3 > ROS ich rearonvance suouco wor ae oPtionatKomatsu: A Heritage of Innovation Technological innovations that increase capacity, productivity and performance have been the hallmarks of Komatsu Press Division since its inception more than 75 years ago, Over the years, Komatsu has demonstrated a commitment to respond to customer demands and originate technologies and systems to meet the needs of a global marketplace. Today, Komatsu continues to build on its tradition of engineering excellence to create equipment that satisfies the complex demands of a competitive, highly technical and complex metal stamping industry. Komatsu leverages its techno- ‘innovative capabilities for heavy equipment in the mining industry to create the Komatsu Press Division and introduces its first low-maintenance stamping press, featuring the durable clutch-brake unit Komatsu perfects its proprietary plunger guide system, which produces 30 percent longer die life and improved part quality The plunger guide eliminates virtually all lateral movement, allowing tighter gi tolerances and precision slide movement. This technology quickly becomes an industry standard Komatsu Pross Division wins the Deming Prize for engineering excellence, the first Japanese press manufacturer to receive this coveted engineering award. This acknowl cedgment strengthens Komatsu Press Division's position as worldwide industry leader. Komatsu's Super-series of single point gap frame presses brings product standardization to the industry with standard models, features and specifications for added value and performance. In response to needs in the US. auto manufacturing market, ‘Komatsu develops fully-automatic transfer presses that deliver high-productivity features, such as fully auto- mated die change and the fist servo-controlled transfer feeder. High-strength, low-alloy carbon steel and other high-strength metals replace traditional metals in production of stamped parts. Realizing the limitations of traditional flywheel-iriven powered presses in forming these materials, Komatsu launches a comprehensive development process to bring modem CNC servo technology into. the stamping arena. Komatsu engineers build on years of experience in servo drive systems.Komatsu introduces the world’s first standard hybrid AC servo press. Brilliantly combining the toggle link drive of forging press models with that of modem and efficient AC servo drive systems, the new “Free Motion” of the slide motion path brings together the pro- ductivity of a mechanical press with the motion, control of a hydraulic press. Komatsu demonstrates continued engineering excellence with a series of single-point servo presses in standard models ranging from 35 to 200 metric tons as well as standard models in two-point and four-point straightside frames up to 2,500 tons—offering size and capacity that no one else can deliver. As a result of the world- wide acceptance of Komatsu AC servo presses, the company further expands its servo technolo ay division. Komatsu produces the world’s first modular, servo-controlled, multi-slide transfer press rated at 4,200 metric tons. The press features independent slide motion control for cach of the seven slides, Komatsu creates its Automation Technology Division to develop new peripheral automation doviees that enhance the tech- nology and productivity advances of its AC servo presses, The division quickly brings new linear motor-controlled transfer feeders, high-speed tandem-line loader/unlonder (H*TL) and fully programmable AC servo die cushion automation to market, making Komatsu the first to offer a fully-integrated AC servo tech- nology system in support of customer needs. Komatsu delivers its 1,000th AC servo press to the global market. proof of the worldwide acceptance for the company’s innovative technologies and products.The HIF Servo-driven Pre: Designed for Superior Flexibility and Accuracy eee cr mama ce operons Be ease ea ft a AC oro ecology ee ee oc hrghour de amping work ise espera als rocon can bo oer for any Sercnion tries cory semeghont uke epee of eevee ee li pela possion wallow ing eae pren apiece Bieasifateuky tie i + Ability to program multiple motion paths before returning to eae a wl won sie positon eee cc righe + Elimination of high maintenance mechanical components lke the clutch-brake unit + Reduces importance of die or par lubrication + Reduces die tryout time and expense + Saves energy cost by reducing electricity consumption AHigher Level of Standard Equipment for Increased Performance + USS. sendard bolster and slide machining + Heavy plat, rigid frame construction + Avalbein optional slid side-frame design on 45-tom toot and Soe es * Pre-machined, heavy-duty cast slide with adapter plates on 80-ton models and above + Precision plunger guide design + Precision il-ubricated long 6-poine gibs + Automate lubrication of main drive components * Quick-responding, dependable hydraulic overload protector + Shock-resistant, pendant-mounted contol + Tstand for easy set-up and operation + Job storage memory + Safty block with interlock + Air counterbalance system The Komatsu Warranty pe eet cepa a eycn, shold be peed ves forma seystem without routine tear downs for wear items (he con- tential "weal Enkin our competitn’ press) Tt why every Fe peat ccs wa «Ore Yea Uncmsonl Worry eee cl cg roves parts and bor Ualle ober eet Greys pre is peared perform 3 shifts a day, 7 days a week, 365 days a year. With Komatsu eee pete bs cena the ll pone fom ee reps pote Gems oer KOMATSU HIGH PERFORMANCE SHOULD NOT BE OPTIONAL i ac Corey Coc) (re neue uu Effective and etficie Main Drive aw of mecta ference Servo technology to ors Reliability Comic Roce Sted Euemerin mt, fei feat Programmability The best motion path be solected for each ReneeStandard Features Drive Layout Komatsu engineering has om- bed onde eeded AC servo technology with its proven and very rigid toggle linkage fom eee eee oe eel eee to the changing demands of day pressoom, Incorporating a eres of trechanieal ratio allows fo watz dard moto ize om a proven motor and control system—no proprietary ttotors or menor cooler ar wed Accuracy within ‘Alinear Glass Scale is mounted to the frame of the press and moni- tors the the slide position to assure repeatable die height consistency at the bottom of the stroke where the work is being done. The linear scale is mount- ced to a sub-frame, fixed at the bottom to assure slide postion accuracy and allowed to “float” at che top while the press frame is under load, icrons Auto Die Height Adjustment ‘The press control continuously monitors the slide postion to assure consistent part quality: Die height adjustments are automaticaly ‘made during continuous operation of the press. Sytem reliability is assured by constant position monitoring of the main shaft angle detector, motor encoder and actual slide postion by the Kineaesal Plunger Guide System Designed for high precision and less die wear. Thrust load from ‘eccentric motion is absorbed by the plunger guide system. The plunger guide is the primary guiding force, preventing sde load con the gis, A size-spcific plunger guide is engineered for each di ferent press model, providing maximum performance for each nit Komatsu also employs full-length gibs that mao a capture the entire SieMemty — length of the slide ies! Gand Site guide. Gib tolerances puget oy fare set to Komatsu tolerances of 0.0015" nom, per gib with oil (not grease) lubrica- tion, allowing them to last up to 200 times longer than conventional gibs. Together, the plunger guide and gib surface area of the Komatsu HF add up to 4-5 times the guiding surfice area of our nearest competitors. Less routine gib mainte nanee, less die wear and higher part accuracy ate the positive end result, which can translate into improved profits for you. | Drive system and control toggle-linkage and standard AC servo technology allows for a com= pact and efficient motor size, The dual timing belts are constantly monitored ¥ electronically for motion and breakage, i isolating the servomotor from direct load |} and shock inherent to stamping operations. Hydraulic Overload Protector Helps prevent damage tothe press and dies. All Komatsu pres- cs are equipped with « hydraulic overload protector, a standard feature that has been standard for decades helping to protect agtinst damage tothe pressor die sets. If the rated load is exceeded, the ‘ress stops automatically. Since the hydraulic pressure can be released ‘asl, operations can be resumed smoothly even if jamming occursSIT IV® - System Integrated Terminal ‘Advanced electronics technology provides user-friendly oper- ation and outstanding reliability. The SIT IV electronic pres contro uni is designed to provide the fastest, easiest, and most reliable contol available forall press fictions. Included as standard equipment on the Komatsu HIF press SIT IV incorporates all the latest thinking in press control unit design + All information necesary fr pres setup, start-up, operation and Electronic rotary cams ~ Pheumatc ai ejector wih cam Mode Selections: (1) Of, 2) Inch, 3) Single Swoke, (4) Continvous Oprional Modes (0) Automatic Single Stoke, (2) Automatic Continuous Simple guidance. SIT IV displays operational procedure guidance for select press functions, Intuitive, user-friendly prompts guide press operators in a logical series of steps, for faster, more reliable press set up and operation, The SIT 1V pendant is also used for all motion programming. Slide velocity is adjusted in percentage values. When a velocity change is desired, the exact position Where this change occurs can be set by actual slide position or in degrees of operation. The slide motion can be programmed to multiple stages before a complete return to Cycle Start Position (CPS) must occur Extensive use of electronics gives outstanding reliability. * Solid-state control + Integrated Circuits are used for all contol + Increased safes longer operation life and high reliability Digital display for improved operation performance. Digital display of the crank angle and electronic angle detectors provide increased acct~ racy for press operations. Automatic operation setting and die set-up functions are easier and faster for press oper stor, with precise, reliable settings every time, T protec the integrity of all electronic ystems and pro- vide additional safery, monitor lamps indicate defecsin i of all electronic systems, and faults are detected instantly. Optional Features Electronic Load Monitor (channel) Load monitors ase avalable to continuously monitor loads in all press operations, including blanking, bending, drawing, etc. The monitor also detects die over- loads and underloads during operation. In addition, balanced die load is achieved by measuring the off-center load, thus extending press and die lf. (Note: required for VIS) Increased Job Storage Memory Vibration Isolating Pad Emergency Stop Receptacle Pneumatic Die Cushions Slide Knockout (mechanical) Air Ejector with Cam Adjustable Hydraulic Overload Coil Line Interface Photoelectric Safety Equipment Quick Die Change Interface Additional set of 4 Electronic Rotary Cams Graphic Load Monitor with Reverse Load Quick Die Equipment Hydraulic die clamps available in either Iver or cylinder type. Hydraulic die lifters. ‘Mechanical draw out rls (ote: re-machining of "T™ slots may be required) Warning - For protection of the operator, point of use guards should be used at all mes. The HIF press does not include O.SHH.A. recommended point of protection guards, Note - Immediate Stopping Performance monitor and control reliability. This control meets the current requirements of OSHLA. Standards Section 1910.217 and ANSI B11, ‘Automation Complete turn-key Komatsu designed press systems including col lines, die caring and system Monitor slide motion and velocity, ¥4S Sas ‘Youal ncjocton Syste YOU USB-equipped laptop or PC! © Side mation Grom actual operation) Touch speed @ Maximum loading point Monitors precise touch points © End of forming processDae cE ations (°C" Frame) on) eee ee ee ee ee ees eae aes eee) oy eT a a ]oze | as | ose | me | oa | ae ae | as | one | se | aa | oe | a] er | se | is | we | tz | te ce | ue | we | wa | ts | ws | ae a>} ome | ar fas | one | ee |e ar |oms | ota | us | wy | we | am | a: | aa | os | mo | aa | os m | as | we | us | az | ar | a m | to | to | ma fa | ua} ie i} mo | iso | iso | ue | it | aw ta] oa: | es | ss | o2 | wo | ms =r |e: | ar | me | wo | a7 | oo Ps ee ty jonr-| ae | me | me | a ce) oc | os | wz | wo | we | ise ty | ow | om | ms | a0 | ae Be] ae | as | st | ge | ost es so} me | eo | at | me | ae mu} to | oc | co | a | 2 | ‘2 oo | oo | a2 | ae | 12 | wa sts | rome fate | rasa frat a wos | over | wo | wer | ovsy fuer | a moss | oss | me | oe | at | ea ms | ae | wa | oe | ee | oe | oe | ree peso ea ma for foes | ome | om fone | ae "0 - pees me | as | ms | ms | es | au | w|i | mo | a | a | a | ws ec] sing foams refrac | w {2 | we | as | a | aw | os te | a | oa | a | oss | a | ow Ear cts etre cg fet cle eae ec mac eet gow pee Ton ws] faiegotaoc) | ta) | | ove | ore x” ow on on Seok ax) tr} {ae [is | | ase in oe se Pas | se | ax sri Man ta | | to | a0 ® o = Lin Le | ie Sih Ox) | tn) oD ou nat eo Site Ast tl 27 28 2 a8 staeoimtmre | tm | | istsne ani nb aan? Sonic ia) | Un) 1s 20 20 20 Bolster Dim. (UR. F/B) | (in) 276x187 asx? | 6x07 364x217 | 298x217 wane | Behtor tae | On) p i an 3 Maa twa | |_s_ > i a sia2iuia oo wai i wi cc a CT a a = cy 7 tr 3 fatng Poin (20e) | nt on oz on on zt Svote (an! tr | sf ex | as as sx | [se | om | em | om | ox sean en) wm) [w]e lm] es le pee pe la le lo Sergei) | ft ‘an test ia Slide et a) at sat in Sie oim (ar | iy ners aeszi7 nares Shenk tea! | Gnd a1 a 3) Bolster Dim (UR, F@) | (in) 493x268 | 3543x268 ss2um9 | 4138x709 suix1 | 774x331 Bolter Ticks | tnd ss a 18 ‘Motor (KW) thew) n | » | na a | sos | » | @ 7 | 6s | vf