Professional Documents
Culture Documents
I. Nha nhit do :
Nha nhit do l mt loi nha chy mm thnh cht lng di tc dng ca nhit cao v ng rn
li khi lm ngui. Nha nhit do c hn 40 loi, xenlulo c pht hin ln u tin vo gia nhng nm
1800 v n gia nhng nm 1900 th nha nhit do c s dng rng ri .Nha do nhit do c th phn
thnh cht do kt tinh (crystalline plastics) v cht do v nh hnh (amorphous plastics), c hai u c th
dng cho khun c phun.
Chu trnh c (molding cycle) c th ngn hn so vi cht do nhit rn.
1. Phn loi
a. Nha thng dng
Nha nhit do thng dng c phn thnh cc h vi cc tnh cht c trng
H Olefin H Styren H Vinyl Cc loi khc
Polyetylen (PE) Polystyren (PS) Polyvinyl clorua (PVC) Polymetyl metacrylat
(PMMA)
Polymetylpenten (PMP) Acrylonitrin butadien styren (ABS) Polyvinyl axetat (PVA) Xenlulo
Kh
Kh Kh
nng Kh Kh
nng nng nt
chng nng nng
Nha do Mu sc bn va chng v ng Mt
ha chng chu va
p hi sut
cht n kh ga p
nc trong
mn
Do
Mu t nhin l mu trng
nhng
HDPE sa, trong m ph Tt Tt Tt Km Tt 0.963
cng hi
thuc vo mt
LDPE
0.910
Mu sa t nhin, trong Cao
LDPE Rt do Tt Tt Km Tt Tt 0.940
m
g/cm3
Mu sa t nhin, trong
LLDPE Rt do Cao Tt Tt Km Tt Tt 0.93
m
0.905
PP Cng Mu vng dng t nhin Tt Rt tt Km Rt tt Rt tt
g/cm3
T do Trong sut n mu hi 1.35
PVC Thp Tt Tt
n cng vng dng t nhin -1.45
Cng 0.926-
Trung
MDPE hn Trong m Tt Rt tt Km Tt 0.940 g/
bnh
LDPE cm3
b. Polypropylene (PP):
c tnh :
Tnh bn c hc cao (bn x v bn ko t), kh cng vng, khng mm do nh PE, khng b ko
gin di do c ch to thnh si. c bit kh nng b x rch d dng khi c mt vt ct hoc mt vt
thng nh.
Trong sut, bng b mt cao cho kh nng in n cao, nt in r.
PP khng mu khng mi,khng v, khng c. PP chy sng vi ngn la mu xanh nht, c dng
chy do, c mi chy gn ging mi cao su.
Chu c nhit cao hn 100oC. Tuy nhin nhit hn dn m (thn) bao b PP (140oC), cao so vi
PE - c th gy chy h hng mng ghp cu trc bn ngoi, nn thng t dng PP lm lp trong cng.
C tnh cht chng thm O2, hi nc, du m v cc kh khc.
Cng dng :
Dng lm bao b mt lp cha ng bo qun thc phm, khng yu cu chng oxy ha mt cch
nghim nht.
To thnh si, dt thnh bao b ng lng thc, ng cc c s lng ln.
PP cng c sn xut dng mng ph ngoi i vi mng nhiu lp tng tnh chng thm kh, hi
nc, to kh nng in n cao, v d x rch m bao b (do c to sn mt vt t) v to bng cao cho
bao b.
Dng lm chai ng nc, bnh sa cho b, hp bo qun thc phm
Mt s sn phm lm t nha PP c kh nng chu nhit tt dng c trong l vi song
c. Polymetylpenten hay PMP :
L mt loi polymer nhit do gc methylpentene monomer. c ng dng trong cc dng bao b
ngnh gas, vt dng y t, cc thnh phn ca l vi sng v cc thnh phn th nghim. y l vt liu pht trin
bi hng Mitsui Chemicals nn n thng c gi theo tn thng hiu l TPX.
Polymethylpentene nng chy 235 C v c t trng thp (0,84 gcm). PMP c kh nng chu ha
cht rt tt, nn c dng trong cc vt liu th nghim, ng nghim. Hp thu m cc thp. Cch in rt
tt.
d. Polybutyl (PB)
dn di khi t 10 - 25%
Polyvinyl acetate cng l nguyn liu th sn xut ra cc loi polyme khc nh:
Cn polyvinyl - [HOCHCH 2 ] -: Polyvinyl acetate c thy phn mt phn hoc hon ton to ra
ru polyvinyl. Phn ng phn ng este ha v phn ng este ha ny l mt gi mnh m cho Hermann
Staudinger trong vic xy dng l thuyt ca ng v i phn t .
Polyvinyl acetate phthalate (PVAP): Polyvinyl acetate c thy phn mt phn v sau c este
ha vi axit phthalic .
l. Etylen-Vinyl axetat (EVA) :
L mt ng polymer bao gm cc mt xch vinyl axetat c phn b ngu nhin cng vi cc mt
xch etylen -(CH2-CH2)x(CH2-CHOCOCH3)y. EVA l sn phm ng trng hp ca etylen vi vinyl axetat,
c sn xut bng phng php trng hp khi hay trng hp trong dung dch.
EVA mm do nhit thp, bn x, trong sut, d gn v dn nhit thp, c kh nng phi trn
vi lng ln cc cht n.
Ph thuc vo hm lng vinyl axetat ngi ta phn EVA ra lm ba nhm:
Nhm th nht l loi EVA c hm lng vinyl axetat thp (10 40%), c tnh cht ging nh mt s
loi cao su. N c sn xut theo cng ngh ng trng hp khi etylen v vinyl axetat p sut cao v c
s dng lm keo dn nng chy v cc ng dng khc. Hin nay cc sn phm loi ny c tn thng mi
Elvax (Dupont), Ultraten (USI), Bakelit (UCC), Lupolen V (Basf), Alaton (Dopont), Alkaten (ICI), Mototen
(Monsato)...
Nhm th hai l loi EVA c hm lng vinyl axetat gn bng etylen (45 55%). N c ch to
bng cch ng trng hp etylen v vinyl axetat trong dung dich p sut trung bnh v c ng dng lm
cc loi cao su c bit. Mt trong s cc sn phm ni tri c tn thng mi l Lavapren ca hng Bayer.
Nhm th ba vi hm lng vinyl axetat cao (60 90%) l sn phm ca qu trnh trng hp nh
tng p sut 300 1500 psi. EVA loi ny l cc nha nhit do. Mt s sn phm loi ny c tn thng
mi l Airplex (Air Product and Chemiscals, Inc), Vinapas (Wacker), Mowilith v vinyl (Motecatini Edison)
Tnh cht
Nhit t -60oC n 65oC l khong nhit lm vic tt nht ca EVA.
Tan trong mt s dung mi nh xylen, toluen, tetrahydrofuran,...
Kh nng chu ha cht: bn vi ozon, nc lnh, nc nng, dung dch amoniac 30%, km bn vi
du my, du ddiezen, khng bn vi dung dch clorua, silicon, xng, axeton, axit sufuric 40%, axit nitric 10%,
b phn hy bi bc x t ngoi
Tnh cht c hc ca EVA ph thuc vo hm lng nhm vinyl axetat trong EVA: Khi hm lng
vinyl axetat tng mc kt dnh ca EVA gim, tnh do, dai, n hi v kh nng ha tan trong cc dung mi
tng nhng bn vi nc, mui v mt s mi trng khc gim.
m. Ethylene Vinyl alcohol ( EVOH ) :
L mt copolymer chnh thc ca ru ethylene v vinyl . Bi v monomer th hai ch yu tn ti nh
l acetaldehyde tautomer , copolymer c iu ch bng cch trng hp ca ethylene v vinyl acetate to
ra copolyme ethylene vinyl acetate (EVA) v hydrolysis. Hp cht copolymer EVOH c nh ngha bi hm
lng% mol ethylene: cc loi ni dung ethylene thp c tnh cht hng ro cao hn; Hm lng ethylene cao
hn c nhit thp hn n .
Nha nha thng c s dng nh mt ro cn oxy trong bao b thc phm. N tt hn cc loi
nha khc gi khng kh v hng v trong, c trong sut cao, chu c thi tit, du v dung mi, linh
hot, c th ti ch v in c. Hn ch ca n l rt kh khn v do tn km hn bao b thc phm khc.
Thay v to ra mt gi hon chnh t EVOH, cc nh sn xut s gim chi ph bng cch ng that hoc lt
mng n nh l mt lp mng gia cc tng, foil hoc cc loi nha khc.
Sn xut cng nghip :do chi ph vn cao xy dng nh my EVOH v s phc tp trong vic sn
xut ra mt sn phm thc phm, ch c mt vi cng ty sn xut EVOH:
Kuraray sn xut nha EVOH vi tn "Eval", vi 10.000 tn nh my Okayama, Nht Bn; Mt nh
my 35.000 tn M (gn Houston, TX) thuc cng ty con Kuraray America; V mt nh my 24.000 tn B
vi cng ty con EVAL Europe.
Nippon Gohsei sn xut EVOH di tn thng mi Soarnol. N c cc a im sn xut ti
Misushima, Nht Bn; La Porte, Texas M; Hull, nc Anh.
Chang Chun Petrochemical sn xut EVOH di tn thng mi EVASIN. N c mt a im duy
nht i Bc, i Loan.
ng dng
Bao b thc phm :do tnh cht ngn cn oxy v kh, cc nh sn xut bao b thc phm, bao gm c
PremiumPack, s dng EVOH trong cu trc ti ht chn khng ko di tui th ca cc sn phm thc
phm v bo v cc cht dinh dng chng li vi khun.
Cc ng dng y t: EVOH c s dng trong mt h thng tc nghn lng trong tia x can thip, v d
Onyx . Ha tan trong dimethyl sulfoxide (DMSO) v trn vi cht phng x, cht lm copolyme ru
ethylene vinyl c s dng thuyn tc mch mu .
n. Poly(methyl methacrylate) (PMMA):
Thy tinh hu c, cng c bit n nh acrylic hoc thy tinh acrylic, Polymethylmethacrylat, cng
nh bi cc tn thng mi Plexiglas, Acrylite, Lucite, v Perspex trong s nhiu thng hiu khc (xem bn
di), l mt nha nhit do trong sut thng c s dng dng tm, ming nh mt vt liu nh hoc kh
b v thay th cho knh v thy tinh. Vt liu tng t cng c th c s dng nh l mt loi nha cy
nhn to, trong mc in v cht ph, v c nhiu cng dng khc.
Mc d khng phi l mt loi thy tinh silica quen thuc, cht ny ging nh nhiu nha nhit do
khc, thng phn loi v mt k thut nh mt loi thy tinh ( ch n l mt cht thy tinh th khng kt
tinh) v th trong lch s, thnh thong n c gi l "thy tinh" acrylic. V phng din ho hc, l cc
polyme (hp cht cao phn t) tng hp ca methyl methacrylate. Vt liu ny c pht trin vo nm 1928
trong cc phng th nghim khc nhau bi nhiu nh ha hc nh William Chalmers, Otto Rohm v Walter
Bauer v ln u tin c a ra th trng vo nm 1933 bi Cng ty Rohm and Haas di thng hiu
Plexiglas.
PMMA l mt chn la kinh t hn vi gi thnh thp thay th polycarbonate (PC) khi khng cn
thit dy v cng cao. Ngoi ra, PMMA khng cha cc tiu n v bisphenol-A c kh nng gy hi c
trong polycarbonate. N thng c a thch v tnh cht va phi ca n, d dng x l v ch bin, v chi
ph thp. PMMA cha qua ch bin c th d gy khi chu ti trng ln, c bit l di mt lc tc ng, v
d b try xc hn so vi thy tinh v c thng thng, nhng vi PMMA qua ch bin, c th chu c
va p v c chng try xc cao.
o. Polyoxymethylene ( POM ):
Cn c gi l acetal , polyacetal v polyformaldehyde , l cht do k thut c s dng trong cc
b phn chnh xc i hi cng cao, ma st thp v n nh chiu cao. Cng nh nhiu loi polyme tng
hp khc , n c sn xut bi cc cng ty ha cht khc nhau vi cc cng thc hi khc nhau v bn nhiu
loi khc nhau nh Delrin , Celcon , Ramtal , Duracon , Kepital v Hostaform .
POM c c trng bi cng cao, cng v cng n -40 C. POM l mu trng c trong
sut, do thnh phn tinh th cao ca n, nhng n c sn trong tt c cc mu sc. POM c mt 1.410-1.420
g / cm3.
Cc ng dng tiu biu cho POM phun khun bao gm cc thnh phn k thut hiu sut cao nh bnh
rng nh, khung knh, vng bi, dy buc trt tuyt, c vt, sng, tay cm dao, v h thng kha. Vt liu c
s dng rng ri trong ngnh cng nghip in t t v hng tiu dng.
POM c cung cp trong mt dng ht v c th c hnh thnh thnh hnh dng mong mun bng
cch p dng nhit v p sut. Hai phng php hnh thnh ph bin nht c s dng l khun phun v n .
Khun c v thi khun cng c th.
Cc ng dng in hnh cho POM phun khun bao gm cc thnh phn k thut hiu sut cao (v d:
bnh rng, dy buc trt tuyt, yoyos , c vt, h thng kha) v vt liu c s dng rng ri trong ngnh
cng nghip t v hng tiu dng. C nhng lp c bit c bn c hc cao, cng hoc tnh ma st /
mi mn thp.
POM thng c p n theo chiu di lin tc ca mt ct trn hoc hnh ch nht. Nhng phn ny
c th c ct theo chiu di v c bn di dng thanh hoc c phiu gia cng.
ng dng :
Thit b c kh , b phn trt v hng dn, b phn nh , l xo , dy xch , c vt , ai c, bnh xe
qut, b phn bm, thn van.
K thut in: cch in , bobbins , u ni , ph tng cho cc thit b in t nh ti vi , in thoi , vv
Xe: b phn np nhin liu, nm iu khin / cm iu khin / b chuyn i kt hp (bao gm b
phn chuyn i nh sng, tn hiu quay), ca s in, h thng kha ca, v bc.
Mu: m hnh b phn ng st, chng hn nh xe ti (bogies) v ng ray tay (x l thanh). POM
kh khn hn ABS , c mu sng m v khng th sn.
Y khoa: bt tim insulin, thuc ht liu lng (MDI)
Ngnh cng nghip thc phm: Cc Qun l Thc phm v Dc ph duyt mt s loi POM cho
my bm sa, im pha c ph, cm b lc v bng chuyn thc phm.
c: phn cng , kha , tay cm , bn l .
Xy dng: knh kt cu - gi cho im
Bao b: bnh xt aerosol, xe tng.
Th thao: ph kin paintball. N thng c s dng cho cc b phn gia cng ca cc im nh du
paintball khng i hi sc mnh ca nhm nh tay cm v bu lng. POM cng c s dng trong sng
airsoft gim ting n piston.
Longboarding : vt liu lt cho gng tay trt gip ngi li chm ng v da vo tay lm chm,
dng li, hoc thc hin cc th thut.
Qun o: dy ko .
m nhc: chn , so Ireland, bagpipes , chanters thc hnh , plectra harpsichord, dng c mouthpieces,
li khuyn ca mt s drum sticks.
My pha c ph t ng; Dao tay (c bit l dao xp)
Thuc l in t
p. Polycarbonate (PC):
L mt loi polymer nha nhit do. Polycacbonat l mt loi nha tng hp trong cc n v
polymer c lin kt thng qua cc nhm cacbonat, cht liu ny c th c ph ln mt s bi mt s cht
liu khc.
Polycacbonat d dng ch tc, c, v un nng. V nhng tnh cht ny, polycarbonate c s dng
trong nhiu thit b. Polycarbonate khng c mt m nhn dng nha ring.
Cu trc: S d cht ny c t tn l Polycacbonat v n l polymer nhng li c cha cc nhm
cacbonat (-O-(C=O)-O-). Vi nhiu tnh nng hu dng, nh chu nhit, chu lc v co tnh cht quang hc
khc, khin loi nha ny c s dng rng ri trong ngnh vt liu
Polycacbonat rt bn v chu lc cao, nhng tuy nhin, chng try xc li km. tng chng
try, mt lp cng c ph ln bn trn trong vic s dng polycacbonat lm trng knh hay lm lp v ngoi
cc b phn ca phng tin vn ti. Cc tnh cht khc ca polycacbonat gn ging vi polymethyl
methacrylate (PMMA, c lm t polige), nhng polycacbonat cng hn v chu c lu trong iu kin
nhit cc cao. truyn sng ca polycacbonat tt, tt hn so vi cc loi knh khc.
im dch chuyn lng rn ca Polycacbonat vo khong 147C, khi qua nhit ny, mm ca
polycacbonat t l thun vi tng ca nhit, v ha lng hon ton khi nhit t n 155C. Dng c
lm polycacbonat phi c nhit trn 80C trnh tnh trng sn phm d b nt, v.
ng dng: v my tnh c nhn, my in, my Fax, in thoi di ng, a cng nh CD v DVD, n
xe t, mt ng h,vt liu lp, vt liu cch m trong xy dng.
q. Polyamide (PA):
Trng lng ring 1,25g/cc ASTM D792
Hp thu nc 0.60 % Ngm 24h; ASTM D570(2)
Tnh cht vt l
Hp thu nc bo ha 0.70% Ngm nc; ASTM D570(2)
Tnh cht c hc cng (Rockwell M) 85 ASTM D785
bn ko 79.3 MPa ASTM D638
dn ph hy 15% ASTM D638
bn un 117 MPa ASTM D790
bn nn 96.5 MPa ASTM D695
H s ma st ng 0.30 QTM 55007
c tnh in in tr b mt mi mt vung 1.00e+13 ohm EOS/ESD S11.11
Nhit nng chy 216C ASTM D3418
c tnh nhit
Nhit lm vic ti a 93.3 C
Axit mnh (PH 1-3) Khng cho php
Axit yu Hn ch
Cn Hn ch
Kim mnh (PH 11-14) Khng cho php
Dung mi Clo Hn ch
Thuc tnh khng ha
nh sng mt tri chiu lin tc Hn ch
cht
Nc nng Hn ch
Hidrocacbon- cht bo Cho php
Hidrocacbon- thm Cho php
Mui v c Cho php
Xeton, este Cho php
Tnh cht
- kt tinh cao, mu trng sa.
- hp th nc cao.
- Tnh chng ma st v tnh bi trn tt.
- Cch in tt.
- Khng ha cht (tr phenol, crezol, acid mnh).
ng dng
- Gia cng p n sn xut:
+ Mng mng bao b cho cc sn phm.
+ Ko si dt li nh c, si bn chy rng, si cho cc loi dng c th thao...(thng dng
Nylon 6; Nylon 6,6).
+ Sn xut ng cc loi ( Nylon 11 12 ).
+ Bc dy cp in ( Nylon 6 10 )
- Gia cng p phun: bnh rng hp s, bnh xe nha, dng c th thao, v t, chi tit qut
in
r. Polybutylene terephthalate ( PBT ):
L mt polymer k thut nhit do c s dng lm cht cch in trong ngnh cng nghip in v
in t. N l mt polyme tinh th nhit do (semi-), v mt loi polyester . PBT chu c dung mi, co li
rt t trong qu trnh hnh thnh, c kh mnh, chu nhit ti 150 C Nhit nng chy: 224 228oC (hoc
200 C vi ct thp bng si thy tinh ) v c th c x l bng cht chng chy lm cho khng chy.
bn ko: 560 kg/cm2.
PBT c lin quan mt thit vi cc polyeste nhit do khc. So vi PET ( polyethylene terephthalate ),
PBT c bn v cng thp hn mt cht, chu c tc ng tt hn v nhit chuyn tip thy tinh
thp hn mt cht. PBT v PET nhy cm vi nc nng trn 60 C (140 F). PBT v PET cn bo v tia UV
nu c s dng ngoi tri, v hu ht cc loi polyester ny u d chy, mc d cc cht ph gia c th
c s dng ci thin c tnh cht tia cc tm v d chy.
Tnh cht:
- Nha kt tinh.
- Khng nhit cao.
- Hp th nc thp, n nh kch thc.
- Khng ha cht.
- Khng mi mn cao.
- Cch in tt
- Nu c gia cng si thy tinh th bn ko tng, in th xuyn thng tng.
Cc ng dng
Polybutylene terephthalate c s dng cho nh trong ngnh k thut in, nhng cng trong xy
dng t nh cc u cm v trong cc h gia nh v d nh vi hoa sen hoc bn l. N cng c tm thy
c x l thnh si trong bn chi nh rng v c s dng trong keycaps ca mt s bn phm my tnh
cao cp bi v kt cu l rt cao kh nng chng mn v bin mu do bc x UV.
PBT cng c th c lm thnh si. iu ny c mt ng nt t nhin tng t nh Lycra v c th
c kt hp vo mc th thao. Do tnh chng li clo, n thng c tm thy trong qun o bi. Hn na,
cc nghin cu gn y cho thy rng PBT c c tnh UV cao i vi cc loi vi da trn PET nh T400.
PBT, c bit l lp si thy tinh c th c hiu qu la retarded vi sn phm halogen min ph.
Cc h thng chng chy da trn pht pho c s dng trong cc loi polyme an ton chy ny v da trn
cc sn phm nhm diethyl phosphinat v cc cht ng vn. Chng c thit k p ng cc bi kim tra
kh nng chy ca UL94 cng nh cc Kim tra nh la bng Glow Wire (GWIT), Kim tra tnh d chy
bng Glow Wire (GWFI) v Ch s theo di So snh (CTI). Cc ng dng chnh l trong ngnh cng nghip
in v in t (E & E)
r. PET (Polyethylene terephthalate):
PET l mt loi bao b thc phm quan trng c ch to mng hoc to dng chai l do bi cc tnh
cht :
- Bn c hc cao, khng mm do nh PE, d dng b x rch khi c 1 vt ct hoc 1 vt thng nh c
kh nng chu ng lc va chm, chu ng s mi mn cao, c cng vng cao.
- Tr vi mi trng thc phm.
- Trong sut bng b mt cao, cho kh nng in n cao (nt in r).
- Khng mu, khng mi, khng v, khng c, chy sng vi ngn la mu xanh nht, mi chy gn
ging mi cao su
- Chng thm kh O2, v CO2 tt hn cc loi nha khc.
- Khi c gia nhit n 200oC hoc lm lnh 90oC,cu trc ha hc ca mch PET vn c gi
nguyn, tnh chng thm kh hi vn khng thay i khi nhit khong 100oC
Cng dng:
Do tnh chng thm rt cao nn PET c dng lm chai, bnh ng nc tinh khit, nc gii kht c
gas.
II. Nha nhit rn.
1. Khi nim
L loi Polyme khi b tc ng ca nhit hoc cc gii php x l ha hc tr nn cng rn (nh hnh
sn phm ) hay ni mt cch khc di tc ng ca nhit, cht xc tc hay cht ng rn v p sut loi nha
ny xy ra phn ng ha hc v to bn trong mng li cc lin kt ngang (khu mch) to thnh cu trc
khng gian ba chiu.
2. Cc loi nha nhit rn thng dng v ng dng
a. Nha UPE ( Unsaturated Polyester )
Nha polyester c s dng rng ri trong cng ngh composite, polyester loi ny thng l loi
khng no, c kh nng ng rn dng lng hoc dng rn nu c iu kin thch hp. Thng thng ngi
ta gi polyester khng no l nha polyester hay ngn gn hn l polyester.
V mt ha hc, n cn c kh nng tham gia phn ng ha hc vi cc nhm khc (tc l to lin kt)
nh cht xc tc, xc tin, to ra sn phm cui cng ng rn. Qu trnh phn ng ny sinh nhit, c gi
l phn ng kt ni ngang.
Ph thuc vo loi v t l hm lng nguyn liu th, ngi ta to ra nhiu loi nha ( resin ) khc
nhau c c tnh c l tri khc nhau cho nhiu mc ch s dng.
V d: Resin a dng, Resin chng chy, Resin chu ho cht, Resin gim mi Styren, Resin c, Resin
do, Resin chy.
Phn loi
Polyester c nhiu loi, i t cc acid, glycol v monomer khc nhau, mi loi c nhng tnh cht khc
nhau.
C hai loi polyester chnh thng s dng trong cng ngh composite:
- Nha orthophthalic cho tnh kinh t cao, c s dng rng ri, dng lm cc sn phm
compozit a dng ch yu t di mi che, t chu nh hng thi tit v nh sng mt tri .
- Nha isophthalic c kh nng chu mi trng ngoi tri,chu ho cht tt hn ortho-resin. Loi
ny ng dng lm Gelcoat, lm khun, cc sn phm t ngoi tri (thng cha, b bi.)
Tnh cht
N c hiu l tnh cht vt l v cn ph thuc nhiu vo cc yu t sau:
- Thnh phn nguyn liu (loi v t l tc cht s dng)
- Phng php tng hp
- Trng lng phn t
- H ng rn (monomer, cht xc tc, cht xc tin)
- H cht n
Bng cch thay i cc yu t trn, ngi ta s to ra nhiu loi nha UPE c cc tnh cht c bit
khc nhau ty thuc vo yu cu s dng.
Tnh khng ho cht ca UPE :
Khng Acid long : Tt
Khng Kim long: Tt
Khng du, m : Va phi
Khng Hydrocacbon bo : Km
Khng Hydrocacbon thm: Km
Khng Hydrocacbon Halogen: Km
Khng cn : Tt
c tnh vt l ch yu :
Trng lng ring : 1,1 1,46 kg/l
cng (Rockwell) : 70-115
Sc bn ko (MN/m2): 42-91
Mun ko (GN/m2): 2-4,5
Sc bn nn (MN/m2): 90-250
Co ngt (%): 0,004-0,008
H s thm nc (%): 0,15-0,6
Nhit ring (Kj/g.oC): 0,3
H s dn nhit (W/m.oC): 0,21
H s dn n di (/oC): (9,9-18)*10-5
ng dng
Nha Polyester c ng dng rng ri nh nhng vt liu Compozit. S pht trin ca n hng
ngnh cng nghip nha to ra nhng sn phm ng dng th v.C l hu ht trong lnh vc xy dng v hng
khng v tr.
b. Nha Vinylester
Gii thiu
Vinylester c cu trc tng t nh polyester, nhng im khc bit ch yu ca n vi polyester l v
tr phn ng, thng l cui mch phn t do vinyl ester ch c kt i C=C hai u mch.
Tnh cht
Ton b chiu di mch phn t u sn chu ti, ngha l vinylester dai v n hi, chu ng sut mi
tt hn polyester. Vinylester c t nhm ester hn polyester (UPE), nhm ester rt d b thy phn, tc l
vinylester khng nc tt hn cc polyester khc, do vy n thng c ng dng lm ng dn v bn cha
ho cht.
Vinylester chu nhit tt (ch bin dng nhit cao)
ng dng
Khi so snh vi polyester th s nhm ester trong vinyl ester t hn, ngha l vinyl ester t b nh hng
bi phn ng thy phn. Thng dng vt liu ny nh l lp ph bn ngoi cho sn phm ngp trong nc,
nh l v ngoi ca tu, thuyn.
Gi thnh Vinylester t gp 2-3 ln UPE.
c. Nha Epoxy
Nha epoxy c to thnh t nhng mch phn t di, c cu trc tng t vinylester, vi nhm
epoxy phn ng v tr cui mch.
Epoxy l i din cho mt s nha c tnh nng tt nht hin nay. Ni chung, epoxy c tnh nng c l,
khng mi trng hn hn cc nha khc, l loi nha c s dng nhiu nht trong cc chi tit my bay. Vi
tnh cht kt dnh v kh nng khng nc tuyt vi ca mnh, epoxy rt l tng s dng trong ngnh ng
tu, l lp lt chnh cho tu cht lng cao hoc l lp ph bn ngoi v tu hay thay cho polyester d b thy
phn bi nc v gelcoat.
Tnh cht
Kh nng khng nc ca epoxy rt tt do nha epoxy khng c nhm ester. Do :
- Chu ng sut c v nhit tt , dai v khng nhit tt hn mch thng do c hai vng thm v tr
trung tm.
- C nha epoxy lng v tc nhn ng rn u c nht thp thun li qu trnh gia cng.
- Epoxy ng rn d dng v nhanh chng nhit phng t 5-150oC, tu cch la chn cht ng
rn.
- co ngt thp trong khi ng rn. Lc kt dnh, tnh cht c l ca epoxy c tng cng bi
tnh cch in v kh nng khng ha cht.
c tnh vt l c bn:
Trng lng ring : 1,11 1,4 kg/l
cng (Rockwell) : 80-110
Sc bn ko(MN/m2): 28-91
Mun ko(GN/m2): 2,4
Sc bn nn(MN/m2): 100-175
Co ngt(%): 0,001-0,004
H s thm nc(%): 0,08-0,15
Nhit ring (Kj/g.oC): 0,25
H s dn nhit (W/m.oC): 0,21
H s dn n di (/oC): (8,1-11,7)*10-5
ng dng
ng dng ca epoxy rt a dng, n c dng lm: keo dn, hn hp x l b mt, hn hp ,
sealant, bt trt, sn.