— = aS rz i ff 4 ie - 80 KOMATSU HGH FEAFORMANCE SHOULD MOT BE cPTIOUAL 3 5Komatsu: A Heritage of Innovation Technological innovations that increase capacity, productivity and performance have been the hallmarks of Komatsu Press Division since its inception more than 75 years ago. Over the years, Komatsu has demonstrated a commitment to respond to customer demands and originate technologies and systems to meet the needs of a global marketplace. Today, Komatsu continues to build on its tradition of engineering excellence to create equipment that satisfies the complex demands of a competitive, highly technical and complex metal stamping industry. jerages its techno- mnovative capabi for heavy equipment in the mining industry to create the Komatsu Press Division and introduces its first Jow-maintenance stamping press, featuring the durable clutch-brake unit. Komatsu perfects its proprietary plunger guide system, which produces 30 percent longer die life and improved part quality ‘The plunger guide eliminates virtually all lateral In response to needs in the movement, allowing tighter gib tolerances and U.S. auto manufacturing market, ‘Komatsu develops fully-automatic tansfer presses that deliver high-productivity features, such as_ fully automated die change and the first servo: ‘controlled transfer feeder. precision slide movement. This technology quickly becomes an industry standard. Komatsu Press Division wins the Deming Prize for engineering excellence, the first Japanese press manufacturer to receive this coveted engineering award. This acknowl edement strengthens Komatsu Press Division's position as worldwide industry Teader. High-strength, low-alloy carbon steel and other high-strength aelieenice Vasile i ia pom hikes simi, stamped ports. Realizing the limitations of Koma iprcin WN csivoesit ees acerca: of single point gap frame t es in forming these materials, Komatsu eaten ihackr tet aera standardization to the | >} process to bring modem CNC servo tech- industry with standard models, features nology into the stamping arena. Komatsu and specifications for added value ‘engineers build on years of experience in and performance, serve drive systems.Komatsu introduces the world’s first standard hybrid AC servo press. Brilliantly combining the togele link drive of forging press models with that of moder and efficient AC servo drive systems, the new “Free Motion” of the slide motion path brings together the pro- ductivity of a mechanical press with the motion control of a hydraulic press, Komatsu demonstrates continued engineering excellence with @ series of single-point servo presses in standard models ranging from 35 to 200 meiric tons as well as standard models in two-point and four-point straightside frames up to 2,500 tons—offering size and capacity that 1no one else can deliver. As a result of the world- wide acceptance of Komatsu AC servo presses, the company further expands its servo technolo- gy division, Komatsu delivers its ,000th AC servo press to th acceptance for the company’s innovative technologies and products. Komatsu produces the worlds first modular, servo-controlle multi-slide transfer press rated at 4,200 metric tons. The press features independent slide motion control for each of the seven slides. Komatsu creates its Automation Technology Division to develop new peripheral automation devices that enhance the tech- nology and productivity advances of its AC servo presses. The division quickly brings new linear motor-controlled transfer feeders, high-speed tandem-line loader/unloader (H*TL) and fully programmable AC servo die cushion automation to market, making Komatsu the first to offer a fully-integrated AC servo tech- nology system in support of customer needs, lobal market, proof of the worldwideThe OBS Gap Frame Press: Designed for Superior Reliability and Consistency. ‘Teal for progressive or manual de operations + Supesior deflection characteristics + Supetior off-center load chara “Tncreased bearing slide guiding area + Faster stopping times with setul digital display + Higher prodaction rte in single stroke mode + Higher couner alanee capacity ‘Tnsproved part quality “Tocreased die ie A Higher Level of Standard Equipment for Increased Performance + Hleay pte, igi fame construction *US. seindaed bolster and slide machining + Prumatic sounterbalance + Single piece, heavy dury cast steel side + Precision phinger guide desiga + Pus-button contol, anotorized ali adjustment + Becenwic shaft main drive + Precision ei-labrcaed long 6-poine gis + Hardened an! ground helical eas + High-efficiency AC inverter dive + Hlgh-torque wer clutch and brake + Quick responding, dependable Arylraulie overload protector + Shock sesistant, pendant-mounted control sean for easy set-up and operation +10 Job memory + Safety block i interlock The Komatsu Warranty Sree sett eric, i should be fee epee seston wtb coutne tar eee crete" Bak? Bi cr 1-23. Eray fees OBS cra cena wih ofall Year jars ena crept that mares re sear 2 enc gach vac ands ere We gh UAIE iter naman, recs meacnend 0 etn i ay Fara el 305 days aye PAIK Kompass engincctiog ics pouble to eG a ete oc your pee, ad the Ril See piraial emt Oyo KOMATSU HIGH PERFORMANCE SHOULD NOT BE OPTIONAL Cee Tera Way Dor on ea Peta Taner) eens) Seat eee SI Bolster and ST ein) eee aa eu aL Prepared for cats BeSeUT! eee eee er er Ec eminN Komatsu OBS Series Gap Power PressesStandard Features Frame and Bolster Engineered quality, While most gap preses are associated with 4 greater level of deflection, the Komatsu series breaks the treo type by maintaining the lowest deflection available, No mater what sizeof job you sper with a Kematsuy there is no compromise to the characteristics ofthe frame othe accessibility tothe bed ares. The highly rigid frame, slide and bolster combine to hold all deflee— tion characteristics to a minimum, setting the new industry standard, Main drive Komatsu uses an eccen- twice shaft as the main rive shaft in this series of press, Eccentric shafts assure minimal shaft deflec~ tion compared to traditional crankshat designs Splines are used for all drive ‘connections to assuze smooth and even distribution of torque during opera~ tion, Isolated ol compartments provide continvous Iubiestion of major drive components and contro thermal espansion of the fame. Clutch and Brake put while providing quicker stopping time in all modes of | The unit is housed in 4 continuous-lube, separate oil the inain drive, providing superior heat dissipation capa- bilities. No maintenance operations are normally required, other than an annual fluid change, «eccentric motion is absorbed by the plunger guide system, The plunger guide is the primary guiding force, preventing side load on the gibs. A sine-specifc plunger guide is engineered for providing maxinuam performance for each unit. Kematsu also employs fll- Jength gibsthac caprure the entre length of the side guide. Gib tolerances are set to Komatsu’ colerances of 0,0015" nom. per gib with oil (not hdferent press model sgrese) lubrication, allowing them to last up to 200 times longer than Conventional gibs, Together, the plunger guide and gib surface area of the Komatsa OBS add up to 45 times the guiding surface area fof our nearest com petitors, Les outine igh maintenance, ess die swear and higher ‘part accuracy are the positive en hich can trandate into improved profits Pings Oe Nowy uie fr you. Heavy-duty slide construction Aheavy single-piece cast steel slide i used for increased cigidiy. The slide construction is ] true box-type with narrow flanges and standard provisions for tooling arechment. A motorized slide adjustment with digital display is standard. The die height is displayed in metric units of 001mm for precise slide adjustment. The slide is guided primarily by the plunger guide mechaniem along with full-length, six point gibs. The precision of the plunger guide and gibbing is a true advantage with tooling, allowing tight tolerances betseen the puneh and die Hydraulic Overload Protector Helps prevent damage tothe press and dies, All Komatsu presses are ‘equipped with a hydraulic oveload protector, «standard feature that hha been standard for decades helping to protee against damage tothe pressor die srs. Ifthe rated load is exceeded, the pres stops automatically Since the hydraulic pressure can be released easly, operations can be resumed smoothly even ifjamming occu,SIT Ile - System Integrated Terminal Advanced electronics technology provides usertriendly operation and outstanding reliability. ‘The SIT Il electronic yess contsol units designed to provide the fastest, eases, and ‘nos teible control availble forall pres functions. Induded asst dard equipment on the Komatsu OBS press, SIT I] incorporates all the laest thinking in press control unit desig. +All information necessary for press set-up, start-up, operation and iagnostics is available in one display atthe touch of button + Language terminology and graphics ate user-Biendly, easly tunderstood by the press operator in plain view in one central location onthe digital display: Display abo includes plain language description of finlt messages + SIT IT has the ability to integrate with curzent press room equipment, auch as eleetonic eal Feeds + Operator “T-stand” control interface houses all witches and psh-huttons requited for ordinary press set-up and operation, including a button for slide adjustment. + Die Data Recording function can store and retrieve data fox 10 des, including cam and fault detection angle as well as production performance. Also includes digital display of “stored” press speed and actual press speed, plus crank angle, + Alphacnumeric entzy of die name and memo data for easy cata- loging and referencing + Digital Total Counters production, te-setmale 14ot (pre-set), re-settable + 4 Blectronie rotary earns 1- Pacumatic ar ejector with cam * Mode Selections:(1) Of, (2) Inch, 3) Single Stroke, (4) Continuous + Optional Modes: (1) Automatic Single Stroke (2) Automatic Continuous ‘Simple guidance. SIT 11 displays operational procedure guide ance for select press functions, Intuitive, user-friendly prompes ide press operators in a logical series of steps fr faster, move reliable press set up and operation, Extensive use of electronics gives outstanding reliability. * Solid-state control + Integrated Circuits are used forall control cnewits + Cross-checking duplex cireuits for clutch brake control are used on each stroke (patented) + Increased safety, longer operation life and high reliability Digital display for improved opera- tion performance. Digital cisplay of the crank angle and electronic angle derectors provide increased accuracy for press operations. Avromatic operation setting and die set-up functions are easier and faster for press operators, with precise, reliable serings every time. To protect the integrity of all elecrtnic systems and. provide ditional siety, monitor lamps indicate defects in cireuits of all tlectronic systems, and faults are detected instantly. Optional Features Electronic Load Monitor (2-channel) Load monitors are available to continuously monitor loads i all press operations, including blanking, hending, drawing, etc. ‘The monitor also detects die overloads and underloads during operation. Tn addition, balanced die load is achieved by measuring the off-center-load, thus extending press and die lite Emergency Stop Receptacle Die Cushions Vibration istating Pad Slide Knockout (mechanical) Quick Die Change Equipment Hiyiaulic die clamps available in cither lever or cylinder type Hydraulic die lifters Mechanical draw out (note: re-machining of *T” slots may be requised) Presonce-Sonsing Safety Devices ‘Aaditional set of 4 Electronic Rotary Cams Air Ejector with Cam Adjustable Hydraulic Overload Quick Die Change Interface Coil Line ite Graphic Load Monitor with Reverse Load ‘Warning Por protection of the operitor, point of use guants should be used at all times. The OBS press does not include OSHA. recommended point of protection guards Note—Brake monitor and control reliability This control meets the current requirements of OS.H.A. Standards Section 1910.217 and ANSI BILL Automation Complete turn-key Komatsu-designed press systems including coil lines, die carting and systems engines ng tailored ro your specific application.bein Aad General View Twenge ei Tn Se) oBs 35 eee) : Mods cos ons ons E ie [ei | S| NL | j x z i « 2 ae z i a Te er i ™ 3 ‘aE z i = oy 7 aE ‘tgs on re = af ar a obs 45 8 ae ay a7 7% a EG a tal ca sass 23 £4 ats Motel 08s ses 8s60 posers c e[*]_)f*]"—o]s 7s 1a ~ i Mux Cupecty = 95 ® ia, Unit capaci = [oo [om | om [ow] om [om fom | oz [om ih Side oes : ef afl af | o | as |e iat ae mm | am |ompam) om [ae | om Sia = a a Fa Bs 60 — Sie denon tee 3 sha ‘Diane cata oe = Doki atch era 7 KOMATSU ‘HGH PEUFERWANCE SHOULD HOT Be BPTIONAL Komatsu America Industries, LLC. 199 F: phone: 630.860.3000 Fas 630.86 Thorndale Avenue * Wood Dae 380 + e-mail: info@kaiccom * wwwkomat