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Temperature Factor For The Accurate Calculation of LV Cables
Temperature Factor For The Accurate Calculation of LV Cables
on Power Systems and Electromagnetic Compatibility, Corfu, Greece, August 23-25, 2005 (pp496-501)
Abstract: In the present article the voltage drop in a low voltage isolated cable is analyzed by the authors. This
analysis considers the effect of resistivity variation with the temperature; which, as well, depends on the current.
It makes to them to define the temperature factor.
The authors demonstrate that the voltage drop due to the cable reactance cannot be neglected when
temperature effects are taken into account.
Finally, it is shown two fast, simple and systematic methods to calculate the cross-section of a LV isolated
cable. These methods consider the cable real temperature and reactance. One of them is analytical and the other
uses the tables of per unit voltage drop provided by manufacturers and standards.
hand, the coefficient KF is equal to 2 in single-phase Table 1. Let us notice that the temperature factor
lines and 3 in balanced three-phase lines. varies between 0.8 and 1. The column of table 1 that
corresponds to a null value of the current shows the
Moreover the coefficient K'F is equal to 2 in single-
values of k0.
phase lines and 1 in balanced three-phase lines.
Let us remind that a conductor's resistivity varies Table 1: Temperature factor (if = 0.0039C )
-1
with the temperature according to this rule:
= 20 (1 + ( 20)) (3)
2
resistivity at temperature ( mm /m)
2
20 resistivity at 20C ( mm /m)
coefficient of resistivity variation with
-1
temperature (C )
3 Impedance Factor
Let us call mx the maximum temperature
The impedance factor kZ is this quotient (see [11]):
withstood by a cable, which will arise when the
current Imx is flowing through it if the environmental
e
temperature is 0. The resistivity values at these two kZ = (7)
temperatures are mx and 0, respectively. eR
When the current I is flowing through a cable, it
has a temperature and a resistivity . In these In the calculation of the cross-section of a cable
conditions, the temperature factor is defined with we will use this nomenclature:
the following equation: S cross-section of the conductor that gives rise
to the voltage drop e when its reactance is
neglected and its resistivity is mx.
k = (4) S cross-section of the conductor that produces
mx
the same voltage drop e when its resistivity is
mx and its reactive voltage drop eX is taken
The Guide establishes that the increase in into account.
temperature of a cable with respect to the S cross-section of the conductor that produces
environment is proportional to the square of the the voltage drop e when its reactive voltage
current flowing through it. From this, we have drop eX is taken into account and its real
deduced the following equation:
resistivity at temperature is considered.
Then we get:
2
I
k = k 0 + (1 k 0 )
(5) S = k Z S (8)
I mx
S = k S (9)
k0 is the temperature factor at environmental
Although the value of kZ for a given cable varies
temperature 0 and, according to (3); it can be
with its temperature, when this parameter is
obtained by this formula:
calculated not for a given cross-section, but rather to
1 + ( 0 20 )
obtain a predefined voltage drop, it turns out that kZ
k 0 = (6) is independent of the temperature. In this case, kZ can
1 + ( mx 20) be obtained from the cross-section S by means of the
formula (10):
Since the coefficients of variation of resistivity
with temperature of copper and aluminium are 1
-1
practically identical ( = 0.0039C ), the same k kZ = (10)
x / 1000
values can be used for both materials. 1 S tg
mx
With the Spanish standardized values of mx and
0, the temperature factor takes the values shown in
Proceedings of the 5th WSEAS Int. Conf. on Power Systems and Electromagnetic Compatibility, Corfu, Greece, August 23-25, 2005 (pp496-501)
4 Per Unit Voltage Drop Tables The error made by underestimating the cable
In The Guide [5] and in manufactures catalogues reactance has been calculated and Table 4 has been
drawn up to indicate the cross-sections above which
[10] there are per unit voltage drop tables eu; that is,
this error begins to be important (bigger than 6%).
voltage drop per current and length unit. The
manufacturers give their values of eu only at the 2
Table 4: Cross-sections S (in mm ) above
temperature mx while The Guide provides values of which the calculation error becomes
eu at various temperatures. The effects of both bigger than 6 % if eX is neglected
resistance and reactance are considered in these
values. Cos
0.8 0.85 0.9 0.95
Analysing these tables, the values of the most
Copper 25 25 35 50
suitable parameters of resistivity and per unit Aluminium 35 50 70 95
reactance x (reactance per length unit) for the voltage
drop calculation can be determined for every cross- It is deduced that, except for power factors very
section. An example of these parameters it is shown close to the unity, the error caused by
in the Table 2. underestimating the reactance may be of the same
order of magnitude or even greater than that caused
Table 2: Values of and x by the use of the resistivity mx. Hence, if the aim is
(Cables of copper and 0.6/1 kV at 90C) to be as accurate as possible in the voltage drop
The Guide Manufacturer calculation taking into account the temperature, the
S cable reactance should also be taken into account.
x x
mm2 mm2/m /km mm2/m /km
1.5 0.0231 0.165 0.0229 0.154
2.5 0.0236 0.137 0.0230 0.139 5 Cross-Section Calculation Methods
4 0.0235 0.129 0.0230 0.127 On the basis of the previous paragraphs, we have
6 0.0236 0.125 0.0233 0.114 developed two methods for determining the cross-
10 0.0233 0.106 0.0231 0.106
16 0.0235 0.097 0.0232 0.108
section of a cable taking into account the effects of
25 0.0232 0.094 0.0229 0.094 both reactance and temperature on the voltage drop.
35 0.0234 0.091 0.0232 0.087 The first of these is analytical and is based on the
50 0.0247 0.090 0.0245 0.087 use of the temperature and impedance factors. First,
70 0.0239 0.087 0.0238 0.085 the cross-section S is calculated. To do this the
95 0.0234 0.087 0.0230 0.090 formula (1) is used supposing that eR has the same
120 0.0234 0.083 0.0236 0.085
150 0.0237 0.082 0.0234 0.090 value that e (eX is neglected). Then the impedance
185 0.0234 0.083 0.0235 0.081 factor kZ can be determined from (10) and S from
240 0.0231 0.080 0.0236 0.081 (9). Next the temperature factor is obtained from (5)
using the current Imx_. This is the maximum current
Table 3: Resistivity that can be withstood by the cross-section S_, the
standardized one immediately inferior to S. Now,
mm2/m)
(
conditions (11), based on the relationship (9), are
20C 70C 90C
successively checked. In this way it can be deduced
Copper 0.019 0.022 0.024 whether S_ is the cross-section to be used or whether
Aluminium 0.030 0.036 0.039 it should be the next-highest standardized one (S+).
Examining the results that have been obtained it is S _/ S" 0,8 S = S + (11a)
concluded that the best calculations are done when
S _/ S" k 0 S = S + (11b)
the resistivity takes the values of the Table 3. Also
it is verified that x varies little with cross-sections, S _/ S" k S = S + (11c)
especially if they are greater than 16 mm2. In S _/ S" > k S = S _ (11d)
addition, x is not influenced by temperature and its
value for three-phase cables is slightly bigger than the Condition (11a) is based on the fact that the mini-
ones for groups of three one-phase cables. To mum possible value for k and k0 is 0.8 (table 1).
calculate eX, in default of more accurate values, it The second method uses manufacturers per unit
will be utilized 0.086 /km as a mean value of the voltage drop tables, which give only the values of eu
per unit reactance x. at the temperature mx. From these, the voltage drop
Proceedings of the 5th WSEAS Int. Conf. on Power Systems and Electromagnetic Compatibility, Corfu, Greece, August 23-25, 2005 (pp496-501)
at temperature can be obtained by means of the material is reticulated polyethylene. These cables will
temperature factor. In effect, if we know the values of be put inside a buried tube.
eu (per unit voltage drop at the temperature mx As they are buried cables the environmental
when the power factor is cos (eu = eu, mx)) and temperature 0 is 25C.
eu1 (per unit voltage drop at the temperature mx The reticulated polyethylene has a maximum
when the power factor value is the unity (eu1 = admissible temperature, mx, equal of 90C.
The current is calculated thus:
eu1, mx)), its per unit voltage drop eu, for the same
power factor cos at the temperature (eu, = eu, ) P 145 000
can be obtained thus: I = = = 232.5 A
3 U cos 3 400 0.9
e u , = e u ((1 k ) e u1 cos ) (12)
The admissible voltage drop e is:
standardized cross-section that would be able to As they are not buried cables the environmental
withstand the current of 232.5 A. temperature 0 is 40C.
But in this example the current I has a value lower The ethylene-propylene has a maximum
than Imx_. So, in this case it is deduced that voltage admissible temperature, mx, equal of 90C.
drop criterion is the most severe and the calculation Manufacturers catalogue [10] has Table 5. This
continues checking the conditions (11): table gives per unit voltage drops at 90C for three-
phase lines made with three one-phase cables of
S_ 240 aluminium.
= = 0.965
S 248.8 Power factor is 0.9, then:
1 + 0.0039 (25 20 )
k 0 = = 0.801 cos = 0.9 sin = 0.434
1 + 0.0039 (90 20 )
I 232.5 The current is calculated thus:
= = 0.528
I mx _ 440
(
k = 0.801 + (1 0.801) 0.528 2 = 0.856 ) I =
P
U cos
=
10868
230 0.9
= 52.5 A
Now we determine this quotient: Finally, two procedures are presented for
calculating the cross-section of a cable taking into
I 52.5 account its temperature and reactance.
= = 0.73
I mx _ 72