YOKOGAWA Course Code:Y1

Course Duration:14days

1.Fundamentals:
Objectives:

This course is designed as an introductory course for those who will be

attending the CS3000 Engineering course. It provides the student with an
overview of the system, basic operations, and a summary of the engineering
procedures.

Training Hours:

Morning session 900 to 1200 afternoon session 1400 to 1700

Trainees: 8 maximum

Trainer: Davoud Mahmoudi

Participants:

For CS3000 engineers and technicians who need to perform simple engineering
tasks on the CS3000 system.

Prerequisite: None

Documentation:

CS3000 Engineering Fundamentals Training Course Manual

Additional Information:

Please provide names and a short history for each trainee of experience with
digital control systems on the attached course enrolment form.
 Course Content

Day Topic Description Reference

1 hr System Configuration Overview of system S1 Overview
and Functional components
Overview
2 hr Basic Operating Using the operator Operations
Procedures station Manual
(HIS) to access plant
data and system
information
1
1 hr FCS Functions How to create an FCS S10 Tutorial
How to create I/O D1 (not
including PLC
comms)
2 hr Regulatory Control Overview of Function S6 Regulatory
Blocks. Control
Exercises in control loop S10Tutorial D2
creation.
2 hr Regulatory Control Exercises A2
A3
2 hr Calculations Calculation function S7 Calculations
2 blocks S10 Exercise
B3, B4
2 hr Sequence Tables Sequence Table S8 Section 8.2
Functions S10Tutorial D3
1 hr Logic Charts Logic Chart Functions S8 Section 8.3
S10Tutorial D4
3 hr Motor Control Blocks Switch Instruments S8 Section 8.6
Motor Controllers S10Exercise C4
3 1 hr Graphics Drawing graphics S10Tutorial D6
tutorial
Intro to data binding
1 hr Review
2.Engineering:

Objectives:

This course covers the engineering functions of CS3000. It provides the

participants with a working knowledge of System View, the CS3000
engineering tools, and an in-depth knowledge about the regulatory, calculation
and logic control functions. Operator interface functions including graphics are
also covered.

Training Hours:

Morning session 900 to 1200 afternoon session 1400 to 1700

Trainees: 8 maximum

Trainer: Davoud Mahmoudi

Participants:

For engineers involved in software generation or modification of the CS3000

system.

Prerequisite:

Participants should have attended CS3000 Fundamentals course, or have some

experience in using the DCS. Familiarity with Windows is mandatory.

Documentation: CS3000 Hardware and Software Training Manual

Day Item Description
System Configuration General Layout of the system
Hardware Overview Description of all hardware
components
1 Project Configuration Using System View, and creating
projects
I/O Configuration Configuring nodes and I/O modules
Regulatory Control Basic control functions
Regulatory Control More advanced control functions
2
Calculation Functions Calculation function blocks
Calculation Functions User-defined functions (CALCUs)
Overview of Sequence Tables
3 Sequence Control Overview of Logic Charts
Monitoring and controlling other
blocks
Sequence Control Switch Instruments and Motor
Controls
Security
Common Functions
4 Operation Grouping
Trend Function
HIS Configuration
Function Keys and Scheduler
FCS Configuration PLC Communication
Graphics
5 Operator Interface
Display Hierarchy
3.Maintenance:

Objectives: This course is designed to provide participants with an

understanding of hardware, daily maintenance procedures and measures to be
taken when system alarm messages are generated. An optional engineering
fundamentals day is available for students who need to modify and understand
I/O, control loops and logic control.

Training Hours: morning session 900 to 1200 afternoon session 1400 to 1700

Trainees: 8 maximum

Trainer: Davoud Mahmoudi

Participants:

For CS3000 engineers and technicians who need to perform maintenance on the
CS3000 system.

Prerequisite: None

Documentation: CS3000 Maintenance Student Course Manual

 Course Content
Day Topic
System Configuration and
Functional Overview
Basic Operating Procedures
1 information
System Status Diagnostics
Process and Historical Reports
Hardware and daily
maintenance of HIS, FCU and
I/O Modules
Fault finding system hardware
2
Network maintenance
HIS installation procedures
Description
Overview of system components
Review of project configuration
Using the operator station (HIS) to
access plant data and system
Diagnosing system faults using the
HIS System Status display
Reviewing current and historical
system status information
Preventative maintenance
procedures,
parts that require periodic
replacement, and replacement
procedures.
Methods for fault finding hardware
problems.
Operations of the Vnet and
Ethernet networks and fault finding
techniques.
How to re-install a HIS in the event
of hard disk failure.
Optional 3rd day Engineering Fundamentals

Day Topic Description

System View Introduction to the engineering
interface package
I/O Configuration How to modify I/O points,
including adding and deleting
hardware

3 Control Loop Configuration Setting up and modifying control

loops. Includes concepts such as
PID, cascade, tracking

Logic control configuration Understanding sequence tables and

logic charts
4.Foundatio fieldbus:

CS3000 Foundation fieldbus Fundamentals and Engineering

Day Topic Description

Introduction to Foundation Fieldbus
INTRODUCTION TO technology, evolution of field signal
FIELDBUS TECHNOLOGY transmission technology and definition
of fieldbus.
FIELDBUS SYSTEM Describes various system components of
HARDWARE fieldbus system
Fieldbus devices communicate each
FIELDBUS
other through FOUNDATION Fieldbus
1 COMMUNICATION
of 31.25 kbit/s data transmission rate
Explains Function Blocks and other
applications running over
FIELDBUS FUNCTION
FOUNDATION fieldbus.
BLOCKS
Communication technologies supporting
those applications are explained.
One fieldbus device functions are
FIELDBUS DEVICE
discussed
Fieldbus is a process control network
used for interconnecting sensors,
FIELDBUS WIRING actuators and control devices to one
another, these methods will be discussed
here.
FF intrinsic safety
FISCO model
2
SEGMENT DESIGN Cable Length
CONSIDERATIONS Fieldbus Voltage drop
Fieldbus power capacity
Macro-cycle considerations
Explains the various tools available to
FIELDBUS TOOLS access and set parameters from a
Portable device to the Fieldbus devices.
 CS3000 Foundation fieldbus Fundamentals and Engineering

Describes the steps involved in

FIELDBUS PROJECT
project engineering phase of a
ENGINEERING
fieldbus system.
FIELDBUS SYSTEM Explains the fieldbus system
ENGINEERING engineering flow.
Outlines the integrated testing of
Fieldbus devices and the Hosts
FACTORY ACCEPTANCE
control and Monitoring functions as
TEST (FAT)
part of the acceptance of the
3
fieldbus system by the user
Outlines the integrated testing of
Fieldbus devices and the Hosts
SITE ACCEPTANCE TEST control and Monitoring functions as
part of the Site Acceptance Test
(SAT)
Outlines pre-commissioning and
PRE-COMMISSIONING
commissioning phases of the
AND COMMISSIONING
fieldbus project execution