Strength Check (Known Diameter)

Load Find (so.y)

su
Carrying so =
3

Capacity Np 2L. Np Np
Nfp = = = Np 2 + Ng 2
cos p Dg Ng

Ng 2L. Ng Ng
Ngp = = = Np 2 + Ng 2
cos g DP Np

y = from table

Choose Base Design.

Lewis 1 sb L b
( ) = ( )
m. y all Ft L
Equation
1 Np m
L = Dp 2 + Dg 2 = 1 + V. R2
2 2

L L
<b
4 3

D(rpm)
v=
60
6
so
, Cut Teeth
6+v
s= 5.6
so , Generated Teeth
{ 5.6 + v

Power 60
Mt =
2(rpm)

Mt
Ft =
0.5D
1
Get value of ( )
m2 .y all
Module Assume y = 0.1

Find m.

Standard Preferred 1,1.25,1.5,2,2,2.5,3,4,5,6,8,10,12,16,20,25,32,40,50

Module Second 1.125,1.375,1.75,2.25,2.75,3.5,4.5,5.5,

series choice 7,9,11,14,18,22,28,22,28,36,45

Trial Choose m.

D
N=
m

Np 2L. Np Np
Nfp = = = Np 2 + Ng 2
cos p Dg Ng

Ng 2L. Ng Ng
Ngp = = = Np 2 + Ng 2
cos g DP Np

y = from table.

1 1
Find ( ) and ( 2 ) .
m2 .y ind m .y all

1 1
( ) < ( ) Decrease module. Satisfied.
m2 . y ind m2 . y all

1 1
( ) > ( ) Increase module.
m2 . y ind m2 . y all

Reduce k 1
( )
m2 . y ind
k red = k max .
1
( 2 )
m . y all
Strength Check (Unknown Diameter)

Load Find (so.y)

Carrying Assume Np = 15, Find Ng.

Capacity Np 2L. Np Np
Nfp = = = Np 2 + Ng 2
cos p Dg Ng

Ng 2L.Ng Ng
Ngp = = = Np 2 + Ng 2
cos g DP Np

y = from table
su
so =
3

Choose Base Design.

Lewis 2Mt Lb
sind = ( )
m2 byN L
Equation
Np m
L= 1 + V. R2
2
L
b=
3
Lb
Assume (
L
) = 1.5

Power 60
Mt =
2(rpm)

( )
Find value of Sind =
m3

Module Assume V. F = 0.5 Sind = 0.5So

Find m.

Standard Preferred 1,1.25,1.5,2,2,2.5,3,4,5,6,8,10,12,16,20,25,32,40,50

Module Second 1.125,1.375,1.75,2.25,2.75,3.5,4.5,5.5,

Series choice 7,9,11,14,18,22,28,22,28,36,45

Trial Choose m.

D = N. m (Pinion,gear)

D(rpm)
v=
60

Find sind and sall .

6
so , Cut Teeth
6+v
sall = 5.6
so , Generated Teeth
{ 5.6 + v

( )
sind =
m3

sind < sall Decrease module. Satisfied.

sind > sall Increase module.

Reduce k sind
k red = k max .
sall
Dynamic Check

Dynamic Load 21. ( + )

= +
21 + ( + )

=
0.5

C = from table

Endurance Load Lb
Fo = so bym ( )
L

Wear Tooth Load 0.75Dp bKQ

Fw =
cos p

K = table

Np 2L. Np Np
Nfp = = = Np 2 + Ng 2
cos p Dg Ng

Ng 2L. Ng Ng
Ngp = = = Np 2 + Ng 2
cos g DP Np

2Nfg
Q=
Nfg + Nfp

Dg
cos p =
2L

Safety Fo , Fw Fd
The American Gear Manufacturing Association (AGMA)
1.Power rating based on peak or full load for both straight & spiral bevel gear
ms(rpm)p Dp byp L 0.5b 5.6
power in kW = ( )( )
19100 L 5.6 + v

1.7 times the BHN of the weaker gear for gears hardened after cutting.
s={
2 times t ear if the gear is case hardened.

2.AGMA standard for wear (durability)

0.5Cm CB b, for straight bevel gear

power in kW = f(x) = {
Cm CB b, for spiral bevel gear

Cm = from table

Dp1.5 (rpm)p 5.6

CB = ( )
0.032 5.6 + v