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procedure for using saferad cameras with selinium75 source for reducing radiation control zone
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‘Naser M.APBaddah & Partner General Trading & Contracting Co. w.L.
‘Technical Service/Testing and InspectionDepartment Operating Procedures
Doc. Ref.
Close Proximity Radiography __| Revision: 0
Procedure Date: 06/11/2014
Page 2 of 13
(o.: NBTC-OP/TS46
B
a
1. Scope:
This Procedure describes the requirement for Close Proximity Radiography for Butt weld
joints with Selenium 75 Isotope .
This procedure shall be used in conjunction with NBTC Radiography examination procedure
NBTC-OP/TSOS
&
Code of Practice for Safe use of Industrial Radiographic Equipment (Radiation safety Plan)
NBTC-OP/TSO3
&
Equate Radiation safety Norms.
2. Purpose
This document is prepared to explain the following during radiography
No disruption to personnel
Maximization of plant and capital equipment
Overall reduction in downtime compared with ‘traditional’ radiography
Easier to monitor barriers
Emergency exits remain accessible
Less risk of radiation incidents
Improvements in radiographic quality
3. Definitions
SAFERAD: Safer Radiography
NBTC : Naser Al-Baddah and Partner General Trading and Contracting Co.
RPD: Radiation Protection Department.
Sievert : Sievert is equal to 100 Rem.
Dose Rate : Is the radiation intensity measured in mRem/hr. ( 10uSv/hr) at any distance.
When erecting a barricade, the dose rate as measured at any distance must
be considered in establishing the length of time it would be permissible for
personnel to occupy certain areas.Naser M.AL-Baddah & Partner General Trading & Contracting Co. will
‘Technical Service/Testing and InspectionDepartment Operating Procedures a
= Do. Ref Noa NBTC-OP/TS46
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4. licabl ification:
ASME B31.3 Process Piping
ASME Sec VIII Rules for Construction of Pressure Vessels
ASME Sec.V Non = Destructive Examination
Recommended Practice for the Qualification &
SNT-TC-1A Certification of Non-Destructive Testing Personnel
‘Written practice for the Qualification and Certification
NBTC — OP -TS04 of Non — Destructive Testing Personnel.
5. Personnel Qualification
All personnel performing Close Proximity Radiography Testing shall be trained and
qualified by the manufacturer of the equipment.
Certified RT Lev 1 may operate the equipment and perform radiographic testing under
the direct supervision of RT LevII.
6. Equipment
‘The GammaSafe system is a lightweight close proximity radiography system designed to
work with the Exertus Selen Circa and EMI RID SE4P (Gammamat SE) isotope
projectors.
Wherever possible the radiographic techniques specified in this procedure should be
practiced in a safe environment to familiarize operating staff before using the
Gammasafe system in the field.Naser 1 Baddah & Partner coer Trading & Contracting Co. wll
Ted spectionDepartment Operating Procedures
Doc. Ref. No: NBTC-OPITS46
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Procedure Date: 06/11/2014
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Safe radiography with Se.75 - System
Features:
Lightweight Se.75 projectors
Custom made clamping
devics
Flexible Lead or Tungsten
impregnated mats
‘Tungsten impregnated guide
tubes:
Moulded Lead or Tungsten
impregnated shapes
Primary beam safe working
distance of 3m
This procedure will explain the basic set up for Contact and Ellipse shots.
The basic package comprises the Isotope Projector, Snap-on Collimator, Contact Shot
Clamping Jig, 3 x Large, 3 x Primary Beam and 3 x Scatter Radstop Flexible Shielding Mats.
Radstop Flexible Shielding Mat dimensions:
Large ~ (L)900 x (W)300 x (T)9mm
Primary Beam ~ (L)300 x (W)300 x (T)9mm
Scatter - Various shapes x (T)9mm
Note: 9mm Radstop Flexible Shielding Mat is equivalent to 3.3 mm leadNaser M.Al-Baddah & Pariner General Trading & SEA Co. wi
g and Insp
Doe. Ref. No.: NBTC-OP/TS46
Close Proximity Radiography | Revision: 0
Procedure Date: 06/11/2014
Page 5 of 13,
Safe radiography with Se.75 - Shielding
Safe radiography with Se.75 - Shielding
Optional extras include:
Ellipse Shot Bracket and Jig
Ellipse Shot Shielding Mat Frame
Shielded Guide Tube
Directional Collimator
Purpose built Shielding Mats x (T)9mm.‘Naser MAPBaddah & Pariner cea Trading & Conran Co. wil
‘Technical Service/Testing and. Procedures
Doc, Ref. No NBTC-OP/TS46
Close Proximity Radiography | Revision: 0
Procedure Date: 06/11/2014
Page 6 of 13,
Safety is of utmost importance!
Whenever Industrial Radiography is performed using the Exertus Selen Circa / EMI RID SE4P
range of Isotope Projectors and their accessories, it is strongly advised that all requirements
are followed and applied as laid out in the respective Operating Manuals. All regulations
regarding Radiation Safety must also be adhered to at all times!
Please ensure that the Radiography technician has read and fully understood this procedure
before using this equipment
Clamping Jig
The Contact and Ellipse Shot Clamping Jig was designed to facilitate the effective clamping of
the Exertus Selen Circa / EMI RID SE4P range of Isotope Projectors onto pipes in order to
perform either Contact Shot or Ellipse Shot Radiography as specified in various Welding
Inspection Standards.
The aim of this Jig is to enable proper setup of the Projector, with regard to the weld being
radiographed, in the least amount of time.
Contact Shots
The weld is prepared for radiography according to standard procedure.
The winding mechanism is connected to the projector as per the relevant Operation Manual.
Step 1 - Positioning and strapping of the Contact Shot Jig
The Contact Shot Jig (Fig. 1), which incorporates a “v-block system”, ensures that it is
perpendicular to the joint to be radiographed. The Jig is then strapped in place using a Chain
(Fig. 2) and the Ratchet Chain Tensioner (Fig. 3).
jue | rr.Naser MAI-Baddah & Partner General Trading & Contracting Co. w.ld
k erating Pi
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Procedure Date: 06/11/2014
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Three lengths of chain are supplied with the Jig:-1
1st chain -i-6"
2nd chain - 6"- 12"
3rdchain = - 12"— 20"
Select the correct length of chain for the diameter of the pipe being radiographed. Once the
chain is selected, insert the threaded bar of the chain through the swivel base of the ratchet
mechanism and screw it into the Tube Socket of the ratchet for at least 20mm.
Place the Contact Shot Jig parallel on the pipe to be radiographed, leaving sufficient distance
from the weld in order to align the centre of the collimator with the weld cap.
Wrap the chain around the pipe as tightly as possible and insert the loose end of the chain
through the chain guide channel. Tension the chain by hand and then insert the two Chain
Locking Pieces (Fig. 10), ensuring that both sets of teeth mesh with the chain into the chain
guide channel. Now tension the Chain with the Ratchet Chain Tensioner until sufficient
clamping is achieved.
Be careful to not over-tension the Chain as this could damage the pipe or Clamping
Jig.
Step 2 - Inserting of the Projector into the Contact Shot Jig
Ensure that the Projector Locking Pins (Fig. 7) are pulled “out”
(open) completely. The Locking Pins will clip into place in both
the fully “out” and “locked” position. Insert the projector into
the Contact Shot Jig. Now lock the projector in place by
pressing in both the Locking Pins until they clip into position.
Release the chain tension slightly and move the entire
assembly to position the collimator aperture over the weld as
required. Re-tension the chain.‘Naser MAF Baidah & Parner General Trading & Contraciing Co. will.
artment Operating Procedures
Doc. Ref. No.: NBTC-OP/TS46
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Step 3 - Applying the Radstop Shielding Mats
With the weld properly set up for radiography and the film and projector in place it is necessary
to wrap the Jig and Projector assembly and the pipe with the Radstop Shielding Mats to reduce
the radiation affected area in the immediate vicinity.
The standard Radstop Shielding Mat is 9mm thick which is equivalent to 3.3mm of lead. The
distance to the barrier from the point of radiography is a function of the source strength
(activity), the direction of the primary beam and the number of Radstop Shielding Mats
employed. Actual measurements must be taken at the barrier to confirm radiation levels.
Place each Primary Beam Mat on the pipe directly opposite the collimator aperture so that the
centre of the Mat is aligned with the centre of the primary beam of radiation. Use the Velcro
straps to secure the Mats to the pipe.
Place two Large Mats centrally over the Primary Beam Mats so that the ends wrap around the
pipe and over the Jig and Projector using the Velcro straps to secure them in place. Place one
Large Mat centrally over the Projector so that the ends wrap around the pipe and over the
other Large Mats.
Place two Scatter Mats at the front of the wrap to cover the gap between the Projector and the
pipe. Ensure that the Release Lever assembly on the Projector has been depressed (indicator
shows Red) to free the source assembly before placing the Scatter Mat to cover the gap at the
rear of the wrap.
Proceed with radiography observing all relevant procedures and safety precautions.
To set up the weld for the next shot it will be necessary to unwrap the assembly to replace the
film. At this point the Jig chain tensioner can be loosened just enough to allow the Jig and
Projector to be swivelled around the pipe circumference to the position for the next shot. This
can be done by flicking the Ratchet “loosen/tighten” switch and releasing the tension on the
chain until sufficient slack is obtained. The chain Is then re-tensioned and the assembly re-
wrapped for the next exposure.
Be careful not to release too much tension as this can cause the chain locking
device to release the chain completely and allow a situation to arise where it would
be difficult to control the entire set-up.
Ellipse Shots
The weld is prepared for radiography according to standard procedure.
The winding mechanism is connected to the projector as per the relevant Operation Manual.‘Naser MATBaddah & Parmer General Trading & Contracting Co. w-IL
Technical Service/Testing and InspectionDepartment Operating Procedures
Doc. Ref. No: NBTC-OP/TS46 |
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Step 1 - Positioning and strapping of the Contact Shot Jig
Same procedure as for Contact Shots. In most cases the pipe to be radiographed will be
between 1” and 3” in diameter so only the 1% chain 1” - 6” would need to be employed. The
Jig would be placed on the pipe at a distance from the weld sufficient to produce an elliptical
exposure of the weld.
Step 2 — Inserting the Ellipse Shot Bracket and Jig in the Contact Shot Jig
The Ellipse Shot Bracket (Fig. 4) is inserted into the Contact Shot Jig, in the same manner but,
as an alternate to the Projector. The Ellipse Shot Jig (Fig. 5) is inserted into the Ellipse Shot
Bracket.
Pull back on the spring loaded Locking Pin and insert the Ellipse Shot Jig into the Ellipse Shot
Bracket. Select the desired Source to Film Distance (SFD) and release the Locking Pin to secure
the Ellipse Shot Jig.
The Projecto is then inserted nto the Clamping Base of the Ellipse Shot Jig and locked in place
with the locking pin. The Clamping Base can then be swivelled by
pulling back on the spring loaded Locking Pin (Fig. 9), selecting
the angle and then releasing the Locking Pin again in order to
secure the Clamping Base at the selected angle. The Clamping
Base can be swivelled in increments of 20° up to a total of 100°
both up and down.‘Naser MAI-Baddah & Parmer General Trading & Contracting Co. wl
Technical Service/Testing and InspectionDepartment
ay Doc. Ref. No.: NBTC-OPITS46
a Close Proximity Radiography | Revision: 0
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Dismantling of Equipment
It is very important that all the Set-up Steps are performed in reverse sequence when
dismantling the equipment to prevent possible loss of control when handling loose
items. Special attention should be paid when working overhead or in elevated locations.
Technical Specifications
Pipe clamping range:
1st chain - 1”- 6"
2nd chain - 6” - 12”
3rd chain - 12”-20"
Minimum Pipe Schedule: 10s
Contact Shot Source to Pipe standoff (mm): 60mm
Ellipse Jig Clamping Base increments: 0° + 100° (20° increments)
Ellipse Jig Height Adjustment increments: 100mm to 450mm
(50mm increments‘Naser M.A-Baddah & Partner Senet Trading & Contracting i will
Doc. Ref. No.: NBTC-OP/TS46
Revision: 0
Date: 06/11/2014
Page 11 of 13
Close Proximity Radiography
Procedure
‘Selenium 75 Data Sheet
HALF LIFE
Se75 :118. 5 days , 60% more than Ir192 (74 days).
DOSE / EXPOSURE RATES
The Dose Rate of 55 uSv / hr/GBq @ 1 metre for Selenium 75 is less than
that of Ir192(uSv /hr /GBq @ 1 metre ).
Shielding requirements are more favorable when compared with Ir192.
WIRE IQI SENSITIVITY
Practical tests performed using Se75 and Ir192 on a range of steel thicknesses
from 2mm to 70mm show that on average a minimum of one extra wire is
revealed when using Se75.
SOURCE PHYSICAL SIZE I ACTIVITY RANGE
1.0 x 1.0mm 2-4Ci
1.5x1.5mm 10-17 Ci
2.0 x2.0mm 18-35 Ci
2.5 x 2.5mm, +0
3.0 x 3.0mm. 65-80 Ci‘Naser M.Al-Baddah & Partner General Trading & Contracting Co. w.LI.
Technical Service/Testing and InspectionDepartment Operating Procedures
BS Doc. Ref. No NBTC-OP/TS46
a: Close Proximity Radiography _| Revision: 0
c Procedure Date: 06/11/2014
| Page 12 of 13
Gamma Safe
Se75 Exposure Container Exertus Selen Circa
VERSATILE
The unique design of the Exertus Selen Circa allows it to be used in directional, projection
or panoramic mode, therefore only one type of container is required to cover all
applications.
ACCURATELY CONTROLLED RADIATION BEAM
The radiation beam Is controlled in such a way that only the area of the subject under
‘examination is exposed to radiation, and any ‘unwanted’ radiation remains within the
shielding of the Gammasafe container.
SMALL AREA FOR EXPOSURE RADIOGRAPHY (SAFER)
When used in conjunction with GammaSafe (Safe Radiation) patented Radstop ® shielding
mats, the radiation controlled area can be reduced to as little as 3 metre from the container.
COMPACT & LIGHTWEIGHT
The physical properties of the Exertus Selen Circa allow a lightweight and compact design
with 2 maximum activity of 80 Curies.
The total weight of the container is in the range of 1.1kg (in projection mode) to 15kg (in
directional mode).
SAFETY FEATURES
‘The Gammasafe container is equipped with a key operated lock, a source position indicator
and an automatic source securing mechanism in compliance with current national and
International requirements.‘Naser M.Al-Baddah & Parmer General Trading & Contracting Co. wll
Technical Service/Testing and InspectionDepartment Operating Procedures
a5 Doe. Ref. No.: NBTC-OP/TS46
Tr Close Proximity Radiography | Revision: 0
Cc Procedure Date: 06/11/2014
Page 13 of 13
Gamma Safe
RadStop® Data Sheet
RadStop is manufactured under strict Quality ensuring a product with consistent density
and attenuating value.
RadStop is inert, contains no toxic materials and can be safely handled.
It can be bent and returns to its original shape and can be easily cut using a sharp blade.
It is strong, durable, highly elastic and long lasting.
Each piece is individually inspected to assure consistency with following.
1. High temperature resistance (-50 to 200 C) and flame retardant.
2. Water and steam proof.
3. Very flexible.
4. Low cholorine,fiuorine,sulphur content(suitable for contact with stainless steel)
5. Easily cut and shaped by hand.
6. Material will not sag or slump like traditional alternative produets for eg. Pvc bags and
woven lead.
7. Easily decontaminated.
8. Fire tested to NFP 92-502 standard class M2.
9. Calibrated by National Radiological Protection Board & University of Leeds.
10. Approved for use nationwide in EDF Toxicology Division of Occupational
Medicine.
11.Rolls Royce tested (NSRP compatible)
Typical Attenuation Values
Radiation Half Value Thickness of RadStop shielding mat for Selenium 75
9 mm RadStopmat is equal to 3.3 mm Lead. HVT of Lead for Selinium75 is 1 mm.
This implies each Radstop mat can reduce radiation 9.84 times.SGiicasits
THIS IS TO CERTIFY THAT
DANI THOMAS
Has completed the required Gammatec training course for
operating the following gamma-radiography device
Exertus Selen 40/80/120 Circa
He is hereby authorised to operate the abovementioned device in
accordance with the following Work Instruction
Exertus Selen 40/80/120 Circa
Operation Manual
WI/GSA/LOG-005.01.045.000
Roo. :
Roux Philip Kilfoil
vanical Workshop Manager General Manager
2 HO Supe £7025. 181901390 Asin NPR
ead ee tng Vn insta Par. load Pesce Vengo PO Bar 28 Te Res 38 st Ae
{eb +27 1642373, fax 47716423173, ena gommotecomeb aa web wvu.garmeteesa.
rector A Loow Chetan Rt Daves ert Decor, MAC Gorse, Panes Pope Di oote le MRsele
Company Serene Combes$E cammatec
THIS IS TO CERTIFY THAT
ISMAIL KANDAPPAN AHMED
Has completed the required Gammatec training course for
operation of the following gamma-radiography equipment:
GammaSafe Contact Shot Projector Clamp
GammaSafe CPC Ellipse Stand
Radstop Flexible Shielding Mats
Flexible Tungsten Shielded Guide tube
GAMB28 & GAM800 Collimators
He is hereby authorised to operate the abovementioned equipment in
accordance with the following Work Instruction
GammaSafe Operational Manual
WI/GSA/LOG-05.01.086.000 Rev 1
ae
ee
Ivan Le Roux
Pl 7
Mechanical Workshop Manager General Manager
(Gamracve HDT Suppas 3074 ho 850 Austr NTP Rososctges
ead fc Bulng Vin 21 nds Pork, Stel ed Peacehaven Vranigng, PO Box 268755 Thee ies 1535, South Aiea
(at +27 16425773), fc+27 16423176, eml gamete mwa, we: whe gammaiecacOM
‘Dirstos PA Louw (Chaiman), RM Dore Managing Dieter, MAC Gonzi, PRainePope THM ok, M Met, MR Ltsole
Compary Sexton: CameSiete
THIS IS TO CERTIFY THAT
RAJESH KUMAR PILLAI
Has completed the required Gammatec training course for
operation of the following gamma-radiography equipment:
GammaSafe Contact Shot Projector Clamp
GammaSafe CPC Ellipse Stand
Radstop Flexible Shielding Mats
Flexible Tungsten Shielded Guide tube
GAM828 & GAMB00 Collimators
He is hereby authorised to operate the abovementioned equipment in
accordance with the following Work Instruction
GammaSafe Operational Manual
WI/GSA/LOG-05.01.086.000 Rev 1
Zam Le Roux Philip Kilfoil
Mechanical Workshop M:
General Manager
open SOC te eh. 189018408 Andry! NOP eda
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‘iets PALoow Char i Daves Monogngbueto MA Coed, Pama ope Ta oka Meg MALeio
Company Secietry. NCambee$Z cammarec
THIS IS TO CERTIFY THAT
ELDHO ABRAHAM
Has completed the required Gammatec training course for
operation of the following gamma-radiography equipment:
GammaSafe Contact Shot Projector Clamp
GammaSafe CPC Ellipse Stand
Radstop Flexible Shielding Mats
Flexible Tungsten Shielded Guide tube
GAM828 & GAM800 Collimators
He is hereby authorised to operate the abovementioned equipment in
accordance with the following Work Instruction
GammaSafe Operational Manual
WI/GSA/LOG-05.01.086.000 Rev 1
Z
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Roux Philip Kilfoil
al Workshop Manager General Manager
Gemmsies HDT Sunes 2th 1980013528 Aneta TF Fsbetpes
Head Ofe Biking Visor 21 Indus Prk, Stel Road Peacehaven Vereeniging POBox 26478 Three vers 193, South Ac.
{eb +27 16423773, fa 427164251743, ema gunmatecnwh czar wine ganmatesacoM
Directors: Pa. (Chelan Daves Wanayng Breton, MAC Gonzalez, Rane Pope, TED, Mea, MR Leola
Company Seaton NCamheeEZ tammarec
THIS IS TO CERTIFY THAT
KUNDAPPAN ABDUL SAMAD
Has completed the required Gammatec training course for
operating the following gamma-radiography device
Exertus Selen 40/80/120 Circa
He is hereby authorised to operate the abovementioned device in
accordance with the following Work Instruction
Exertus Selen 40/80/120 Circa
Operation Manual
WI/GSA/LOG-005.01.045.000
p Kilfoll
‘chanical Workshop Manager General Manager
eg 1805500 Away NF adc
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to 92 16423773, fx 4271623 1783, eel garmateconwehcoze, we ww sratesacan
Directors: PA Low (haiman) AM Daves anepieg Directo MAC Gorasle, PA aier-fope TAM Eta M feta, MR Lat
Company Seaetarp Ncambeeina
THIS IS TO CERTIFY THAT
SURENDRA NATH GOPISETTY
Has completed the required Gammatec training course for
operation of the following gamma-radiography equipment:
GammaSafe Contact Shot Projector Clamp
GammaSafe CPC Ellipse Stand
Radstop Flexible Shielding Mats
Flexible Tungsten Shielded Guide tube
GAMB828 & GAM800 Collimators
He is hereby authorised to operate the abovementioned equipment in
accordance with the following Work Instruction
GammaSafe Operational Manual
WI/GSA/LOG-05.01.086.000 Rev 1
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jan Le Roux — Philip Kilfoll Kilfoil
Mechanical Workshop Manager General Manager
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