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INFORMACIN GENERAL TRANSMISIN, EMBRAGUE Y 0A 7A1
Informacin general 0A DIFERENCIAL 0B 7B1
Mantenimiento y lubricacin 0B Transmisin manual 7A1 7C1
CALEFACCIN Y ACONDICIONAMIENTO DE Transmisin automtica 7B1 1A 7D
AIRE Embrague 7C1 1B 7E
Calentador y ventilacin 1A Transferencia 7D 7F
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Y NEUMTICOS SISTEMA ELCTRICO 3B1 8A
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cos 3
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Alineacin de las ruedas delanteras 3A Sistema de alumbrado 8B 3E 8D
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diagnstico (motor H27) 6-1
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Sistema de control del motor y de las emi-
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Sistema de encendido (motor H27) 6F2

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Sistema de carga 6H
Sistema de escape 6K

NOTA:
Para las secciones marcadas con tonalidad reticulada gris en la tabla anterior, refirase a las mismas sec-
ciones de los Manuales relacionados, mencionado en el PREFACIO de este manual.
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 ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-1

SECCIN 1B

ACONDICIONAMIENTO DE AIRE (OPCIONAL)

1B
ADVERTENCIA:
Para los vehculos equipados con el Sistema Suplementario de Sujecin (Colchn de aire):
Los servicios que deban ser efectuados en, o alrededor de los componentes o del cableado del sistema
del colchn de aire deben ser hechos exclusivamente por un concesionario autorizado SUZUKI. Refi-
rase al Esquema de ubicacin de los componentes y cableado del sistema del colchn de aire en
Descripcin general -en la seccin del sistema del colchn de aire- para confirmar si usted est efec-
tuando trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchn
de aire. Srvase observar todas las ADVERTENCIAS y Precauciones para el servicio indicadas en Ser-
vicio en el vehculo -en la seccin del sistema del colchn de aire- antes de efectuar cualquier trabajo
de servicio en, o alrededor de, los componentes o del cableado del sistema del colchn de aire. Si no se
respetan las ADVERTENCIAS, se puede causar el inflado accidental del colchn de aire o se puede dejar
inoperante el sistema del colchn de aire. Cualquiera de estos dos casos puede causar daos corpora-
les graves.
Los trabajos de servicio tcnico deben ser iniciados por lo menos 90 segundos despus de que se colo-
que el interruptor de encendido en la posicin LOCK y de que se desconecte el cable negativo de la
batera. En efecto, si no se procede de esta forma, el sistema puede ser activado por la reserva de ener-
ga elctrica del mdulo de deteccin y de diagnstico (SDM).

PRECAUCIN:
El sistema de acondicionamiento de aire de este vehculo contiene refrigerante HFC-134a (R-134a).
Ninguna de las piezas componentes, ni el refrigerante, ni el aceite de compresor son intercambiables entre
dos tipos de A/C: Uno utiliza refrigerante CFC-12 (R-12) y el otro utiliza refrigerante HFC-134a (R-134a).
Asegrese bien de comprobar el tipo de refrigerante utilizado, antes de efectuar cualquier trabajo de servi-
cio incluyendo la inspeccin y el mantenimiento. Para identificar estos dos tipos, refirase a TIPO DE
REFRIGERANTE, en esta seccin.
Cuando rellene aadiendo o cambie refrigerante y aceite de compresor, y cuando reemplace piezas, ase-
grese de que el material o las piezas que sern utilizadas son apropiados para el A/C instalado en el veh-
culo que es servido. La utilizacin de un elemento incorrecto puede causar fugas de refrigerante, dao en
las piezas u otra condicin defectuosa.

NOTA:
Para las descripciones (elementos) no incluidas en esta seccin, refirase a la misma seccin del
Manual de Servicio mencionado en el PREFACIO de este manual.
Para el mtodo bsico de servicio del sistema de acondicionamiento de aire, que no est descrito en
esta seccin, refirase al MANUAL BSICO DE ACONDICIONAMIENTO DE AIRE (Artculo n: 99520-
02130).

CONTENIDO
Descripcin general........................................... 1B-3 Verificacin rpida de la carga de
Tipo de refrigerante.......................................... 1B-3 refrigerante (si equipado con mirilla)................ 1B-9
Flujo de refrigerante en el sistema de Diagnstico de rendimiento ........................... 1B-10
acondicionamiento de aire ............................... 1B-3 Tabla de diagnstico de rendimiento ......... 1B-12
Componentes mayores y su ubicacin ............ 1B-4 Tabla de diagnstico de detalles
Diagnstico ........................................................ 1B-6 (a la temperatura ambiente comprendida
Generalidades.................................................. 1B-6 entre 30 C 35 C) .................................. 1B-13
Sistema de A/C principal Circuitos de cableado .................................... 1B-14
(Sistema de A/C delantero) ......................... 1B-6 Comprobacin del controlador de A/C
Sistema de A/C trasero................................ 1B-8 y sus circuitos ................................................ 1B-15
Comprobacin de la tensin ...................... 1B-15
1B-2 ACONDICIONAMIENTO DE AIRE (OPCIONAL)

Recuperacin, vaciado y carga del Vlvula de expansin trasera ......................... 1B-29

refrigerante ....................................................... 1B-19 Controlador de temperatura del evaporador
Procedimiento para cargar refrigerante en del A/C trasero ............................................... 1B-30
el A/C ............................................................. 1B-19 Tubos y mangueras de refrigerante ............... 1B-31
Recuperacin ................................................. 1B-20 Vlvula solenoide ........................................... 1B-32
Vaciado .......................................................... 1B-21 Conjunto del motor del soplador trasero ........ 1B-33
Procedimiento de vaciado.......................... 1B-21 Rel del motor del soplador trasero y rel de
Comprobacin de fugas de presin en la vlvula solenoide........................................ 1B-34
el sistema................................................... 1B-22 Interruptor principal del A/C trasero ............... 1B-34
Carga ............................................................. 1B-22 Resistencia del motor del soplador trasero .... 1B-35
Servicio en el vehculo .................................... 1B-25 Interruptor del motor del soplador trasero ...... 1B-36
Precauciones ................................................. 1B-25 Conductos n 1 y n 2 del A/C trasero ........... 1B-37
Tubos ......................................................... 1B-25 Conducto n 1 del A/C trasero ................... 1B-37
Manipulacin del refrigerante HFC-134a Conducto n 2 del A/C trasero ................... 1B-37
(R-134a) ..................................................... 1B-26 Conjunto del compresor ................................. 1B-38
Recuperacin del refrigerante.................... 1B-26 Embrague magntico ..................................... 1B-41
Carga de refrigerante................................. 1B-26 Material necesario de servicio ........................ 1B-44
Llenado con aceite de compresor .............. 1B-27 Especificaciones de pares de apriete ............ 1B-44
Unidad del A/C trasero Herramientas especiales ................................. 1B-44
(Evaporador del A/C trasero) ......................... 1B-28
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Componentes mayores y su ubicacin

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2. Evaporador del A/C delantero 9. Unidad del A/C trasero 16. Aire fresco 23. Vlvula solenoide
3. Motor del ventilador del soplador 10. Motor del ventilador del soplador trasero 17. Aire para desempaador 24. Evaporador del A/C trasero
delantero
4. Compresor 11. Vlvula de expansin trasera 18. Aire para el desempaador
5. Conjunto de condensador 12. Tubo de lquido 19. Aire para pies
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 ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-17

TABLA DE VALORES DE TENSIN DEL CONTROLADOR DE A/C

Medicin
Terminal Cable Circuito Valor normal Condicin
a masa
Alimentacin elc-
BLK/ Masa a motor Interruptor de encendido en ON, con el
AC-A-1 trica principal del 10 14 V
WHT (Fig. B) motor parado
controlador
BLK/ Masa principal del Masa a carro-
AC-A-2 0,4 0 V Motor funcionando
YEL controlador cera (Fig. A)
Presin de refrigerante comprendida
01V entre 225 kPa (2,3 kg/cm2) y 2548 kPa
Entrada de interrup-
Masa a motor (26 kg/cm2) con el motor funcionando
AC-A-4 ORN tor de presin (dual)
(Fig. B) Presin de refrigerante inferior a 196 kPa
del refrigerante
10 14 V (2,0 kg/cm2), o superior a 3140 kPa (32
kg/cm2) con el motor funcionando
Interruptor del motor del ventilador del
soplador, o interruptor de descongela-
8 14 V
Entrada del interrup- cin o del A/C en posicin OFF, con el
GRN/ tor de A/C y/o inte- Masa a motor motor funcionando
AC-A-7
BLK rruptor de (Fig. B) Interruptor del motor del ventilador del
descongelacin soplador, e interruptor de descongela-
0 1,5 V
cin o del A/C en posicin ON, con el
motor funcionando
Entrada de seal del 10 14 V Aceptacin de A/C en ON
mdulo de ECM
GRY/ Masa a motor
AC-A-9 (seal de autoriza-
WHT (Fig. B) 01V Prohibicin de A/C en la posicin ON
cin de activacin
(ON) del A/C)
Interruptor del motor del ventilador de
soplador e interruptor de descongelador
o del A/C, en posicin ON (activado),
con el motor funcionando con una
Salida de seal al entrada de temperatura -del sensor de
mdulo de ECM 0 1,5 V
YEL/ Masa a motor temperatura del evaporador del A/C-
AC-A-13 (seal de peticin de mayor que 2,5 C, aproximadamente
BLK (Fig. B)
activacin (ON) del (menor que 2,5 V (5840 )) y el interrup-
A/C) tor de presin del refrigerante, en posi-
cin ON
Excepto en las condiciones anteriores,
10 14 V
con el motor funcionando
Interruptor del motor del ventilador de
soplador e interruptor de descongelador
o del A/C, en posicin ON (activado),
con el motor funcionando con una
entrada de temperatura -del sensor de
Salida del rel del 01V temperatura del evaporador del A/C-
Masa a motor
AC-A-16 PNK embrague magn- mayor que 2,5 C, aproximadamente
(Fig. B)
tico del compresor (menor que 2,5 V (5840 )), el interrup-
tor de presin del refrigerante, en posi-
cin ON, y entrada de seal del mdulo
de ECM, activado (posicin ON)
Excepto en las condiciones anteriores,
10 14 V
con el motor funcionando
BLU/ Masa a carro-
AC-B-1 Masa a sensor 0,4 0 V Motor funcionando
YEL cera (Fig. A)
1B-18 ACONDICIONAMIENTO DE AIRE (OPCIONAL)

Medicin
Terminal Cable Circuito Valor normal Condicin
a masa
La temperatura del sensor de tem-
1,8 V peratura del evaporador del A/C es
(3.520 ) 15 C aproximadamente, con el
motor funcionando
La temperatura del sensor de tem-
Entrada del sen-
peratura del evaporador del A/C es
sor de tempera-
4,5 C aproximadamente, con el
tura del
WHT/ Masa a motor motor funcionando
AC-B-2 evaporador del A/
BLK (Fig. B) Si la temperatura es menor que 4,5
C (termistor del
2,51 V C, aproximadamente, en tal caso
evaporador del A/
(5,855 ) el compresor y el ventilador de
C)
enfriamiento del condensador
deben ser parados (volver a una
temperatura mayor que aproxima-
damente 6,1 C (menos que 5403
, 2,4 V))
Se requiere activacin (ON) del A/
C (terminal AC-A13) con el motor
Salida de seal al funcionando en condiciones nor-
10 14 V
controlador del A/ males (Refirase a COMPROBA-
GRY/ C (seal de auto- Masa a motor CIN DEL MDULO DE ECM Y
E61-8
WHT rizacin de acti- (Fig. C) SU CIRCUITO, en la seccin 6E)
vacin (ON) del Excepto en las condiciones ante-
A/C) riores, con el motor funcionando
01V
En este caso el compresor debera
ser parado
Entrada de seal Requerir la activacin (posicin
0 1,5 V
desde el controla- ON) del A/C
YEL/ dor del A/C Masa a motor
E61-17
BLK (seal de peti- (Fig. C)
10 14 V Cortar (OFF) el A/C
cin de activacin
(ON) del A/C)
Interruptor del motor del ventilador
de soplador y A/C o interruptor de
descongelador, en posicin ON
(activado), con el motor funcio-
nando con una entrada de tempe-
ratura -del sensor de temperatura
del evaporador del A/C- mayor que
Salida del rel del
2,5 C, aproximadamente (menor
motor del ventila- 01V
YEL/ Masa a motor que 2,5 V (5840 )), el interruptor
E61-22 dor de enfria-
BLU (Fig. C) de presin del refrigerante, en
miento del
posicin ON, y entrada de seal
condensador
del mdulo de ECM, activado
(posicin ON)
Temperatura del refrigerante del
motor superior a 113 C, con el
motor funcionando
Excepto en las condiciones ante-
10 14 V
riores, con el motor funcionando
 ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-19

Recuperacin, vaciado y carga del refrigerante

ADVERTENCIA:
No exponga sus ojos al refrigerante (lquido).
Cualquier cantidad de refrigerante lquido HFC-134a (R-134a), escapado por accidente, tiene una tempe-
ratura muy baja, aproximadamente del orden de 6 C, inferior al punto de congelacin. Si entra lquido
HFC-134a (R-134a) en sus ojos, esto puede causarle lesiones graves. Para proteger sus ojos de tal acci-
dente, es necesario que lleve siempre gafas protectoras. Si entra HFC-134a (R-134a) en su(s) ojo(s), con-
sulte a un mdico inmediatamente.
No se restriegue con las manos el (los) ojo(s) afectado(s). En vez de hacer eso, enjuague con abun-
dante agua fresca el rea afectada, con el fin de hacer subir a ms de 0 C la temperatura del rea
afectada.
Tan pronto como sea posible, obtenga la atencin mdica de un doctor o de un oculista y el trata-
miento adecuado.
Si el HFC-134a (R-134a) lquido entra en contacto con su cutis, el rea afectada deber ser tratada como
si la epidermis estuviera atacada o helada por el fro.
El refrigerante no debe ser manipulado donde se est soldando o donde se est limpiando con vapor.
El refrigerante debe ser conservado en un lugar fro y oscuro. Nunca almacene el refrigerante en un
lugar que se calentar considerablemente, por ejemplo en un lugar donde quede expuesto a la luz solar
directa, cerca de un fuego, o dentro de un vehculo (incluyendo el maletero).
Evite respirar los vapores emitidos cuando se quema el HFC-134a (R-134a). Estos vapores pueden ser
peligrosos y dainos para la salud.

Procedimiento para cargar refrigerante en el A/C

Inicio de la evacuacin

20 minutos

Detencin de la evacuacin
Inspeccione y repare las conexiones
Espere 10 minutos

Compruebe si hay fugas de presin Si el indicador del medidor revela anomalas

Cargue la cantidad correcta de refrigerante

Cargue el A/C con refrigerante en forma de gas
Cantidad de refrigerante
Modelo de A/C dual: 75050 g (1,650,11 lb, 26,451,76 oz)
Modelo de A/C simple: 50050 g (1,10,11 lb, 17,641,76 oz)
Compruebe si hay fugas de
refrigerante en el sistema y
verifique la cantidad de carga del mismo

Prueba de rendimiento
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 ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-21

Vaciado
Procedimiento de vaciado

PRECAUCIN:
No vace antes de efectuar la recuperacin de refrigerante
en el sistema.

NOTA:
Cuando haya sido abierto (expuesto al aire atmosfrico), el
sistema de A/C debe ser vaciado utilizando una bomba de
vaco. Al sistema de A/C debe ser fijado con un conjunto de
medidor de colector, y el sistema debe ser vaciado durante
20 minutos, aproximadamente.

1) Conecte la manguera (1) de carga de presin alta y la man-

guera (2) de carga de presin baja del conjunto (3) de medidor
del colector, respectivamente como indicado a continuacin.
Manguera (1) de carga de presin alta vlvula (4) de carga
de presin alta, en la manguera de descarga.
Manguera (2) de carga de presin baja vlvula (5) de carga
de presin baja, en el tubo de aspiracin.
2) Fije la manguera (6) central de carga del conjunto (3) de medi-
dor del colector, a la bomba (7) de vaco.
3) Haga funcionar la bomba (7) de vaco, y enseguida abra la vl-
vula (9) [HI (alta)] del lado de descarga, del conjunto (3) de
3
6 medidor de colector.
11
10 Si no hay bloqueo en el sistema, habr una indicacin de pre-
7 sin alta en el medidor (10) de presin alta.
8 Cuando esto ocurra, abra la otra vlvula (8) [Lo (baja)], del con-
9 junto.
2 4) Aproximadamente 10 minutos despus, el medidor (11) de pre-
sin baja debera indicar un vaco de 10 kPa (1,0 kg/cm2)
siempre que no haya fugas en el sistema.

1 NOTA:
4 Si el sistema no indica el valor 10 kpa (1,0 kg/cm2), cie-
rre ambas vlvulas, pare la bomba de vaco y observe el
5
movimiento del indicador del medidor de presin baja.
El aumento de la lectura del medidor sugiere que hay
fugas. En este caso, repare el sistema antes de continuar
el vaciado.
Si el indicador del medidor muestra una lectura estable
(sugiriendo que no hay fugas) prosiga el vaciado.
5) El proceso de vaciado debe ser efectuado durante 20 minutos,
por lo menos.
6) Contine el vaciado hasta que la lectura del medidor de presin
baja indique 10 kPa (1,0 kg/cm2), y enseguida cierre ambas
vlvulas (8), (9).
7) Pare el funcionamiento de la bomba (7) de vaco. Desconecte
la manguera (6) central de carga, de la boquilla de entrada de
la bomba. Ahora, el sistema est listo para la carga de refrige-
rante.
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 ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-23

La carga inicial del sistema de A/C es efectuada desde el lado de

presin alta, con el motor parado.
Enseguida, se debe utilizar el procedimiento siguiente para cargar
desde el lado de presin baja, con el motor funcionando.
1) Despus de vaciar el sistema, verifique bien que las mangueras
estn dispuestas correctamente.

2) Conecte en sus posiciones, la manguera (1) de carga de pre-

sin baja y la manguera (2) de carga de presin alta del con-
junto (3) de medidor de colector. Luego, abra la vlvula (4) del
3 recipiente del refrigerante, para purgar la tubera de carga.
5
3) Abra la vlvula (6) del lado de presin alta y cargue refrigerante
4 en el sistema.
4) Despus de un momento, abra la vlvula (5) del lado de presin
6
1 baja y cierre la vlvula (6) del lado de presin alta.

ADVERTENCIA:
Asegrese de que la vlvula del lado de presin alta est
cerrada correcta y seguramente.
2
5) Haga arrancar el motor y mantngalo funcionando a 1.500 rpm.
Enseguida, haga funcionar el acondicionamiento de aire.

NOTA:
En el modelo de A/C dual tambin hay que hacer funcionar
el sistema de A/C trasero.
6) Cargue el sistema de A/C con refrigerante en estado de vapor.
En este momento, el recipiente del refrigerante debe ser man-
tenido en posicin hacia arriba.

7) Cuando el recipiente (3) del refrigerante est vaco emplee el

procedimiento siguiente para reemplazarlo por un recipiente (3)
de refrigerante, nuevo.
a) Cierre la vlvula de baja presin.
b) Reemplace el recipiente (3) vaco por un recipiente de refrige-
rante que haya sido cargado con refrigerante. Cuando utilice
la vlvula (4) de derivacin de recipiente de refrigerante, apli-
que el procedimiento siguiente para el reemplazo.
i) Retraiga la aguja (1) y desmonte la vlvula (4) de derivacin
del recipiente de refrigerante, aflojando su tuerca (2) plana.
ii) Instale la vlvula (4) de derivacin del recipiente de refrige-
rante -que ha sido desmontada- en un recipiente (3) nuevo
de refrigerante.
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Material necesario de servicio

Producto SUZUKI Recomendado
Material Uso
(nmero de pieza)
Aceite de compresor (Aceite fri- ACEITE DE COMPRESOR (ND-OIL8, 250 cc) Junta trica
gorgeno) (99000-27080) Cada componente

Especificaciones de pares de apriete

Par de apriete
Piezas de sujecin
Nm kg-m lb-ft
Tubo de refrigerante (8 mm) 13 1,3 9,5
Tubo de refrigerante (12,7 mm) 22 2,2 16,0
Tubo de refrigerante (16 mm) 33 3,3 24,0
Tuerca de placa de armado 18 1,8 13,0

Herramientas especiales

09900-06107 09920-53740 09990-06010

Alicates para anillo els- Sujetador para placa de Conjunto de medidor de
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09990-86011 09991-06010
Detector de fugas de gas Instalador de polea del
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1. Medidor de colector, 2. Manguera de carga, 3. Conector rpido,
4. Vlvula roscada de derivacin, de contenedor de refrigerante,
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5) Aplique grasa A al borde de sello de aceite interior del eje de

puente, en la forma mostrada en la figura.
A : Grasa 99000-25010
1. Caja de eje

a) Aplique sellador de estanqueidad al agua B a las superficies

de contacto del plato portafreno y cubo del eje trasero (2).
B : Sellador de estanqueidad al agua 99000-31110

6) Instale el eje de puente trasero en la caja de puente trasero, y

apriete las tuercas de retn de cojinete, al par de apriete espe-
cificado.
Longitud L del eje del puente trasero
Lado izquierdo : 700,5 mm
Lado derecho : 769,5 mm

NOTA:
Cuando instale el eje de puente trasero, tenga cuidado de
no daar el labio del sello de aceite en la caja del eje.

Par de apriete
Tuerca de retn de cojinete (a) : 50 Nm (5,0 kg-m)

7) Apriete el perno del sensor de velocidad de rueda, al par de

apriete especificado (si est equipado con sistema de ABS).
Par de apriete
Perno del sensor de velocidad de rueda (b) : 21 Nm (2,1 kg-
m)
(b) 8) Llene la caja de puente trasero con el aceite especificado de
engranajes, nuevo.
Refirase a SERVICIO DE MANTENIMIENTO, en la seccin
7F.
9) Instale el tambor de freno. Refirase a TAMBOR DE FRENO,
en la seccin 5C.
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 EJE DE PALIER DELANTERO/COJINETE DE EJE, SELLO DE ACEITE 4A2-1

SECCIN 4A2

EJE DE PALIER DELANTERO/COJINETE DE EJE,

SELLO DE ACEITE
NOTA:
Para las descripciones (elementos) no incluidas en esta seccin, refirase a la misma seccin del Manual
de Servicio mencionado en el PREFACIO de este manual.

CONTENIDO
Servicio en el vehculo .................................... 4A2-2 Materiales necesarios de servicio .................. 4A2-4
Eje propulsor.................................................. 4A2-2 4A2
4A2-2 EJE DE PALIER DELANTERO/COJINETE DE EJE, SELLO DE ACEITE

Servicio en el vehculo
Eje propulsor
ARMADO

PRECAUCIN:
Para evitar cualquier problema causado por el lquido de
lavado, no lave las fundas de las juntas de velocidad
constante. Est permitido sacar la grasa de estas piezas
empleando un pao.
Doble cada abrazadera de cinta de funda en el sentido
contrario a la rotacin hacia adelante.
No retuerza ni deforme la funda cuando la fije con las
abrazaderas de cinta.
La accin del aire puede disminuir la vida til de la funda
retorcida.

1) Aplique grasa para junta a la junta de velocidad constante del

lado de la rueda.
Utilice la grasa para junta del tubo, incluido como pieza suelta.
A : Grasa para juntas de velocidad constante (85 95 g,
aproximadamente (Amarillo))
[A] : Lado de la rueda

2) Instale en el eje, la funda (1) del lado de la rueda.

Llene el interior de la funda (1) con la grasa para junta de velo-
cidad constante.
Antes de fijar la abrazadera de cinta (2) de la funda, inserte un
destornillador en la funda (1) -en el lado de la junta de veloci-
dad constante- para as permitir que entre aire en la funda y
que la presin dentro de la funda (1) sea igual a la presin
atmosfrica.
3) Coloque la abrazadera (2) de cinta de la funda.
4) Instale la funda (1) en el eje propulsor de manera que su lado
de dimetro menor quede en el surco del eje, y enseguida fije la
funda empleando la abrazadera (2) de cinta.

5) Instale la jaula (1) en el eje.

PRECAUCIN:
Instale la jaula (1) posicionando el lado de dimetro exterior
menor en el extremo del eje.
 EJE DE PALIER DELANTERO/COJINETE DE EJE, SELLO DE ACEITE 4A2-3

6) Instale el anillo (1) elstico utilizando un alicate para anillo els-

tico de retencin.

7) Aplique grasa a toda la superficie de la jaula.

Utilice la grasa para junta del tubo, incluido como pieza suelta.

8) Inserte la jaula en el aro exterior y fije el anillo (1) elstico en el

surco del aro exterior.

PRECAUCIN:
Posicione la abertura a de las puntas del anillo elstico de
manera que no queden alineadas con una bola.

9) Aplique en el interior del aro exterior, la grasa del tubo incluido

como pieza suelta, y enseguida fije la funda en el aro exterior.
Llene el interior de la funda con la grasa para junta de velocidad
constante.
A : Grasa para junta de velocidad constante
(90 100 g, aproximadamente (Grasa negra))
10) Al fijar la funda en el aro exterior, ajuste de manera que las lon-
gitudes b y c tengan las dimensiones indicadas en la figura.
Posicin de instalacin de la funda derecha de velocidad
constante, lado del diferencial
(Longitud b) : 196,8 206,8 mm
Posicin de instalacin de la funda izquierda de velocidad
constante, lado del diferencial
(Longitud c) : 127,5 137,5 mm
11) Antes de fijar la abrazadera de cinta de la funda, inserte un
destornillador en la funda -en el lado de la junta de velocidad
constante- para as permitir que entre aire en la funda y que la
presin dentro de la funda sea igual a la presin atmosfrica.
12) Fije la abrazadera de la funda. Compruebe si las fundas estn
deformadas o tienen entalladuras.
[A] : Lado del diferencial (derecha)
[B] : Lado del diferencial (izquierda)
4A2-4 EJE DE PALIER DELANTERO/COJINETE DE EJE, SELLO DE ACEITE

Materiales necesarios de servicio

Producto SUZUKI Recomendado
Material Uso
(nmero de pieza)
Grasa de litio SUPER GRASA A DE SUZUKI Sello de aceite de eje propulsor
(99000-25010) Parte de mangueta del eje propulsor
RH del lado del diferencial
Agente de sellado PRODUCTO DE SELLADO 366E Brida del eje propulsor
(99000-31090)
 EJES DE TRANSMISIN 4B-1

SECCIN 4B

EJES DE TRANSMISIN
NOTA:
Para las descripciones (elementos) no incluidas en esta seccin, refirase a la misma seccin del Manual
de Servicio mencionado en el PREFACIO de este manual.

CONTENIDO
Descripcin general........................................... 4B-1 Especificaciones de pares de apriete .............. 4B-2
Servicio en el vehculo ...................................... 4B-2 Material necesario de servicio .......................... 4B-2
Eje de transmisin ........................................... 4B-2

4B

Descripcin general
En el eje de transmisin delantero se han instalado dos juntas universales de velocidad variable -llamadas juntas car-
dn. El eje de transmisin trasero incorpora una junta universal de velocidad variable, dos juntas universales de velo-
cidad constante y un soporte central de montura de caucho. En el extremo delantero del eje de transmisin trasero
se ha instalado una junta cardn del mismo tipo que la junta cardn del eje de transmisin delantero. En el extremo
trasero del eje de transmisin trasero se ha instalado una junta de velocidad constante tipo bola y jaula (BJ). En el
medio del eje de transmisin trasero -justo detrs del soporte central- se ha instalado una junta de velocidad cons-
tante tipo desplazamiento doble (DOJ).
La mayora de las juntas universales no necesitan mantenimiento. Su lubricacin dura toda la vida til de la junta uni-
versal y no pueden ser lubricadas en el vehculo. Si una junta universal o produce ruido o se desgasta, debe ser
reemplazada.
El eje de transmisin es una unidad equilibrada. Por consiguiente, debe ser manipulado con cuidado para mantener
el equilibrado.

1. Eje de transmisin delantero

2. Eje de transmisin trasero
4B-2 EJES DE TRANSMISIN

Servicio en el vehculo
Eje de transmisin
Para las descripciones diferentes de las incluidas a continuacin,
refirase a la misma seccin del Manual de Servicio mencionado en
el PREFACIO de este manual.

INSTALACIN

Emplee las especificaciones siguientes para el apriete de las tuercas

de bridas de junta universal. Aplique producto bloqueador a las ros-
cas de perno de la brida del eje de transmisin trasero, si es reutili-
zada.
A : Producto de sellado n 99000-32110
Par de apriete
Tuercas de brida de eje de transmisin delantero (a) :
50 Nm (5,0 kg-m)
Tuercas de brida de eje de transmisin trasero (a) :
60 Nm (6,0 kg-m)

Especificaciones de pares de apriete

Par de apriete
Piezas de sujecin
Nm kg-m lb-ft
Tuercas de brida de eje de transmisin delantero 50 5,0 36,5
Tuercas de brida de eje de transmisin trasero 60 6,0 46,5
Pernos de soporte central 50 5,0 36,5

Material necesario de servicio

Producto SUZUKI Recomendado
Material Uso
(nmero de pieza)
Producto de bloqueo de THREAD LOCK CEMENT SUPER 1322 Pernos de brida de eje de transmi-
roscas (99000-32110) sin trasero
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 INFORMACIN GENERAL Y DIAGNSTICO DEL MOTOR (MOTOR H27) 6-1-1

SECCIN 6-1

INFORMACIN GENERAL Y DIAGNSTICO

DEL MOTOR (MOTOR H27)
ADVERTENCIA:
Para los vehculos equipados con el Sistema Suplementario de Sujecin (Colchn de aire):
Los servicios que deban ser efectuados en, o alrededor de los componentes o del cableado del sistema
del colchn de aire deben ser hechos exclusivamente por un concesionario autorizado SUZUKI. Refi-
rase al Esquema de ubicacin de los componentes y cableado del sistema del colchn de aire en
Descripcin general -en la seccin del sistema del colchn de aire- para confirmar si usted est efec-
tuando trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchn
de aire. Srvase observar todas las ADVERTENCIAS y Precauciones para el servicio indicadas en Ser-
vicio en el vehculo -en la seccin del sistema del colchn de aire- antes de efectuar cualquier trabajo
de servicio en, o alrededor de, los componentes o del cableado del sistema del colchn de aire. Si no se
respetan las ADVERTENCIAS, se puede causar el inflado accidental del colchn de aire o se puede dejar
inoperante el sistema del colchn de aire. Cualquiera de estos dos casos puede causar daos corpora-
les graves.
Los trabajos de servicio tcnico deben ser iniciados por lo menos 90 segundos despus de que se colo-
que el interruptor de encendido en la posicin LOCK y de que se desconecte el cable negativo de la
batera. En efecto, si no se procede de esta forma, el sistema puede ser activado por la reserva de ener-
ga elctrica del mdulo de deteccin y de diagnstico (SDM).

NOTA:
Segn sean las especificaciones del vehculo, los sistemas (piezas) siguientes son o no utilizados en el 6-1
vehculo especficamente concernido. No olvide esto cuando efecte los trabajos de servicio.
Conector de verificacin
Sensor de CKP
Sensor de MAP
Vlvula de EGR
Sensor calentado de oxgeno, o resistencia de ajuste de CO
Convertidor cataltico de tres vas, convertidor de tres vas calentado

CONTENIDO
Informacin general.......................................... 6-1-4 Precauciones para diagnosticar
Nota sobre la limpieza y cuidado .................... 6-1-4 desperfectos ................................................. 6-1-12
Informacin general sobre el servicio del Tabla de flujo de diagnstico del motor ........ 6-1-13
motor............................................................... 6-1-4 Comprobacin de la luz indicadora de
Precauciones para el servicio del sistema mal funcionamiento (MIL) ............................. 6-1-18
de combustible................................................ 6-1-5 Comprobacin de cdigo de diagnstico
Procedimiento de alivio de la presin de (DTC) ............................................................ 6-1-18
combustible..................................................... 6-1-6 Borrado del cdigo de diagnstico (DTC)..... 6-1-19
Procedimiento de comprobacin de fugas Tabla de cdigo de diagnstico (DTC) ......... 6-1-21
de combustible................................................ 6-1-6 Para el sistema de A/T (Refirase a la
Diagnstico del motor ...................................... 6-1-7 seccin 7B1, para el diagnstico) ............. 6-1-24
Descripcin general ........................................ 6-1-7 Para el sistema de control del
Sistema de diagnstico en el vehculo inmovilizador (Refirase a la seccin 8G,
(Vehculo sin conector de verificacin) ........... 6-1-7 para el diagnstico)................................... 6-1-25
Sistema de diagnstico en el vehculo Tabla de a prueba de fallos .......................... 6-1-26
(Vehculo con conector de verificacin) ........ 6-1-11 Datos del instrumento de exploracin........... 6-1-27
6-1-2 INFORMACIN GENERAL Y DIAGNSTICO DEL MOTOR (MOTOR H27)
Definiciones de los datos del
instrumento de exploracin .......................
Tabla de diagnstico del motor .....................
Comprobacin del mdulo de PCM (ECM)
y sus circuitos................................................
Tabla A-1 Comprobacin del circuito de la
luz indicadora de mal funcionamiento
La luz indicadora no se enciende con el
interruptor de encendido en la posicin ON
(Pero con el motor parado) ...........................
Tabla A-2 Comprobacin del circuito de la
luz indicadora de mal funcionamiento
La luz indicadora permanece encendida
despus del arranque del motor ...................
Tabla A-3 Comprobacin de la luz
indicadora de mal funcionamiento
La luz de MIL destella con el interruptor de
encendido en la posicin ON
(Vehculo con conector de verificacin) ........
Tabla A-4 Comprobacin de la luz
indicadora de mal funcionamiento
La luz de MIL no destella o permanece
encendida con el terminal del interruptor de
diagnstico conectado a masa
(Vehculo con conector de verificacin) ........
Tabla A-5 Comprobacin del circuito de
alimentacin elctrica y de masa del mdulo
de ECM (PCM) La luz indicadora de MIL
no se enciende cuando el interruptor de
encendido est en la posicin ON, y el
motor gira pero no arranca............................
DTC P0100 (DTC N 33, 34)
Mal funcionamiento del circuito de flujo de
masa de aire .................................................
DTC P0110 (DTC N 23, 25)
Mal funcionamiento del circuito de
temperatura del aire de admisin (IAT).........
DTC P0115 (DTC N 14, 15)
Mal funcionamiento del circuito de
temperatura del refrigerante del motor..........
DTC P0120 (N 21, 22)
Mal funcionamiento del circuito de
posicin de la mariposa de gases.................
DTC P0121 Problema de intervalo/
funcionamiento del circuito de posicin de
la mariposa de gases ....................................
DTC P0130 (DTC N 13)
Mal funcionamiento del circuito del HO2S-1
(banco 1), o no se detecta actividad del
sensor ...........................................................
DTC P0133 Respuesta lenta del circuito
del HO2S-1 (banco 1) ...................................
DTC P0135 Mal funcionamiento del circuito
del calentador del HO2S-1 (banco 1)............
DTC P0136 Mal funcionamiento del circuito
del HO2S-2 (banco 1) ...................................
DTC P0141 Mal funcionamiento del circuito
del calentador del HO2S-2 (banco 1)............
DTC P0150 (DTC N 26)
6-1-31 Mal funcionamiento del circuito del HO2S-1
6-1-35 (banco 2), o no se detecta actividad del
sensor ........................................................... 6-1-73
6-1-40 DTC P0153 Respuesta lenta del circuito
del HO2S-1 (banco 2) ................................... 6-1-76
DTC P0155 Mal funcionamiento del circuito
del calentador del HO2S-1 (banco 2)............ 6-1-77
DTC P0156 Mal funcionamiento del circuito
6-1-49 del HO2S-2 (banco 2) ................................... 6-1-79
DTC P0161 Mal funcionamiento del circuito
del calentador del HO2S-2 (banco 2)............ 6-1-81
DTC P0171/P0172 Sistema de combustible
6-1-50 demasiado pobre/rico (banco 1) ................... 6-1-83
DTC P0174/P0175 Sistema de combustible
demasiado pobre/rico (banco 2) ................... 6-1-85
DTC P0300/P0301/P0302/P0303/P0304/
P0305/P0306 Se detecta fallo de encendido/
6-1-51 fallo de encendido en cilindro 1/fallo de
encendido en cilindro 2/fallo de encendido
en cilindro 3/fallo de encendido en cilindro
4/fallo de encendido en cilindro 5/fallo de
encendido en cilindro 6 ................................. 6-1-87
DTC P0325 (DTC N 43)
6-1-51 Mal funcionamiento del circuito del sensor
de detonacin................................................ 6-1-89
DTC P0335 Mal funcionamiento del
circuito del sensor de posicin del cigeal .. 6-1-91
DTC P0340 (DTC N 42)
Mal funcionamiento del circuito del sensor
6-1-52 de posicin del rbol de levas ....................... 6-1-93
DTC P0400 Mal funcionamiento del flujo
de recirculacin de gases de escape............ 6-1-96
6-1-54 DTC P0403 (DTC N 51)
Mal funcionamiento del circuito del flujo
de recirculacin de gases de escape............ 6-1-99
6-1-56 DTC P0420 Eficacia del sistema de
catalizador, inferior al lmite (banco 1) ........ 6-1-101
DTC P0430 Eficacia del sistema de
6-1-58 catalizador, inferior al lmite (banco 2) ........ 6-1-103
DTC P0443 Mal funcionamiento del
circuito de la vlvula de control de purga
6-1-60 del sistema de control de EVAP.................. 6-1-105
Comprobacin del sistema de purga del
recipiente de EVAP ................................. 6-1-107
6-1-62 Inspeccin de conducto de vaco............ 6-1-107
Inspeccin de manguera de vaco .......... 6-1-108
Comprobacin de la vlvula de purga
del recipiente de EVAP y su circuito ....... 6-1-108
6-1-64 Comprobacin de la vlvula de purga
del recipiente de EVAP ........................... 6-1-108
6-1-66 DTC P0460 Entrada alta del circuito del
sensor de nivel del combustible .................. 6-1-110
6-1-67 DTC P0500 (DTC N 24)
Mal funcionamiento del sensor de
6-1-69 velocidad del vehculo................................. 6-1-112
DTC P0505 Mal funcionamiento del
6-1-71 sistema de control del aire de ralent .......... 6-1-115
 INFORMACIN GENERAL Y DIAGNSTICO DEL MOTOR (MOTOR H27) 6-1-3

DTC P0601 (DTC N 71) Error de suma Tabla B-2 Comprobacin de los
de control de la memoria del mdulo de inyectores de combustible y circuito ........... 6-1-125
control interno ............................................. 6-1-117 Tabla B-3 Comprobacin de la presin de
DTC P1408 Mal funcionamiento del combustible................................................. 6-1-126
circuito del sensor de presin absoluta Tabla B-4 Comprobacin del sistema de
del colector.................................................. 6-1-118 control del aire de ralent ............................ 6-1-128
DTC P1450/P1451 Problema de Tabla B-5 Comprobacin de circuitos de
funcionamiento del circuito del sensor de seal del A/C (si est equipado) ................. 6-1-131
presin baromtrica .................................... 6-1-120 Tabla B-6 Comprobacin del sistema de
DTC P1500 Mal funcionamiento del control del rel del motor del ventilador
circuito de seal de arranque del motor...... 6-1-121 del condensador del A/C
DTC P1510 Mal funcionamiento de la (Si est equipado)....................................... 6-1-132
alimentacin elctrica de reserva del Herramientas especiales .............................. 6-1-133
mdulo de ECM .......................................... 6-1-122
Tabla B-1 Comprobacin del circuito de
la bomba de combustible ............................ 6-1-123

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 INFORMACIN GENERAL Y DIAGNSTICO DEL MOTOR (MOTOR H27) 6-1-13

Tabla de flujo de diagnstico del motor

Para mayores detalles acerca de cada paso, refirase a las pginas siguientes.

Paso Operacin S No
1 Anlisis de la queja del cliente Vaya al paso 2. Efecte el anlisis de la
1) Efecte el anlisis de la queja del cliente. queja del cliente.
Se efectu el anlisis de la queja del cliente?
2 Comprobacin de DTC/datos de imagen congelada Registro de DTC/datos Vaya al paso 4.
1) Comprobacin de DTC/datos de imagen congelada de imagen congelada
Hay algn(os) DTC de mal funcionamiento? Borre DTC.
Vaya al paso 3.
3 Inspeccin visual Repare o reemplace la Vaya al paso 5.
1) Efecte la inspeccin visual. pieza defectuosa.
Hay alguna condicin defectuosa? Vaya al paso 11.
4 Inspeccin visual Repare o reemplace la Vaya al paso 8.
1) Efecte la inspeccin visual. pieza defectuosa.
Hay alguna condicin defectuosa? Vaya al paso 11.
5 Confirmacin de sntomas de desperfecto Vaya al paso 6. Vaya al paso 7.
1) Confirme sntomas de desperfecto basndose en el
anlisis de la queja del cliente, DTC/datos de ima-
gen congelada, en el paso 1.
Se identific un sntoma de desperfecto?
6 Nueva comprobacin de DTC/datos de imagen conge- Vaya al paso 9. Vaya al paso 8.
lada
1) Nueva comprobacin de DTC/datos de imagen con-
gelada.
Hay algn(os) DTC de mal funcionamiento?
7 Nueva comprobacin de DTC/datos de imagen conge- Vaya al paso 9. Vaya al paso 10.
lada
1) Nueva comprobacin de DTC/datos de imagen con-
gelada.
Hay algn(os) DTC de mal funcionamiento?
8 Inspeccin bsica del motor Vaya al paso 11. Compruebe y repare
1) Compruebe y repare de acuerdo con la TABLA DE la(s) pieza(s) defec-
FLUJO DE INSPECCIN BSICA y la TABLA DE tuosa(s).
DIAGNSTICO DEL MOTOR, en esta seccin. Vaya al paso 11.
Estn completadas la comprobacin y la reparacin?
9 Localizacin y reparacin de desperfectos para el DTC Vaya al paso 11. Compruebe y repare
1) Compruebe y repare de acuerdo con la Tabla de la(s) pieza(s) defec-
flujo de diagnstico del DTC aplicable, en esta sec- tuosa(s).
cin. Vaya al paso 11.
Estn completadas la comprobacin y la reparacin?
10 Compruebe los problemas intermitentes Repare o reemplace la Vaya al paso 11.
1) Compruebe los desperfectos intermitentes refirin- pieza defectuosa.
dose a Mal funcionamiento intermitente y conexin Vaya al paso 11.
mala, en la seccin INFORMACIN GENERAL.
Hay alguna condicin defectuosa?
11 Prueba de confirmacin final Vaya al paso 6. FIN.
1) Borre el DTC, si hay alguno.
2) Efecte la prueba de confirmacin final. Refirase a
PROCEDIMIENTO DE CONFIRMACIN DE DTC,
en esta seccin.
Hay algn sntoma de problema, un DTC de mal fun-
cionamiento o alguna condicin anormal?
6-1-14 INFORMACIN GENERAL Y DIAGNSTICO DEL MOTOR (MOTOR H27)

PASO 1. ANLISIS DE LA QUEJA DEL CLIENTE

Tal como descritos por el cliente, registre los detalles del problema (fallos, quejas), y cmo se present el problema.
Para este propsito, el empleo de un formulario de inspeccin facilitar la colecta de informaciones hasta el punto
requerido para efectuar el adecuado anlisis y diagnstico.

NOTA:
El formulario anterior es una muestra estndar. Debe ser modificado en funcin de las condiciones carac-
tersticas de cada mercado.
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6-1-16 INFORMACIN GENERAL Y DIAGNSTICO DEL MOTOR (MOTOR H27)

PASO 6 y PASO 7. NUEVA COMPROBACIN Y REGISTRO DEL DTC

Para el procedimiento de comprobacin, refirase a COMPROBACIN DE DTC, en esta seccin.

PASO 8. TABLA DE INSPECCIN BSICA DEL MOTOR Y DE DIAGNSTICO DEL MOTOR

En primer lugar, efecte la inspeccin bsica del motor de acuerdo con la TABLA DE FLUJO DE INSPECCIN
BSICA DEL MOTOR. Cuando se haya llegado al fin de la tabla de flujo, verifique las piezas del sistema que se sos-
pecha son una causa posible refirindose para esto a la TABLA DE DIAGNSTICO DEL MOTOR, y basndose en
los sntomas que se presentan en el vehculo (sntomas obtenidos de los diferentes pasos del anlisis de la queja del
cliente, de la confirmacin de sntomas de desperfecto y/o de la inspeccin bsica del motor), y entonces proceda a
reparar o reemplazar las piezas defectuosas, si las hay.

Tabla de flujo de inspeccin bsica del motor

Paso Operacin S No
1 Se aplic la TABLA DE FLUJO DE DIAGNSTICO DEL MOTOR? Vaya al paso 2. Vaya a la TABLA
DE FLUJO DE
DIAGNSTICO
DEL MOTOR, en
esta seccin.
2 Compruebe la tensin de la batera. Vaya al paso 3. Cargue o reem-
Es la tensin 11 V, o ms? place la batera.
3 Gira el motor para arrancar? Vaya al paso 4. Vaya a DIAG-
NSTICO, en la
seccin 6H.
4 Arranca el motor? Vaya al paso 5. Vaya al paso 7.
5 Compruebe el rgimen de ralent del motor/servicio de la vlvula de Vaya al paso 6. Vaya a TABLA
IAC refirindose a COMPROBACIN DEL RGIMEN DE RALENT/ DE DIAGNS-
SERVICIO DE LA VLVULA DE IAC, en la seccin 6E2. TICO DEL
Est el resultado de la comprobacin de acuerdo con las especifica- MOTOR, en esta
ciones? seccin.
6 Compruebe el calado del encendido. Refirase a COMPROBACIN Vaya a TABLA Ajuste el calado
DEL CALADO DEL ENCENDIDO, en la seccin 6F2. DE DIAGNS- del encendido.
Est el resultado de la comprobacin de acuerdo con las especifica-TICO DEL
ciones? MOTOR, en esta
seccin.
7 Compruebe la alimentacin de combustible, de la manera siguiente : Vaya al paso 9. Vaya al paso 8.
1) Verifique y asegrese de que hay suficiente combustible en el
depsito de combustible.
2) Coloque el interruptor de encendido en la posicin ON, durante 3
segundos, y enseguida en la posicin OFF.
Repita esto unas pocas veces.
Se siente la presin de retorno de combustible (sonidos de retorno
del combustible) en la manguera de retorno de combustible, cuando
se coloca el interruptor de encendido en la posicin ON?
8 Compruebe el funcionamiento de la bomba de combustible. Vaya a la TABLA Vaya a la TABLA
1) Se oy el sonido de funcionamiento de la bomba de combusti- B-3 DE FLUJO B-1 DE FLUJO
ble, desde el llenador de combustible -durante 3 segundos, DE DIAGNS- DE DIAGNS-
aproximadamente- despus de haber colocado el interruptor de TICO, en esta TICO, en esta
encendido en la posicin ON, y luego ya no hubo ms sonido? seccin. seccin.
9 Compruebe la chispa de encendido. Refirase a PRUEBA DE LA Vaya al paso 10. Vaya a DIAG-
CHISPA DE ENCENDIDO, en la seccin 6E2. NSTICO, en la
Est en buenas condiciones? seccin 6F2.
10 Compruebe el inyector de combustible. Refirase a INSPECCIN Vaya a TABLA Vaya a la TABLA
DE INYECTOR DE COMBUSTIBLE, en la seccin 6E2. DE DIAGNS- B-2 DE FLUJO
Est en buenas condiciones? TICO DEL DE DIAGNS-
MOTOR, en esta TICO, en esta
seccin. seccin.
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6-1-18 INFORMACIN GENERAL Y DIAGNSTICO DEL MOTOR (MOTOR H27)

Comprobacin de la luz indicadora de mal fun-

cionamiento (MIL)
1) Coloque el interruptor de encendido en la posicin ON (pero
con el motor parado), y compruebe que la luz (1) de MIL se
enciende.
Si la luz de MIL no se enciende, vaya a la Tabla A-1 de Flujo de
diagnstico para proceder a la localizacin y reparacin de
desperfectos.
2) Haga arrancar el motor y compruebe que la luz de MIL se
apaga.
3) Si la luz de MIL permanece encendida y no hay DTC memori-
zado en el mdulo de ECM (PCM), vaya a la Tabla A-2 de
Flujo de diagnstico para proceder a la deteccin y reparacin
de desperfectos.

Comprobacin de cdigo de diagnstico (DTC)

[Utilizando el instrumento de exploracin SUZUKI]
1) Prepare el instrumento de exploracin tipo producto libre, o el
instrumento de exploracin SUZUKI (2).
2) Con el interruptor de encendido colocado en la posicin OFF,
conecte el instrumento de exploracin al conector (3) de enlace
de datos (DLC), instalado en el lado inferior del tablero de ins-
trumentos, en el lado del asiento del conductor.
Herramienta especial
(A) : Instrumento de exploracin SUZUKI

3) Coloque el interruptor de encendido en la posicin ON y com-

pruebe que la luz de MIL se enciende.
4) Lea el DTC y datos de la imagen congelada, de acuerdo con
las instrucciones mostradas en el instrumento de exploracin, e
imprima o anote estos datos. Para mayores detalles, refirase
al Manual del Operador del instrumento de exploracin.
Si la comunicacin entre el instrumento de exploracin y el
mdulo de ECM (PCM) es imposible, compruebe la comunica-
bilidad del instrumento de exploracin conectndolo al mdulo
de ECM (PCM) de otro vehculo. Si ahora la comunicacin es
posible, esto indica que el instrumento de exploracin est en
buenas condiciones. Enseguida, compruebe el conector de
enlace de datos y la lnea (circuito) de datos seriales en el veh-
culo donde la comunicacin era imposible.
5) Despus de completar esta verificacin, coloque el interruptor
de encendido en la posicin OFF y desconecte el instrumento
de exploracin, del conector de enlace de datos.
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 INFORMACIN GENERAL Y DIAGNSTICO DEL MOTOR (MOTOR H27) 6-1-31

Definiciones de los datos del instrumento de exploracin

COOLANT TEMP (Temperatura del refrigerante del motor, C)
Es detectada por el sensor de temperatura del refrigerante del motor.

INTAKE AIR TEMP (C) (Temperatura del aire de admisin)

Es detectada por el sensor de temperatura del aire de admisin.

DESIRED IDLE (Rgimen de ralent deseado, rpm)

El rgimen de ralent deseado es un parmetro interno del mdulo de ECM (PCM) que indica el rgimen de ralent
requerido por el mdulo de ECM (PCM). Si el motor no est funcionando, este nmero no es vlido.

CLOSED THROT POS (Posicin cerrada de la mariposa de gases, ON/OFF)

Este parmetro ser ON cuando la mariposa de gases est completamente cerrada. O indicar OFF cuando la mari-
posa de gases no est cerrada completamente.

IAC FLOW DUTY (Ciclo de trabajo de flujo del IAC, %)

Este parmetro indica el porcentaje de abertura de la vlvula de IAC que controla el flujo de derivacin de aire.

ENGINE SPEED (Rgimen del motor) (rpm)

Es calculada mediante impulsiones de referencia procedentes del sensor de posicin del rbol de levas.

SHORT FT B1 (Reajuste de plazo corto de combustible, banco 1, %) / SHORT FT B2 (Reajuste de plazo

corto de combustible, banco 2, %)
El valor del reajuste de plazo corto del combustible representa las correcciones de plazo corto hechas al clculo de la
mezcla de aire/combustible. Un valor 0 indica que no hay correccin, un valor superior a 0 indica una correccin
de enriquecimiento de la mezcla, y un valor inferior a 0 indica una correccin de empobrecimiento de la mezcla de
aire/combustible.

LONG FT B1 (Reajuste de plazo largo de combustible, banco 1, %) / LONG FT B2 (Reajuste de plazo

largo de combustible, banco 2, %)
El valor del reajuste de plazo largo del combustible representa las correcciones de plazo largo hechas al clculo de la
mezcla de aire/combustible. Un valor 0 indica que no hay correccin, un valor superior a 0 indica una correccin
de enriquecimiento de la mezcla, y un valor inferior a 0 indica una correccin de empobrecimiento de la mezcla de
aire/combustible.

IGNITION ADVANCE (Avance del calado del encendido del cilindro N 1, )

El calado del encendido del cilindro N 1 es controlado por el mdulo de ECM (PCM). El calado de encendido actual
debe ser comprobado utilizando la luz estroboscpica de calado.

BATTERY VOLTAGE (Tensin de la batera) (V)

Este parmetro indica la tensin positiva de la batera que llega al mdulo de ECM (PCM), procedente del rel princi-
pal.

MAF (Caudal de flujo de masa de aire, g/s)

Representa la masa total de aire que entra en el colector de admisin, la que es medida por el sensor de flujo de
masa de aire.

INJ PULSE WIDTH B1 (Duracin de la impulsin de inyeccin de combustible, banco 1, msec) / INJ
PULSE WIDTH B2 (Duracin de la impulsin de inyeccin de combustible, banco 2, msec)
Este parmetro indica la duracin de la activacin (levantamiento de la aguja) del inyector, que es enviada por el
mdulo de ECM (PCM).

THROTTLE POS (Posicin absoluta de la mariposa de gases, %)

Cuando la mariposa de gases est en la posicin completamente cerrada, la abertura de la mariposa de gases est
indicada por 0 %, y cuando est en la posicin abierta completamente, la posicin de la mariposa est indicada por
100 %.
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6-1-34 INFORMACIN GENERAL Y DIAGNSTICO DEL MOTOR (MOTOR H27)

SHIFT SOL #2 COM/MON (Comando de vlvula solenoide #2 B de cambio/verificacin, ON/OFF)

CON-ON : Comando de activacin (ON) enviado a la vlvula solenoide-B #2 de cambio.
CON-OFF : No se est emitiendo el comando para el funcionamiento.
MON-ON : Hay flujo de corriente elctrica a la vlvula solenoide-B #2 de cambio.
MON-OFF : No est pasando electricidad.

TCC SOL CON/MON (Comando de vlvula solenoide del embrague del convertidor de par/verificacin,
ON/OFF)
CON-ON : Comando de activacin (ON) enviado a la vlvula solenoide de TCC.
CON-OFF : No se est emitiendo el comando para el funcionamiento.
MON-ON : Hay flujo de corriente elctrica a la vlvula solenoide de TCC.
MON-OFF : No est pasando electricidad.

TRANS RANGE (Seal P, R, N, D, 2 L de posicin de la transmisin)

Indica la posicin de la transmisin de acuerdo con la seal del interruptor de posicin de la transmisin.

BRAKE SW (Frenos, luces de parada, interruptor, ON/OFF)

OFF : El pedal de freno est liberado.
ON : El pedal de freno est presionado.

O/D OFF SW (Interruptor de corte de sobremarcha, ON/OFF)

OFF : Interruptor de corte de sobremarcha, desactivado (OFF).
ON : Interruptor de corte de sobremarcha, activado (ON).

MODE SELECT SW (Interruptor de cambio potencia/normal, potencia/normal)

POWER : El botn del interruptor est en la posicin POWER.
NORMAL El botn del interruptor est en la posicin NORMAL.

4WD-L SW (Interruptor de BAJA-4WD, ON/OFF)

ON : La palanca de transferencia cambiada a la posicin 4L.
OFF : La palanca de transferencia cambiada a la posicin 4H 2H.
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 INFORMACIN GENERAL Y DIAGNSTICO DEL MOTOR (MOTOR H27) 6-1-63

LOCALIZACIN Y REPARACIN DE AVERAS

Paso Operacin S No
1 Se aplic la TABLA DE FLUJO DE DIAGNSTICO Vaya al paso 2. Vaya a la TABLA DE
DEL MOTOR? FLUJO DE DIAGNS-
TICO DEL MOTOR,
en esta seccin.
2 Se detecta DTC relacionado con el sensor de TP Vaya a la Tabla de flujo deVaya al paso 3.
(DTC P0120)? diagnstico del DTC aplica-
ble.
3 Tiene un instrumento de exploracin SUZUKI? Vaya al paso 4. Vaya al paso 5.
4 Compruebe el sensor de TP y su circuito (utilizando el Reemplace por un mdulo Vaya al paso 6.
instrumento de exploracin SUZUKI) : de ECM (PCM) en perfecto
1) Coloque el interruptor de encendido en la posicin estado, y vuelva a compro-
OFF, y conecte el instrumento de exploracin bar.
SUZUKI al DLC.
2) Coloque el interruptor de encendido en la posicin
ON y compruebe la tensin de salida del sensor
de TP cuando la mariposa de gases est en la
posicin de ralent y en la posicin abierta com-
pletamente.
Vara la tensin linealmente dentro de los valores
especificados, como mostrado en la figura?
5 Compruebe el sensor de TP y su circuito (no utili- Si se utiliz un voltmetro, Vaya al paso 6.
zando el instrumento de exploracin SUZUKI) : compruebe el estado de la
1) Coloque el interruptor de encendido en la posicin conexin en el terminal
ON. C51-3-9.
2) Compruebe la tensin en el terminal C51-3-9 del Si est conforme, reem-
conector conectado del ECM, cuando la mariposa place por un mdulo de
de gases est en la posicin de ralent y en la ECM (PCM) en buen
posicin abierta completamente. estado, y vuelva a compro-
Vara la tensin linealmente dentro de los valores bar.
especificados, como mostrado en la figura?
6 Compruebe el sensor de TP : Resistencia alta en el cir- Reemplace el sensor
1) Coloque el interruptor de encendido en la posicin cuito GRY/RED, RED/ de TP.
OFF. GRN o GRY/YEL.
2) Desconecte el conector del sensor de TP. Si el cable y la conexin
3) Compruebe en cada terminal el estado de la estn conformes, reem-
conexin al sensor de TP. place por un mdulo de
4) Si estn conformes, compruebe la resistencia del ECM (PCM), en buen
sensor de TP. Refirase a SENSOR DE TP, en estado, y vuelva a compro-
la seccin 6E2. bar.
Es satisfactorio el resultado de la comprobacin?

Figura para los pasos 4 y 5

1. Tensin
2. Abertura de la mariposa de gases
3. En la posicin de ralent
4. Abierta completamente
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 MECNICA DEL MOTOR (MOTOR H27) 6A2-1

SECCIN 6A2

MECNICA DEL MOTOR (MOTOR H27)

ADVERTENCIA:
Para los vehculos equipados con el Sistema Suplementario de Sujecin (Colchn de aire) :
Los servicios que deban ser efectuados en, o alrededor de los componentes o del cableado del sistema
del colchn de aire deben ser hechos exclusivamente por un concesionario autorizado SUZUKI. Refi-
rase al Esquema de ubicacin de los componentes y cableado del sistema del colchn de aire en
Descripcin general -en la seccin del sistema del colchn de aire- para confirmar si usted est efec-
tuando trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchn
de aire. Srvase observar todas las ADVERTENCIAS y Precauciones para el servicio indicadas en Ser-
vicio en el vehculo -en la seccin del sistema del colchn de aire- antes de efectuar cualquier trabajo
de servicio en, o alrededor de, los componentes o del cableado del sistema del colchn de aire. Si no se
respetan las ADVERTENCIAS, se puede causar el inflado accidental del colchn de aire o se puede dejar
inoperante el sistema del colchn de aire. Cualquiera de estos dos casos puede causar daos corpora-
les graves.
Los trabajos de servicio tcnico deben ser iniciados por lo menos 90 segundos despus de que se colo-
que el interruptor de encendido en la posicin LOCK y de que se desconecte el cable negativo de la
batera. En efecto, si no se procede de esta forma, el sistema puede ser activado por la reserva de ener-
ga elctrica del mdulo de deteccin y de diagnstico (SDM).

NOTA:
Para las descripciones (elementos) no incluidas en esta seccin, refirase a la misma seccin del
Manual de Servicio mencionado en el PREFACIO de este manual.
Segn sean las especificaciones del vehculo, los sistemas (piezas) siguientes son o no utilizados en el
vehculo especficamente concernido. No olvide esto cuando efecte los trabajos de servicio.
Vlvula de EGR 6A2
Convertidor cataltico de tres vas calentado
Sensor(es) calentado(s) de oxgeno
Convertidor cataltico de tres vas
Sensor de CKP
Sensor de MAP

CONTENIDO
Servicio en el vehculo ..................................... 6A2-2
Cuerpo de mariposa de gases y colector de
admisin.......................................................... 6A2-2
Colector de escape ......................................... 6A2-9
Tensor de cadena y segunda cadena de
distribucin de banco (n 1) izquierdo........... 6A2-13
Ajustador de rbol de levas y de juego de
vlvula........................................................... 6A2-14
Vlvulas y culatas ......................................... 6A2-17
Pistones, aros de pistn, bielas y cilindros ... 6A2-21
Revisin general y reparacin de la
unidad ..............................................................6A2-26
Conjunto del motor........................................ 6A2-26
Cojinetes principales, cigeal y bloque de
cilindros......................................................... 6A2-30
COMPROBACIN ........................................ 6A2-39
Herramientas especiales ................................6A2-40
6A2-2 MECNICA DEL MOTOR (MOTOR H27)

Servicio en el vehculo
Cuerpo de mariposa de gases y colector de admisin

1. Caja del depurador de aire 6. Colector de admisin
2. Manguera del aire de admisin 7. Junta del colector de admi-
sin
3. Tubo del aire de admisin 8. Conjunto del cuerpo de
mariposa de gases
4. Tubo de depsito de compensacin 9. Junta del cuerpo de mari-
posa de gases
5. Junta 10. Colector de admisin
11. Junta 16. Perno del cuerpo de mariposa
de gases
12. Sensor de IAT Par de apriete
13. Sensor de MAF No vuelva a utilizar
14. Sensor de MAP
15. Tuerca del cuerpo de mariposa de
gases
 MECNICA DEL MOTOR (MOTOR H27) 6A2-3

DESMONTAJE
1) Alivie la presin de combustible en la tubera de alimentacin
de combustible. Refirase a la seccin 6.

PRECAUCIN:
Este trabajo no debe ser efectuado cuando el motor est
caliente. Si lo hace, esto podra afectar adversamente el
catalizador.

2) Desconecte el cable negativo () en la batera.

3) Drene el refrigerante del motor.

ADVERTENCIA:
Para evitar el peligro de quemarse, no saque el tapn de
drenaje y la tapa del radiador mientras el motor y el radiador
estn todava calientes. El fluido hirviente y el vapor estn
bajo presin y pueden ser proyectados si el tapn y la tapa
se sacan demasiado pronto.

1. Radiador
2. Tapn de drenaje del radiador

4) Desmonte la barra (2) de refuerzo.

5) Desconecte el acoplador del sensor de temperatura de aire de
2
admisin, y el sensor de MAF.
6) Desmonte la cubierta (1) del depsito de compensacin.

7) Desmonte como un solo componente: la caja superior del

depurador de aire, manguera de aire de admisin, tubo (1) de
aire de admisin, y tubo (2) de depsito de compensacin. Al
1 desmontarlos y reinstalarlos, no los desarme.

2
6A2-4 MECNICA DEL MOTOR (MOTOR H27)

8) Desconecte del cuerpo de la mariposa, el cable (1) del acelera-

dor y el cable (2) de mariposa de la A/T (para vehculos con A/
T).
2
9) Desconecte las mangueras (3) de agua, del cuerpo de la mari-
posa de gases.
3 3

10) Desconecte el acoplador del cable (1) de inyector.

11) Desconecte la manguera (2) del reforzador de freno, del colec-
2
tor de admisin.
1

12) Desconecte los acopladores del sensor (1) de TP y de la vl-

vula (2) de IAC.
2 13) Desconecte el terminal (3) a masa, del colector de admisin.
14) Desconecte el soporte (4) de fijacin, del colector de admisin.

1 4

15) Desconecte los acopladores del sensor de presin absoluta del

colector (MAP), vlvula de purga del recipiente de EVAP, termi-
4 nal a tierra, y vlvula de EGR.
7 16) Desconecte la manguera de PCV, de la tapa de culata.
1
9 Desconecte las mangueras de ventilacin, del cuerpo de la
mariposa o de la tapa de culata.
17) Desconecte las mangueras de la vlvula de purga del reci-
piente de EVAP y del calentador.
18) Desmonte el tubo de EGR.
8
5 1. Vlvula de purga del recipiente de EVAP 6. Manguera de PCV
6 2 3
2. Vlvula de EGR 7. Manguera de agua
3. Tubo de EGR 8. Manguera de ventilacin
4. Manguera de vlvula de purga del recipiente 9. Acoplador del terminal de masa
de EVAP
5. Manguera del calentador
 MECNICA DEL MOTOR (MOTOR H27) 6A2-5

19) Desconecte las mangueras del calentador, del recipiente de

EVAP, de alimentacin de combustible y de retorno de combus-
tible.
1. Manguera del calentador
2. Manguera de alimentacin de combustible
3. Manguera de retorno de combustible
4 4. Manguera de recipiente de EVAP

3
2 1

20) Desmonte el cuerpo (1) de la mariposa, y el colector (2) de

admisin, del colector (3) de admisin.
1
2

21) Desconecte del colector de admisin: las mangueras de la vl-

vula de PCV, y de la vlvula de purga del recipiente de EVAP.
22) Desmonte el cuerpo (1) de la mariposa, del colector de admi-
sin.
1 23) Desmonte del colector de admisin: la vlvula de EGR y la vl-
vula de purga del recipiente de EVAP.

24) Desmonte los pernos (8 piezas) y tuercas (4 piezas) del colec-

tor de admisin.
25) Desmonte el colector de admisin.
6A2-6 MECNICA DEL MOTOR (MOTOR H27)

INSTALACIN

1) Instale juntas (1) nuevas de colector de admisin, en las cula-

tas.

2) Instale el colector (1) de admisin.

Apriete los pernos y tuercas, al par de apriete especificado.
1
Par de apriete
(a) (a)
Perno y tuerca del colector de admisin (a) :
23 Nm (2,3 kg-m)
(a)

(a)

3) Instale el cuerpo (2) de la mariposa, y el captador (1) de admi-

sin, con una junta nueva de cuerpo de mariposa.
1
Apriete los pernos y tuercas, al par de apriete especificado.
2
Par de apriete
Perno y tuerca de cuerpo de mariposa (b) :
23 Nm (2,3 kg-m)

(b)

(b)

4) Instale la vlvula (1) de EGR, la vlvula (2) de purga del reci-

piente de EVAP, sensor de presin absoluta del colector (MAP),
3
y cada manguera, en el captador de admisin y en el cuerpo de
2 la mariposa, si han sido desmontadas.
Utilice una junta nueva, al instalar la vlvula de IAC y la vlvula
de EGR.
3. Manguera de vlvula de purga del recipiente de EVAP

5) Instale en el colector de admisin: el cuerpo de la mariposa, y

1
el conjunto del captador de admisin, utilizando juntas nuevas
de captador de admisin.
 MECNICA DEL MOTOR (MOTOR H27) 6A2-7

6) Conecte las mangueras del calentador, del recipiente de EVAP,

de alimentacin de combustible y de retorno de combustible.
1. Manguera del calentador
2. Manguera de alimentacin de combustible
3. Manguera de retorno de combustible
4 4. Manguera de recipiente de EVAP

3
2 1

7) Instale el tubo de EGR, con una junta nueva.

8) Conecte las mangueras de la vlvula de purga del recipiente de
4 EVAP y del calentador.
7 9) Conecte las mangueras de PCV, de la ventilacin y del agua.
1
9
1. Vlvula de purga del recipiente de EVAP 6. Manguera de PCV
2. Vlvula de EGR 7. Manguera del agua
3. Tubo de EGR 8. Manguera de ventilacin
4. Manguera de vlvula de purga del recipiente de 9. Acoplador del terminal a masa
EVAP
8 5. Manguera del calentador
5
6 2 3
10) Conecte los acopladores del sensor de presin absoluta del
colector (MAP), vlvula de purga del recipiente de EVAP, y vl-
vula de EGR.
Fije el mazo de cables con abrazaderas.

11) Instale el soporte (4) de fijacin en el captador de admisin.

2 12) Conecte el terminal (3) a masa al captador de admisin.
13) Conecte los acopladores del sensor (1) de TP y de la vlvula
(2) de IAC.
1 4

14) Conecte la manguera (2) del reforzador de freno, en el colector

2 de admisin.
1 15) Conecte el acoplador del cable (1) de inyector.
6A2-8 MECNICA DEL MOTOR (MOTOR H27)

16) Conecte las mangueras (3) del agua al cuerpo de la mariposa

de gases.
2
17) Conecte al cuerpo de la mariposa de gases: el cable (1) del
3
acelerador y el cable (2) de mariposa de la A/T (para vehculos
3
con A/T).

18) Instale en el colector de admisin, el tubo (2) de depsito de

compensacin, con juntas nuevas; e instale en el cuerpo de la
1
mariposa, el tubo (1) de aire de admisin.

19) Instale la cubierta (1) del depsito de compensacin.

20) Instale la caja superior del depurador de aire.

21) Conecte el acoplador al sensor de temperatura del aire de
admisin, y el sensor de MAF.
22) Instale la barra (1) de refuerzo.

23) Compruebe que todas las piezas desmontadas han sido insta-
ladas otra vez en su lugar correspondiente.
Vuelva a instalar las piezas necesarias que no hayan sido
reinstaladas.
24) Llene el sistema de refrigeracin. Refirase a LAVADO Y LLE-
NADO DEL SISTEMA DE REFRIGERACIN, en la seccin
6B.
25) Conecte el cable negativo a la batera.
 MECNICA DEL MOTOR (MOTOR H27) 6A2-9

26) Despus de completar la instalacin, compruebe en cada

conexin que no hay fugas de combustible. Refirase al proce-
dimiento descrito en la seccin 6.

Colector de escape

ADVERTENCIA:
Para evitar el peligro de quemarse, no efecte trabajos de
servicio en el sistema de escape cuando el sistema est
todava caliente. El servicio debe efectuarse despus de
que el sistema se haya enfriado.

1. Colector de escape izquierdo (n 1)

Colector de escape derecho (n 2)
2. Cubierta de colector de escape
3. Tubo n 1 de escape
A. Sin WU-TWC
B. Con WU-TWC

DESMONTAJE
1) Desconecte el cable negativo () en la batera.
2) Desmonte la caja superior del depurador de aire y la manguera
del aire de admisin, si el colector de escape derecho ha sido
desmontado.
3) Separe los acopladores de sus soportes, y desconecte en los
acopladores los cables conductores de los sensores de ox-
geno.
1. Sensor HO2S-1 (conector verde)
2. Sensor HO2S-2 (conector negro)
6A2-10 MECNICA DEL MOTOR (MOTOR H27)

4) Desconecte el tubo de EGR del colector de escape del banco

derecho (n 2), si el colector de escape derecho ha sido des-
montado.
5) Desmonte la gua (3) del medidor de nivel del aceite, si el colec-
1
4 tor de escape izquierdo ha sido desmontado.
6) Si el colector de escape izquierdo ha sido desmontado, separe
el conjunto de la bomba de P/S, de la manera siguiente.
a) Afloje la correa de accionamiento de la bomba de P/S, aflo-
jando el perno del tensor.
2
b) Desmonte los pernos de montura de la bomba de P/S.
3 c) Desprenda del bloque de cilindros, el conjunto (4) de bomba
de P/S, con sus mangueras.
7) Desmonte la tapa (2) de colector de escape, de colectores (1)
de escape.
8) Levante el vehculo.
9) Para el vehculo 4WD, antes de desmontar el eje de transmi-
sin delantero, coloque marcas (1) de coincidencia en la brida
de unin y en el eje de transmisin, en la forma mostrada en la
figura, para as facilitar la reinstalacin.
10) Para el vehculo 4WD, desconecte el eje de transmisin, del
diferencial delantero.

11) Desmonte los refuerzos (1) de colector de escape.

2. Tubo n 1 de escape
A. Sin WU-TWC
B. Con WU-TWC

12) Desmonte el perno de montaje de la barra estabilizadora, y pre-

sione hacia abajo la barra estabilizadora, si el colector de
escape derecho ha sido desmontado.
13) Desmonte de las culatas, los colectores de escape y sus juntas.
 MECNICA DEL MOTOR (MOTOR H27) 6A2-11

INSTALACIN
1) Instale juntas de colector nuevas en las culatas, y junta de tubo
n 1 en el tubo n 1 de escape.
2) Instale los colectores de escape.
Siempre instale los pernos nuevos pre-revestidos con adhe-
sivo, en las localizaciones con la marca .
Apriete los pernos y tuercas, de ambos colectores, al par de
apriete especificado.
Par de apriete
Perno y tuerca del colector de escape (a) :
30 Nm (3,0 kg-m)
1. Colector de escape izquierdo (n 1)
2. Colector de escape derecho (n 2)

3) Instale la barra estabilizadora, si ha sido desmontada. Refi-

rase a BARRA ESTABILIZADORA Y/O CASQUILLOS, en la
seccin 3D.
4) Instale los refuerzos de colector de escape (si han sido des-
montados).

5) Desmonte el tubo n 1 (1) de escape.

Apriete los pernos del tubo n 1 de escape, al par de apriete
especificado.
Par de apriete
Perno del tubo n 1 de escape (b) :
50 Nm (5,0 kg-m)
2. Tubo n 2 de escape

6) Apriete los pernos del tubo n 1 de escape, al par de apriete

especificado.

Par de apriete
Tuerca del tubo n 1 de escape (b) :
50 Nm (5,0 kg-m)

1. Tubo n 1 de escape
2. Colector de escape
A. Sin WU-TWC
B. Con WU-TWC
6A2-12 MECNICA DEL MOTOR (MOTOR H27)

7) Para instalar el eje de transmisin delantero (si ha sido des-

montado), invierta el procedimiento de desmontaje.
Cuando instale el eje de transmisin, alinee las marcas (1) de
coincidencia.
Emplee las especificaciones siguientes para el apriete de la
brida de junta universal.
Par de apriete
Perno de brida de junta universal (c) :
55 Nm (5,5 kg-m)

8) Conecte el tubo de EGR, al colector (1) de escape del banco

izquierdo (n 1).
4 1 9) Instale las tapas (2) de colector de escape.
10) Instale la gua (3) del medidor de nivel del aceite, con una junta
trica nueva.
11) Instale el conjunto (4) de la bomba de P/S, si fue desmontado.
Refirase a BOMBA DE SERVODIRECCIN, en la seccin
2 3B1.
3 12) Ajuste la tensin de la correa propulsora de la bomba de servo-
direccin. Refirase a INSPECCIN Y AJUSTE DE LA
CORREA DE SERVODIRECCIN, en la seccin 3B1.

13) Conecte los acopladores de cable conductor de sensores de

oxgeno.
Asegrese de fijar los cables conductores, con abrazaderas.
1. Sensor HO2S-1 (conector verde)
2. Sensor HO2S-2 (conector negro)

14) Conecte el cable negativo () a la batera.

Despus de la instalacin, haga arrancar el motor y compruebe
que no hay fugas de gases.

Tensor de cadena y segunda cadena de distribucin de banco (n 1) izquierdo
1. Segunda cadena de distribucin de banco
izquierdo
2. Ajustador n 3 de tensor de la cadena de distri-
bucin
3. Rueda dentada del rbol de levas de admisin
de banco izquierdo
4. Rueda dentada del rbol de levas de escape de
banco izquierdo
5. Perno de rueda dentada de rbol de levas
6. Gua n 4 de la cadena de distribucin
7. Gua n 5 de la cadena de distribucin
8. Rueda dentada n 2 intermedia
MECNICA DEL MOTOR (MOTOR H27) 6A2-13
9. Perno del ajustador n 3 de tensor de la cadena
de distribucin
10. Tuerca del ajustador n 3 de tensor de la
cadena de distribucin
11. Perno de gua n 4 de la cadena de distribucin
Par de apriete
6A2-14 MECNICA DEL MOTOR (MOTOR H27)
Ajustador de rbol de levas y de juego de vlvula
1. Segunda cadena de distribucin de banco derecho
2. rbol de levas de escape de banco derecho
3. rbol de levas de admisin de banco derecho
4. Sujetador de rbol de levas de escape de banco
derecho
5. Sujetador de rbol de levas de admisin de banco
derecho
6. rbol de levas de admisin de banco izquierdo
7. rbol de levas de escape de banco izquierdo
8. Sujetador de rbol de levas de admisin de
banco izquierdo
9. Sujetador de rbol de levas de escape de
banco izquierdo
10. Sujetador de rbol de levas de banco izquierdo
11. Gua n 5 de la cadena de distribucin
12. Ajustador de juego de vlvula
13. Perno de montaje de rbol de levas
Par de apriete
Aplique aceite de motor a la superficie
deslizante de cada pieza.
 MECNICA DEL MOTOR (MOTOR H27) 6A2-15

COMPROBACIN
Desgaste de la leva

Utilice un micrmetro y mida la altura de la leva. Si la altura medida

es menor que el lmite especificado, reemplace el rbol de levas.
Altura de la leva de admisin :
Estndar : 40,402 40,562 mm
Lmite : 40,300 mm
Altura de la leva de escape :
Estndar : 39,428 39,588 mm
Lmite : 39,400 mm

Ovalizacin del rbol de levas

Coloque el rbol de levas entre dos bloques en V, y utilizando un

medidor de cuadrante mida su ovalizacin.
Si la ovalizacin excede el lmite especificado, reemplace el rbol de
levas.
Lmite de ovalizacin del rbol de levas :
0,04 mm

Desgaste de muequilla del rbol de levas

Verifique si las muequillas del rbol de levas y las monturas del

rbol de levas estn picadas, con rayas, desgastadas o daadas.
Si se encuentra cualquiera condicin de mal estado, reemplace el
rbol de levas o la culata, con las monturas. Nunca reemplace la
culata sin reemplazar las monturas.

Utilice una galga plstica y compruebe la holgura. El procedimiento

de ajuste es el siguiente.
1) Limpie las monturas y las muequillas del rbol de levas.
2) Asegrese de que todos los ajustadores de vlvula han sido
desmontados, e instale el rbol de levas en la culata.
3) Coloque un trozo de galga plstica en todo el ancho de la
muequilla del rbol de levas (paralela al rbol de levas).
4) Instale los monturas de rbol de levas.
5) Apriete los pernos de montura del rbol de levas en el orden
siguiente (A) : 1 17, [B] : 1 19) como mostrado en la
figura, un poco cada vez, y hasta que queden apretados al par
de apriete especificado.

NOTA:
No haga girar el rbol de levas mientras la galga plstica
est instalada.
[A] : Banco derecho
[B] : Banco izquierdo
6A2-16 MECNICA DEL MOTOR (MOTOR H27)

6) Desmonte la montura, y utilizando una escala (2) mida en la

envoltura de la galga (1) plstica el punto ms ancho de la
galga (1).
Holgura de muequilla del rbol de levas :
Estndar : 0,045 0,099 mm
Lmite : 0,12 mm

Si la holgura medida de la muequilla del rbol de levas excede el

valor lmite especificado, mida el calibre (montura) de la muequilla y
el dimetro exterior de la muequilla del rbol de levas. Reemplace
el rbol de levas o el conjunto de culata, segn sea la pieza que
difiere ms de las especificaciones.
Dimetro del calibre de la muequilla del rbol de levas
(ADMISIN & ESCAPE) :
Estndar : 26,000 26,033 mm
Dimetro exterior de la muequilla del rbol de levas (ADMI-
SIN & ESCAPE) :
Estndar : 25,934 25,955 mm

Ajustador de juego de vlvula hidrulica, desgastado

Compruebe si el ajustador est picado, con rayas, o daado.

Si se encuentra cualquier condicin deficiente, reemplace.

Mida el calibre en la culata y el dimetro exterior del ajustador de

vlvula para determinar la holgura entre la culata y el ajustador de
vlvula. Si la holgura excede el lmite especificado, reemplace el
ajustador de vlvula o la culata.
Dimetro exterior del ajustador de juego de vlvula hidru-
lica :
Estndar : 30,959 30,975 mm
Calibre de culata :
Estndar : 31,000 31,025 mm
Holgura entre la culata y el ajustador :
Estndar : 0,025 0,066 mm
Lmite : 0,15 mm

Vlvulas y culatas
1. Bloque de cilindros
2. Culata de banco derecho
3. Culata de banco izquierdo
4. Junta de culata de banco derecho
El nmero de lote estampado en la junta
de culata debe quedar posicionado
hacia arriba (hacia el lado de la culata).
5. Junta de culata de banco izquierdo :
El nmero de lote estampado en la junta
de culata debe quedar posicionado
hacia arriba (hacia el lado de la culata).
MECNICA DEL MOTOR (MOTOR H27) 6A2-17
6. Vlvula de escape 11. Sello de aceite de 16. Perno (perno de cabeza
vstago de vlvula hexagonal) de culata
7. Vlvula de admisin 12. Retn de muelle de Par de apriete
vlvula
8. Asiento de muelle de vlvula 13. Chaveta semic- No vuelva a utilizar
nica de vlvula
9. Muelle exterior de vlvula : 14. Gua de vlvula Aplique aceite de motor a
Asegrese bien de posicionar el la superficie deslizante
muelle colocando su extremo infe- de cada pieza.
rior (extremo de paso corto) posicio-
nado hacia el fondo (lado del
asiento del muelle de vlvula).
10. Muelle interior de vlvula : 15. Perno de culata
Asegrese bien de posicionar el
muelle colocando su extremo infe-
rior (extremo de paso corto) posicio-
nado hacia el fondo (lado del
asiento del muelle de vlvula).
6A2-18 MECNICA DEL MOTOR (MOTOR H27)

COMPROBACIN
Guas de vlvula

Utilice un micrmetro y un medidor de calibre y mida el dimetro en

los vstagos y en las guas de vlvula, para poder comprobar la hol-
gura del vstago a la gua. Asegrese de leer en varios lugares a lo
largo de cada vstago y de cada gua.
Si la holgura excede el lmite especificado, reemplace la vlvula y la
gua de vlvula.
Holgura del vstago de vlvula a la gua de vlvula :

Estndar Lmite
Dimetro del vs- Admisin 5,965 5,980 mm
tago de vlvula Escape 5,940 5,955 mm
Dimetro interior Admisin 5,985 6,010 mm

de gua de vlvula y escape
Holgura del vs- Admisin 0,035 0,045 mm 0,07 mm
tago de vlvula a la Escape 0,060 0,070 mm 0,09 mm
gua de vlvula

INSTALACIN
1) Limpie la superficie de contacto de la culata y del bloque de
cilindros. Elimine los restos de aceite, producto de sellado viejo,
y el polvo, en las superficies de contacto.
2) Instale los pasadores (4) de detonacin en el bloque de cilin-
dros.
3) Aplique producto de sellado A a la junta (1) de culata, en la
forma mostrada en la figura.
A : Producto de sellado n 99000-31150
Cantidad de producto de sellado (Ancho w) :
4 mm
4) Instale la junta (1) nueva de culata en el bloque de cilindros, en
la forma mostrada en la figura, el nmero (5) de lote estampado
en la junta (1) de culata debe quedar posicionado hacia arriba
(hacia el lado de la culata).
[A] : Banco derecho (n 2)
[B] : Banco izquierdo (n 1)
2. Lado de la polea del cigeal
3. Lado del volante de inercia
 MECNICA DEL MOTOR (MOTOR H27) 6A2-19

5) Instale la culata, en el bloque de cilindros.

Aplique aceite de motor a los pernos de la culata, y apriete los
pernos gradualmente, de la manera indicada a continuacin.
a) Apriete los pernos a 53 Nm (5,3 kg-m) de acuerdo con el
orden numrico indicado en la figura.
b) Asimismo, tal como en el paso a), apritelos a 84 Nm (8,4 kg-
m).
c) Afloje todos los pernos -en el orden inverso al apriete- hasta
que el par de apriete quede reducido a 0.
d) Asimismo, tal como en el paso a), apritelos a 53 Nm (5,3 kg-
m).
e) Adems, tal como en el paso a), vuelva a apretarlos al par de
apriete especificado.
Par de apriete
Perno de la culata (a) : 105 Nm (10,5 kg-m)
Perno de culata (perno hueco hexagonal) (b):
11 Nm (1,1 kg-m)

NOTA:
No olvide de instalar los pernos (b), como mostrado en la
figura.
1. Perno hueco hexagonal
2. Lado de la polea del cigeal
3. Lado del volante de inercia
[A] Banco derecho
[B] Banco izquierdo

6) Instale la tapa de salida de agua

7) Compruebe la marca de distribucin, en el cigeal, en la forma

mostrada en la figura.
1. Chaveta de la polea de distribucin del cigeal
2. Chorro de aceite

8) Instale el ajustador de vlvula, rbol de levas, sensor de CMP, y

segunda cadena de distribucin de banco RH.
Refirase a RBOL DE LEVAS Y AJUSTADOR DE JUEGO
DE VLVULA y a TENSOR DE CADENA Y SEGUNDA
CADENA DE DISTRIBUCIN DE BANCO (N 2) RH, en esta
seccin. Para el sensor de CMP, refirase a SENSOR DE
CMP, en la seccin 6F2.
9) Instale la primera cadena de distribucin.
Refirase a PRIMERA CADENA DE DISTRIBUCIN Y TEN-
SOR DE CADENA, en esta seccin.
10) Instale la segunda cadena de distribucin de banco izquierdo.
Refirase a TENSOR DE CADENA Y SEGUNDA CADENA DE
DISTRIBUCIN DE BANCO (N 1) IZQUIERDO, en esta sec-
cin.
11) Instalc el crter de cadena de distribucin.
Refirase a CRTER DE CADENA DE DISTRIBUCIN , en
esta seccin.
6A2-20 MECNICA DEL MOTOR (MOTOR H27)

12) Instale el crter de aceite y el colador de la bomba de aceite.

Refirase a CRTER DE ACEITE Y COLADOR DE LA
BOMBA DE ACEITE , en esta seccin.
13) Instale la tapa de la culata.
Refirase a TAPA DE CULATA, en esta seccin.
14) Instale el colector de escape.
Refirase a COLECTOR DE ESCAPE, en esta seccin.
15) Instale el tubo de salida del radiador, radiador, ventilador de
enfriamiento y manguera de agua.
Refirase a TUBOS O MANGUERAS DE AGUA DE REFRI-
GERACIN, RADIADOR y VENTILADOR DE ENFRIA-
MIENTO Y EMBRAGUE DE VENTILADOR, en la seccin 6B.
16) Instale el cuerpo de la mariposa y el colector de admisin.
Refirase a CUERPO DE LA MARIPOSA Y COLECTOR DE
ADMISIN, en esta seccin.
17) Ajuste la tensin de la correa de accionamiento de la bomba de
agua.
Refirase a AJUSTE Y COMPROBACIN DE LA TENSIN
DE LA CORREA DEL VENTILADOR DE ENFRIAMIENTO, en
la seccin 6B.
18) Ajuste la tensin de la correa de accionamiento de la bomba de
servodireccin.
Refirase a CORREA DE ACCIONAMIENTO DE BOMBA DE
SERVODIRECCIN, en la seccin 3B1.
19) Ajuste el juego del cable del acelerador, y el juego del cable de
la mariposa de A/T. Refirase a AJUSTE DEL CABLE DEL
ACELERADOR y AJUSTE DEL CABLE DE LA MARIPOSA
DE A/T (VEHCULO CON A/T), en la seccin 6E2.
20) Compruebe que todas las piezas desmontadas han sido insta-
ladas otra vez en su lugar correspondiente. Vuelva a instalar
las piezas necesarias que no hayan sido reinstaladas.
21) Llene el motor con aceite de motor. Refirase a CAMBIO DEL
ACEITE DEL MOTOR, en la seccin 0B.
22) Llene el sistema de refrigeracin. Refirase a LAVADO Y LLE-
NADO DEL SISTEMA DE REFRIGERACIN, en la seccin
6B.
23) Llene el alojamiento del diferencial delantero con aceite para
engranajes, si es efectuado el drenaje. Refirase a SERVICIO
DE MANTENIMIENTO, en la seccin 7E.
24) Conecte el cable negativo a la batera.
25) Compruebe y ajuste si es necesario el calado del encendido.
Refirase a COMPROBACIN Y AJUSTE DEL CALADO DEL
ENCENDIDO, en la seccin 6F2.
26) Compruebe que en cada conexin no hay fugas de combusti-
ble, fugas de agua, fugas de aceite, ni fugas de gases de
escape.
27) Compruebe la alineacin de las ruedas, refirindose a
NGULO DE DIRECCIN, en la seccin 3A.

Pistones, aros de pistn, bielas y cilindros
1. Aro superior de compresin
2. 2 aro de compresin
3. Aro rascador de aceite
4. Pistn
MECNICA DEL MOTOR (MOTOR H27) 6A2-21
5. Biela : 9. Circlip de buln de pistn Par de apriete
Limpie la superficie de instalacin del
cojinete, al instalar el cojinete.
6. Tapa de cojinete de biela : 10. Bloque de cilindros No vuelva a utilizar
Limpie la superficie de instalacin del
cojinete, al instalar el cojinete.
7. Cojinete de biela : 11. Tuerca de tapa de cojinete Aplique aceite de motor a la super-
Limpie la superficie exterior, al insta- ficie deslizante de cada pieza.
lar.
8. Buln de pistn
6A2-22 MECNICA DEL MOTOR (MOTOR H27)

COMPROBACIN
Cilindros
Inspeccione la camisa del cilindro para detectar rayaduras,
asperezas o rebordes que indican un desgaste excesivo. Si las
paredes del cilindro estn demasiado speras y profundamente
entalladas o hay rebordes considerables, proceda a escariar el
cilindro y utilice un pistn sobredimensionado.
Utilice un calibrador de cilindros y mida el calibre del cilindro en
los sentidos de empuje y axial, en dos posiciones (1, 2), como
mostrado en la figura.
Si se comprueba cualquiera de las condiciones siguientes, pro-
ceda a escariar el cilindro.
El dimetro del calibre del cilindro excede el lmite especifi-
cado.
La diferencia de mediciones en dos posiciones excede el
lmite de conicidad.
La diferencia entre las mediciones en el sentido de empuje y
axial excede el lmite de ovalizacin.
Lmite del dimetro del calibre del cilindro :
88,050 mm
Lmite de conicidad y ovalizacin del cilindro :
0,10 mm

NOTA:
Si es necesario rectificar uno de los seis cilindros, rectifi-
que los seis cilindros para obtener el mismo sobredimen-
sionamiento. Esto es necesario para garantizar la
uniformidad y el equilibrio.
1. 50 mm
2. 95 mm

Pistones
Inspeccione los pistones para detectar los defectos, grietas
y otros daos.
El pistn daado o defectuoso debe ser reemplazado.
Dimetro del pistn :
Como indicado en la figura, el dimetro del pistn debe ser
medido a la distancia de 26,5 mm (1) del extremo de la falda
del pistn, en sentido perpendicular al buln del pistn.
Dimetro del pistn :

Estndar 87,970 87,990 mm

Sobredimensin : 88,470 88,490 mm
0,50 mm
 MECNICA DEL MOTOR (MOTOR H27) 6A2-23

Holgura del pistn :

Mida el dimetro del calibre del cilindro y el dimetro del pistn
para calcular por diferencia cul es la holgura del pistn. La hol-
gura del pistn debe estar conforme con las especificaciones
indicadas a continuacin. Si est fuera de las especificaciones,
rectifique el cilindro y utilice un pistn sobredimensionado.
Holgura del pistn :
0,02 0,04 mm

NOTA:
Los dimetros de calibre de cilindro utilizados aqu estn
medidos en dos lugares, en el sentido del empuje.
1. 26,5 mm

Holgura del surco de aro:

Antes de ser comprobados, los surcos del pistn deben estar
limpios, secos y sin depsitos de carbonilla.
Inserte el aro (1) nuevo de pistn en el surco para aro, y utilice
el calibre (2) de espesores para medir la holgura entre el aro y
la garganta del aro. Si la holgura est fuera del lmite especifi-
cado, reemplace el aro.
Holgura del surco de aro :
Superior : 0,03 0,07 mm
2 : 0,02 0,06 mm
6A2-24 MECNICA DEL MOTOR (MOTOR H27)

ARMADO

1) Hay disponibles dos tamaos de pistn -como pieza suelta de

tamao estndar- para asegurar la holgura adecuada entre el
pistn y el cilindro. Cuando se instale un pistn de tamao
estndar, asegrese de hermanar el pistn con el cilindro, de la
manera siguiente.
a) Cada pistn tiene estampado un nmero (1 2) en la cabeza
del pistn. El nmero representa el dimetro exterior del pis-
tn.
b) En el bloque de cilindros tambin estn estampados los
nmeros 1 2, como lo muestra la figura.
c) Los nmeros estampados en el pistn y en el bloque de cilin-
dros deben coincidir. Es decir, instale el pistn con el nmero
2 estampado en el cilindro que tambin tiene el nmero 2
estampado, e instale un pistn con el nmero 1 estampado,
en el cilindro que tambin tiene estampado el nmero 1.
Adems, en la cabeza del pistn tambin hay estampada una
letra A, B, o C, pero -generalmente- no es necesario distinguir
cada pistn mediante esta letra.
Holgura entre pistn y cilindro
Pistn :

Nmero en la parte superior Dimetro exterior

(marca)
1 87,98 87,99 mm
2 87,97 87,98 mm
Cilindro :

Nmero en el bloque de cilindros Dimetro exterior

(marca)
1 88,01 88,02 mm
2 88,00 88,01 mm

Holgura entre pistn y cilindro :

0,02 0,04 mm

2) Instale el buln de pistn en el pistn y en la biela :

Despus de aplicar aceite de motor al buln de pistn y a los
orificios de buln de pistn -en el pistn y la biela- fije la biela
en el pistn, como mostrado en la figura, e inserte el buln en el
pistn y en la biela, e instale los anillos elsticos del buln de
pistn.

NOTA:
La marca 86F en la biela debe quedar posicionada hacia
el lado de la polea del cigeal.
1. Pistn
2. Marca en flecha
3. Biela
 MECNICA DEL MOTOR (MOTOR H27) 6A2-25

NOTA:
Instale el anillo elstico de retencin con su parte cor-
tada posicionada en la forma mostrada en la figura.
Instale de manera que las puntas del circlip queden
dentro del espacio indicado por la flecha A, en la
figura.
1. Pistn
2. Marca en flecha
3. Biela
4. Orificio de aceite
5. Lado de la polea del cigeal

3) Instale los aros de pistn en el pistn :

Como indicado en la figura, el primer y el segundo aro tienen
una marca RN o R, respectivamente. Cuando instale estos
aros de pistn en el pistn, posicione el lado marcado de cada
aro de pistn, hacia la parte superior del pistn.
El primer aro se diferencia del segundo aro por su grosor, forma
y color de su superficie de contacto con la camisa del cilindro.
Para distinguir el primer aro del segundo aro de pistn, refi-
rase a la figura.
Cuando instale el aro rascador de aceite, primero instale el
espaciador y enseguida instale los dos rieles.
1. Primer aro
2. 2 aro de compresin
3. Aro rascador de aceite

4) Despus de instalar los tres aros (1, 2 y rascador de aceite),

reparta la posicin de las separaciones de sus puntas en la
forma indicada en la figura.
1. Marca en flecha
2. Separacin de las puntas del primer aro de pistn
3. Separacin de las puntas del segundo aro de pistn y separacin del espaciador
del aro rascador de aceite
4. Separacin de las puntas del riel superior del aro rascador de aceite
5. Separacin de las puntas del riel inferior del aro rascador de aceite
6. Lado de admisin
7. Lado de escape
6A2-26 MECNICA DEL MOTOR (MOTOR H27)

Revisin general y reparacin de la unidad

Conjunto del motor
DESMONTAJE
1) Alivie la presin de combustible en la tubera de alimentacin
de combustible. Refirase a PROCEDIMIENTO DE ALIVIO DE
LA PRESIN DE COMBUSTIBLE, en la seccin 6.
2) Desconecte el cable negativo () en la batera.
3) Desmonte el cap del motor.
4) Drene el aceite del motor.
5) Drene el refrigerante del motor.
6) Desmonte el radiador, protector del ventilador del radiador, ven-
tilador de enfriamiento y depsito del radiador. Refirase a
VENTILADOR DE ENFRIAMIENTO Y EMBRAGUE DE VEN-
TILADOR, y RADIADOR, en la seccin 6B.

7) Desconecte del cuerpo de la mariposa: el cable (1) del acelera-

dor y el cable (2) de mariposa de la A/T (para vehculos con A/
T).
2
8) Desmonte la barra de refuerzo y la cubierta del depsito de
compensacin.
9) Desconecte el acoplador del sensor de IAT y el acoplador del
sensor de MAF, y enseguida desmonte la caja superior del
1 depurador de aire, manguera de aire de admisin, tubo de aire
de admisin, y tubo de depsito de compensacin, como un
componente.
10) Desmonte la gua del medidor de nivel del aceite y la gua del
medidor de nivel del fluido de A/T (para vehculos con A/T).
11) Desmonte las tapas de bobinas de encendido.
 MECNICA DEL MOTOR (MOTOR H27) 6A2-27

12) Desconecte los cables conductores elctricos siguientes :

Acoplador de cable de inyector
Acoplador de sensor de CMP
Acopladores de bobinas de encendido
Acoplador de sensor de CKP
Acoplador de sensor de MAP
Acoplador de sensor (1) de TP
Acoplador de vlvula (2) de IAC
2
Terminal a masa (3), del depsito de compensacin
Acoplador de la vlvula de purga del recipiente de EVAP
Acoplador de la vlvula de EGR
Acopladores del sensor-1 y del sensor-2 de oxigeno. Refirase
1 4
a Colector de escape, en esta seccin.
Acoplador del sensor de temperatura del refrigerante del motor
Acoplador del sensor de detonacin
3 Cables del generador
Cables del motor de arranque
Cable de presin de aceite
Cable de la bomba de P/S
Terminal a masa, del soporte del generador
5 Calentador de bloque motor (si est equipado)
13) Desmonte abrazaderas y soportes.
14) Desconecte las mangueras siguientes :
Manguera del calentador, del tubo de agua del calentador
Manguera del calentador, de la tapa de salida del agua
6
7 Manguera de recipiente de EVAP, del tubo del recipiente
Manguera de vaco del reforzador de freno
15) Desmonte la vlvula (5) de purga del recipiente de EVAP.
4. Soporte de abrazadera
6. Vlvula de EGR
7. Manguera del calentador

16) Desconecte las mangueras siguientes, en la localizacin indi-

cada en la figura :
Manguera (1) de alimentacin de combustible, del tubo de ali-
mentacin de combustible.
Manguera de retorno de combustible, del tubo (2) de retorno de
combustible.
17) Desmonte el conjunto de la bomba de P/S. Refirase a
BOMBA DE SERVODIRECCIN, en la seccin 3B1.
18) Desmonte el conjunto del compresor del A/C. Refirase a
CONJUNTO DEL COMPRESOR, en la seccin 1B.
19) Desmonte el conjunto de eje inferior de direccin. Refirase a
CONJUNTO DE EJE INFERIOR DE LA DIRECCIN, en la
seccin 3C1.
20) Levante el vehculo.
21) Desmonte del chasis, el alojamiento del diferencial delantero
con el diferencial, si est equipado. Refirase a DESMON-
TAJE, en la seccin 7E.
22) Desmonte el tubo n 1 de escape. Refirase a COLECTOR DE
ESCAPE, en esta seccin.
23) Desmonte el refuerzo del colector de escape, de la transmisin.
6A2-28 MECNICA DEL MOTOR (MOTOR H27)

24) Desmonte las abrazaderas (1) de la manguera de fluido de A/T,

del soporte (2) de montaje del motor. (Para vehculo con A/T)
25) Desmonte la placa inferior del crter del embrague.
26) Desmonte los pernos del convertidor de par (para vehculo con
A/T).
27) Desmonte el motor de arranque.
28) Baje el vehculo.
29) Apoye bien la transmisin. En el vehculo con A/T, no coloque
un gato debajo del crter de fluido de A/T para apoyar la trans-
misin

30) Desmonte los pernos y tuercas que fijan el bloque de cilindros y

la transmisin.

31) Instale el dispositivo de elevamiento.

32) Desconecte los soportes (1) de monturas laterales del motor,
de las monturas del motor.
33) Antes de levantar el motor, asegrese de que todas las man-
gueras, cables elctricos y cables han sido desconectados del
motor.
34) Desmonte el conjunto del motor -del chasis y de la transmisin-
levantando un poco el conjunto, deslizando el conjunto hacia el
lado delantero, y enseguida eleve cuidadosamente el conjunto
del motor.

INSTALACIN
Para la instalacin, invierta el procedimiento anterior de desmontaje,
teniendo en consideracin los puntos siguientes.
1) Baje el conjunto del motor hasta el compartimento del motor.
Conecte el motor a la transmisin, y los soportes de monturas
laterales del motor, a las monturas del motor.
2) Apriete las tuercas que fijan los soportes de monturas laterales
del motor y las monturas del motor.
Par de apriete
Tuerca de soporte de montura lateral del motor (a):
50 Nm (5,0 kg-m)
 MECNICA DEL MOTOR (MOTOR H27) 6A2-29

3) Apriete al par de apriete especificado, los pernos y tuercas que

fijan el bloque de cilindros y la transmisin.
Par de apriete
Perno y tuerca de la transmisin al bloque del motor (b) :
85 Nm (8,5 kg-m)
1. Perno (corto)
2. Perno (largo)

4) Desmonte el dispositivo de levantamiento.

5) Apriete los pernos del convertidor de par, al par de apriete

especificado (para vehculo con A/T).
Par de apriete
Perno de convertidor de par (c) :
65 Nm (6,5 kg-m)

6) Apriete los pernos y tuercas del tubo (1) n 1 de escape, al par

de apriete especificado.
Par de apriete
Perno y tuerca del tubo n 1 de escape (d) :
50 Nm (5,0 kg-m)

7) Instale en el chasis, el alojamiento del diferencial delantero con

el diferencial, si fue desmontado. Refirase a MONTAJE, en la
seccin 7E.
8) Instale el conjunto de eje inferior de direccin. Refirase a
CONJUNTO DE EJE INFERIOR DE LA DIRECCIN, en la
seccin 3C1.
9) Instale el conjunto del compresor del A/C. Refirase a CON-
JUNTO DEL COMPRESOR, en la seccin 1B.
10) Instale el conjunto de la bomba de P/S. Refirase a BOMBA
DE SERVODIRECCIN, en la seccin 3B1.
11) Conecte las mangueras, los cables y los cables elctricos.
12) Ajuste el juego del cable del acelerador, y el juego del cable de
la mariposa de A/T (para vehculo con A/T). Refirase a
AJUSTE DEL CABLE DEL ACELERADOR y AJUSTE DEL
CABLE DE LA MARIPOSA DE A/T (VEHCULO CON A/T), en
la seccin 6E2.
13) Llene el motor con aceite de motor. Refirase a CAMBIO DEL
ACEITE DEL MOTOR, en la seccin 0B.
14) Llene el sistema de refrigeracin. Refirase a LAVADO Y LLE-
NADO DEL SISTEMA DE REFRIGERACIN, en la seccin
6B.
15) Compruebe que todos los fijadores y abrazaderas estn fijados
correctamente.
16) Compruebe que en cada conexin no hay fugas de combusti-
ble, fugas de refrigerante, fugas de fluido de P/S, ni fugas de
gases de escape.
6A2-30 MECNICA DEL MOTOR (MOTOR H27)

Cojinetes principales, cigeal y bloque de cilindros

1. Bloque de cilindros 6. Sello de aceite trasero 11. Junta trica [A]: Cantidad de aplicacin de producto
sellador
2. Crter inferior del cigeal: 7. Volante de inercia (M/T), o 12. Placa del crter del Par de apriete
Aplique producto sellador 99000- placa impulsora (A/T) embrague
31150 a la superficie inferior de con-
tacto, del crter del cigeal.
3. Cigeal 8. Bomba de agua 13. Perno de tapa No vuelva a utilizar

4. Cojinete principal
5. Cojinete de empuje:
Fije el cojinete posicionado hacia el
lado con surcos del codo del cigeal.
9. Junta trica
10. Chorro de aceite de la
cadena de distribucin
14. Perno del crter inferior Aplique aceite de motor a la super-
del cigeal ficie deslizante de cada pieza.
15. Sensor de detonacin a: Ancho 3 mm
b: Altura 2 mm
 MECNICA DEL MOTOR (MOTOR H27) 6A2-31

Holgura del cojinete principal

Compruebe la holgura empleando una galga (1) plstica de acuerdo
con el procedimiento siguiente.
1) Desmonte el crter del cigeal.
2) Limpie los cojinetes y los cuellos principales.
3) Coloque un trozo de galga plstica (plastigage) en todo el
ancho del cojinete (paralelamente al cigeal) en el cuello, y
evitando el orificio para el aceite.

4) Instale el crter del cigeal, en el bloque de cilindros.

Apriete los pernos siguiendo la secuencia mostrada en la
figura. Apriete los pernos del crter del cigeal, al par de
apriete especificado.

NOTA:
Primero, apriete los pernos de rosca de 10 mm de dimetro
(siguiendo el orden mostrado en la figura), y enseguida
apriete los pernos de rosca de 8 mm de dimetro.

Par de apriete
Perno de tapa de cojinete de empuje y de cojinete de mue-
quilla (dimetro de rosca: 8 mm) (a):
60 Nm (6,0 kg-m)
Perno de tapa de cojinete de empuje y de cojinete de mue-
quilla (dimetro de rosca: 10 mm) (b):
27 Nm (2,7 kg-m)

NOTA:
No haga girar el cigeal mientras est instalada la galga
plstica.
1. Crter inferior del cigeal
2. Perno (dimetro de rosca: 10 mm)
3. Perno (dimetro de rosca: 8 mm)
4. Perno largo (dimetro de rosca: 8 mm)
6A2-32 MECNICA DEL MOTOR (MOTOR H27)

5) Desmonte el crter del cigeal, y utilizando la escala (2) de la

envoltura de la galga (1) plstica mida en la envoltura de la
galga (1) plstica el punto ms ancho de la galga. Si la holgura
medida excede el lmite especificado, reemplace el cojinete.
Siempre reemplace los dos semicojinetes (inferior y superior),
como una sola unidad.
Con un cojinete estndar nuevo puede ser posible obtener la
holgura adecuada. Si no es el caso, ser necesario rectificar la
muequilla del cigeal para utilizar un cojinete subdimensio-
nado de 0,25 mm.
Despus de seleccionar e instalar un cojinete nuevo, vuelva a
verificar la holgura.
Separacin del cojinete principal para el cigeal con los
nmeros 1 a 3 estampados
Estndar: 0,024 0,044 mm
Lmite: 0,060 mm
Separacin del cojinete principal para el cigeal con los
nmeros 4 a 9 estampados
Tamao normal
Normal: 0,0210 0,0390 mm
Lmite: 0,0520 mm
Subtamao
Normal: 0,0240 0,0420 mm
Lmite: 0,0550 mm
Seleccin de cojinetes principales para el cigeal con los
nmeros 1 a 3 estampados
COJINETE ESTNDAR:
Si el cojinete est en malas condiciones, o si la holgura del
cojinete no corresponde con las especificaciones, selec-
cione un cojinete estndar nuevo de acuerdo con el procedi-
miento siguiente, y proceda a instalarlo.
1) Primero, compruebe el dimetro de la muequilla. Como mos-
trado en la figura el brazo del cigeal tiene nmeros y letras
estampados en su parte central.
Tres clases de nmeros (1, 2 y 3) representan los dime-
tros de muequilla siguientes.
Dimetro de muequilla:

Nmeros estampados Dimetro de muequilla

1 65,000 65,006 mm
2 64,994 65,000 mm
3 64,988 64,994 mm
1. Cigeal
2. Brazo de cigeal
 MECNICA DEL MOTOR (MOTOR H27) 6A2-33

2) Enseguida, compruebe el dimetro del calibre del crter del

cigeal (tapa de cojinete), sin el cojinete. Como lo muestra la
figura, en la superficie inferior del crter inferior del cigeal,
hay estampadas 4 letras.
Tres clases de letra (A, B y C) representan los dimetros
siguientes de calibre de tapa.
Dimetro de calibre de tapa de cojinete principal:

Dimetro de calibre de tapa de coji-

Nmeros estampados
nete (sin el cojinete)
A 70,000 70,006 mm
B 70,006 70,012 mm
C 70,012 70,018 mm
1. Lado de la polea del cigeal
2. Letras estampadas
3. Cojinete n 1
4. Cojinete n 2
5. Cojinete n 3
6. Cojinete n 4

3) Hay 5 clases de cojinetes estndar, que difieren en el grueso.

Para distinguirlos, estn pintados de los colores siguientes en
el lugar mostrado en la figura.
Cada color indica el grueso siguiente en la parte central del
cojinete.
Dimensin estndar del grosor de cojinete principal:

Color pintado Grosor del cojinete

Negro 2,496 2,500 mm
Sin color (no pintado) 2,499 2,503 mm
Amarillo 2,502 2,506 mm
Azul 2,505 2,509 mm
Rosa 2,508 2,512 mm
1. Pintura
6A2-34 MECNICA DEL MOTOR (MOTOR H27)

4) De acuerdo con el nmero estampado en el centro del brazo

del cigeal y con las letras estampadas en el lado inferior del
crter del cigeal -y refirindose a la tabla siguiente- deter-
mine el cojinete estndar nuevo que ser instalado en la mue-
quilla.
Por ejemplo si el nmero estampado en el brazo del cigeal
es 1 y la letra estampada en el crter del cigeal es B, ins-
tale en su muequilla un cojinete estndar nuevo pintado de
color Negro.
Especificacin de la dimensin de cojinete estndar nuevo

Nmero estampado en el
brazo del cigeal
(Dimetro de muequilla)
1 2 3
Letra estampada en el A Negro Incoloro Amarillo
crter inferior del cige- B Incoloro Amarillo Azul
al (Dimetro del cali-
bre de la tapa) C Amarillo Azul Rosa

5) Utilice galga plstica y compruebe la holgura del cojinete con el

cojinete estndar nuevo seleccionado.
Si la holgura todava excede el lmite especificado, utilice un
cojinete ms grueso y vuelva a medir la holgura.
6) Cuando por cualquier razn reemplace el cigeal o el bloque
de cilindros, y el crter del cigeal, seleccione cojinetes estn-
dar nuevos que sern instalados refirindose al nmero estam-
pado en el nuevo cigeal, o a las letras estampadas en el
crter inferior del cigeal, nuevo.
COJINETE SUBDIMENSIONADO (0,25 mm):
Hay disponibles cojinetes subdimensionados de 0,25 mm,
en cinco variedades de grosor diferente.
Para distinguirlos, cada cojinete est pintado de los colores
siguientes, en el lugar indicado en la figura.
Cada color indica el grosor siguiente, en la parte central del
cojinete.
Grosor de cojinete principal subdimensionado

Color pintado Grosor del cojinete

Negro y rojo 2,621 2,625 mm
Rojo 2,624 2,628 mm
Rojo y amarillo 2,627 2,631 mm
Rojo y azul 2,630 2,634 mm
Rojo y rosado 2,633 2,637 mm
1. Pintura

Si es necesario, rectifique la muequilla del cigeal y selec-

cione -de la manera siguiente- un cojinete subdimensionado.
1) Rectifique la muequilla para obtener el dimetro acabado
siguiente.
Dimetro de muequilla acabada:
64,738 64,756 mm
 MECNICA DEL MOTOR (MOTOR H27) 6A2-35

2) Utilice un micrmetro y mida el dimetro de muequilla rectifi-

cada.
La medicin debe ser hecha en dos sentidos perpendiculares
entre s, para comprobar la ovalizacin.
3) Utilice el valor del dimetro de muequilla medido anterior-
mente y las letras estampadas en el crter inferior del cigeal
y seleccione un cojinete subdimensionado. Refirase a la tabla
siguiente.
Compruebe la holgura del cojinete utilizando el cojinete subdi-
mensionado que se acaba de seleccionar.

Especificacin de la dimensin de cojinete subdimensionado:

Dimetro medido de muequilla

64,750 64,756 mm 64,744 64,750 mm 64,738 64,744 mm
Letra estampada en el A Negro y rojo Rojo Rojo y amarillo
crter inferior del cige- B Rojo Rojo y amarillo Rojo y azul
al C Rojo y amarillo Rojo y azul Rojo y rosado

Seleccin de cojinetes principales para el cigeal con los

nmeros 4 a 9 estampados

COJINETE NORMAL:
Si en el motor se da alguna de las siguientes condiciones, selec-
cione como se muestra un cojinete normal e instlelo.
Cojinete en mal estado.
Separacin del cojinete fuera de los valores especificados.
Se ha cambiado el cigeal o el bloque de cilindros.
1) Inspeccione primero el dimetro del mun. Tal como aparece
en la figura, el brazo del cigeal tiene nmeros y letras estam-
2
pados en el centro.
Hay seis tipos de nmeros (de 4 a 9) que representan los
siguientes dimetros de mun.

1 Dimetro del mun

4
5
6
Nmero estampado Dimetro del mun
7
4 65,0030 65,0060 mm
5 65,0000 65,0029 mm
6 64,9970 64,9999 mm
7 64,9940 64,9969 mm
8 64,9910 64,9939 mm
9 64,9880 64,9909 mm
1. Cigeal
2. Brazo del cigeal
6A2-36 MECNICA DEL MOTOR (MOTOR H27)

2) A continuacin, inspeccione el dimetro de calibre del munn.

En el crter del cigeal inferior hay estampadas cuatro letras
(1), como se muestra en la figura.
Hay tres letras (A, B y C) que representan los siguientes dime-
tros de calibre del mun.
Dimetro de calibre del mun

Dimetro de calibre de tapa de coji-

Letra estampada
nete (sin cojinete)
A 70,0000 70,0060 mm
B 70,0061 70,0120 mm
C 70,0121 70,0180 mm
[A]: Tipo A 2. Lado de la polea del cigeal
[B]: Tipo B 3. Lado del volante
[C]: Tipo C
 MECNICA DEL MOTOR (MOTOR H27) 6A2-37

3) Hay 5 tipos de cojinetes normales segn el espesor. Para dife-

renciarlos, estn pintados con los siguientes colores en la posi-
cin que se indica en la figura.
Cada color indica el siguiente espesor en el centro del cojinete.

NOTA:
No se suministran los siguientes cojinetes porque no se
necesitan en este procedimiento de seleccin.
Cojinete superior principal: Marrn
Cojinete inferior principal: Negro

Espesor de cojinete principal de tamao normal

Color de pintura Espesor de cojinete

Negro 2,4970 2,5000 mm
Sin color (sin pintura) 2,5000 2,5030 mm
Amarillo 2,5030 2,5060 mm
Azul 2,5060 2,5090 mm
Rosa 2,5090 2,5120 mm
Marrn 2,5120 2,5150 mm
1. Pintura

4) A partir de los nmeros estampados en el centro del brazo del

cigeal y de las letras estampadas en el lado inferior del blo-
que de cilindros, determine el nuevo cojinete normal a instalar
en el mun, consultando el cuadro a continuacin.
Por ejemplo, si el nmero estampado en el brazo del cigeal
es 4, instale el nuevo cojinete normal pintado en Negro en el
mun del lado del bloque de cilindros y Sin color en el
mun del lado del crter de cigeal inferior.

NOTA:
El siguiente es el significado de Superior e Inferior en el
cuadro a continuacin.
Superior: Caracterstica del cojinete principal instalado
en el mun del lado del bloque de cilindros.
Inferior: Caracterstica del cojinete principal instalado en
el mun del lado del crter de cigeal inferior.

Cuadro de referencia de cojinete principal (cojinete normal)

Nmero estampado en el brazo del cigeal

4 5 6 7 8 9
Superior: Negro Superior: Sin color Superior: Amarillo
Letra estam- A Inferior: Sin color Sin color Inferior: Amarillo Amarillo
Inferior: Azul
Azul
pada en el
Superior: Sin color Superior: Amarillo Superior: Azul
crter de B Amarillo Azul Rosa
Inferior: Amarillo Inferior: Azul Inferior: Rosa
cigeal
inferior Superior: Amarillo Superior: Azul Superior: Rosa Superior: Rosa
C Azul Rosa
Inferior: Azul Inferior: Rosa Inferior: Marrn Inferior: Marrn

5) Utilice una plantilla de plstico para inspeccionar la separacin

de cojinete principal con el nuevo cojinete seleccionado consul-
tando Holgura del cojinete principal en Cojinetes principales,
cigeal y bloque de cilindros en esta seccin.
Si la separacin supera el lmite, utilice el siguiente cojinete
ms grueso e inspeccione de nuevo la separacin.
6A2-38 MECNICA DEL MOTOR (MOTOR H27)

COJINETE DE SUBTAMAO (0,25 mm):

Hay un cojinete de subtamao de 0,25 mm en cinco tipos
segn el espesor.
Para diferenciarlos, cada cojinete tiene los siguientes colores
en la posicin que se indica en la figura.
Cada color representa el siguiente espesor en el centro del coji-
nete.
Espesor de cojinete principal de subtamao

Color de pintura Espesor de cojinete

Negro y rojo 2,6220 2,6250 mm
Slo rojo 2.6250 2,6280 mm
Amarillo y rojo 2,6280 2,6310 mm
Azul y rojo 2,6310 2,6340 mm
Rosa y rojo 2,6340 2,6370 mm
1. Pintura

Si fuera necesario, esmerile el mun del cigeal y seleccione

un cojinete de subtamao para utilizar, de la siguiente forma.
a) Esmerile el mun al siguiente dimetro terminado.
Dimetro terminado de mun
64,7380 64,7560 mm
b) Utilice un micrmetro y mida el dimetro del mun esmeri-
lado.
La medicin hay que hacerla en dos direcciones perpendicu-
lares entre s para comprobar su ovalacin.
c) Utilice el dimetro de mun medido y las letras estampadas
en el bloque de cilindros y seleccione el cojinete normal con-
sultando el cuadro de referencia inferior.
Inspeccione la separacin de cojinete con el nuevo cojinete de
subtamao seleccionado consultando Holgura del cojinete
principal en Cojinetes principales, cigeal y bloque de cilin-
dros en esta seccin.
Cuadro de referencia de cojinete principal (cojinete de subtamao)

Dimetro medido del mun

64,7500 64,7560 mm 64,7440 64,7499 mm 64,7380 64,7439 mm
A Negro y rojo Slo rojo Amarillo y rojo
Letras estampadas en
B Slo rojo Amarillo y rojo Azul y rojo
el bloque de cilindros
C Amarillo y rojo Azul y rojo Rosa y rojo
 MECNICA DEL MOTOR (MOTOR H27) 6A2-39

COMPROBACIN
Rectificacin o escariado de los cilindros
1) Cuando cualquier cilindro deba ser rectificado, es obligatorio
rectificar -al mismo tiempo- todos los otros cilindros.
2) Seleccione el pistn sobredimensionado, de acuerdo con el
desgaste del cilindro.
Dimetro del pistn sobredimensionado :

Tamao Dimetro del pistn

Estndar 87,970 87,990 mm
Sobredimensin 0,25 88,220 88,240 mm
Sobredimensin 0,50 88,470 88,490 mm

3) Utilice un micrmetro y mida el dimetro del pistn.

4) Calcule de la manera siguiente el dimetro del calibre del cilin-
dro que ser rectificado.
D=A+BC
Dimetro del calibre del cilindro que ser rectificado.
A : Dimetro medido del pistn
B : Holgura del pistn = 0,02 0,04 mm
C : Tolerancia para la rectificacin = 0,02 mm

5) Rectifique y brua el cilindro a la dimensin calculada.

NOTA:
Antes de rectificar, instale todas las tapas de cojinetes prin-
cipales en sus lugares respectivos y apriete al par especifi-
cado, evitando deformar los calibres de cojinete.

6) Mida la holgura del pistn, despus de bruir.

6A2-40 MECNICA DEL MOTOR (MOTOR H27)

Herramientas especiales

09911-97810 09913-75510 09915-47310 09915-64510

Instalador de sello de Instalador de cojinete Llave para filtro de aceite Medidor de compresin
aceite

09915-64530 09915-67010 09915-67310 09915-77310

Manguera del medidor de Fijacin del Medidor de vaco Medidor de presin de
compresin medidor de compresin (c) aceite

09916-14510 09916-14910 09916-34541 09916-37810

Elevador de vlvula Fijacin de elevador de vl- Mango de escariador Escariador (6 mm)
vula

09916-38210 09916-44910 09916-58210 09916-77310

Escariador (11 mm) Extractor de gua de vl- Mango de instalador de Compresor de aro de pis-
vula gua de vlvula tn
 MECNICA DEL MOTOR (MOTOR H27) 6A2-41

09916-84511 09917-68221 09917-87810 09917-98221

Forceps Sujetador de bloqueo del Instalador de gua de vl- Instalador de sello de vs-
rbol de levas vula tago de vlvula

09918-08210 09919-28610 09924-17810 09926-58010

Junta de manguera de Manguito protector Sujetador del volante de Fijacin de extractor de
vaco inercia cojinete

09944-36011 09911-97710 09915-76510

Extractor de volante de Gua para sello de aceite Fijacin de medidor
direccin de presin de aceite
6A2-42 MECNICA DEL MOTOR (MOTOR H27)
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RED/YEL C51-3-23
C51-2-24 BRN/RED
PNK/WHT C51-2-17
IG1
C51-2-23 BLK/BRN
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GRY E61-4 BB+
11
40 PNK/BLK E61-30 E61-23 WHT/GRN 12
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39 YEL/BLK E61-17 E61-22 YEL/BLU
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PNK/WHT E61-16 15
37 C51-3-3 WHT
BLK/RED E61-15 E61-29 YEL 51
BB+ E61-3 WHT/BLU
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RED/YEL E61-32 E61-14 WHT/RED
GND TS MON
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34 16
BLU/ORN C51-1-25 E61-7 PPL/YEL
17
33 E61-20 WHT/BLK
WHT C51-1-23 18
ORN C51-1-22 E61-21 GRY/BLU
C51-1-20 18-1
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32 C51-1-21 18-2
BLU/YEL C51-1-11 C51-1-9 RED
BLU/GRN C51-1-10
IG1
ORN/GRN C51-1-7
RED C51-1-6 C51-3-18 PNK
ORN/BLU C51-1-19
YEL/GRN C51-1-18 19
GRN/ORN C51-1-28 C51-3-7 BLK/ORN 20
31 GRN/BLU C51-1-27 E61-31 ORN/BLU 21
30 E61-33 YEL/RED 21-1
C51-1-26 ORN/WHT
29
GRN C51-1-2
GRN/RED C51-1-1
GRN/YEL C51-1-8 C51-3-20 BLK/WHT
28 E61-2 WHT
BB+ 27 22
PPL/RED E61-13 IG2
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C51-3-4 BLU/BLK
C51-3-15 BLU/BLK 23
C51-1-24 BLK/YEL
24
26 BRN E61-6 C51-3-6
25 BLK/GRN
C51-2-7 BLK/GRN :5V
BLU/YEL C51-1-14 C51-3-17 BLK/ORN :12V

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Entrada

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Interruptor de frenos (VEHCULO CON A/T)

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Interruptor del desempaador trasero
Interruptor del ventilador del soplador
HO2S (sensor 1) (si est equipado)

Mdulo de control del ABS

Funcin

Interruptor de encendido
Interruptor de arranque

Sensor de detonacin
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Sensor de CMP
Sensor de MAF

Interruptor PSP
Sensor de ECT
Sensor de IAT
Sensor de TP
Salida

VSS
Control del rel principal Rel principal
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de combustible de combustible
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Control de aire de ralent Vlvula de IAC
Bobina de encendido
Control del encendido
con encendedor
Control de MIL MIL
Control de purga Vlvula de purga del
de EVAP recipiente de EVAP
Vlvula de EGR
Control de EGR (si est equipada)
Control del
calentador de HO2S HO2S (si est equipado)
Amplificador del A/C
Control del A/C (si est equipado)
Control del ventilador Rel del ventilador del
del condensador condensador del A/C
del A/C (si est equipado)

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7E-2 DIFERENCIAL (DELANTERO)

Descripcin general
Sistema de control de 4WD
Circuito del sistema

1. Interruptor de 4WD 4. Vlvula de descarga 7. Diferencial delantero 10. Al interruptor de encendido

2. Conjunto de bomba de aire 5. Interruptor de presin 8. Manguera y tubo de aire 11. ECM o PCM
3. Motor de la bomba 6. Transferencia 9. Luz indicadora de 4WD
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7E-4 DIFERENCIAL (DELANTERO)

Tabla de flujo

Paso Operacin S No
1 Coloque el interruptor de encendido en la posicin ON Vaya al paso 2. Ha habido un desper-
(pero con el motor parado) y compruebe la luz indicadora fecto, en algn lugar.
de mal funcionamiento. Repare el desperfecto.
Se enciende la luz indicadora? Refirase a COMPRO-
BACIN DE LA LUZ
INDICADORA DE MAL
FUNCIONAMIENTO
[LUZ: CHECK ENGINE
(Comprobar el motor)],
en DIAGNSTICO, en la
seccin 6.
2 Compruebe el circuito del interruptor de 4WD. Vaya al paso 3. Compruebe el interruptor
Coloque el interruptor de encendido en la posicin ON y de 4WD (Refirase a la
compruebe la tensin entre el terminal C51-3-7 y el termi- seccin 7A); los circuitos
nal C51-3-17 (masa), de la manera siguiente. BLK/ORN y BLK del
Cuando la palanca de cambio de la transferencia est interruptor de 4WD.
en la posicin N 2H : 10 14 V Si estn conformes,
Cuando la palanca de cambio de la transferencia est reemplace por un
en la posicin 4L 4H : 0 1 V mdulo de ECM (PCM),
Es satisfactorio el resultado de la comprobacin? en buen estado, y vuelva
a comprobar.
3 Compruebe la alimentacin elctrica. Vaya al paso 4. Compruebe el circuito
1) Coloque el interruptor de encendido en la posicin ON. RED. Si el circuito est
2) Compruebe la tensin entre C51-1-9 y C51-3-17 conforme, reemplace por
(masa). Los resultados de esta comprobacin deben un mdulo de ECM
ser como sigue. (PCM), en buen estado,
Cuando la palanca de cambio de la transferencia est y vuelva a comprobar.
en la posicin 2H o N : 0 1 V
Cuando la palanca de cambio de la transferencia est
en la posicin 4L 4H : 10 14 V
Es satisfactorio el resultado de la comprobacin?
4 Compruebe el circuito del conjunto de bomba de aire. Vaya al paso 5. Compruebe el conjunto
1) Verifique el estado de la conexin al conjunto de la de la bomba de aire, refi-
bomba de aire, en todos los terminales. rindose a SERVICIO
2) Coloque el interruptor de encendido en la posicin ON. EN EL VEHCULO, y
3) Compruebe la tensin entre C51-3-18 y C51-3-17 enseguida compruebe el
(masa). Los resultados de esta comprobacin deben circuito PNK.
ser como sigue. Si estn conformes,
Cuando la palanca de cambio de la transferencia est reemplace por un
en la posicin N 2H : 0 1 V mdulo de ECM (PCM),
Cuando la palanca de transferencia est en la posicin en buen estado, y vuelva
4L 4H (ms de 4 segundos despus de ser cambiada a comprobar.
4L 4H) : 10 14 V
Es satisfactorio el resultado de la comprobacin?
5 Compruebe el circuito de la luz indicadora de 4WD. El sistema de control Compruebe el circuito
1) Coloque el interruptor de encendido en la posicin ON. de 4WD est en bue- ORN/BLK (incluyendo
2) Compruebe la tensin entre E61-19 y C51-3-17 nas condiciones. la luz indicadora y el indi-
(masa). Los resultados de esta comprobacin deben cador combinado).
ser como sigue. Si estn conformes,
Cuando la palanca de cambio de la transferencia est reemplace por un
en la posicin 2H o N : 10 14 V mdulo de ECM (PCM),
Cuando la palanca de cambio de la transferencia est en buen estado, y vuelva
en la posicin 4L 4H : 0 1 V a comprobar.
Es satisfactorio el resultado de la comprobacin?
 DIFERENCIAL (DELANTERO) 7E-5

Comprobacin del circuito del sistema de control de 4WD

Comprobacin de la tensin
Compruebe la tensin de entrada o de salida (tensin entre cada circuito y la masa a carrocera) del ECM (PCM) con
el conector del ECM (PCM) conectado, y con el interruptor de encendido colocado en la posicin ON.

COLOR TENSIN NOR-

TERMI-
CIRCUITO DEL MAL CONDICIN
NAL
CABLE
10 14 V Palanca de cambio de transferencia : 2H o N
E61-19 Luz indicadora de 4WD ORN/BLK 4 segundos despus de que la palanca de
01V
transferencia es conmutada a 4H 4L
Conjunto de bomba de 01V Palanca de cambio de transferencia : 2H o N
C51-1-9 aire (Motor de la bomba y RED 1 segundo despus de que la palanca de
10 14 V
vlvula de descarga) transferencia es cambiada a 4H 4L
10 14 V Palanca de cambio de transferencia : 2H o N
C51-3-7 Interruptor de 4WD BLK/ORN Palanca de cambio de transferencia : 4H
01V
4L
C51-3-17 Masa BLK/ORN 01V
Conjunto de bomba de 01V Palanca de cambio de transferencia : 2H o N
C51-3-18 aire (interruptor de pre- PNK 4 segundos despus de que la palanca de
10 14 V
sin) transferencia es cambiada a 4H 4L

1. Disposicin de terminales del conector del mdulo de ECM (PCM) (Vistos desde el lado del mazo de cables)
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Printed in Japan

Printing: 672