1.

0 BRIEF DESCRIPTION OF THE SYSTEMS:

The Chemical Dosing System shall consist of Low Pressure (LP) Chemical dosing system and NaOH dosing
system at ECW Tank. LP dosing system shall be Hydrazine, Ammonia and NaOH dosing system.

2.0 DESIGN BASIS

Chemical dosing system will be designed to dose required quantity of chemicals to maintain the quality
of boiler feed water and ECW system

3.0 LOW PRESSURE CHEMICAL DOSING:

3.1

HYDRAZINE DOSING SYSTEM:(TOTAL NO OF SKID= 2 NOS)

(Refer drg no. PE-DG-320-154-A001) Residual oxygen present in feed water can be detrimental to feed
cycle equipments. In order to control the same continuous dosing of dilute solution of hydrazine is done
at Boiler Feed suction line immediately below the Deaerator storage tank only. Though provision has
been kept to dose hydrazine at Condensate discharge header at CPU outlet, Condensate Transfer pump
discharge header and Boiler filling line also, but dosing shall be done at one place at a time. For this
purpose one (1) no. skid mounted Hydrazine dosing system shall be provided. Dosing system shall
mainly comprise the following: 3.1.1

HYDRAZINE PREPRATION CUM METERING TANK (1 No)

A Hydrazine preparation cum metering tank for preparation and measuring the dilute Hydrazine solution
shall be provided. The tank shall be provided with accessories like motorized stirrer, breather with vent,
level gauge, level switch and overflow drain. A filling connection is provided to fill the concentrated
solution by hand pump in the tank. The solution is then dosed to the required point with the help of
dosing pumps. 3.1.2

HYDRAZINE DOSING PUMPS (TOTAL 2 Nos.)

Two nos.(2X100%) Positive displacement plunger type Dosing pumps with relief valves has been
provided. A Y type strainer (2 x100%) shall be common for both pumps. 3.1.3

HAND PUMP (1 NO.)

A hand pump complete with flexible hose and couplings for transferring hydrazine from drum at ground
level to measuring tank is provided. 3.1.4

ASSOCIATED PIPING, VALVES ETC:

As indicated in the drawing and Data sheet-A. 3.1.5

CONTROL & INSTRUMENTATION

The normal mode of operation of hydrazine dosing system shall be from DDC MIS including ON / OFF
command to individual pumps. However a local control panel consisting of Start Stop push buttons,
Indicating Lamp, Local / Remote selection, stroke position indicator, Rise / lower push button to stroke
position, local annunciation to be mounted & stroke position indicator on the lamp shall be provided.
The normal mode of operation of dosing system shall be through DDC MIS, Local remote selection is to
be done with from remote (CR) and indication for the same should be provided on local panel. Local
annunciation system shall be microprocessor based. All the local annunciations shall be

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suitably duplicated for which bidder shall provide free changeover contacts (1 NO + 1NC) rating 0.25
amp. / 220 V DC, 5.0 Amp, 240 V AC at the local panel. The ON / OFF commands for individual pumps
from local push buttons shall act on the respective drives through DDC MIC. The stroke position &
adjustment will be done from DDC MIS and the stroke actuator shall be suitable for accepting 4-20 mA
DC signal. The pumps shall be provided with 24 V DC, 2-wire LVDT Type position feed back transmitter to
generate 4-20 mA DC signal to indicate stroke position. Following interlocks shall be provided

At Low level in the tank.

Running Dosing Pump shall be tripped.

Stirrer motor of the tank shall be tripped. Following annunciation shall be provided in DDCMIS and LCP

Running Dosing Pump trip.

Stirrer motor trip

Tank level low. 3.1.6

FLUSHING

Condensate tapped from Condensate water line shall be used for flushing the various pipes lines and
pumps of the system as shown in P &I drawing. 3.2
AMMONIA DOSING SYSTEM :(TOTAL NO OF SKID= 2 NOS)

(Refer drg no. PE-DG-320-154-A002) Boiler feed water/Condensate water should have proper pH in
order to protect the system from corrosion. In order to control the same dosing of dilute solution of
Ammonia is done at Condensate discharge header at CPU outlet only. Though provision has been kept to
dose ammonia at Boiler Feed suction line immediately below the Deaerator storage tank, Condensate
Transfer pump discharge header and Boiler filling line also, but dosing shall be done at one place at a
time. For this purpose one (1) no. skid mounted ammonia-dosing system shall be provided. Dosing
system shall mainly comprise the following: 3.2.1

SOLUTION PREPRATION CUM METERING TANK (1 No.)

A solution-preparation cum metering tank for preparation and measuring the dilute Ammonia solution
shall be provided. The tank shall be provided with accessories like motorized stirrer, breather with vent,
level gauge, and level switch, overflow drain. A filling connection is provided to fill the concentrated
solution by hand pump in the tank. The solution is then dosed to the required point with the help of
dosing pumps. 3.2.2

AMMONIA DOSING PUMPS (TOTAL 2 NOS)

Two nos. (2X100%) Positive displacement plunger type Dosing pumps with motor, relief valves has been
provided. A Y type strainer (2 x100%) shall be common for both pumps. 3.2.3

HAND PUMP (1 NO.)

A hand pump complete with flexible hose and couplings for transferring Ammonia from drum at ground
level to measuring tank is provided. 3.2.4

ASSOCIATED PIPING, VALVES ETC:

As indicated in the drawing and Data sheet-A.

R1

Page 3 of 12

3.2.5

CONTROL & INSTRUMENTATION

The normal mode of operation of Ammonia dosing system shall be from DDC MIS including ON / OFF
command to individual pumps. However, a local control panel consisting of Start Stop push buttons,
Indicating Lamp, Local / Remote selection, stroke position indicator, Rise / lower push button to stroke
position, local annunciation to be mounted & stroke position indicator on the lamp shall be provided.
The normal mode of operation of dosing system shall be through DDC MIS, Local remote selection is to
be done with from remote (CR) and indication for the same should be provided on local panel. Local
annunciation system shall be microprocessor based. All the local annunciations shall be suitably
duplicated for which bidder shall provide free changeover contacts (1 NO + 1NC) rating 0.25 amp. / 220
V DC, 5.0 Amp, 240 V AC at the local panel. The ON / OFF commands for individual pumps from local
push buttons shall act on the respective drives through DDC MIC. The stroke position & adjustment will
be done from DDC MIS and the stroke actuator shall be suitable for accepting 4-20 mA DC signal. The
pumps shall be provided with 24 V DC, 2-wire LVDT Type position feed back transmitter to generate 4-20
mA DC signal to indicate stroke position. Following interlocks shall be provided

At Low level in the tank.

Running Dosing Pump shall be tripped.

Stirrer motor of the tank shall be tripped. Following annunciation shall be provided in DDCMIS and LCP

Running Dosing Pump trip.

Stirrer motor trip

Tank level low. 3.3

NaOH DOSING SYSTEM:

:(TOTAL NO OF SKID= 2 NOS)

(Refer drg no. PE-DG-320-154-A003) Sodium Hydroxide (NaOH) dosing system is provided to dose NaOH
solution in Equipment cooling water lines to increase pH upto 9.5. The sodium hydroxide dosing is done
in the ECW cycle during the initial fill and for the compensation of cooling water for any leakage during
normal run. The 1% solution of NaOH is prepared manually by opening the inlet valve of DM water and
adding NaOH lye in basket. The NaOH is being dissolved by locally starting the motorized stirrer. The
dosing is done manually as per requirements of desired pH in ECW line judged by trial basis. Normally
the leakage is occasionally and of small quantity . At the low level of solution in tank the solution is to be
prepared again. The dosing system consists of following.

3.3.1 ASSOCIATED PIPING, VALVES ETC:

As indicated in the drawing and Data sheet-A. 3.3.2

CONTROL & INSTRUMENTATION

The normal mode of operation of NaOH dosing system shall be from Local Control Panel. Local
annunciation system shall be microprocessor based. All the local annunciations shall be suitably
duplicated for which bidder shall provide free changeover contacts (1 NO + 1NC) rating 0.25 amp. / 220
V DC, 5.0 Amp, 240 V AC at the local panel. Following inter-locks shall be provided at low Level in the
mixing/storage tank.

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Running Stirrer motor of the tank shall be tripped. Following fault indications shall be provided in
DDCMIS and LCP:

Stirrer motor trip

Tank level low. 3.2.5

FLUSHING

Condensate tapped from condensate line shall be used for flushing the various pipelines and pumps of
the system as shown in P&I drawing. 4.0

DESIGN BASIS:

The following drawings/data sheets are enclosed for the reference: PE-DG-320-154-A001 P&ID for
Hydrazine dosing system. PE-DG-320-154-A002 P&ID for Ammonia dosing system. PE-DG-320-154-A003
P&ID for NaOH dosing system. DATA SHEET A For above systems. ANNEXURE-I Design Calculation for
the above system.

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DATA SHEET A Sl no. Description HYDRAZINE DOSING SYSTEMAMMONIA DOSING SYSTEMNaOH

DOSING SYSTEM

1.1.0 No. of skids per unit One (1) One (1) One (1) 1.1.1 No. of skids per station Two (2) Two (2) Two (2)

1.2.0 SOLUTION PREPARATION CUM METERING TANK

1.2.1 No. of tanks per Skid One (1) One (1) One (1) 1.2.2 Capacity 1200 Ltr.1200 Ltr. 1000 Ltr. 1.2.3 Type
Conical End. Conical End. Conical End. 1.2.4 Material of the tank SS-304 SS-304 SS-304 1.2.5 Thickness 3
mm. 3 mm. 3 mm. 1.2.6 Motorised Stirrer/agitator Provided Provided ( Provided 1.2.7 Breather with
vent Provided Provided Provided 1.2.8 Level switch Provided Provided Provided 1.2.9 Level gauge
Provided Provided Provided 1.2.10 Hand pump with flexible hose. One (1) One (1) Not applicable.
Dissolving basket Not applicable. Not applicable. Provided

1.3.0 METERING PUMP

1.3.1 Type of pump Positive displacement (Plunger type) Not applicable. 1.3.2 Mode of control Manual
Manual Not applicable. 1.3.3 No. of pumps motor assembly. Two (2) nos. (2X100%) Two (2) nos.
(2X100%) Not applicable. 1.3.4 Capacity (LPH) 0-50 LPH 0-50 LPH Not applicable. 1.3.5 Discharge
pressure (Kg/Cm

)45 Kg/Cm 45 Kg/Cm Not applicable. 1.3.6 All Wetted parts of pumps. SS-304 SS-304 Not applicable.

1.4.0 STRAINERS

Not applicable. 1.4.1 No. of strainers Two (2X100%) Two (2X100%) Not applicable. 1.4.2 TypeY-Type Y-
Type Not applicable. 1.4.3 Material of screenSS 304 SS 304 Not applicable. 1.4.4 Mesh Size 50(BS) 50(BS)
Not applicable.

1.5.0 PIPING

1.5.1 Material SS-304 SS-304 SS-304 1.5.2 Material code ------------------ASTM A 312 TP 304 (Seamless)-----
- 1.5.3 Diameter Main, Sampling & Drain Pipe-25 NB and Overflow pipe-25 NB

1.6.0 VALVES

1.6.1 Body, Cover, Yoke & Trim MaterialSS-304 SS-304 SS-304 1.6.2 Weld ends Socket weld ends Socket
weld ends Socket weld ends

1.7.0 Fittings Forged steel to A182 F304, Dimension to ANSI B 16.11 socket weld ends.1.8.0 Structural
steel IS 2062IS 20621.9.0 Flanges Pump suction / discharge -----------------ANSI B 16.5 CL 150 / ANSI B
16.5 CL 300----1.9.1 RATING

1.9.1.1 Suction side ----------------------------Class ASA 150----------------------------- 1.9.1.2 Discharge side ------
----------------------Class ASA 300-----------------------------

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