22
Chapter 5 Fault Isolation Tool Collection
Main controller
Power PCB
Maintenance cartridge relay PCB
Carriage PCB
Operation panel PCB
Main controller
Operation
panel PCB
5-23
Troubleshooting Guide
Lower roll media unit PCB
Power
PCB
Main controller
HDD
HDD
Power PCB
Main controller
Head relay PCB
Carriage relay PCB
HDD
HDD
Take-up PCB Operation
panel PCB
5-24
Chapter 5 Fault Isolation Tool Collection
J03 1. Connect flat cables 3a and 3b under test to connectors J1002 and
J1001 of the flat cable checker, respectively.
2. Load a battery into the flat cable checker for the flat cable connected
to connector J1001.
3. Slide SW1 to ON to switch on the PCB. If the green LED turns on at
J1001 this time, go to 4.
If the red LED turns on, there is a full disconnection.
4. Touching the flat cable under test by hand, check to see if the LED
turns from green to red.
If a disconnection occurs momentarily, the LED will turn red, pointing
J1002
to a partial disconnection.
Sample connection
a b
Supplement information
In the example above, how the tool works on occurrence of a fine disconnection in the flat cable is explained. If a
complete disconnection occurs, the LED will light red from the beginning or it will turn red after SW2 is pressed.
5-25
Troubleshooting Guide
1. Identify the color (chip) that has been found to have an imaging failure in a Nozzle Check Print operation.
2. Connect flat cable a under test to connector J02 of the flat cable checker.
3. Connect the terminal of the tester to any grounding terminal (GND as shown below).
4. Chips (A through F) have a specific color to control each and also have six contacts each. Check all these contacts for
continuity.
5. With the E-chip, for example, apply the + terminal of the tester to the contact at position E shown below to check for
continuity. (An example of making a continuity check on E-chip signals is shown below.)
A B C
Left
head
D E F
A B C
Right
head
D E F
A F
B A B F E
C A C C D D E E
C B B A C D E F F E D
5-26
Chapter 5 Fault Isolation Tool Collection
Display Explanation
I/O DISPLAY 1
Shows switch ON (1)/OFF (0) ( to in the table below)
I/O DISPLAY 2
Shows switch ON (1)/OFF (0) ( to in the table below)
5-27
Troubleshooting Guide
Display
Explanation
position
Pump cam sensor 0: Sensor on, 1: Sensor off
Ink valve open/close sensor R 0: Sensor on, 1: Sensor off
Ink valve cam sensor L 0: Sensor on, 1: Sensor off
Ink valve cam sensor R 0: Sensor on, 1: Sensor off
Spur cam sensor 0: Sensor on, 1: Sensor off
Lift cam sensor 0: Sensor on, 1: Sensor off
I/O DISPLAY 1
Display
Explanation
position
Roll path sensor 0: Sensor on, 1: Sensor off
Roll cam sensor 0: Sensor on, 1: Sensor off
Cutter lift sensor 0: Sensor on, 1: Sensor off
Cutter right edge sensor 0: Sensor on, 1: Sensor off
Cutter left edge sensor 0: Sensor on, 1: Sensor off
Carriage HP sensor/Lift cam sensor 0: Sensor on, 1: Sensor off
I/O DISPLAY 2
5-28
Chapter 5 Fault Isolation Tool Collection
3.Download Mode
Use Download Mode to transfer (download) firmware from the PC to the printer when the printer does not start normally or
when it is necessary to replace the main controller.
Switch on the printer while pressing the [Paper Source] button and the [Stop] button simultaneously.
To exit Download Mode, switch off the printer, then back on.
Use the service tool L Printer Service Tool to upgrade the firmware. For the latest release of the firmware see Technician
Information.
5-29
Troubleshooting Guide
1. Manual cleaning
1-1. Cleaning A (Normal suction)
The kind of suction in which the purge pump is driven, with the ink supply valve open, to ready the nozzle
conditions
About 1 to 2 g of ink is consumed for each color per head.
2. Automatic Cleaning
2-1. Initial Filling
The ink tube and head are filled with ink at installation. Initial filling is similar in the principle of cleaning
operation to Cleaning B.
The longer the tube is, the more ink is consumed.
About 15 to 25 g of ink is consumed for each color per head. (17- and 24-inch model), when compared
with about 45 to 55 g (36-, 44- and 60-inch models).
2-2. Timed Suction 1 (Turned on automatically 168 to 720 hours after capping; normal suction)
Timed Suction 1 is similar in the principle of cleaning operation to Cleaning B.
About, 5 to 7 g of ink is consumed for each color per head.
2-3. Timed Suction 2 (Turned on automatically 960 hours after capping: liquid level adjustment)
Timed Suction 2 is similar in the principle of cleaning operation to two iterative cycles of Cleaning B.
About 10 to 14 g of ink is consumed for each color per head.
2-4. Head Replacement (Draining the head you want to replace and fill the new head with ink)
About 17 g of ink is consumed for each color per head.
5-30
Chapter 6
Miscellaneous Information
Chapter 6 Miscellaneous Information
LIFE A:11440 B:9815 C:992 D:258 E:0 F:0 Cumulative print counts in environments A to F
(all counts measured in terms of A4 sheets)
POWER ON:2019 CUTTER:1531 WIPE:1163 W-INK:33%
Cumulative power-on time (h)/number of
times of cutter operation/number of times of
wiping/remaining MTC
CARRIAGE Cumulative print time (h)/cumulative CR drive time (h)/
PRINT:261 DRIVE:44 CR COUNT:119067 CR DIST.:494227 PRINT COUNT:3102 cumulative CR scan count (scans)/cumulative CR scan
distance (reading x 210 mm)/cumulative capping count
PURGE
Cleaning count (A: automatic/M: manual)
CLN-A : 1:45 2:1 3:1 6:15 7:1 10:0 11:10 15:0 16:124 17:0 TTL:197 1: Normal suction (equivalent to Cleaning A) 2: Ink level
CLN-M : 1:8 4:2 5:0 6:10 TTL:20 adjustment 3: Initial filling 4: Ink drainage on head
replacement 5: Ink drainage on shipping 6: Normal
suction (high) (equivalent to Cleaning B) 7: Aging 8:
Flushing 10. Ink filling on secondary shipping 11: Ink
filling after head replacement 15: Dot count low
suction 16: Precipitated ink agitation 17: Low suction
Clear counts
Ink interval usages/cutter replacement
CLEAR count/MC replacement count/head (R)
replacement count/head (L) replacement
INK CONSUME:0 CUTTER EXC.:0 MTC EXC.:0 HEAD EXC.:0 count (F-models)/replacement counts by
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0 unit (A to V)
UNIT M EXC.:0
Factory mode usage count
FACTORY CNT.:1
Replacement counts
EXCHANGE Cutter replacement count/maintenance cartridge
replacement count/head replacement count/PCB
CUTTER EXC.:9 MTC EXC.:4 HEAD EXC.:6 BOARD EXC.(M/B):0
replacement count/replacement counts y unit (A to V)
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0
UNIT M EXC.:0 Secondary shipping count
DETAIL-CNT
MOVE PRINTER : 0 MEDIACONFIG-CNT : 5 MCT media registration count
6-1
Troubleshooting Guide
6-2
Chapter 6 Miscellaneous Information
HEAD
HEAD DOT
bCNT.1 C
:26747 M :28070 Y :35399 Current head dot count
MBK :33077 MBK2:33090
iPF700 BK :14766
TTL:171152
HEAD DOT CNT.2 C :68870 M :67817 Y :78644 Cumulative head dot count
MBK :87470 MBK2:87533 BK :39530
TTL:429867 Status indication corresponding to Status
counts (OK, W1, W2, E)
Number of days elapsed after setting
Count
Durability value (equivalent to a threshold that
PARTS COUNTER determines W2/E)
Usage ratio (count ratio to the durability value)
COUNTER A : OK 703 Cumulative count
PARTS A1 : 66.5 428.6 15% 66.5
COUNTER A: Waste ink absorber
PARTS A2 : 3.0 233.3 1% 3.0 Count (dot count mL)
COUNTER D : OK 703 D1: CR bearing
Count (reading 210 mm)
PARTS D1 : 494227 11333333 4% 494227
D2: Encoder sensor
PARTS D2 : 429867 14100000 3% 429867 Count (Total ink discharge rate in multiples of
PARTS D3 : 390 4550 8% 390 one million dots)
D3: Carriage height changing cam
COUNTER F : OK 703 Count (rotation count)
PARTS F1 : 119067 3740000 3% 119067 F1: Ink supply system (tube, flexible cable)
Count (CR scan count)
COUNTER H : OK 703 H1: Purge unit
PARTS H1 : 3507 50000 7% 3507 Count (controller cam rotation count)
K1: Non-discharge unit
COUNTER K : OK 703
Count (non-discharge operation count)
PARTS K1 : 155 6000 2% 155 M1: CR motor
COUNTER M : OK 703 Count (CR drive time h)
PARTS M1 : 44 1500 2% 44
PARTS COUNTER
COUNTER A : OK 682
D4: Tube unit
PARTS A1 : 9.7 3028.6 0% 9.7 Count (CR scan count)
PARTS A3 : 26.8 890.5 3% 26.8 D5: Multisensor
iPF9100/9000S/8100/8000S/820/810/
PARTS A4 : 1.5 890.5 0% 1.5 6200/6100/610/605/5100/510
PARTS A5 : 0.4 651.4 0% 0.4 Count (Total ink discharge rate in multiples of
one million dots)
PARTS A6 : 65.9 666.7 9% 65.9 P1: LF adjustment
COUNTER D : OK 682 Count (feeding direction: reading x 210 mm)
V1: Mist collection duct
PARTS D1 : 1068174 33333333 3% 1068174 Count (dot count mL)
PARTS D2 : 800422 48000000 1% 800422
PARTS D3 : 3242 60000 5% 3242
PARTS D4 : 247999 7360000 3% 247999
COUNTER H : OK 682
PARTS H1 : 4691 50000 9% 4691
COUNTER K : OK 682
PARTS K1 : 178 50000 0% 178
COUNTER M : OK 682
PARTS M1 : 91 3400 2% 91
COUNTER P : OK 682
PARTS P1 : 19869 285714 6% 19869
COUNTER V : OK 682
PARTS V1 : 9.6 2706.7 0% 9.6
6-3
Troubleshooting Guide
PARTS COUNTER
COUNTER A : OK 796
PARTS A1 : 0.0 36.1 0% 0.0
B1: Platen duct
COUNTER B : OK 796 Count (dot count mL)
PARTS B1 : 0.0 48.3 0% 0.0 L1: Non-discharging unit
Count (non-discharge count)
COUNTER D : OK 796 Q1: Cassette pickup roller
PARTS D1 : 179143 13028571 1% 179143 Count (Cassette pickup count)
R1: Spur lift cam
PARTS D2 : 97344 6700000 1% 97344 Count (Total paper feed count)
PARTS D3 : 158057 16500000 0% 158057 V1: Mist collection system
Count (dot count mL)
PARTS D4 : 4733 60000 7% 4733
COUNTER F : OK 796
PARTS F1 : 97344 4000000 2% 97344
COUNTER H : OK 796
PARTS H1 : 2586 50000 5% 2586
COUNTER L : OK 796
PARTS L1 : 111 12500 0% 111
COUNTER P : OK 796
PARTS P1 : 6 750 0% 6
COUNTER Q : OK 796
PARTS Q1 : 1572 27500 5% 1572
COUNTER R : OK 796
PARTS R1 : 1697 27500 6% 1697
COUNTER V : OK 796
PARTS V1 : 0.0 15.2 0% 0.0
6-4
Chapter 6 Miscellaneous Information
2. Upgrading Firmware
(1) Upgrading method
In most situation, the firmware can be upgraded by using imagePROGRAF Firmware Update Tool
(hereinafter FUT).
FUT is a firmware and installer package, allowing you to only upgrade the preinstalled version of
firmware in the FUT.
The firmware can also be upgraded using L Printer Service tool. It may be downgraded as well.
Upgrading by FUT wont work on the printer when the main unit is in error, in which case use L
Printer Service Tool to upgrade the firmware.
Additional paper types that are registered with MCT are saved even after the firmware is upgraded,
but some information may be lost.
After the firmware has been upgraded, browse through Print Inf to view the MCT registration count
COUNTERDETAIL-CNTPAPERCONFIG-CNT. If the count does not equal 0, update the paper
information with MCT.
6-5
Troubleshooting Guide
Firmware Identification
Model Product Name
Information
imagePROGRAF iPF510 iPF510 iPF510
imagePROGRAF iPF610 iPF610 iPF610
imagePROGRAF iPF700 iPF700 iPF700
imagePROGRAF iPF710 iPF710 iPF710
imagePROGRAF iPF5100 iPF5100 iPF5100
imagePROGRAF iPF6100 iPF6100 iPF6100
imagePROGRAF iPF8000 iPF8000 iPF8000
imagePROGRAF iPF9000 iPF9000 iPF9000
imagePROGRAF iPF8000S iPF8000S iPF8000S
imagePROGRAF iPF9000S iPF9000S iPF9000S
6-6
Chapter 6 Miscellaneous Information
(3) Viewing and saving Print Inf and status information (Download
to the PC as data)
Firmware specifications
Optional directory specification (default)
Firmware that can be updated is selected automatically. (The firmware can only be updated.)
Optional file specification
The optional file (firmware) specification allows the firmware to be upgraded and downgraded.
6-7
Troubleshooting Guide
6-8
Chapter 6 Miscellaneous Information
5. Greasing
Using a flat brush or the like, spread the dedicated part grease in a uniform thin coat.
Be careful not to apply the grease to any part other than specified parts. A grease adhering to the wiper,
cap and linear scale, in particular, could result in defective print.
The main rail does not require greasing. Be careful not to grease it directly. Problems, such as unusual
noises, imaging failures and shorter head lives, might result.
If the carriage is overloaded because it is stained by ink or as a result of any other condition, clean the rail
and then move the carriage fully in both directions about 10 times. This action will allow the lubricant to
transfer from the carriage shaft cleaning part to the rail.
iPF610 example
Joint base Eject roller bearing/Eject roller middle bearing
Molycote
PG-641
PG-641
About 12 mg
12mg
Molycote PG-641
PG-641
12mg
About 12 mg
PG-641
PG-641
Molycote
12mg
About 12 mg
Molycote PG-641
PG-641
About 6 mg
6mg
One position
A217 on the A2 (17) model
1A117 and two on the
2
A1 (24) model
Molycote
PG-641
PG-641
About 12 mg
12mg
6-9
Troubleshooting Guide
Molycote PG-641
About 20 mg
Molycote
PG-641
PG-641
About 20 mg
20mg
Feeding cam
Molycote PG-641
About 20 mg
Release lever
Molycote PG-641
About 20 mg
6-10
Chapter 6 Miscellaneous Information
Molycote PG-641
About 20 mg
Molycote PG-641
About 12 mg
6-11
Troubleshooting Guide
iPF720 example
Carriage assembly LF roller backup assembly
Leaf spring: Bearing
Permalub G2, about 12 g Permalub
G2, about 24 mg
G224mg
Cam: LF roller
LF
Permalub G2,
about 12 g
LF
Permalub G2,G2
LF roller
24mg
about 24 mg
Lock pin:
PermalubG212g
G2,
about 12 g
Joints:
Molycote PG-641, about 24 g
LF roller
LF
PermalubG224mg
G2, about 24 mg
6-12
Chapter 6 Miscellaneous Information
iPF9100 example
Rail:
Molycote PG-641, about 12 mg
Bushing:
Permalub G2
G2,12mg
about 12 mg
6-13
Troubleshooting Guide
Take out the head and close the head cover and the top cover
Restart the printer in user mode without a head mounted Ink filling will not occur if you mount a new head now.
Restart the printer in service mode and check the nozzle check pattern
Unless the printer has been drained of ink Remount the original head and restart the printer
If the printer has been drained of ink on Restart the printer in user mode without a head
carriage unit replacement mounted (hereafter follow steps similar to )
6-14
7. Service parts compatible list
Main Operation Carriage Head relay Multisensor Non-dischar Ink supply
Model name PCB Purge unit Carriage unit Multisensor Linear scale
controller panel relay PCB PCB reference ge sensor unit
iPF500 QM3-0551 QM3-0205 QM3-0647
QK1-2073 QM3-0351 QM3-0653 QM2-3426 QL2-1561 QM3-0529 QM3-0525 QC2-0651
iPF510 QM3-0769 QM3-0765 QM3-0803
iPF600 QM3-0570 QM3-0649 QC2-0652
iPF605 QM3-4339
iPF610
iPF700 QM3-1301 QK1-2889 QM3-1328 QM3-1332 QM3-1333 QM3-1413 QM3-1402 QL2-1738 QC2-2697
iPF710
iPF720
iPF810
iPF820
iPF5000 QM3-0564 QK1-2073 QM3-0206 QM2-3414 QM3-0648 QM2-3426 QM3-0554
QM3-0654 QL2-1561 QM3-0529 QC2-0652
iPF5100 QM3-0758 QK1-2745 QM3-0740 QM3-0361 QM3-0783 QM3-0365 QM3-0738
iPF6100
QM3-0718
iPF6200
6-15
iPF6000S QM3-5307
iPF8000 QM3-0957 QK1-2889 QM3-0970 QM3-0980 QM3-0979 QM3-1004 QM3-1995 QL2-2089 QC2-4047
iPF8000S
iPF8100
iPF9000 QM3-0985 QM3-0986 QM3-1016 QL2-1662 QC2-2138
iPF9000S
Ink tank
Multisensor Valve
Tube
7-1
Subbuffer
Wetting solution
Printhead
Platen fan
Non-discharge sensor
LF motor Wiper
iPF5000 Series only
Cutter unit Spur unit
Printhead
Maintenance cartridge Purge unit
LF roller
Platen
Troubleshooting Guide
Function Description
Component name Function
Main controller A PCB that controls the printer as a whole.
Carriage relay PCB A relay PCB used to connect the carriage and the main controller with
each other by a flat cable. With the iPF5000 Series, it is combined into a
single assembly together with the head relay PCB described below.
Head relay PCB A PCB that relays head signals and that performs preprocessing on the
multisensor signals.
On the iPF5000 Series, the head relay PCB is expressed as carriage
PCB.
Linear encoder film A film sensor slitted to generate an encoder pulse signal to calculate the
head position is attached to the carriage unit.
Ink tank A color-specific replaceable cartridge ink tank (consumable part)
Subbuffer Functions as an air passage to fill the ink tank with air and also as a
reservoir for the reflux ink in the tube.
(Ink supply) Valve A valve that is opened and closed to augment the internal pressure in the
path of ink supply (by generating a negative pressure). In cleaning B, in
which a negative pressure is produced, the valve vents the head of
accumulated air.
Lift motor The drive motor that automatically regulates the separation between the
head and paper. The iPF5000 Series uses the eccentric cam of the
carriage rail to move the carriage (head) up and down together with the
rail. Others rotate the cam in the carriage by way of a coupling on the
main unit side to move the head up and down.
Multisensor A sensor that measures the head and paper separation, detects the
leading edge, width and other aspects of paper, measures the density of
adjustment print patterns and so on.
Platen fan Sucks paper to keep it from elevated.
Non-discharge sensor A sensor that detects non-discharging nozzles for non-discharging nozzle
backup.
LF motor Feeds out paper precisely (in the micron order) according to the number
of print passes for each scan of the carriage.
Printhead Single six-color 1-inch head (consumable part)
Spur A roller used to feed the trailing edge of cut sheet. Serrated to avoid
catching ink. Mounted on the iPF5000 Series only.
Purge unit The purge unit recovers the printhead by fixing stuck nozzles and venting
them through suction and that wipes the face with a wiper. It also contains
a lock mechanism that clamps the carriage to the purge.
Maintenance cartridge A cartridge tank (consumable) that stores waste ink discharged from the
purge unit.
7-2
Chapter 7 Main Unit Configuration Diagrams
7-3
S
S Flapper
2. Paper Paths by Series
7-4
S
S
Troubleshooting Guide
Multisensor
Cutter
S
S
Cutter lower blade LF_PE sensor
7-5
(3) iPF8000 Series
Roll paper
feeding
Troubleshooting Guide
Multisensor
Cutter
S
Roll paper detection
sensor
Flapper
7-6
Connecting the tooling PC into a customers network is prohibited as a rule. Exceptionally, if it is
unavoidable to connect the PC into a customers network, make sure that you have the latest virus
protection in place and run the OS Fix program and then gain written approval from the customer
beforehand.
The following notice does not apply if this Guide and the product fail to comply with the laws and local regulations of
the country in which they are used.
Trademark Notice
All product names or company names used in this Guide are the trademarks or registered trademarks of their
respective owners.