6 * Right engine cover NOTE: Before remoring right engin cover, fst i dale ananisien of, * 01 pump i (oe nee 26,) i ‘6)Cluteh and Primary Gear * Spring. put, feision plates, catch plates, spring pate pubes (See age 28) * 01 pum pinion ‘paps + lary ar Tachometer cable (See pape 31) * chteh ud ‘Gee age29)) © Chatch housing (See pane 9.) I 7)Pistons + Exnaust pipes * Cylinder heads © inde * Piston pins, pistons, small end needle bearings (See ig: 19) + ston ings (Gee page 21) 3. ENGINE REMOVAL, To remove the eng fom the fame for replacement or disaser iy. the order get shows fhe minimum amoust of parts that it fsnecesary { remore. Any other oder than tat gen hee ‘wil ivoire more work and s reter umber of bats 1 be emo Exhaust pipesEngine : General Maintenance 1. ENGINE CONSTRUCTION The msjor components of the engine are at flows H Series Crturtor, aie cleaner Gylinder, cylinder head Fiton, pion pia Paton’ igs Left engine cover AC goteratce Engine sprocket Chath seen (fl pump cover, tachometer cable During engine dssembly, remove pars in the order iste. ‘This will make dssembly easy and funccenary sepa Reaseble the engine i the everson, DISASSEMBLY AC peerator wits Signal geerntor rotor (CDI medels oly) (Gee pge 72) Stawe (See pape 23) Rotor ‘Gee page 23) '5) Right Engine Cover and Oil Pamp * Of pump cover © Tachometer tle (Seepage 6) Distributor cap and rotor (Hi CDI ony) (01 pump cable eepae 7) On inet pipe (Geepwee 7.) gt piows, (59 ooo mating (0) ye 9.9 6 © Se i a 4 Earoper MosH2Engine Performance Curves aa Dring Fe Es =o a) 4,000 es i+ = VATS 4 L ae 11,000, Fe Se fees ‘Velo Seed oh (monKHS00 Hac Primary reduction rato Final reduction ratio Overall dive ratio ‘Transmission ofl ‘Transmission ofl capacity 2.41065/27) 3.00 (45/15) "2.81 (45/16) @ 3.00 45/15) 5.83 (th) *5.47 (5h) @ 5.83(5tH) SAE 10W30 or 1040 1.3US. qt. (12 liters) 1.88 (60/32) 3.13 47/15) 4.76 (Sth) ‘SAE 1030 or 1oW0, 15US. qt. (1. lites) Electrical Equipment Generator Regulator Ignition colt Battery Headlamp type Headlamp Tail Brake lamp Speedometer lamp ‘Tachometer lamp ‘Neutral indicator lam Bake light failure indicator lamp igh beam indicator lamp ‘Turn signal lamps (four) Tura signal indicator amp ‘Mitsubishi FOOSTLO271 Minimum, output S,SA-12V @1 800 rpm ‘Mitsubishi X009T30471 Diamond TU-29M-125, ‘Yuasa 12N9-38 12V.9AH Sealed bear *'Scmi-sealed beam 12¥ 50/35W *12V 45/40W 12V27/8W *12v 21/5 Rv aw Rv aw Rv aw Rv 3w IRV L sw 12V 23 *12V 21 Lav3w Mitsubishi F-6061DL Minimam ‘output 4.0A-12V @1,800 rpm Mitsubishi XO09T3017L Mitsubishi FOOST40871 Furukawa 12NS.5.4A 12V-5:5AH Sealed beam +Somi-sealed beam 12V 35/25W 12V 35/35 We@I2V 36/36W 12V 23/8W *12V 21/5W 1nv3aW 12vaW DVv3W 1Bv3W Lv1sw IV 23W *12V 21W LDv3aW Frame Type Steering angle Caster Tail Ties: Front Reat Suspension Front Rear Suspecsion stroke Front Rear Front fork oil capacity, for each fork) Front fork oil type Brakes ‘Type Front Rear Rear brake drum insce dia, Effective dise diameter ‘Tubular, double cradle 39° ee 43 in, (108 mm) 3.25H-19 4PR 4.008118 4PR ‘Telescopie fork ‘Swingarm 55 in, (40mm) 2.8 in, 70mm) 5.35 US. 2. (170.ce) SAE 108 Disc brake Internal expansion, leading trailing 7.1.x 14 in, (180 x 35 mm) 9.7 in. (245 mm) ‘Tubular, double cradle 39° 63s" 4.1 in. (104 mm) 3.25119 4PR 4008-18 4PR ‘Telescopic fork Swing arm 5.5 in, (140 mm) 3.1 in, (60mm) 5.92 US, or. (175 ce) SAE 10¥ ‘Dise brake Internal expanson, leading trailing 7.9.x 14 in. (200 x 35 mm) 9.7 in, (245 mun)