Kyocera 2810 Ensmr PDF

KM-2810
SERVICE
MANUAL
Published in October 2009
2H9SM063
Rev.3
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF

USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local
solid waste officials for details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE DEXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE

TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUC-
TIONS DONNEES.
Il peut tre illgal de jeter les batteries dans des eaux dgout municipales. Vrifiez avec les fonc-
tionnaires municipaux de votre rgion pour les dtails concernant des dchets solides et une mise
au rebut approprie.
Revision history
Revision Date Replaced pages Remarks

1 June 24, 2009 1-1-1, 1-1-3, 1-1-4, 1-2-2, 1-3-1 to 1-3-64, 1-4-3, -
1-4-5, 1-4-6, 1-4-7, 1-4-9, 1-5-3, 1-5-12, 1-5-21,
1-5-29, 1-5-30, 1-5-22, 1-5-23, 1-5-24, 1-5-25,
1-5-26, 1-5-27, 1-5-29, 1-5-30, 1-5-49, 2-1-8, 2-2-2,
2-2-4, 2-3-2, 2-4-2, 2-4-4
2 August 11, 2009 1-3-3 to 1-3-7, 1-3-13, 1-3-14, 1-3-28 to 1-3-31, -
1-3-33, 1-3-39, 1-3-48, 1-5-2, 1-5-29, 1-5-30
This page is intentionally left blank.
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.

1.Installation Precautions
WARNING
Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. .............................................................................................
Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. ............................................................................................................................
CAUTION:
Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......
Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................
Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. .........................................................................................................................

Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........
Always handle the machine by the correct locations when moving it. ...............................................
Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ...........................................................
Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is acciden-
tally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immedi-
ately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical
attention. ......................................................................................................................................
Advice customers that they must always follow the safety warnings and precautions in the copiers
instruction handbook. .....................................................................................................................
2.Precautions for Maintenance
WARNING
Always remove the power plug from the wall outlet before starting machine disassembly. ...............
Always follow the procedures for maintenance described in the service manual and other related
brochures. .......................................................................................................................................
Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. .....................................................................................................................
Always use parts having the correct specifications. ..........................................................................

Always use the thermostat or thermal fuse specified in the service manual or other related bro-
chure when replacing them. Using a piece of wire, for example, could lead to fire or other serious
accident. ..........................................................................................................................................
When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ................................................................
Always check that the copier is correctly connected to an outlet with a ground connection. .............
Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. ..............................................................
Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...........................................................................................................................
Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ............................................................................................................
CAUTION
Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................
Use utmost caution when working on a powered machine. Keep away from chains and belts. ........
Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ........................................................................................................
Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................
Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. .....................................................................................................
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. .............................................................................................
Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........
Remove toner completely from electronic components. ...................................................................
Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................
After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. ...................................................................................................
Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. ......................................
Handle greases and solvents with care by following the instructions below: .....................................
Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
Ventilate the room well while using grease or solvents.
Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.
Always wash hands afterwards.
Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .......................................................................................................................
Should smoke be seen coming from the copier, remove the power plug from the wall outlet imme-
diately. ............................................................................................................................................
3.Miscellaneous
WARNING
Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. .....................................................................................
CONTENTS
1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-3
(1) Overall ...............................................................................................................................................1-1-3
(2) Operation panel.................................................................................................................................1-1-4
1-1-3 Machine cross section ............................................................................................................................1-1-5
1-2 Installation
1-2-1 Installation environment ..........................................................................................................................1-2-1
1-2-2 Unpacking ...............................................................................................................................................1-2-2
(1) Unpacking .........................................................................................................................................1-2-2
(2) Removing the tapes ..........................................................................................................................1-2-3
1-2-3 Installing the expansion memory (option) ...............................................................................................1-2-5
1-3 Maintenance Mode

1-3-1 Maintenance mode .................................................................................................................................1-3-1
(1) Executing a maintenance item ..........................................................................................................1-3-1
(2) Maintenance modes item list.............................................................................................................1-3-2
(3) Contents of the maintenance mode items.........................................................................................1-3-4
1-3-2 Management mode ...............................................................................................................................1-3-52
(1) Using the management mode .........................................................................................................1-3-52
(2) Common Settings............................................................................................................................1-3-53
(3) Copy Settings ..................................................................................................................................1-3-57
(4) Sending Settings .............................................................................................................................1-3-57
(5) Document Box Settings...................................................................................................................1-3-57
(6) Printer Settings................................................................................................................................1-3-58
(7) Printing Reports/Sending Notice .....................................................................................................1-3-58
(8) Adjustment/Maintenance.................................................................................................................1-3-59
(9) Date/Timer.......................................................................................................................................1-3-59
(10) Editing Destination (Address Book/Adding One-Touch Keys) ........................................................1-3-60
(11) Restarting the System .....................................................................................................................1-3-61
(12) Network Setup.................................................................................................................................1-3-61
(13) User Login Administration ...............................................................................................................1-3-63
(14) Job accounting ................................................................................................................................1-3-63
1-4 Troubleshooting
1-4-1 Paper misfeed detection .........................................................................................................................1-4-1
(1) Paper misfeed indication ...................................................................................................................1-4-1
(2) Paper misfeed detection condition ....................................................................................................1-4-1
1-4-2 Self-diagnostic function...........................................................................................................................1-4-2
(1) Self-diagnostic function .....................................................................................................................1-4-2
(2) Self diagnostic codes ........................................................................................................................1-4-3
1-4-3 Image formation problems ....................................................................................................................1-4-10
(1) Completely blank printout................................................................................................................1-4-11
(2) All-black printout..............................................................................................................................1-4-11
(3) Dropouts..........................................................................................................................................1-4-12
(4) Black dots........................................................................................................................................1-4-12
(5) Black horizontal streaks. .................................................................................................................1-4-12
(6) Black vertical streaks.......................................................................................................................1-4-13
(7) Unsharpness. ..................................................................................................................................1-4-13
(8) Gray background.............................................................................................................................1-4-13
(9) Dirt on the top edge or back of the paper........................................................................................1-4-14
(10) Undulated printing at the right edge (scanning start position). ........................................................1-4-14
1-4-4 Electric problems ..................................................................................................................................1-4-15
1-4-5 Mechanical problems ............................................................................................................................1-4-18
1-5 Assembly and Disassembly

1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1
(1) Precautions .......................................................................................................................................1-5-1
(2) Drum..................................................................................................................................................1-5-1
(3) Toner .................................................................................................................................................1-5-1
(4) How to tell a genuine Kyocera Mita toner container..........................................................................1-5-2
1-5-2 Outer covers ...........................................................................................................................................1-5-3
(1) Detaching and refitting the left cover and right cover ........................................................................1-5-3
1-5-3 Paper feed section ..................................................................................................................................1-5-6
(1) Detaching and refitting the paper feed assembly (paper feed roller and pickup roller) .....................1-5-6
(2) Detaching and refitting the retard roller assembly.............................................................................1-5-8
(3) Detaching and refitting the MP paper feed roller.............................................................................1-5-10
(4) Note on removing and Installing the upper registration roller and lower registration roller .............1-5-12
1-5-4 Optical section ......................................................................................................................................1-5-13
(1) Detaching and refitting the original cover ........................................................................................1-5-13
(2) Detaching and refitting the scanner unit (LSU) ...............................................................................1-5-14
(3) Detaching and refitting the laser scanner unit (LSU).......................................................................1-5-17
(4) Replacing the image scanner unit (ISU)..........................................................................................1-5-21
(5) Detaching and refitting the exposure lamp and inverter PWB.........................................................1-5-27
1-5-5 Developing section................................................................................................................................1-5-29
(1) Detaching and refitting the developing unit .....................................................................................1-5-29
1-5-6 Drum section.........................................................................................................................................1-5-30
(1) Detaching and refitting the drum unit ..............................................................................................1-5-30
(2) Detaching and refitting the main charger unit..................................................................................1-5-31
1-5-7 Transfer/separation section ..................................................................................................................1-5-32
(1) Detaching and refitting the transfer roller ........................................................................................1-5-32
1-5-8 Fuser section ........................................................................................................................................1-5-34
(1) Detaching and refitting the fuser unit...............................................................................................1-5-34
(2) Switching the fuser pressure ...........................................................................................................1-5-38
1-5-9 PWBs ....................................................................................................................................................1-5-39
(1) Detaching and refitting the control PWB .........................................................................................1-5-39
(2) Detaching and refitting the power source PWB...............................................................................1-5-42
(3) Detaching and refitting the high voltage PWB.................................................................................1-5-45
(4) Detaching and refitting the scanner PWB .......................................................................................1-5-49
1-5-10 Others ...................................................................................................................................................1-5-50
(1) Detaching and refitting the main motor ...........................................................................................1-5-50
(2) Direction of installing the left cooling fan motor, right cooling fan motor and power
source fan motor .............................................................................................................................1-5-51
1-6 Requirements on PWB Replacement

1-6-1 Firmware .................................................................................................................................................1-6-1
(1) Upgrading the firmware .....................................................................................................................1-6-1
1-6-2 Remarks on control PWB replacement...................................................................................................1-6-2
2-1 Mechanical Construction

2-1-1 Paper feed/conveying section.................................................................................................................2-1-1
(1) Cassette paper feed section..............................................................................................................2-1-1
(2) MP tray paper feed section ...............................................................................................................2-1-2
(3) Paper conveying section ...................................................................................................................2-1-3
2-1-2 Drum section...........................................................................................................................................2-1-4
(1) Drum section .....................................................................................................................................2-1-4
(2) Main charger unit...............................................................................................................................2-1-5
2-1-3 Optical section ........................................................................................................................................2-1-6
(1) Scanner unit ......................................................................................................................................2-1-6
(2) Image scanner unit (ISU) ..................................................................................................................2-1-7
(3) Laser scanner unit (LSU) ..................................................................................................................2-1-9
2-1-4 Developing section................................................................................................................................2-1-11
2-1-5 Transfer/separation section ..................................................................................................................2-1-12
2-1-6 Cleaning section ...................................................................................................................................2-1-13
2-1-7 Fuser section ........................................................................................................................................2-1-14
2-1-8 Paper exit section .................................................................................................................................2-1-16
2-1-9 Duplex/conveying section .....................................................................................................................2-1-18
2-2 Electrical Parts Layout

2-2-1 Electrical parts layout..............................................................................................................................2-2-1
(1) PWBs ................................................................................................................................................2-2-1
(2) Switches and sensors .......................................................................................................................2-2-3
(3) Other electrical components..............................................................................................................2-2-4
2-3 Operation of the PWBs

2-3-1 Power source PWB.................................................................................................................................2-3-1
2-3-2 Control PWB ...........................................................................................................................................2-3-3
2-3-3 Scanner PWB .........................................................................................................................................2-3-9
2-4 Appendixes
2-4-1 Appendixes .............................................................................................................................................2-4-1
(1) Wiring diagram ..................................................................................................................................2-4-1
(2) Repetitive defects gauge...................................................................................................................2-4-3
(3) Maintenance parts list .......................................................................................................................2-4-4
2H9-1
1-1 Specifications
1-1-1 Specifications
Type ................................................ Desktop
Printing method............................... Electrophotography by semiconductor laser, single drum system
Originals.......................................... Sheet, Book, 3-dimensional objects (maximum original size: Folio/Legal)
Original feed system ....................... Contact glass: fixed
Document processor (optional): sheet-through
Paper weight................................... Cassette: 60 to 120 g/m2 (Duplex: 60 to 120 g/m2)
MP tray: 60 to 220 g/m2, 230 m (Cardstock)
Paper type ...................................... Cassette:
Plain, Rough, Recycled, Preprinted, Bond, Color (Colour), Prepunched,
Letterhead, High Quality, Custom 1 to 8 (Duplex: Same as simplex)
MP tray:
Plain, Transparency, Rough, Vellum, Labels, Recycled, Preprinted, Bond,
Cardstock, Color (Colour), Prepunched, Letterhead, Thick, Envelope, High Quality,
Custom 1 to 8
Paper size....................................... Cassette:
Maximum: 8 1/2 14"/A4 (Duplex: 8 1/2 14"/A4)
Minimum: 5 1/2 8 1/2"/A6 (Duplex: 7 1/4 10 1/2"/A5)
MP tray:
Maximum: 8 1/2 14"/A4
Minimum: 3 5/8 6 1/2"/C5
Magnification ratios......................... Manual mode: 25 - 400%, 1% increments
Printing speed (Simplex)................. A4: 28 ppm
Letter: 30 ppm
Legal: 24 ppm
B5R: 22 ppm
A5R: 17 ppm
A6R: 17 ppm
First print time (A4, feed from cassette) . When using the document processor: 7.9 0.5 seconds
When the document processor is not used: 6.9 0.5 seconds
Warm-up time (22 C/71.6 F, 60%RH) . Power on: 20 seconds
Recovery from the low power mode: 15 seconds or less
Recovery from the sleep mode: 15 seconds or less
Paper capacity ................................ Cassette: 250 sheets (80 g/m2)
MP tray: 50 sheet (80 g/m2, plain paper, Letter/A4 or smaller)
Output tray capacity ........................ 150 sheets (80 g/m2)
Continuous printing......................... 1 to 999 sheets
Photoconductor............................... OPC drum (diameter 30 mm)
Image write system......................... Semiconductor laser (1 beam)
Charging system............................. Scorotron (positive charging)
Developing system ......................... Mono component dry developing method
Toner replenishing: Automatic from the toner container
Transfer system .............................. Transfer roller (negative-charged)
Separation system .......................... Small diameter separation, discharger brush
Cleaning system ............................. Drum: Counter blade
Charge erasing system................... Exposure by eraser lamp (LED)
Fixing system.................................. Heat roller system
Memory........................................... Standard: 256 MB
Maximum: 768 MB
Resolution....................................... 600 600 dpi
Operating environment ................... Temperature: 10 to 32.5 C/50 to 90.5 F
Humidity: 15 to 80%
Altitude: 2,500 m/8,202 ft maximum
Brightness: 1,500 lux maximum
Dimensions (W H D) ................. 494 410 366 mm
19 7/16 16 1/8 14 3/8"
Weight............................................. Approx. 15 kg/33 lbs
Floor requirements (W D) ............ 640 646 mm
25 3/16 25 7/16"
1-1-1
2H9-3
Power source.................................. 120 V AC, 60 Hz, more than 7.8 A

220 - 240 V AC, 50/60 Hz, more than 4.0 A
Power consumption ........................ During printing: 479.9 W (U.S.A./Canada), 470 W (European countries)
During standby: 83.8 W (U.S.A./Canada), 83.4 W (European countries)
Low power mode: 82.6 W (U.S.A./Canada), 82.3 W (European countries)
During sleep mode: 8.0 W (U.S.A./Canada), 8.8 W (European countries)
Power off: 0 W
Options ........................................... Paper feeder, document processor (DP) and additional memory
Printing functions
Printing speed................................. Same as copying speed.
First print time (A4, feed from cassette) . 6 seconds or less
Resolution....................................... Fine 1200, Fast 1200, 600 dpi, 300 dpi
Compatible operation system ......... Windows 2000, Windows XP, Windows XP Professional, Windows Server 2003,
Windows Server 2003 x64 Edition, Windows Vista x86 Edition, Windows Vista x64
Edition, Windows 2008 Server, Windows Server 2008 x64 Edition, Apple Macintosh
OS 10.x
Interface.......................................... Standard:
USB: 1 port (Hi-speed USB 2.0)
USB host: 1 port
Ethernet: 1 port (10BASE-T/100BASE-TX)
Page description language (PDL)... PRESCRIBE
Scanning functions
Compatible operation system ......... Windows 2000 (Service Pack 2 or later), Windows XP, Windows Vista,
Windows Server 2003, Windows Server 2008
System requirements ...................... IBM PC/AT compatible
CPU: Celeron 600 MHz or higher
RAM: 128 MB or more
HDD free space: 20 MB or more
Interface: Ethernet
Resolution....................................... 600 dpi, 400 dpi, 300 dpi, 200 dpi
File format....................................... JPEG, TIFF, PDF, XPS
Scanning speed *1 .......................... 1-sided:
B/W 35 images/min, 300dpi
Color 14 images/min, 300dpi
2-sided:
B/W 18 images/min, 300dpi
Color 8 images/min, 300dpi
(A4 landscape, 600 dpi, Image quality: Text/Photo original)
Interface.......................................... Ethernet (10 BASE-T/100 BASE-TX)
USB2.0 (Hi-Speed USB)
Network protocol............................. TCP/IP
Transmission system ...................... PC transmission
SMB Scan to SMB
FTP Scan to FTP, FTP over SSL
E-mail transmission
SNMP Scan to E-mail
TWAIN scan*2
WIA scan*3
*1 When using the dual scan document processor (except TWAIN and WIA scanning)
*2 Available Operating System: Windows 2000 (Service Pack 2 or later), Windows XP, Windows Vista
*3 Available Operating System: Windows Vista
NOTE: These specifications are subject to change without notice.
1-1-2
2H9-1
1-1-2 Parts names
(1) Overall
1 7
2
3
8
4
5
9 10
16
16
17
18
11
13
14
13 23
20
14
15
19 21
22
12
Figure 1-1-1
1. Original cover 9. Lock lever 17. MP (Multi-Purpose) tray

2. Platen (contact glass) 10. Toner container 18. MP tray extension
3. Original size Indicator plate 11. Top tray 19. USB Interface connector
4. Operation panel 12. Paper length guide 20. Network Interface connector
5. Top cover 13. Paper stopper 21. Rear cover
6. Front cover 14. Paper width guides 22. Main power switch
7. Main charger cleaner 15. Cassette 23. Power cord connector
8. Drum unit 16. Paper width guides (MP tray)
1-1-3
2H9-1
(2) Operation panel
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
24 25 26 27 28 29 30 31
Figure 1-1-2
1. System menu/Counter key 11. Send key (LED) 22. Power key
(LED) 12. Shift Lock key (LED) 23. Main power indicator
2. Status/Job Cancel key (LED) 13. Left Select key 24. Attention indicator
3. Copy key (LED) 14. Print indicator 25. Back key
4. Address Book key 15. Send/Receive indicator 26. OK key
5. Address Recall key 16. Right Select key 27. Cursor keys
6. Confirm Destination key 17. Memory indicator 28. Start key (LED)
7. Add Destination key 18. Function Menu key (LED) 29. Stop key
8. One-touch keys 19. Numeric keys 30. Program keys
9. Message display 20. Clear key 31. Logout key (LED)
10. Document Box key (LED) 21. Reset key
1-1-4
2H9
1-1-3 Machine cross section
14
13
Paper path
Paper path
(option)
8 7 6 5 4
11 Light path
10
12 9 1 3
Figure 1-1-3
1. Cassette 8. Laser scanner unit (LSU)

2. MP tray 9. Transfer/separation section
3. Paper feed/conveying section 10. Fuser section
4. Toner container 11. Exit section
5. Developing unit 12. Duplex/conveying section
6. Main charger unit 13. Scanner section
7. Drum unit 14. Image scanner unit (ISU)
1-1-5
2H9
1-1-6
2H9
1-2 Installation
1-2-1 Installation environment

1. Temperature: 10 to 32.5C/50 to 90.5F
2. Humidity: 15 to 80%RH
3. Power supply:120 V AC, 7.8 A
220 - 240 V AC, 4.0 A
4. Power source frequency: 50 Hz 0.3%/60 Hz 0.3%
5. Installation location
Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or
other strong light when removing paper jams.
Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt
change in the environmental temperature; and cool or hot, direct air.
Avoid places subject to dust and vibrations.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mer-
cury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a well-ventilated location.
6. Allow sufficient access for proper operation and maintenance of the machine.
500 mm
19 11/16"
300 mm 300 mm 300 mm 1000 mm

11 13/16" 11 13/16" 11 13/16" 39 3/8"
Figure 1-2-1
1-2-1
2H9-1
1-2-2 Unpacking
(1) Unpacking
13
17
16
120 V AC model
23
18 14
20
21
22
6
15
220-240 V AC model
18
19
11
12 10
8
7
2
1
5
Figure 1-2-2
1. Printer 10. Toner container 19. EEA information leaflet**

2. Outer case 11. Plastic bag 20. Setup guide*
3. Inner frame 12. Power cord 21. Quick guide*
4. Bottom pad L 13. Plastic bag (250 600) 22. Operation guide*
5. Bottom pad R 14. Operation labels 23. CD-ROMs*
6. Machine cover 15. Operation label pad
7. Top pad L 16. Plastic bag (240 350)
8. Top pad R 17. Operation guide holder * 120 V AC model only.
9. Accessory spacer 18. Operation panel leaflet ** 220-240 V AC model only.
1-2-2
2H9
(2) Removing the tapes
<Procedure>
1. Remove two tapes.
2. Open the sheet.
Tapes
Sheet
Figure 1-2-3
3. Open the original cover.

4. Remove the sheet.
5. Remove the paper.
Sheet
Original cover
Paper
Figure 1-2-4
1-2-3
2H9
6. Remove nine tapes.

Tape
Tapes
Tapes
Tapes
Tapes
Figure 1-2-5
1-2-4
2H9
1-2-3 Installing the expansion memory (option)
<Procedure>
1. Turn off the main power switch.
Caution: Do not insert or remove expansion
memory while machine power is on.
Doing so may cause damage to the
machine and the expansion memory.
2. Remove the right side cover.
3. Remove the screw.
Screw
Right side cover
Figure 1-2-6
4. Open the memory slot cover.

5. Insert the expansion memory into the mem-
ory socket so that the notches on the mem-
ory align with the corresponding protrusions
in the slot.
6. Close the memory slot cover. Memory slot cover
7. Secure the screw.
8. Refit the right side cover.
9. Print a status page to check the memory
expansion.
If memory expansion has been properly per-
formed, information on the installed memory
is printed with the total memory capacity has
been increased. Standard memory capacity
256 MB.
1 Memory socket
Expansion
memory
Figure 1-2-7
1-2-5
2H9
1-2-6
2H9-1
1-3 Maintenance Mode
1-3-1 Maintenance mode

The machine is equipped with a maintenance function which can be used to maintain and service the machine.
(1) Executing a maintenance item
Start
Enter 10871087 using

Maintenance mode is entered.
the numeric keys.
Enter the maintenance item

number using the cursor left/right keys
The maintenance item is
or numeric keys.
selected.
Press the start key.
The selected maintenance item is run.
Press the stop key.
Yes Repeat the same

maintenance item?
No
Yes
Run another maintenance
item?
No
Enter 001 using the cursor

left/right keys or numeric keys Maintenance mode is exited.
and press the start key.
End
1-3-1
2H9-1
(2) Maintenance modes item list
Section Item Content of maintenance item Initial

No. setting*
General U000 Outputting an own-status report -
U001 Exiting the maintenance mode -
U002 Setting the factory default data -
U004 Displaying the machine number -
U019 Displaying the ROM version -
Initialization U021 Initializing counters and mode settings -
Drive, paper U030 Checking motor operation -
feed, paper U031 Checking switch/sensor for paper conveying -
conveying
and cooling U032 Checking clutch operation -
system U033 Checking solenoid operation -
U034 Adjusting the print start timing
Adjusting the leading edge registration 541/0/0/0
Adjusting the center line 235/0/0/0/0/0/0
U051 Adjusting the deflection in the paper 0/0/0/0/0
U053 Setting the adjustment of the motor speed 0
Optical U063 Adjusting the shading position 0
U065 Adjusting the scanner magnification
Main scanning direction/auxiliary scanning direction 0/0
U066 Adjusting the scanner leading edge registration 0/0
U067 Adjusting the scanner center line 0/0
U068 Adjusting the scanning position for originals from the DP 0/0
U070 Adjusting the DP magnification 0
U071 Adjusting the DP scanning timing 0/0/0/0/0
U072 Adjusting the DP center line 0/0
U073 Checking scanner operation -
U087 Setting DP reading position modification operation 125/125/120
U089 Outputting a MIP-PG pattern -
High voltage U100 Setting the main high voltage 0
U101 Setting the voltage for the primary transfer 0
U111 Checking/clearing the drum drive time -
U113 Performing drum refresh operation OFF/0
Developing U130 Initial setting for the developing unit -
U144 Setting toner loading operation 1/3/8/20/1/2/3
U157 Checking the developing drive time -
Fuser and U161 Setting the fuser control temperature 0/0/0/0/0/0/0
cleaning U199 Checking the fuser temperature -
*: Factory initial setting, *1: The item initialized for executing U021
1-3-2
2H9-2
Section Item Content of maintenance item Initial

No. setting*
Operation U200 Turning all LEDs on -
panel and U203 Checking DP operation -
support
equipment U207 Checking the operation panel keys -
U222 Setting the IC card type -
U223 Operation panel lock -
U243 Checking the operation of the DP motor solenoids and clutch -
U244 Checking the DP sensors -
Mode setting U250 Setting the maintenance cycle 100000*1
U251 Checking/clearing the maintenance count -
U252 Setting the destination -
U253 Switching between double and single counts Double count
U260 Selecting the timing for copy counting EJECT*1
U265 Setting OEM purchaser code 0
U278 Setting the delivery date -
U285 Setting service status page ON
U332 Setting the size conversion factor 1.0*1
U342 Setting the ejection restriction ON*1
U343 Switching between duplex/simplex copy mode OFF*1
U345 Setting the value for maintenance due indication 0*1
Image U402 Adjusting margins of image printing 30/25/25/50/50
processing U403 Adjusting margins for scanning an original on the platen 2.0/2.0/2.0/5.0
U404 Adjusting margins for scanning an original from the DP 3.0/2.5/3.0/4.0
U407 Adjusting the leading edge registration for memory image 0
printing
U411 Adjusting the scanner automatically -
U425 Setting the target -
Others U901 Checking copy counts by paper feed locations -
U903 Checking/clearing the paper jam counts -
U904 Checking/clearing the service call counts -
U905 Checking/clearing counts by optional devices -
U908 Checking the total counter value -
U910 Clearing the black ratio data -
U911 Checking/clearing copy counts by paper sizes -
U917 Setting backup data reading/writing -
U920 Checking the copy counts -
U927 Clearing the all copy counts and machine life counts (one -
time only)
U928 Checking machine life counts -
U942 Setting of deflection for feeding from DP 0/0
U969 Checking of toner area code -
U977 Data capture mode -
U991 Checking the scanner count -
U993 Outputting a VTC-PG pattern -
*: Factory initial setting, *1: The item initialized for executing U021
1-3-3
2H9-2
(3) Contents of the maintenance mode items
Maintenance
Description
item No.
U000 Outputting an own-status report
Description
Outputs lists of the current settings of the maintenance items and paper jam and service call occurrences.
Outputs the event log. Also sends output data to the USB memory.
Printing a report is disabled either when a job is remaining in the buffer or when [Pause All Print Jobs] is
pressed to halt printing.
Purpose
To check the current setting of the maintenance items, or paper jam or service call occurrences. Before initial-
izing or replacing the backup RAM, output a list of the current settings of the maintenance items to reenter the
settings after initialization or replacement.
Method
1. Press the start key.
2. Select the item to be output using the cursor up/down keys.
Display Output list
MAINTENANCE List of the current settings of the maintenance modes
EVENT Outputs the event log
ALL Outputs the all reports
3. Press the start key. The interrupt print mode is entered and a list is output.
When A4/Letter paper is available, a report of this size is output. If not, specify the paper feed location.
When output is complete, the screen for selecting an item is displayed.
Method: Send to the USB memory

1. Press the power key on the operation panel, and after verifying the main power indicator has gone off,
switch off the main power switch.
2. Insert USB memory in USB memory slot.
3. Turn the main power switch on.
4. Enter the maintenance item.
6. Select the item to be send.
7. Select [TEXT] or [HTML].
Display Output list
Print Outputs the report
USB (TEXT) Sends output data to the USB memory (text type)
USB (HTML) Sends output data to the USB memory (HTML type)
Output will be sent to the USB memory.
1-3-4
2H9-2
Maintenance
Description
item No.
U000 Event log
Event Log
MFP
Firmware version 2H9_2F00.001.177 2009.04.17
(1) (2)
(3) Paper Jam Log (4) Service Call Log
# Count. Event # Count. Service Code
Descriprions 8 7881214 01.0060
16 9876543 10.01.08.01.01 7 578944 01.0120
15 666554 10.01.08.01.02 6 5296 01.4000
14 4988 10.01.08.01.01 5 5295 01.3100
13 4988 10.01.08.01.02 4 2099 01.2000
12 4988 10.01.08.01.01 3 1054 01.2000
11
10
4988
1103
10. 01. 08. 01. 01
10.01.08.01.02
10.01.08.01.01
2
1
809
30
01.2200
01.2500
9 1103 (a)10.01.08.01.01
(b) (c) (d) (e)
(5) Maintenance Log
8 1103 12.03.08.01.01
7 1103 12.03.08.01.01 # Count. Item
6 1027 12.03.08.01.01 8 9045571 01.00
5 1027 12.03.0A.01.01 7 704511 02.00
4 1027 12.03.08.01.01 6 7045 01.00
3 1027 12.03.08.01.02 5 3454 02.00
2 550 12.03.0A.01.01 4 3454 01.00
1 28 12.03.08.01.01 3 3454 02.00
2 417 01.00
1 35 02.00
(6) Unknown toner Log
# Count. Item
5 3454 01.00
4 3454 01.00
3 3454 01.00
2 417 01.00
1 35 01.00
(7) Counter Log
(f) J10:000 J73:000 (g) C0100:001 (h) M00:01
J11:000 J74:000 C0110:001
J12:000 J78:000 C0120:001
J20:002 C0150:001
J21:000 C0170:001
J22:000 C0420:001
J30:000 C2000:001
J31:000 C2610:001
C2620:001
Detail of event log
No. Items Description

(1) System version
(2) System date
(3) Paper Jam Log # Count. Event
Remembers 1 to 16 of The total page count at Log code (2 digit, hexa-
occurrence. If the the time of the paper decimal, 5 categories)
occurrence of the previ- jam.
ous paper jam is less (a) Cause of a paper
than 16, all of the paper jam
jams are logged. When (b) Paper source
the occurrence (c) Paper size
excesseds 16, the old- (d) Paper type
est occurrence is (e) Paper eject
removed.
1-3-5
2H9-2
Maintenance
Description
item No.
U000
No. Items Description
(4) Service Call Log # Count. Service Code
Remembers 1 to 8 of The total page count at Self diagnostic error
occurrence of self diag- the time of the self code
nostics error. If the diagnostics error. (See page 1-4-3)
occurrence of the previ-
ous diagnostics error is Example:
less than 8, all of the 01.6000
diagnostics errors are
logged. 01: Self diagnostic
error
6000: Self diagnostic
error code number
(5) Maintenance Log # Count. Item
Remembers 1 to 8 of The total page count at Code of maintenance
occurrence of replace- the time of the replace- replacing item (1 byte,
ment. If the occurrence ment of the toner con- 2 categories)
of the previous replace- tainer.
ment of toner container First byte (Replacing
is less than 8, all of the item)
occurrences of replace- 01: Toner container
ment are logged. 02: Maintenance kit
Second byte (Type of
replacing item)
00: Black
01: MK-130/MK-132
(6) Unknown Toner Log # Count. Item
Remembers 1 to 5 of The total page count at Unknown toner log
occurrence of unknown the time of the [Toner code (1 byte, 2 catego-
toner detection. If the Empty] error with using ries)
occurrence of the previ- an unknown toner con-
ous unknown toner tainer. First byte
detection is less than 5, 01: Fixed (Toner con-
all of the unknown tainer)
toner detection are Second byte
logged. 00: Fixed (Black)
(7) Counter Log (f) Paper jam (g) Self diagnostic error (h) Maintenance item
replacing
Comprised of three Indicates the log Indicates the log Indicates the log
log counters includ- counter of paper jams counter of self diagnos- counter depending on
ing paper jams, self depending on location. tics errors depending the maintenance item
diagnostics errors, on cause. (See page 1- for maintenance.
and replacement of Refer to Paper Jam 4-3)
the toner container. Log. T: Toner container
Example: 00: Black
All instances including C6000: 4 M: Maintenance kit
those are not occurred 00: MK-130/MK-132
are displayed. Self diagnostics error
6000 has happened Example:
four times. T00: 1
The toner container has
been replaced once.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-6
2H9-2
Maintenance
Description
item No.
U001 Exiting the maintenance mode
Description
Exits the maintenance mode and returns to the normal copy mode.
Purpose
To exit the maintenance mode.
Method
Press the start key. The normal copy mode is entered.
U002 Setting the factory default data
Description
Restores the machine conditions to the factory default settings.
Purpose
To move the mirror frame of the scanner to the position for transport (position in which the frame can be fixed).
Method
2. Select [MODE1(ALL)] using the cursor up/down keys.
The mirror frame of the scanner returns to the position for transport.
4. Turn the main power switch off and on.
An error code is displayed in case of an initialization error. Refer to the table of the error codes on P.1-3-8.
When errors occurred, turn main power switch off then on, and execute initialization using maintenance
item U002.
U004 Displaying the machine number

Description
Displays the machine number.
Purpose
To check the machine number.
Method
Press the start key. The currently machine number is displayed.
Completion
U019 Displaying the ROM version
Description
Displays the part number of the ROM fitted to each PWB.
Purpose
To check the part number or to decide, if the newest version of ROM is installed.
Method
1. Press the start key. The ROM version are displayed.
2. Change the screen using the cursor up/down keys.
Display Description
MAIN Control PWB ROM
MMI Operation panel PWB ROM
ENGINE Engine ROM
ENGINE BOOT Engine booting
CASS 2 Optional paper feeder main PWB ROM
CASS 3 Optional paper feeder main PWB ROM
SCANNER Scanner PWB ROM
SCANNER BOOT Scanner PWB booting
OPTION LANGUAGE Optional language ROM
Completion
1-3-7
2H9-1
Maintenance
Description
item No.
U021 Initializing counters and mode settings
Description
Initializes all settings, except those pertinent to the type of machine, namely each counter, service call history
and mode setting. Also initializes backup RAM according to region specification selected in maintenance item
U252 Setting the destination.
Refer to *1 of the maintenance mode item list about the item initialized.
Purpose
To return the machine settings to their factory default.
Method
2. Select [EXECUTE] using the cursor up/down keys.
3. Press the start key. All data other than that for adjustments due to variations between machines is initial-
ized based on the destination setting.
An error code is displayed in case of an initialization error.

When errors occurred, turn main power switch off then on, and execute initialization using maintenance
item U021.
Error codes
Codes Description
ERROR 01 Configuration initialization error
ERROR 02 Counter initialization error
ERROR 03 One-touch initialization error
ERROR 04 Panel program initialization error
ERROR 05 Event log initialization error
ERROR 06 Account initialization error
ERROR 07 Address book initialization error
ERROR 08 Department initialization error
ERROR 09 Document box initialization error
ERROR 0a Permissibility initialization error
ERROR 0b Job log initialization error
ERROR 20 Engine initialization error
ERROR 40 Scanner initialization error
1-3-8
2H9-1
Maintenance
Description
item No.
U030 Checking motor operation
Description
Drives each motor.
Purpose
To check the operation of each motor.
Method
2. Select the motor to be operated using the cursor up/down keys.
3. Press the start key. The operation starts.
Display Operation
MAIN Main motor operates
PAPER FEEDER 1 PF paper feed motor* operates
PAPER FEEDER 2 PF paper feed motor* operates
*: Option.
4. To stop operation, press the stop key.
Completion
U031 Checking switch/sensor for paper conveying
Description
Displays the on-off status of each paper detection switch/sensor on the paper path.
Purpose
To check if the switch/sensor for paper conveying operate correctly.
Method
2. Turn each switch/sensor on and off manually to check the status.
When a switch/sensor is detected to be in the ON position, the display for that switch/sensor will be 1.
Display Switch and sensors
WHOLE 0 0 0 0 Cassette switch/Paper sensor/MP paper sensor/Registration sensor
EXIT 0 Exit sensor
PAPER FEED 1 0 0 0 PF cassette switch*/PF paper sensor*/PF paper feed sensor*
PAPER FEED 2 0 0 0 PF cassette switch*/PF paper sensor*/PF paper feed sensor*
*: Option.
Completion
1-3-9
2H9-1
Maintenance
Description
item No.
U032 Checking clutch operation
Description
Turns each clutch on.
Purpose
To check the operation of each clutch.
Method
2. Select the clutch to be operated using the cursor up/down keys.
3. Press the start key. The clutch turns on.
Display Clutches
FEED CL Paper feed clutch operates
REG CL Registration clutch operates
DLP CL Developing clutch operates
FEED CL(PF1) PF paper feed clutch* operates
TRANS CL(PF1) PF paper conveying clutch* operates
FEED CL(PF2) PF paper feed clutch* operates
TRANS CL(PF2) PF paper conveying clutch* operates
*: Option.
4. To stop driving motors, press the stop key.
Completion
U033 Checking solenoid operation
Description
Applies current to each solenoid in order to check its ON status.
Purpose
To check the operation of each solenoid.
Method
2. Select the solenoid to be operated using the cursor up/down keys.
3. Press the start key. The solenoid turns on.
Display Solenoids
MPF SOL MP paper feed solenoid operates
DU SOL Duplex solenoid operates
FD SOL Face down solenoid operation
*Option.
4. To stop driving motors, press the stop key.
Completion
1-3-10
2H9-1
Maintenance
Description
item No.
U034 Adjusting the print start timing
Description
Adjusts the leading edge registration or center line.
Purpose
Make the adjustment if there is a regular error between the leading edges of the copy image and original.
Make the adjustment if there is a regular error between the center lines of the copy image and original.
Caution
Before performing this adjustment, perform the procedure under section U053 Setting the adjustment of the
motor speed.
Method
2. Select the item to be adjusted using the cursor up/down keys.
Display Description
LSU OUT TOP Leading edge registration adjustment
LSU OUT LEFT Center line adjustment
Adjustment: Leading edge registration adjustment

Display Description Setting Initial Change in
range setting value per step
TOP Adjustment of reference value 0 to 1180 541 0.04 mm
MP TRAY Paper feed from MP tray* -70 to 70 0 0.04 mm
CASSETTE Paper feed from cassette* -70 to 70 0 0.04 mm
DUPLEX Duplex mode (second side)* -70 to 70 0 0.04 mm
*: Setting the difference value from reference value

2. Press the system menu/counter key.
3. Press the start key to output a test pattern.
5. Change the setting value using the cursor left/right keys or numeric keys.
Perform adjustment so that the image fits in the middle of the page.
For output example 1, decrease the value. For output example 2, increase the value.
Center line in
vertical direction
Correct image Output Output

example 1 example 2
Figure 1-3-1
6. Press the start key. The value is set.
Caution
Check the copy image after the adjustment. If the image is still incorrect, perform the following adjustments in
maintenance mode.
U034 U066 U071

(P.1-3-17) (P.1-3-21)
1-3-11
2H9-1
Maintenance
Description
item No.
U034 Adjustment: Center line adjustment
LEFT Adjustment of reference value 0 to 1180 235 0.04 mm
MP TRAY Paper feed from MP tray* -70 to 70 0 0.04 mm
CASSETTE 1 Paper feed from cassette 1* -70 to 70 0 0.04 mm
CASSETTE 2 Paper feed from optional cassette 2* -70 to 70 0 0.04 mm
CASSETTE 3 Paper feed from optional cassette 3* -70 to 70 0 0.04 mm
DUPLEX Duplex mode (second side)* -70 to 70 0 0.04 mm
*: Setting the difference value from reference value

For output example 1, decrease the value. For output example 2, increase the value.
Center line of printing
Correct image Output Output

example 1 example 2
Figure 1-3-2
Caution
maintenance mode.
U034 U067 U072

(P.1-3-18) (P.1-3-23)
Completion
1-3-12
2H9-2
Maintenance
Description
item No.
U051 Adjusting the deflection in the paper
Description
Adjusts the deflection in the paper.
Purpose
Make the adjustment if the leading edge of the copy image is missing or varies randomly, or if the copy paper
is Z-folded.
Adjustment
DELAY BASE Adjustment of deflection in the paper -128 to 127 0 1 mm
REGIST CAS1 Paper feed from cassette -128 to 127 0 1 mm
REGIST CAS2 Paper feed from optional cassette -128 to 127 0 1 mm
REGIST CAS3 Paper feed from optional cassette -128 to 127 0 1 mm
DUPLEX Duplex mode (second side) -128 to 127 0 1 mm
4. Place an original and press the start key to make a test copy.
For output example 1, increase the value. For output example 2, decrease the value.
The greater the value, the larger the deflection; the smaller the value, the smaller the deflection.
Original Copy Copy

example 1 example 2
Figure 1-3-3
1-3-13
2H9-2
Maintenance
Description
item No.
U053 Setting the adjustment of the motor speed
Description
Performs fine adjustment of the speeds of the motor.
Purpose
To adjust the speed of the motor when the magnification in the auxiliary scanning direction is not correct.
Method
MAIN MOTOR Main motor speed adjustment -50 to 50 0 0.5%
Adjustment
2. Press the start key to output a VTC pattern.
100
a
150
200
250
250 Correct value: a = 250 1.0 mm
Figure 1-3-4
Increasing the setting makes the image longer in the auxiliary scanning direction, and decreasing it
makes the image shorter in the auxiliary scanning direction.
1-3-14
2H9-1
Maintenance
Description
item No.
U063 Adjusting the shading position
Description
Changes the shading position of the scanner.
Purpose
Used when white lines continue to appear longitudinally on the image after the shading plate is cleaned. This
is due to flaws or stains inside the shading plate. To prevent this problem, the shading position should be
changed so that shading is possible without being affected by the flaws or stains.
Method
2. Change the setting using the cursor left/right keys or numeric keys.
Description Setting range Initial setting Change in value per step
Shading position -32 to 20 0 0.086 mm
Increasing the setting moves the shading position toward the machine left, and decreasing it moves the
position toward the machine right.
Supplement
While this maintenance item is being executed, copying from an original is available in interrupt copying mode
(which is activated by pressing the system menu/counter key).
Completion
1-3-15
2H9-1
Maintenance
Description
item No.
U065 Adjusting the scanner magnification
Description
Adjusts the magnification of the original scanning.
Purpose
Make the adjustment if the magnification in the main scanning direction is incorrect.
Make the adjustment if the magnification in the auxiliary scanning direction is incorrect.
Caution
Adjust the magnification of the scanner in the following order.
U053 U065 U065 U067 U070

(P.1-3-14)
(main scanning (auxiliary scanning (P.1-3-18) (P.1-3-20)
direction) direction)
Method
Y SCAN ZOOM Scanner magnification in the main -32 to 127 0 0.1%
scanning direction
X SCAN ZOOM Scanner magnification in the auxil- -25 to 25 0 0.1%
iary scanning direction
Adjustment: Main scanning direction

For copy example 1, increase the value. For copy example 2, decrease the value.
Original Copy Copy

example 1 example 2
Figure 1-3-5
Adjustment: Auxiliary scanning direction

Original Copy Copy

example 1 example 2
Figure 1-3-6
Completion
1-3-16
2H9-1
Maintenance
Description
item No.
U066 Adjusting the scanner leading edge registration
Description
Adjusts the scanner leading edge registration of the original scanning.
Purpose
Make the adjustment if there is a regular error between the leading edges of the copy image and original.
Adjustment
FRONT Scanner leading edge registration -45 to 45 0 0.086 mm
TAIL Scanner leading edge registration -45 to 45 0 0.086 mm
(rotate copying)

Scanner leading edge registration
Original Copy Copy

example 1 example 2
Figure 1-3-7
Caution
maintenance mode.
U066 U403 U071 U404

(P.1-3-40) (P.1-3-21) (P.1-3-41)
Completion
1-3-17
2H9-1
Maintenance
Description
item No.
U067 Adjusting the scanner center line
Description
Adjusts the scanner center line of the original scanning.
Purpose
Make the adjustment if there is a regular error between the center lines of the copy image and original.
Adjustment
FRONT Scanner center line -70 to 70 0 0.085 mm
ROTATE Scanner center line (rotate copying) -40 to 40 0 0.085 mm
For copy example 1, decrease the value. For copy example 2, increase the value.
Scanner center line
Original Copy Copy

example 1 example 2
Figure 1-3-8
Caution
maintenance mode.
U067 U403 U072 U404

(P.1-3-40) (P.1-3-23) (P.1-3-41)
Completion
1-3-18
2H9-1
Maintenance
Description
item No.
U068 Adjusting the scanning position for originals from the DP
Description
Adjusts the position for scanning originals from the DP. Performs the test copy at the four scanning positions
after adjusting.
Purpose
Used when the image fogging occurs because the scanning position is not proper when the DP is used. Run
U071 to adjust the timing of DP leading edge when the scanning position is changed.
Setting
DP READ Starting position adjustment for -33 to 33 0 0.086 mm
scanning originals
BLACK LINE Scanning position for the test copy 0 to 3 0 0.22 mm
originals
2. Select [DP READ].
When the setting value is increased, the scanning position moves to the right and it moves to the left
when the setting value is decreased.
5. Select [BLACK LINE] using the cursor up/down keys.
6. Select the scanning position using the cursor left/right keys or numeric keys.
8. Set the original (the one which density is known) in the DP and press the system menu/counter key. The
screen for the test copy mode is displayed.
9. Press the start key. Test copy is executed.
10. Perform the test copy at each scanning position with the setting value from 0 to 3 and check that no
black line appears and the image is normally scanned.
Completion
1-3-19
2H9-1
Maintenance
Description
item No.
U070 Adjusting the DP magnification
Description
Adjusts the DP original scanning speed.
Purpose
Make the adjustment if the magnification is incorrect in the auxiliary scanning direction when the DP is used.
Method
CONVEY SPEED Magnification in the auxiliary scanning -25 to 25 0 0.1%
direction
Adjustment
2. Place an original on the DP and press the start key to make a test copy.
Original Copy Copy

example 1 example 2
Figure 1-3-9
Caution
maintenance mode.
U070 U071 U404

(P.1-3-21) (P.1-3-41)
Completion
1-3-20
2H9-1
Maintenance
Description
item No.
U071 Adjusting the DP scanning timing
Description
Adjusts the DP original scanning timing.
Purpose
Make the adjustment if there is a regular error between the leading or trailing edges of the original and the
copy image when the DP is used.
Method
FRONT HEAD Leading edge registration (first page) -32 to 32 0 0.196 mm
FRONT TAIL Trailing edge registration (first page) -32 to 32 0 0.196 mm
BACK HEAD Leading edge registration (second page) -45 to 45 0 0.196 mm
BACK TAIL Trailing edge registration (second page) -45 to 45 0 0.196 mm
ROTATE Leading edge registration (rotate copying) -128 to 127 0 0.196 mm
Adjustment: Leading edge registration

Original Copy Copy

example 1 example 2
Figure 1-3-10
Caution
maintenance mode.
U071 U404
(P.1-3-41)
1-3-21
2H9-1
Maintenance
Description
item No.
U071 Adjustment: Trailing edge registration
Original
Copy Copy
example 1 example 2
Figure 1-3-11
Caution
maintenance mode.
U071 U404
(P.1-3-41)
Completion
1-3-22
2H9-1
Maintenance
Description
item No.
U072 Adjusting the DP center line
Description
Adjusts the scanning start position for the DP original.
Purpose
Make the adjustment if there is a regular error between the centers of the original and the copy image when
the DP is used.
Adjustment
FRONT Center line (first page) -39 to 39 0 0.085 mm
BACK Center line (second page) -39 to 39 0 0.085 mm
ROTATE Center line (rotate copying) -39 to 39 0 0.085 mm
Reference
Original Copy Copy

example 1 example 2
Figure 1-3-12
Caution
maintenance mode.
U072 U404
(P.1-3-41)
Completion
1-3-23
2H9-1
Maintenance
Description
item No.
U073 Checking scanner operation
Description
Simulates the scanner operation under arbitrary conditions.
Purpose
To check scanner operation.
Start
2. Select the item to be operated using the cursor up/down keys.
Display Description
SCANNER MOTOR Scanner operation
HOME POSITION Home position operation
DUST CHECK Dust adhesion check operation with lamp on
DP READING DP scanning position operation
Setting: SCANNER MOTOR

1. Select [SCANNER MOTOR].
2. Select the item to be set using the cursor up/down keys.
3. Change the setting using the cursor left/right keys.
Display Operating conditions Setting range
ZOOM Magnification 25 to 400%
SIZE Original size See below.
LAMP On and off of the exposure lamp 0 (off) or 1 (on)
Original sizes for each setting in SIZE

Setting Paper size Setting Paper size
5000 A4 7800 Folio
6100 B5R 8400 8 1/2" x 14"
5000 A5R 6600 8 1/2" x 11"
4. Select [EXECUTE] using the cursor up/down keys.
5. Press the start key. Scanning starts under the selected conditions.
Method: HOME POSITION
1. Select [HOME POSITION].
The mirror frame of the scanner moves to the home position.
Method: DUST CHECK
1. Select [DUST CHECK].
2. Press the start key. The exposure lamp lights.
3. To turn the exposure lamp off, press the stop key.
Method: DP READING
1. Select [DP READING].
The mirror frame of the scanner moves to the reading position.
Completion
Press the stop key when scanning stops. The screen for selecting a maintenance item No. is displayed.
1-3-24
2H9-1
Maintenance
Description
item No.
U087 Setting DP reading position modification operation
Description
The presence or absence of dust is determined by comparing the scan data of the original trailing edge and
that taken after the original is conveyed past the DP original scanning position. If dust is identified, the DP
original scanning position is adjusted for the following originals.
Purpose
When using DP, to solve the problem when black lines occurs due to the dust with respect to original reading
position.
Method
Display Description
CCD Setting of standard data when dust is detected.
BLACK LINE Initialization of original reading position.
Setting: Standard data when dust is detected

2. Change the value using the cursor left/right keys or numeric keys.
Display Description Setting range Initial setting
CCD R Lowest density of the R regard as the dust 0 to 255 125
CCD G Lowest density of the G regard as the dust 0 to 255 125
CCD B Lowest density of the B regard as the dust 0 to 255 120
Setting: Initialization of original reading position

1. Select [CLEAR] using the cursor up/down keys.
2. Press the start key. The setting is cleared.
Completion
1-3-25
2H9-1
Maintenance
Description
item No.
U089 Outputting a MIP-PG pattern
Description
Selects and outputs the MIP-PG pattern created in the machine.
Purpose
To check copier status other than scanner when adjusting image printing, using MIP-PG pattern output (with-
out scanning).
Method
2. Select the MIP-PG pattern to be output using the cursor up/down keys.
Display PG pattern to be output Purpose
Gray Scale To check the laser scanner unit
engine output characteristics.
Mono-Level To check the drum quality.
256-Level To check resolution

reproducibility in printing.
1 dot-Level To check fine line reproducibility.

To adjust the position of the laser
scanner unit (lateral squareness)
Method: Gray Scale

1. Select [Gray Scale] using the cursor up/down keys and press the start key.
2. Select [HTFM1], [HTFM2], [Dither1] or [Dither2] using the cursor up/down keys and press the start key.
3. Select [ON] or [OFF] using the cursor up/down keys and press the start key.
5. Press the start key. A MIP-PG pattern is output.
6. To return to the screen for selecting an item, press the system menu/counter key.
Method: Mono-Level
1. Select [Mono-Level] using the cursor up/down keys and press the start key.
2. Change the value using the cursor left/right keys or numeric keys and press the start key.
Description Setting range Initial setting
Gray level 0 to 255 0
1-3-26
2H9-1
Maintenance
Description
item No.
U089 Method: 256-Level
1. Select [256-Level] using the cursor up/down keys and press the start key.
Method: 1 dot-Level
1. Select [1 dot-Level] using the cursor up/down keys and press the start key.
2. Change the value using the cursor left/right keys or numeric keys and press the start key.
Dot pattern 0 to 15 0

Completion
1-3-27
2H9-2
Maintenance
Description
item No.
U100 Setting the main high voltage
Description
Controls the main charger high voltage to optimize the surface potential.
Purpose
To change the setting value to adjust the image if an image failure (background blur, etc.) occurs.
Setting
ADJUST Main charger high voltage output -30 to 30 0

U101 Setting the voltage for the primary transfer

Description
Sets the control voltage for the primary transfer.
Purpose
To change the setting when any density problems, such as too dark or light, occur.
Setting
ADJUST Primary transfer control voltage -30 to 30 0

U111 Checking/clearing the drum drive time

Description
Displays and clears the drum drive time for checking a figure, which is used as a reference when correcting
the high voltage based on time.
Purpose
To check the drum status.
Also to clear the drum drive time during maintenance service (replacing the maintenance kit).
(See page 1-4-3, page 1-5-29 and page 1-5-30)
Method
1. Press the start key. The drum drive time is displayed.
Display Description
TIME(min) Drum drive time
Clearing
2. Press the start key. The count is cleared.
Completion
1-3-28
2H9-2
Maintenance
Description
item No.
U113 Performing drum refresh operation
Description
Sets the drum refresh operation.
Purpose
To operate when a faulty image (black line, etc.) occurs.
Method
Setting Initial
Display Description
range setting
DRUM REFRESH Setting the drum refresh operation ON/OFF 1 (ON) / 0 (OFF) 0
ON TIME(sec) Setting the drum refresh operation time 0 to 255 (s) 0
2. Select [DRUM REFRESH].

3. Select [ON] using the cursor left/right keys.
4. Press the start key. The setting is set.
Setting: ON TIME(sec)
1. Select [ON TIME(sec)] using the cursor up/down keys.
2. Change the setting value using the cursor left/right keys.
U130 Initial setting for the developing unit

Description
Replenishes toner to the developing unit to a certain level from the toner container that has been installed.
Purpose
To operate when installing the machine or replacing the developing unit.
Also to operate during maintenance service (replacing the maintenance kit).
Method
2. Select [INST MODE] using the cursor up/down keys and press the start key.
Display Description
TIME(SEC) Execution time
INST MODE Setting the toner installation ON/OFF

Toner installation is started.
Completion
Press the stop key after initial setting is complete. The screen for selecting a maintenance item No. is dis-
played.
1-3-29
2H9-2
Maintenance
Description
item No.
U144 Setting toner loading operation
Description
Sets toner loading operation after completion of copying. Toner is forcibly evacuated in case the average print-
ing ratio for the number of printed pages assigned by [PAGE] is lower than the ratio defined by [RATIO].
Purpose
To set whether or not toner is loaded on the drum after low density copying. Normally no change is necessary
from the initial setting.
Setting

T7 MODE Toner loading operation 1 (ON) / 0 (OFF) 1
STEP1 PAGE Number of pages set (step1) 0 to 50 3
STEP1 RATE Printing ratio (step1) 0 to 100 1
U157 Checking the developing drive time

Description
Displays the developing drive time for checking.
Purpose
To check the developing drive time after replacing the developing unit.
Method
1. Press the start key. The developing drive time is displayed in minutes.
Display Description
TIME(min) Developing drive time
Completion
1-3-30
2H9-2
Maintenance
Description
item No.
U161 Setting the fuser control temperature
Description
Changes the fuser control temperature.
Purpose
Normally no change is necessary. However, can be used to prevent curling or creasing of paper, or solve a
fuser problem on thick paper.
Method
Display Description Setting Initial
range setting
1ST TEMP T1 Stabilized temperature during operation T1 -30 to 30 0
2ND TEMP T2 Stabilized temperature under suspension T2 -30 to 30 0
2ND TEMP T2-2 Stabilized temperature under suspension T2-2 -30 to 30 0
1ST FEED TEMP Primary paper feed start temperature -30 to 30 0
2ND FEED TEMP Secondary paper feed start tempera -30 to 30 0
PRINT TEMP T3 Temperature control during printing T3 -30 to 30 0
PRINT TEMP T4 Temperature control during printing T4 -30 to 30 0
U199 Checking the fuser temperature

Description
Displays the fuser temperature, the ambient temperature.
Purpose
To check the fuser temperature, the ambient temperature.
Method
1. Press the start key. The fuser temperature and ambient temperature are displayed in centigrade (C).
Display Description
HEAT TEMP Fuser temperature (C)
SURROUND TEMP Ambient temperature (C)
Completion
U200 Turning all LEDs on
Description
Turns all the LEDs on the operation panel on.
Purpose
To check if all the LEDs on the operation panel light.
Method
2. Select [EXECUTE] and press the start key.
All the LEDs on the operation panel light.
3. Press the stop key. The LEDs turns off.
Completion
1-3-31
2H9-1
Maintenance
Description
item No.
U203 Checking DP operation
Description
Simulates the original conveying operation separately in the DP.
Purpose
To check the DP operation.
Method
2. Place an original in the DP if running this simulation with paper.
3. Select the speed to be operated using the cursor up/down keys.
Display Description
NORMAL SPEED Normal reading (600 dpi)
HIGH SPEED High-speed reading
Display Description
CCD ADP (NON P) Without paper, single-sided original of CCD (continuous operation)
CCD ADP With paper, single-sided original of CCD
CCD RADP (NON P) Without paper, double-sided original of CCD (continuous operation)
CCD RADP With paper, double-sided original of CCD
7. To stop continuous operation, press the stop key.
Completion
U207 Checking the operation panel keys
Description
Checks operation of the operation panel keys.
Purpose
To check operation of all the keys and LEDs on the operation panel.
Method
1. Press the start key. and the screen for executing is displayed. [S01] is displayed
2. Starting with the system menu/counter key in the left most column, press the operation panel keys one
by one.
Each time a key is pressed, the count will increase and the corresponding LED (if any) will light up.
3. When all the keys on the operation panel have been pressed, [END] is displayed and all the LEDs light.
Figure 1-3-13
Completion
1-3-32
2H9-2
Maintenance
Description
item No.
U222 Setting the IC card type
Description
Sets the IC card type.
This is an optional device which is currently supported only by Japanese specification machines, so no setting
is necessary.
U223 Operation panel lock
Description
Sets the operation panel lock function to ON or OFF.
Purpose
To restrict operation in the system menu on the operation panel.
Setting
2. Select the item using the cursor up/down keys.
Display Description
UNLOCK Release the lock of the operation from the system menu
PARTIAL LOCK Partially lock the operation from the system menu
LOCK Entirely lock the operation from the system menu
Initial setting: UNLOCK
Completion
U243 Checking the operation of the DP motor solenoids and clutch
Description
Turns the motor, solenoids and clutch in the DP on.
Purpose
To check the operation of the DP motor, solenoids and clutch.
Method
Display Motor, solenoids and clutch
DP FEED MOT DP paper feed motor is turned on.
DP REV PRS SOL DP switchback pressure solenoid is turned on.
DP REV BRCH SOL DP switchback feedshift solenoid is turned on.
DP FEED CL DP paper feed clutch is turned on.
Completion
Press the stop key when operation stops. The screen for selecting a maintenance item No. is displayed.
1-3-33
2H9-1
Maintenance
Description
item No.
U244 Checking the DP sensors
Description
Displays the status of the respective sensors in the DP.
Purpose
To check if respective sensors in the DP operate correctly.
Method
2. Turn the respective sensors on and off manually to check the status.
When a sensor is detected to be in the ON position, the display for that sensor will be highlighted.
Display Sensors
TMG SW DP timing sensor
SET SW DP original sensor
DP OP SW DP open/close sensor
Completion
U250 Setting the maintenance cycle
Description
Displays and changes the maintenance cycle.
Purpose
To check and change the maintenance cycle.
Method
1. Press the start key. The currently set maintenance cycle is displayed.
Setting
1. Select [M.CNT A] using the cursor up/down keys.
Maintenance cycle 0 to 9999999 100000
Clearing
Completion
U251 Checking/clearing the maintenance count
Description
Displays, clears and changes the maintenance count.
Purpose
To check the maintenance count.
Also to clear the count during maintenance service (replacing the maintenance kit).
Method
1. Press the start key. The maintenance count is displayed.
Setting
1. Select [M.CNT A] using the cursor up/down keys.
2. Enter a count using the cursor left/right keys or numeric keys.
3. Press the start key. The count is set.
Clearing
Completion
1-3-34
2H9-1
Maintenance
Description
item No.
U252 Setting the destination
Description
Switches the operations and screens of the machine according to the destination.
Purpose
To be executed after initializing the backup RAM, in order to return the setting to the value before replacement
or initialization.
Setting
2. Select the destination using the cursor up/down keys.
Display Description
INCH Inch (North America) specifications
EUROPE METRIC Metric (Europe) specifications
ASIA PACIFIC Metric (Asia Pacific) specifications
AUSTRALIA Australia specifications
CHINA China specifications
4. After turning the main power switch off, wait a while and turn it on.
Supplement
The specified initial settings are provided according to the destinations in the maintenance items below. To
change the initial settings in those items, be sure to run maintenance item U021 after changing the destina-
tion.
Initial setting according to the destinations
Maintenance Title Japan Inch Europe Metric,
item No. Asia Pacific
253 Switching between double and single Single Double Double
counts
U253 Switching between double and single counts

Description
Switches the count system for the total counter and other counters.
Purpose
Used to select, according to the preference of the user (copy service provider), if folio size is to be counted as
one sheet (single count) or two sheets (double count).
Setting
2. Select the count system using the cursor up/down keys.
Display Description
SGL COUNT(ALL) Single count for all size paper
DBL COUNT(FOLIO) Double count for Folio size or larger
Initial setting: DBL COUNT(FOLIO)
Completion
1-3-35
2H9-1
Maintenance
Description
item No.
U260 Selecting the timing for copy counting
Description
Changes the copy count timing for the total counter and other counters.
Purpose
To be set according to user request.
Setting
2. Select the copy count timing using the cursor up/down keys.
Display Description
FEED When secondary paper feed starts
EJECT When the paper is ejected
Initial setting: EJECT
Completion
U265 Setting OEM purchaser code
Description
Sets the OEM purchaser code.
Purpose
Sets the code when replacing the control PWB and the like.
Setting
2. Change the preset value using the cursor left/right keys or numeric keys.
Completion
U278 Setting the delivery date
Description
Enter delivery date in month, day, and year.
Purpose
Perform this to confirm the delivery date.
Method
2. Select [TODAY] using the cursor up/down keys.
3. Press the start key. The delivery date is set.
Clearing
2. Press the start key. The delivery date is cleared.
Completion
1-3-36
2H9-1
Maintenance
Description
item No.
U285 Setting service status page
Description
Determines displaying the digital dot coverage report on reporting.
Purpose
According to user request, changes the setting.
Setting
2. Select ON or OFF using the cursor up/down keys.
Display Description
ON Displays the digital dot coverage
OFF Not to display the digital dot coverage
Initial setting: ON
Completion
U332 Setting the size conversion factor
Sets the coefficient of nonstandard sizes in relation to the A4/Letter size. The coefficient set here is used to
convert the black ratio in relation to the A4/Letter size and to display the result in user simulation.
Purpose
To set the coefficient for converting the black ratio for nonstandard sizes in relation to the A4/Letter size.
Setting
Calc. Rate Size parameter 0.1 to 3.0 1.0
Completion
U342 Setting the ejection restriction
Description
Sets or cancels the restriction on the number of sheets to be ejected continuously.
Purpose
According to user request, sets or cancels restriction on the number of sheets.
Setting
2. Select [ON] or [OFF] using the cursor up/down keys.
Display Description
ON Sets restriction on the number of sheets
OFF Cancels restriction on the number of sheets
Initial setting: ON
Completion
1-3-37
2H9-1
Maintenance
Description
item No.
U343 Switching between duplex/simplex copy mode
Description
Switches the initial setting between duplex and simplex copy.
Purpose
To be set according to frequency of use: set to the more frequently used mode.
Setting
2. Select [ON] or [OFF] using the cursor up/down keys.
Display Description
ON Duplex copy
OFF Simplex copy
Initial setting: OFF
Completion
U345 Setting the value for maintenance due indication
Description
Sets when to display a message notifying that the time for maintenance is about to be reached, by setting the
number of copies that can be made before the current maintenance cycle ends.
When the difference between the number of copies of the maintenance cycle and that of the maintenance
count reaches the set value, the message is displayed.
Purpose
To change the time for maintenance due indication.
Setting
2. Select [COUNT] using the cursor up/down keys.
Display Description Setting range
COUNT Time for maintenance due indication 0 to 9999
(Remaining number of copies that can be made before the
current maintenance cycle ends)
Initial setting: 0
Completion
1-3-38
2H9-2
Maintenance
Description
item No.
U402 Adjusting margins of image printing
Description
Adjusts margins for image printing.
Purpose
Make the adjustment if margins are incorrect.
Adjustment
Setting Initial Change in
Display Description
LEAD Printer leading edge margin 0 to 100 30 0.1 mm
A Margin Printer left margin 0 to 100 25 0.1 mm
C Margin Printer right margin 0 to 100 25 0.1 mm
TRAIL Printer trailing edge margin 0 to 100 50 0.1 mm
TRAIL(DUPLEX) Printer trailing edge margin 0 to 100 50 0.1 mm
(second page)
Increasing the value makes the margin wider, and decreasing it makes the margin narrower.
Printer leading edge margin

(3.02.5 mm)
Printer
left margin
(2.0+2.0/-1.5 mm)
Printer
Printer trailing edge margin right margin
(3.02.5 mm) (2.0+2.0/-1.5 mm)
Figure 1-3-14
Caution
maintenance mode.
U402 U403 U404

(P.1-3-40) (P.1-3-41)
Completion
1-3-39
2H9-1
Maintenance
Description
item No.
U403 Adjusting margins for scanning an original on the platen
Description
Adjusts margins for scanning the original on the platen.
Purpose
Make the adjustment if margins are incorrect.
Adjustment
Display Description
A MARGIN Scanner left margin 0 to 10.0 2.0 0.5 mm
B MARGIN Scanner leading edge margin 0 to 10.0 2.0 0.5 mm
C MARGIN Scanner right margin 0 to 10.0 2.0 0.5 mm
D MARGIN Scanner trailing edge margin 0 to 10.0 5.0 0.5 mm
Scanner leading edge margin

(3.02.5 mm)
Scanner
left margin
(2.5+1.5/-2.0 mm)
Scanner
Scanner trailing edge margin right margin
(3.02.0 mm) (2.5+1.5/-2.0 mm)
Figure 1-3-15
Caution
maintenance mode.
U403 U404
(P.1-3-41)
Completion
1-3-40
2H9-1
Maintenance
Description
item No.
U404 Adjusting margins for scanning an original from the DP
Description
Adjusts margins for scanning the original from the DP.
Purpose
Make the adjustment if margins are incorrect when the optional DP is used.
Caution
Before making this adjustment, ensure that the following adjustments have been made in maintenance mode.
U402 U403 U404

(P.1-3-39) (P.1-3-40)
Adjustment
Display Description
A MARGIN Left margin 0 to 10.0 3.0 0.5 mm
B MARGIN Leading edge margin 0 to 10.0 2.5 0.5 mm
C MARGIN Right margin 0 to 10.0 3.0 0.5 mm
D MARGIN Trailing edge margin 0 to 10.0 4.0 0.5 mm

DP leading edge margin

(3.01.5 mm)
DP left margin
(2.01.0 mm)
DP right margin
DP trailing edge margin (2.01.0 mm)
(2.01.0 mm)
Figure 1-3-16

Completion
1-3-41
2H9-1
Maintenance
Description
item No.
U407 Adjusting the leading edge registration for memory image printing
Description
Adjusts the leading edge registration during memory copying.
Purpose
Make the following adjustment if there is a regular error between the leading edge of the copy image on the
front face and that on the reverse face during duplex switchback copying.
Caution
Before making this adjustment, ensure that the following adjustments have been made in maintenance mode.
U034 U402 U066 U403 U071

(P.1-3-11) (P.1-3-39) (P.1-3-17) (P.1-3-40) (P.1-3-21)
U404 U407
(P.1-3-41)
Adjustment
Description
Leading edge registration for memory image printing -47 to 47 0 0.1 mm
For copy example 1, decrease the value.
For copy example 2, increase the value.
Original Copy Copy

example 1 example 2
Figure 1-3-17
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
1-3-42
2H9-1
Maintenance
Description
item No.
U411 Adjusting the scanner automatically
Description
Uses the adjustment original suppled with DP and automatically adjusts the following items in the scanner and
the DP scanning sections.
Purpose
To perform automatic adjustment of various items in the scanner and the DP scanning sections.
Method
Display Description Original to be used
for adjustment (P/N)
ADJUST TABLE Automatic adjustment in the scanner section: 302FZ56990
Original size magnification, leading edge timing,
center line, input gamma, input gamma in mono-
chrome mode and matrix
ADJUST DP Automatic adjustment in the DP scanning section: 303LJ57010
Original size magnification, leading edge timing, (Adjustment original
center line suppled with DP)
Method: TABLE
1. Enter the target values which are shown on the specified original (P/N: 302FZ56990) executing mainte-
nance item U425.
2. Set a specified original (P/N: 302FZ56990) on the platen.
3. Enter maintenance item U411.
4. Select [ADJUST TABLE] using the cursor up/down keys.
5. Press the start key. Auto adjustment starts.
When automatic adjustment has normally completed, [OK] is displayed. If a problem occurs during auto
adjustment, [NG XX] (XX is replaced by an error code) is displayed and operation stops. Should this
happen, determine the details of the problem and either repeat the procedure from the beginning, or
adjust the remaining items manually by running the corresponding maintenance items.
6. To return to the screen for selecting an item, press the stop key.
Method: DP
1. Select [ADJUST DP] using the cursor up/down keys.
2. Set a specified original (P/N: 303LJ57010) in the DP.
3. Press the start key. Auto adjustment starts.
When automatic adjustment has normally completed, [OK] is displayed. If a problem occurs during auto
adjustment, [NG XX] (XX is replaced by an error code) is displayed and operation stops. Should this
happen, determine the details of the problem and either repeat the procedure from the beginning, or
adjust the remaining items manually by running the corresponding maintenance items.
Completion
Press the stop key. The screen for selecting a maintenance item is displayed.
1-3-43
2H9-1
Maintenance
Description
item No.
U425 Setting the target
Description
Enters the lab values that is indicated on the back of the chart (P/N: 302FZ56990) used for adjustment.
Purpose
Performs data input in order to correct for differences in originals during automatic adjustment.
Method
Display Description
N875 Setting the N875 patch for the original for adjustment
CYAN Setting the cyan patch for the original for adjustment
MAGENTA Setting the magenta patch for the original for adjustment
YELLOW Setting the yellow patch for the original for adjustment
RED Setting the red patch for the original for adjustment
GREEN Setting the green patch for the original for adjustment
BLUE Setting the blue patch for the original for adjustment
ADJUST ORIGINAL Setting the main and auxiliary scanning directions
Display Description Setting range
L Setting the L value 0.0 to 100.0
a Setting the a value -200.0 to 200.0
b Setting the b value -200.0 to 200.0
4. Enters the value that is indicated on the back of the chart using the cursor left/right keys or numeric
keys.
Setting: [ADJUST ORIGINAL]

1. Measure the distance from the left edge to the black belt (a) of the original at A, B and C.
Measurement procedure
1) Measure the distance from the edge to the black belt (a) of the original at A (30 mm from the leading
edge), B (148.5 mm from the leading edge) and C (267 mm from the leading edge), respectively.
2) Apply the following formula for the values obtained: ((A + C) / 2 + B) / 2
2. Enter the values solved using the cursor left/right keys or numeric keys in [MAIN].
4. Measure the distance from the leading edge to the black belt (b) of the original at D, E and F.
Measurement procedure
1) Measure the distance from the edge to the black belt (b) of the original at D (35 mm from the left
edge), E (110 mm from the left edge) and F (185 mm from the left edge), respectively.
2) Apply the following formula for the values obtained: ((D + F) / 2 + E) / 2
5. Enter the values solved using the cursor left/right keys or numeric keys in [SUB LEAD].
7. Measure the length (G) from the edge of the black belt (b) to edge of the black belt (c) of the original.
8. Enter the measured value using the cursor left/right keys or numeric keys in [SUB TAIL].
1-3-44
2H9-1
Maintenance
Description
item No.
U425
Leading edge
30 mm 148.5 mm 267 mm
Left edge
A B C
Black
35 mm belt (a)
D
Black Black
belt (b) belt (c)
110 mm [MAIN] =
E
((A + C) / 2 + B) / 2
G
[SUB LEAD] =
((D + F) / 2 + E) / 2
[SUB TAIL] = G
185 mm
F
Original for adjustment (P/N: 302FZ56990)
Figure 1-3-18
Completion
U901 Checking copy counts by paper feed locations
Description
Displays or clears copy counts by paper feed locations.
Purpose
To check the time to replace consumable parts.
Method
1. Press the start key. The counts by paper feed locations are displayed.
Display Paper feed locations
MP TRAY MP tray
CASSETTE 1 Cassette 1
CASSETTE 2 Optional cassette 2
CASSETTE 3 Optional cassette 3
DUPLEX Duplex section
When an optional paper feed device is not installed, the corresponding count is not displayed.
Completion
1-3-45
2H9-1
Maintenance
Description
item No.
U903 Checking/clearing the paper jam counts
Description
Displays or clears the jam counts by jam locations.
Purpose
To check the paper jam status. Also to clear the jam counts after replacing consumable parts.
Method
Display Description
COUNT Displays/clears the jam counts
TOTAL COUNT Displays the total jam counts
Method: Displays/clears the jam counts
1. Select [COUNT] and press the start key. The count for jam detection by type is displayed.
3. To clear the counts for all, select [ALL CLEAR].
The individual counter cannot be cleared.
Method: Displays the total jam counts
1. Select [TOTAL COUNT] and press the start key. The total number of jam counts by type is displayed.
The total number of jam count cannot be cleared.
Completion
U904 Checking/clearing the service call counts
Description
Displays or clears the service call code counts by types.
Purpose
To check the service call code status by types. Also to clear the service call code counts after replacing con-
sumable parts.
Method
2. Select the item. The screen for executing is displayed.
Display Description
COUNT Displays/clears the service call counts
TOTAL COUNT Displays the total service call counts
Method: Displays/clears the service call counts
1. Select [COUNT] and press the start key. The count for service call detection by type is displayed.
3. To clear the counts for all, select [ALL CLEAR].
The individual counter cannot be cleared.
Method: Displays the total service call counts
1. Select [TOTAL COUNT] and press the start key. The total number of service call counts by type is dis-
played.
The total number of service call count cannot be cleared.
Completion
1-3-46
2H9-1
Maintenance
Description
item No.
U905 Checking/clearing counts by optional devices
Description
Displays or clears the counts of DP.
Purpose
To check the use of DP. Also to clear the counts after replacing consumable parts.
Method
Display Description
ADP No. of single-sided originals that has passed through the DP
RADP No. of double-sided originals that has passed through the DP
Clearing
1. Select the item to be cleared using the cursor up/down keys.
To clear the counts for all, select [ALL CLEAR].
Completion
U908 Checking the total counter value
Description
Displays the total counter value.
Purpose
To check the total counter value.
Method
1. Press the start key. The screen for total count value is displayed.
Completion
U910 Clearing the black ratio data
Description
Clears the accumulated black ratio data for A4 sheet.
Purpose
To clear data as required at times such as during maintenance service.
Method
2. Select [ALL CLEAR] using the cursor up/down keys.
3. Press the start key. The accumulated black ratio data is cleared.
Completion
U911 Checking/clearing copy counts by paper sizes
Description
Displays and clears the paper feed counts by paper sizes.
Purpose
To check or clear the counts after replacing consumable parts.
Method
1. Press the start key. The screen for the paper feed counts by paper size is displayed.
Clearing
2. Select the paper size using the cursor up/down keys.
To clear all counts, select [ALL CLEAR].
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
1-3-47
2H9-2
Maintenance
Description
item No.
U917 Setting backup data reading/writing
Description
Retrieves the backup data to a USB memory from the machine; or writes the data from the USB memory to
the machine.
Purpose
To store and write data when replacing the control PWB.
Method
1. Press the power key on the operation panel, and after verifying the power indicator has gone off, switch
off the main power switch.
Wait for 10 seconds to allow the machine to recognize the USB memory.
6. Select [Export] or [Import] using the cursor up/down keys and press the start key.
Display Description
IMPORT Writing data from the USB memory to the machine
EXPORT Retrieving from the machine to a USB memory

Display Description Description
ADDRESS BOOK Address book -
JOB ACCNT. Job accounting -
ONE TOUCH Information on one-touch Address book
USER User managements Job accounting
PROGRAM Program information Job accountings and user managements
DOCUMENT BOX Document box information Job accountings and user managements
*: Since data are dependent with each other, data other than those assigned are also retrieved or written
in.
9. Press the start key. Starts reading or writing.
The progress of selected item is displayed in %.
When an error occurs, the operation is canceled and an error code is displayed.
10. When normally completed, [FIN] is displayed.
11. Turn the main power switch off and on after completing writing when selecting [IMPORT].
Supplement
The following restrictions apply to the data which were imported from 4in1 models (with FAX) to 3in1 models
(without FAX).
Personal address book: FAX-related data are not imported.
Group address book: Group addresses including FAX addresses are not imported.
Job accounting data: Initial values are added for FAX-related data.
One-touch data: Groups assigned with FAX addresses or those including FAX are not imported.
User management data: Initial values are added for out-going FAXes of authentication.
Program data: Not imported. (The same applies when data are imported from 3in1 to 4in1 models.)
Completion
1-3-48
2H9-1
Maintenance
Description
item No.
U920 Checking the copy counts
Description
Checks the copy counts.
Purpose
To check the copy counts.
Method
Press the start key. The current counts of copy counter and printer counter are displayed.
Completion
U927 Clearing the all copy counts and machine life counts (one time only)
Description
Resets all of the counts back to 0.
Purpose
To start the counters with value 0 when installing the machine.
Supplement
The total account counter and the machine life counter can be cleared only once if all count values are 1000
or less.
Method
2. Select [EXECUTE].
3. Press the start key. All copy counts and machine life counts are cleared.
Completion
U928 Checking machine life counts
Description
Displays the machine life counts.
Purpose
To check the machine life counts.
Method
1. Press the start key. The current machine life counts is displayed.
Completion
U942 Setting of deflection for feeding from DP
Description
Adjusts the deflection generated when the DP is used.
Purpose
Use this mode if an original non-feed jam, oblique feed or wrinkling of original occurs when the DP is used.
Setting
REGIST TOP Deflection of single-sided original -31 to 31 0 0.098 mm
REGIST Deflection of double-sided original -31 to 31 0 0.098 mm
BACK
The greater the value, the larger the deflection; the smaller the value, the smaller the deflection.
If an original non-feed jam or oblique feed occurs, increase the setting value. If wrinkling of original
occurs, decrease the value.
Completion
1-3-49
2H9-1
Maintenance
Description
item No.
U969 Checking of toner area code
Description
Displays the toner area code.
Purpose
To check the toner area code.
Method
1. Press the start key. The toner area code is displayed.
Completion
U977 Data capture mode
Description
Store the print data sent to the machine into USB memory.
Purpose
In case to occur the error at printing, check the print data sent to the machine.
Method
5. Select [EXECUTE].
7. Send the print data to the machine.
Once the print data is stored into USB memory, OK will be displayed.
Completion
U991 Checking the scanner count
Description
Displays the scanner operation count.
Purpose
To check the status of use of the scanner.
Method
Display Description
Copy Scn Scanner operation count for copying
Other Scn Scanner operation count except for copying
Completion
Press the stop key. The screen for selecting a maintenance No. item is displayed.
1-3-50
2H9-1
Maintenance
Description
item No.
U993 Outputting a VTC-PG pattern
Description
Selects and outputs a VTC-PG pattern created in the machine.
Purpose
When performing respective image printing adjustments, used to check the machine status apart from that of
the scanner with a non-scanned output VTC-PG pattern.
Method
2. Select the VTC-PG pattern to be output using the cursor up/down keys.
Display PG pattern to be output Purpose
PG1 Leading edge registration adjust-
ment
Center line adjustment
Margin adjustment
PG2 Lateral squareness adjustment

Magnification adjustment

4. Press the start key. A VTC-PG pattern is output.
Completion
1-3-51
2H9-1
1-3-2 Management mode

In addition to a maintenance function for service, the machine is equipped with a management function which can be oper-
ated by users (mainly by the administrator). In this management mode, settings such as default settings can be changed.
(1) Using the management mode
Start
Press the System Menu/Counter key.
Select [Common Settings] and Execute Common Settings (page 1-3-53).

press the OK key.
Press [Copy] and press the OK key. Execute Copy Settings (page 1-3-57).
Press [Send] and press the OK key. Execute Sending Settings (page 1-3-57).
Press [Document Box] and press Execute Document Box Settings

the OK key. (page 1-3-57).
Press [Printer] and press the OK key. Execute Printer Settings (page 1-3-58).
Press [Report] and press the OK key. Execute Printing Reports/Sending Notice
(page 1-3-58).
Press [Adjust/Maint.] and press the Execute Adjustment/Maintenance

OK key. (page 1-3-59).
Select [Common Settings] and Execute Date/Timer (page 1-3-59).

press the OK key.
Press [Edit Destination] and press Execute Editing Destination (page 1-3-60).
the OK key.
Press [System] and press the OK key. Execute Restarting the System
(page 1-3-61).
Execute Network Setup (page 1-3-61).
Press [User/Job Account] and Execute User Login Administration

press the OK key. (page 1-3-63).
Execute Job Accounting (page 1-3-63).
End
1-3-52
2H9-1
(2) Common Settings Adding a Custom Size and Media Type for Paper to
Print
1. Select [Orig./Paper Set.] using the cursor up/down
Switching the Language for Display [Language]
keys.
1. Select [Language] using the cursor up/down keys.
2. Press the OK key.
3. Select [Custom PaperSize] using the cursor up/
3. Select the language you want to use.
down keys.
5. Select the paper source and press the OK key.
6. Enter the paper length (Y) using the numeric keys.
Default Screen
1. Select [Default Screen] using the cursor up/down
8. Enter the paper width (X) using the numeric keys.
keys.
10. Select the media type for which you want to set the
3. Select the screen to be displayed as the default
custom size.
screen.
Paper Size and Media Type Setup for Cassettes

Sound
1. Select [Sound] using the cursor up/down keys.
keys.
3. Select [Buzzer] using the cursor up/down keys.
3. Select [Cassette 1 ( to 3) Set.] using the cursor up/
down keys.
5. Select [Key Confirmation], [Job Finish], [Ready] or
[Warning] using the cursor up/down keys.
5. Select [Cassette 1 ( to 3) Size] using the cursor up/
6. Select [On] or [Off]
down keys.
6. Select the paper size.
8. Select [Cassette 1 ( to 3) Type] using the cursor up/
Display Bright.
down keys.
1. Select [Display Bright.] using the cursor up/down
9. Select the paper type.
keys.
3. Select the display brightness.
[Darker -3] to [Lighter +3]
Paper Size and Media Type Setup for Multi Purpose
Tray
keys.
Custom Original Size Setup
3. Select [MP Tray Set.] using the cursor up/down
keys.
keys.
3. Select [Custom Orig.Size] using the cursor up/
5. Select [MP Tray Size] using the cursor up/down
down keys.
keys.
6. Select the paper size.
5. Enter the paper length (Y) using the numeric keys.
If you select [Others], you can select from addi-
tional paper sizes.
7. Enter the paper width (X) using the numeric keys.
If you select [Size Entry], you can register a custom
size.
8. Select [MP Tray Type] and press the OK key.
Default Original Size Setup
9. Select the paper type.
keys.
3. Select [Def. Orig. Size] using the cursor up/down
keys.
5. Select the paper size to be used as the default
value.
1-3-53
2H9-1
Paper Weight Switching Unit of Measurement

1. Select [Orig./Paper Set.] using the cursor up/down 1. Select [Measurement] using the cursor up/down
keys. keys.
2. Press the OK key. 2. Press the OK key.
3. Select [MP Tray Set.] using the cursor up/down 3. Select [inch] or [mm].
keys. 4. Press the OK key.
5. Select the paper type and press the OK key.
6. Select [Paper Weight] and press the OK key. Error Handling
7. Select the weight of paper. 1. Select [Error Handling] using the cursor up/down
8. Press the OK key. keys.
9. Select [Print Density] and press the OK key. 2. Press the OK key.
10. Select the print density. 3. Select [DuplexPagerError] using the cursor up/
11. Press the OK key. down keys.
5. Select the method to handle if duplex is disabled.
Default Paper Source 6. Press the OK key.
1. Select [Orig./Paper Set.] using the cursor up/down 7. Select [PagerMismatchErr] using the cursor up/
keys. down keys.
3. Select [Def. PaperSource] using the cursor up/ 9. Select the method to handle paper mismatch.
down keys. 10. Press the OK key.
5. Select the paper source to be used preferentially.
6. Press the OK key. Orig.Orientation
1. Select [Function Default] using the cursor up/down
keys.
Media for Auto Selection 2. Press the OK key.
1. Select [Orig./Paper Set.] using the cursor up/down 3. Select [Orig.Orientation] using the cursor up/down
keys. keys.
3. Select [Media for Auto] using the cursor up/down 5. Select [Top Edge Top] or [Top Edge Left].
5. Select [All Media Type] or the paper type to be used
for paper selection. Continuous Scan
6. Press the OK key. 1. Select [Function Default] using the cursor up/down
keys.
Special Paper Action 3. Select [Continuous Scan] using the cursor up/down
1. Select [Orig./Paper Set.] using the cursor up/down keys.
2. Press the OK key. 5. Select [Off] or [On].
3. Select [SpcialPaper Act.] using the cursor up/down 6. Press the OK key.
keys.
5. Select [Adj. PrintDirect] or [Speed Priority]. Original Image
keys.
Preset Limit 3. Select [Original Image] using the cursor up/down
1. Select [Preset Limit] using the cursor up/down keys.
2. Press the OK key. 5. Select [Text+Photo], [Photo], [Text] or [for OCR].
3. Enter the number of copies. 6. Press the OK key.
1-3-54
2H9-1
Scan Resolution Subject/Body

1. Select [Function Default] using the cursor up/down 1. Select [Function Default] using the cursor up/down
keys. keys.
3. Select [Scan Resolution] using the cursor up/down 3. Select [Subject/Body] using the cursor up/down
keys. keys.
5. Select the default resolution. 5. Enter the e-mail subject (up to 60 characters).
7. Enter email body text (up to 500 characters).
Color Selection
1. Select [Function Default] using the cursor up/down
keys. Collate
3. Select [Color Selection] using the cursor up/down keys.
4. Press the OK key. 3. Select [Collate] using the cursor up/down keys.
5. Select [Full Color], [Grayscale] or [Black & White]. 4. Press the OK key.
File Format
1. Select [Function Default] using the cursor up/down EcoPrint
keys. 1. Select [Function Default] using the cursor up/down
3. Select [File Format] using the cursor up/down keys. 2. Press the OK key.
4. Press the OK key. 3. Select [EcoPrint] using the cursor up/down keys.
5. Select [PDF], [TIFF], [XPS] or [JPEG]. 4. Press the OK key.
Density
1. Select [Function Default] using the cursor up/down 2 in 1 Layout
keys. 1. Select [Function Default] using the cursor up/down
3. Select [Density] using the cursor up/down keys. 2. Press the OK key.
4. Press the OK key. 3. Select [Detail Setting] using the cursor up/down
5. Select [Auto] or [Manual]. keys.
5. Select [2 in 1 Layout] using the cursor up/down
keys.
Zoom 6. Press the OK key.
1. Select [Function Default] using the cursor up/down 7. Select [L to R T to B] or [R to L].
3. Select [Zoom] using the cursor up/down keys.
4. Press the OK key. 4 in 1 Layout
5. Select [100%] or [Auto]. 1. Select [Function Default] using the cursor up/down
3. Select [Detail Setting] using the cursor up/down
File Name Entry keys.
1. Select [Function Default] using the cursor up/down 4. Press the OK key.
keys. 5. Select [4 in 1 Layout] using the cursor up/down
3. Select [File Name Entry] using the cursor up/down 6. Press the OK key.
keys. 7. Select [Right then Down], [Down then Right], [Left
4. Press the OK key. then Down] or [Down then Left].
5. Select [None], [Date], [JobNo.], [JobNo. + Date] or 8. Press the OK key.
[Date + JobNo.].
1-3-55
2H9-1
Border Line Color TIFF Comp.

keys. keys.
3. Select [Detail Setting] using the cursor up/down 3. Select [Detail Setting] using the cursor up/down
keys. keys.
5. Select [Border Line] using the cursor up/down keys. 5. Select [Color TIFF Comp.] using the cursor up/
7. Select [None], [Solid Line], [Dotted Line] or [Posi- 6. Press the OK key.
tioning Mark]. 7. Select [TIFF V6] or [TTN2].
Orig. Binding XPS FitTo Page

keys. keys.
3. Select [Detail Setting] using the cursor up/down 3. Select [Detail Setting] using the cursor up/down
keys. keys.
5. Select [Orig. Binding] using the cursor up/down 5. Select [XPS FitTo Page] using the cursor up/down
keys. keys.
7. Select [Left/Right] or [Top]. 7. Select [On] or [Off].
Finish Binding Margin Default

1. Select [Function Default] using the cursor up/down 1. Press cursor down key, [Next] of Function Defaults,
keys. cursor down key and then [Change] of Margin
2. Press the OK key. Default.
3. Select [Detail Setting] using the cursor up/down 2. Use the [+] or [-] to enter the margin widths for Left/
keys. Right and Top/Bottom(-0.75 - +0.75).
4. Press the OK key. You can use the number keypad to enter the num-
5. Select [Finish Binding] using the cursor up/down ber directly.
keys. 3. Press [OK].
7. Select [Left/Right] or [Top].
8. Press the OK key. Login Operation
1. Select [Login Operation] using the cursor up/down
keys.
Image Quality 2. Press the OK key.
1. Select [Function Default] using the cursor up/down 3. Select [Use Numeric Key] or [Select Character].
3. Select [Detail Setting] using the cursor up/down
keys.
5. Select [Image Quality] using the cursor up/down
keys.
7. Select the image quality.
[1 Low(High Comp)] to [5 High(Low Comp)]
1-3-56
2H9-1
(3) Copy Settings (4) Sending Settings
Photo Processing Select Key Set

1. Select [Photo Processing] using the cursor up/ 1. Select [Select Key Set.] using the cursor up/down
down keys. keys.
3. Select [Dithering(Normal)] or [Dithering(Rough)]. 3. Select [Left] or [Right].
5. Select the function you want to register to the flexi-
ble key.
Paper Selection 6. Press the OK key.
1. Select [Paper Selection] using the cursor up/down
keys.
2. Press the OK key. DestinationCheck
3. Select [Auto] or [Def. Paper Source]. 1. Select [DestinationCheck] using the cursor up/
3. Select [Dest. Confirm] or [Check New Dest.].
Auto Paper Selection 4. Press the OK key.
1. Select [AutoPaperSelect.] using the cursor up/down 5. Select [Off] or [On].
3. Select [MostSuitableSize] or [Same as OrigSize].
Auto % Priority (5) Document Box Settings

1. Select [Auto % Priority.] using the cursor up/down
keys.
Select Key Set
1. Select [Select Key Set.] using the cursor up/down
3. Select [Off] or [On].
keys.
3. Select [Print] or [Store].
Select Key Set
1. Select [Select Key Set.] using the cursor up/down
5. Select [Left] or [Right].
keys.
7. Select the function you want to register to the flexi-
3. Select [Left] or [Right].
ble key.
5. select the function you want to register to the flexi-
ble key.
1-3-57
2H9-1
(6) Printer Settings Orientation

1. Select [Orientation] using the cursor up/down keys.
Emuration Set
3. Select [Portrait] or [Landscape].
1. Select [Emuration Set.] using the cursor up/down
keys.
3. Select the printer you want to emulate.
FormFeed Timeout
1. Select [FormFeed Timeout] using the cursor up/
down keys.
When KPDL Is Selected for Emulation
3. Set the Form Feed Timeout.
keys.
3. Select [KPDL] and press the OK key.
LF Action
1. Select [LF Action] using the cursor up/down keys.
3. Select [LF Only], [LF and CR] or [Ignore LF].
When KPDL(Auto) Is Selected for Emulation
keys.
CR Action
1. Select [CR Action] using the cursor up/down keys.
3. Select [KPDL(Auto)] and press the OK key.
4. Select the printer for alternative emulation.
3. Select [CR Only], [LF and CR] or [Ignore CR].
Paper Feed Mode
1. Select [Paper Feed Mode] using the cursor up/
EcoPrint
down keys.
1. Select [EcoPrint] using the cursor up/down keys.
3. Select [Auto] or [Fixed].
Override A4/LTR
1. Select [Override A4/LTR] using the cursor up/down
keys.
(7) Printing Reports/Sending Notice
4. Press the OK key. Printing Reports
1. Select [Report Print] using the cursor up/down
keys.
Duplex 2. Press the OK key.
1. Select [Duplex] using the cursor up/down keys. 3. Select [Menu Map], [Status Page] or [Font List].
3. Select [Off], [Bind Long Edge] or [Bind Short Edge]. 5. Select [Yes].
4. Press the OK key. The selected report is output.
Copies Send Result Report

1. Select [Copies] using the cursor up/down keys. 1. Select [Result Rpt Set.] using the cursor up/down
3. Set the default number of copies. 2. Press the OK key.
4. Press the OK key. 3. Select [Send Result] using the cursor up/down
keys.
5. Select [E-mail/Folder] using the cursor up/down
keys.
6. Select [Off], [On] or [Error Only].
1-3-58
2H9-1
(8) Adjustment/Maintenance (9) Date/Timer
Copy Denst. Adj. Date/Time

1. Select [Copy Denst. Adj.] using the cursor up/down 1. Select [Date Setting] using the cursor up/down
keys. keys.
3. Select [Auto] or [Manual]. 3. Select [Date/Time] using the cursor up/down keys.
5. Adjusting the density. 5. Set the date and press the OK key.
[-3 Lighter] to [+3 Darker] 6. Set the time and press the OK key.
Date Format
Send/Box Density 1. Select [Date Setting] using the cursor up/down
1. Select [Send/Box Density] using the cursor up/ keys.
down keys. 2. Press the OK key.
2. Press the OK key. 3. Select [Date Format] using the cursor up/down
3. Select [Auto] or [Manual]. keys.
5. Adjusting the density. 5. Select [Month/Day/Year], [Day/Month/Year] or
[-3 Lighter] to [+3 Darker] [Year/Month/Day].
Correct. Bk Line Time Zone

1. Select [Correct. Bk Line] using the cursor up/down 1. Select [Date Setting] using the cursor up/down
keys. keys.
3. Select [Off], [On(Low)] or [On(High)]. 3. Select [Time Zone] using the cursor up/down keys.
5. Select your location.
New Developer
1. Select [Service Setting] using the cursor up/down
keys. Summer Time
2. Press the OK key. 1. Select [Date Setting] using the cursor up/down
3. Select [New Developer] using the cursor up/down keys.
4. Press the OK key. 3. Select [Summer Time] using the cursor up/down
5. Select [Yes]. keys.
Auto Error Clear ON/OFF

1. Select [Timer Setting] using the cursor up/down
keys.
3. Select [Auto Err. Clear] using the cursor up/down
keys.
1-3-59
2H9-1
Error Clear Timer Unusable Time

1. Select [Timer Setting] using the cursor up/down 1. Select [Timer Setting] using the cursor up/down
keys. keys.
3. Select [Err. Clear Timer] using the cursor up/down 3. Select [Unusable Time] using the cursor up/down
keys. keys.
5. Set the Error Clear Timer. 5. Select [On] and press the OK key.
6. Press the OK key. 6. Set the Start Time and press the OK key.
7. Set the End Time and press the OK key.
8. Set the unlock code and press the OK key.
Auto Sleep
keys.
3. Select [Auto Sleep] using the cursor up/down keys.
4. Press the OK key. (10) Editing Destination (Address Book/Adding One-
5. Select [Off] or [On]. Touch Keys)
Adding an Individual Destination
1. Select [Address Book] using the cursor up/down
Sleep Timer
keys.
keys.
3. Select [Menu].
4. Select [Add Address] using the cursor up/down
3. Select [Sleep Timer] using the cursor up/down
keys.
keys.
6. Select [Contact] and press the OK key.
5. Set the Sleep Timer.
7. Enter each item and press the OK key.
Adding a Group
Auto Panel Reset ON/OFF
keys.
keys.
3. Select [Menu].
3. Select [Auto Panel Reset] using the cursor up/down
4. Select [Add Address] using the cursor up/down
keys.
keys.
6. Select [Group] and press the OK key.
7. Enter each item and press the OK key.
Panel Reset Timer

Editing a Destination
keys.
keys.
3. Select [Panel Reset Timer] using the cursor up/
3. Select the destination you want to edit.
down keys.
4. Select [Menu].
5. Select [Detail/Edit] using the cursor up/down keys.
5. Set the Panel Reset Timer.
7. Edit items as necessary.
8. Select [Yes].
Low Power Timer
keys.
3. Select [Low Power Timer] using the cursor up/down
keys.
5. Set the Low Power Timer.
1-3-60
2H9-1
(11) Restarting the System TCP/IP (IPv6) Setup

1. Select [Network Setting] using the cursor up/down
keys.
Restarting the System
1. Select [Restart] using the cursor up/down keys.
3. Select [TCP/IP Settings] using the cursor up/down
keys.
3. Select [Yes].
The machine is restarted.
5. Select [IPv6 Setting] using the cursor up/down
keys.
7. Select [On] or [Off].
(12) Network Setup
NetWare Setup
LAN Interface Setup 1. Select [Network Setting] using the cursor up/down
1. Select [Network Setting] using the cursor up/down keys.
2. Press the OK key. 3. Select [NetWare] using the cursor up/down keys.
3. Select [LAN Interface] using the cursor up/down 4. Press the OK key.
keys. 5. Select [On] or [Off].
5. Select the desired LAN interface. 7. Select the desired frame type.
TCP/IP (IPv4) Setup AppleTalk Setup

1. Select [Network Setting] using the cursor up/down 1. Select [Network Setting] using the cursor up/down
keys. keys.
3. Select [TCP/IP Settings] using the cursor up/down 3. Select [AppleTalk] using the cursor up/down keys.
4. Press the OK key. 5. Select [On] or [Off].
5. Select [TCP/IP] using the cursor up/down keys. 6. Press the OK key.
7. Select [On] and press the OK key.
8. Select [IPv4 Setting] using the cursor up/down WSD Scan Setup
keys. 1. Select [Network Setting] using the cursor up/down
10. Select [DHCP] using the cursor up/down keys. 2. Press the OK key.
11. Press the OK key. 3. Select [WSD-SCAN] using the cursor up/down
12. Select [Off] and press the OK key. keys.
13. Select [Bonjour] using the cursor up/down keys. 4. Press the OK key.
15. Select [Off] and press the OK key. 6. Press the OK key.
16. Select [IP Address] using the cursor up/down keys.
18. Enter the IP address and press the OK key. WSD Print Setup
19. Select [Subnet Mask] using the cursor up/down 1. Select [Network Setting] using the cursor up/down
keys. keys.
21. Enter the Subnet Mask and press the OK key. 3. Select [WSD-PRINT] using the cursor up/down
22. Select [Default Gateway] using the cursor up/down keys.
24. Enter the Default Gateway and press the OK key. 6. Press the OK key.
1-3-61
2H9-1
Protocol Detail LDAP Security

1. Select [Network Setting] using the cursor up/down 1. Select [Network Setting] using the cursor up/down
keys. keys.
3. Select [TCP/IP Settings] using the cursor up/down 3. Select [Secure Protocol] using the cursor up/down
keys. keys.
5. Select [Protocol Detail] using the cursor up/down 5. Select [LDAP Security] using the cursor up/down
keys. keys.
7. Select the item for which you want to make set- 7. Select [Off], [LDAPv3/TLS] or [LDAP over SSL].
tings. 8. Press the OK key.
8. Select [On] or [Off].
LDAP Security
Network Security keys.
SSL Setting 3. Select [IPSec] using the cursor up/down keys.
1. Select [Network Setting] using the cursor up/down 4. Press the OK key.
keys. 5. Select [On] or [Off].
3. Select [Secure Protocol] using the cursor up/down
keys.
4. Press the OK key. Interface Block Setting
5. Select [SSL] using the cursor up/down keys.
6. Press the OK key. USB Host (USB memory slot setting)
7. Select [On] or [Off]. 1. Select [I/F Block Set.] using the cursor up/down
3. Select [USB Host] using the cursor up/down keys.
IPP Security 4. Press the OK key.
1. Select [Network Setting] using the cursor up/down 5. Select [Unblock] or [Block].
3. Select [Secure Protocol] using the cursor up/down
keys. USB Device (USB interface setting)
4. Press the OK key. 1. Select [I/F Block Set.] using the cursor up/down
5. Select [IPP Security] using the cursor up/down keys.
6. Press the OK key. 3. Select [USB Device] using the cursor up/down
7. Select [IPP/IPP over SSL] or [IPPoverSSL only]. keys.
5. Select [Unblock] or [Block].
HTTP Security
keys. Optional interface (Optional interface card setting)
2. Press the OK key. 1. Select [I/F Block Set.] using the cursor up/down
3. Select [Secure Protocol] using the cursor up/down keys.
4. Press the OK key. 3. Select [Option I/F] using the cursor up/down keys.
5. Select [HTTP Security] using the cursor up/down 4. Press the OK key.
keys. 5. Select [Unblock] or [Block].
7. Select [HTTP/HTTPS] or [HTTPS only].
1-3-62
2H9-1
(13) User Login Administration Changing User Properties

1. Select [User Login Set.] using the cursor up/down
keys.
Enabling/Disabling User Login Administration
3. Select [Local User List] using the cursor up/down
keys.
keys.
3. Select [User Login] using the cursor up/down keys.
5. Select the user whose information you want to
change.
5. Select [Local Authentic.] or [Netwk Authentic.].
The procedure differs depending on the details to
Select [Off] to disable user login administration.
be edited.
If you select [Netwk Authentic.], enter the host
Changing user information
name (64 characters or less) and domain name
1. Select [Edit].
(256 characters or less) for the Authentication
2. In the same fashion as registering a new user,
Server. Select [NTLM] or [Kerberos] as the server
change information.
type.
4. Select [Yes]. The user information is changed.
Deleting a user
1. Select [Menu].
Adding a User
2. Select [Delete] and press the OK key.
3. Select [Yes]. The selected user will be deleted.
keys.
3. Select [Local User List] using the cursor up/down
Unknown login user name Job
keys.
keys.
5. Select [Menu].
6. Select [Add User] and press the OK key.
3. Select [Unknown ID Job] using the cursor up/down
7. Enter the user name and press the OK key.
keys.
8. Enter the login user name and press the OK key.
9. Select [Exit] and press the OK key.
5. Select [Reject] or [Permit].
10. Select the added user and press the OK key.
11. Select [Login Password:].
12. Select [Edit] and enter the login password.
14. Enter the same login password to confirm and
press the OK key.
15. Select [E-mailAddress:].
(14) Job accounting
16. Select [Edit] and enter the e-mail address.
18. Select [Access Level:] Enabling/Disabling Job Accounting
19. Select [Change] and select the user access privi- 1. Select [Job Account. Set.] using the cursor up/down
lege. keys.
21. Select [Account Name:]. 3. Select [Job Accountin] using the cursor up/down
22. Select [Change] and select the account. keys.
Adding an Account
1. Select [Job Account. Set.] using the cursor up/down
keys.
3. Select [Account. List] using the cursor up/down
keys.
5. Select [Menu].
6. Select [Add Account], and press the OK key.
7. Enter the account name and press the OK key.
8. Enter the account code and press the OK key.
9. Select [Exit] and press the OK key.
1-3-63
2H9-1
Managing Accounts Default Counter Limit

1. Select [Job Account. Set.] using the cursor up/down 1. Select [Job Account. Set.] using the cursor up/down
keys. keys.
3. Select [Account. List] using the cursor up/down 3. Select [Default Setting] using the cursor up/down
keys. keys.
5. Select an account to change or delete. 5. Select [Counter Limit] using the cursor up/down
Changing account information keys.
1. Select [Edit]. 6. Press the OK key.
2. Change account information and restriction of 7. Select the item for which you want to set the default
use. restriction on the number of sheets and press the
3. Press the OK key. OK key.
4. Select [Yes]. The account information is 8. Enter the default restriction on the number of
changed. sheets and press the OK key.
Deleting an account 9. Repeat steps 7 to 8 set other default restrictions on
1. Select [Menu]. the number of sheets.
2. Select [Delete] and press the OK key.
3. Select [Yes]. The account is deleted.
Total Job Accounting/Resetting the Counter
1. Select [Job Account. Set.] using the cursor up/down
Managing the Copier/Printer Counts keys.
1. Select [Job Account. Set.] using the cursor up/down 2. Press the OK key.
keys. 3. Select [Total Accounting] using the cursor up/down
3. Select [Default Setting] using the cursor up/down 4. Press the OK key.
keys. 5. Select the function of which you want to check
4. Press the OK key. counts and press the OK key.
5. Select [Copy/Print Count] using the cursor up/down 6. After confirming the content press the OK key.
keys. 7. To reset the counter, select [Counter Reset].
7. Select [Total] or [Split]. 9. Select [Yes].
Each Job Accounting/Resetting the Counter

Applying Restriction 1. Select [Job Account. Set.] using the cursor up/down
1. Select [Job Account. Set.] using the cursor up/down keys.
2. Press the OK key. 3. Select [Each Job Account] using the cursor up/
3. Select [Account. List] using the cursor up/down down keys.
4. Press the OK key. 5. Select the account of which you want to check
5. Select the account to which you want to set restric- counts and press the OK key.
tion of use and press the OK key. 6. Select the function of which you want to check
6. Select the item to be restricted and select [Edit]. counts and press the OK key.
7. Select the desired restriction method and press the 7. After confirming the content press the OK key.
OK key. 8. To reset the counter, select [Counter Reset].
8. Repeat step 6 to 7 to set items as necessary. 9. Press the OK key.
9. Press the OK key. 10. Select [Yes].
10. Select [Yes].
Printing an Accounting Report

Applying Limit of Restriction 1. Select [Job Account. Set.] using the cursor up/down
1. Select [Job Account. Set.] using the cursor up/down keys.
2. Press the OK key. 3. Select [Account. Report] using the cursor up/down
3. Select [Default Setting] using the cursor up/down keys.
4. Press the OK key. 5. Select [Yes]. A job accounting report is printed.
5. Select [Apply Limit] using the cursor up/down keys.
7. Select [Immediately], [Subsequently] or [Alert Only].
1-3-64
2H9
1-4 Troubleshooting
1-4-1 Paper misfeed detection
(1) Paper misfeed indication

When a paper misfeed occurs, the printer immediately stops printing and displays the paper misfeed message on the
operation panel. To remove paper misfed in the printer, pull out the paper cassette, open the front cover, rear cover or
duplexers cover, or remove the drum unit.
Paper
jammed in
the printer
JAM**
Help
Figure 1-4-1Paper misfeed indication
(2) Paper misfeed detection condition
Registration sensor
Paper sensor
MP paper sensor
Exit sensor
PF paper feed sensor
PF paper sensor
Printer
Peper feeder 1
(Option)

Peper feeder 2
(Option)
Figure 1-4-2
1-4-1
2H9
1-4-2 Self-diagnostic function
(1) Self-diagnostic function

This printer is equipped with self-diagnostic function. When a problem is detected, the printer stops printing and display an
error message on the operation panel. An error message consists of a message prompting a contact to service personnel,
total print count, and a four-digit error code indicating the type of the error. (The display varies depending on the type of
the error.)
Machine failure.
Call service.
C####
Figure 1-4-3
1-4-2
2H9-1
(2) Self diagnostic codes
Remarks
Code Contents
Causes Check procedures/corrective measures
0100 Backup memory device error Defective flash Replace the control PWB (See page 1-5-
memory. 39).
Defective control Replace the control PWB (See page 1-5-
PWB. 39).
0120 MAC address data error Defective flash Replace the control PWB (See page 1-5-
memory. 39).
0130 Backup memory read/write error Defective flash Replace the control PWB (See page 1-5-
memory. 39).
PWB. 39).
0140 Backup memory data error Defective flash Replace the control PWB (See page 1-5-
memory. 39).
PWB. 39).
0150 Control PWB EEPROM error Improper installa- Check the installation of the EEPROM (U17)
Detecting control PWB EEPROM (U17) tion control PWB and remedy if necessary (See page 1-5-39).
communication error. EEPROM (U17).
PWB. 39).
Data damage of Contact the Service Administrative Division.
control PWB
EEPROM (U17).
0170 Billing counting error Defective control Replace the control PWB (See page 1-5-
PWB. 39).
Data damage of Contact the Service Administrative Division.
control PWB
EEPROM (U17).
0180 Machine number mismatch Data damage of Contact the Service Administrative Division.
Machine number of main and engine control PWB
does not match. EEPROM (U17).
1-4-3
2H9
Remarks
Code Contents
0420 Paper feeder communication error Improper installa- Follow installation instruction carefully again.
Communication error between control tion paper feeder.
PWB and optional paper feeder.
Defective harness Reinsert the connector. Also check for conti-
between control nuity within the connector harness. If none,
PWB (YC30) and remedy or replace the harness.
paper feeder inter-
face connector, or
improper connec-
tor insertion.
PWB. 39).
between PF main nuity within the connector harness. If none,
PWB (YC5) and remedy or replace the harness (Refer to the
paper feeder inter- service manual for the paper feeder).
face connector, or
improper connec-
tor insertion.
Defective PF main- Replace the PF main PWB (Refer to the ser-
PWB. vice manual for the paper feeder).
2000 Main motor error Defective harness Reinsert the connector. Also check for conti-
The main motor ready input is not given between main nuity within the connector harness. If none,
for 2 s during the main motor is ON. motor (CN1) and remedy or replace the harness (See page 1-
control PWB 5-50).
(YC17), or
improper connec-
tor insertion.
Defective drive Check if the rollers and gears rotate
transmission sys- smoothly. If not, grease the bushings and
tem of the main gears. Check for broken gears and replace if
motor. any.
Defective main Replace the main motor (See page 1-5-50).
motor.
PWB. 39).
2610 PF paper feed motor error Defective harness Reinsert the connector. Also check for conti-
(Optional paper feeder 1) between PF paper nuity within the connector harness. If none,
The PF paper feed motor of paper feed motor and PF remedy or replace the harness (Refer to the
feeder 1 ready input is not given for 2 s main PWB (YC4), service manual for the paper feeder).
during the PF paper feed motor is ON. or improper con-
nector insertion.
Defective PF paper Check if the gears rotate smoothly. If not,
feed motor drive grease the bushings and gears. Check for
transmission broken gears and replace if any.
system.
Defective PF main Replace the PF main motor.
motor.
PWB. 39).
1-4-4
2H9-1
Remarks
Code Contents
2620 PF paper feed motor error Defective harness Reinsert the connector. Also check for conti-
(Optional paper feeder 2) between PF paper nuity within the connector harness. If none,
The PF paper feed motor of paper feed motor and PF remedy or replace the harness (Refer to the
feeder 2 ready input is not given for 2 s main PWB (YC4), service manual for the paper feeder).
during the PF paper feed motor is ON. or improper con-
nector insertion.
Defective PF paper Check if the gears rotate smoothly. If not,
feed motor drive grease the bushings and gears. Check for
transmission sys- broken gears and replace if any.
tem.
Defective PF main Replace the PF main motor (Refer to the
motor. service manual for the paper feeder).
PWB. 39).
3100 ISU home position error Defective FFC Replace the image scanner unit (ISU) (See
between CCD page 1-5-21).
PWB (YC1) and
control PWB
(YC8).
Defective FFC Reinsert the FFC. Also check for continuity
between control within the FFC. If none, remedy or replace
PWB (YC6) and the FFC.
scanner PWB
(YC103), or
improper FFC
insertion.
Defective home Replace the home position sensor.
position sensor.
between ISU motor nuity within the connector harness. If none,
and scanner PWB remedy or replace the harness.
(YC104), or
improper connec-
tor insertion.
Defective ISU Replace the ISU motor.
motor.
1-4-5
2H9-1
Remarks
Code Contents
3200 Exposure lamp error Defective FFC Reinsert the FFC. Also check for continuity
The exposure lamp is not turned on. between scanner within the FFC. If none, remedy or replace
PWB (YC103) and the FFC.
control PWB
(YC6), or improper
FFC insertion.
Defective FFC Replace the image scanner unit (ISU) (See
between CCD page 1-5-21).
PWB (YC1) and
control PWB
(YC8).
between CCD nuity within the connector harness. If none,
inverter PWB
(YC101), or
improper connec-
tor insertion.
between inverter nuity within the connector harness. If none,
exposure lamp, or
improper connec-
tor insertion.
Defective exposure Replace the exposure lamp (See page 1-5-
lamp. 27).
Defective inverter Replace the inverter PWB (See page 1-5-
PWB. 27).
PWB. 39).
3300 AGC error Defective FFC Replace the image scanner unit (ISU) (See
After AGC, correct input is not obtained between CCD page 1-5-21).
at CCD. PWB (YC1) and
control PWB
(YC8).
Defective exposure Replace the exposure lamp (See page 1-5-
lamp. 27).
Defective CCD Replace the CCD PWB.
PWB.
PWB. 39).
1-4-6
2H9-1
Remarks
Code Contents
3500 CPU - ASIC (CCD PWB) communica- Defective FFC Replace the image scanner unit (ISU) (See
tion error between CCD page 1-5-21).
An error code is detected. PWB (YC1) and
control PWB
(YC8).
Defective CCD Replace the CCD PWB.
PWB.
PWB. 39).
4000 Polygon motor (laser scanner unit) Defective harness Reinsert the connector. Also check for conti-
error between polygon nuity within the connector harness. If none,
The polygon motor ready input is not motor and control remedy or replace the harness.
given for 6 s during the polygon motor is PWB (YC10), or
ON. improper connec-
tor insertion.
Defective laser Replace the laser scanner unit (See page 1-
scanner unit. 5-17).
PWB. 39).
4200 BD error (laser scanner unit) error BD sensor does Turn printer power off for at least 30 min-
not detect laser utes, then turn printer on again. If not cured,
beam due to con- replace the laser scanner unit (See page 1-
densation on the 5-17).
polygon mirror.
Defective laser Replace the laser scanner unit (See page 1-
scanner unit. 5-17).
PWB. 39).
6000 Broken fuser heater lamp wire Poor contact in the Reinsert the connector (See page 1-5-34).
The fuser temperature does not rise fuser thermistor
after the fuser heater lamp has been connector termi-
turned on. nals.
Poor contact in the Reinsert the connector (See page 1-5-34).
fuser heater lamp
connector termi-
nals.
Fuser thermistor Replace the fuser unit (See page 1-5-34).
installed incor-
rectly.
Fuser thermal cut- Replace the fuser unit (See page 1-5-34).
out triggered.
Fuser heater lamp Replace the fuser unit (See page 1-5-34).
installed incor-
rectly.
Broken fuser Replace the fuser unit (See page 1-5-34).
heater lamp wire.
6020 Abnormally high fuser thermistor Shorted fuser ther- Replace the fuser unit (See page 1-5-34).
temperature mistor.
Fuser thermistor detects abnormally
temperature.
PWB. 39).
1-4-7
2H9
Remarks
Code Contents
6030 Broken fuser thermistor wire Poor contact in the Reinsert the connector (See page 1-5-34).
Input from fuser thermistor is 0 (A/D fuser thermistor
value). connector termi-
nals.
Broken fuser ther- Replace the fuser unit (See page 1-5-34).
mistor wire.
Fuser thermistor Replace the fuser unit (See page 1-5-34).
installed incor-
rectly.
Fuser thermal cut- Replace the fuser unit (See page 1-5-34).
out triggered.
Fuser heater lamp Replace the fuser unit (See page 1-5-34).
installed incor-
rectly.
Broken fuser Replace the fuser unit (See page 1-5-34).
heater lamp wire.
6400 Zero cross signal error Defective harness Reinsert the connector. Also check for conti-
The zero cross signal does not reach the between high volt- nuity within the connector harness. If none,
control PWB for specified time. age PWB (YC202) remedy or replace the harness (See page 1-
and control PWB 5-34).
(YC23), or
improper connec-
tor insertion.
Defective connec- Reinsert the connector.
tion between
power source PWB
(YC103) and high
voltage PWB
(YC201).
Defective power Replace the power source PWB (See page
source PWB. 1-5-42).
PWB. 39).
7990 Waste toner full Waste toner reser- Turn the main power switch off/on to restart
The waste toner sensor has detected voir (drum unit) is the printer. If the error is not resolved,
that the waste toner reservoir (drum unit) full. replace the drum unit (See page 1-5-30).
is full.
Defective waste Replace the waste toner sensor.
toner sensor.
PWB. 39).
F000 Control PWB - Operation panel PWB Defective harness Reinsert the connector. Also check for conti-
communication error between operation nuity within the connector harness. If none,
panel PWB (YC1) remedy or replace the harness.
and control PWB
(YC7), or improper
connector inser-
tion.
Defective opera- Replace the operation panel PWB.
tion panel PWB.
PWB. 39).
1-4-8
2H9-1
Remarks
Code Contents
F020 Control PWB RAM checksum error Defective main Turn the main power switch off/on to restart
memory (RAM) on the printer. If the error is not resolved,
the control PWB. replace control PWB (See page 1-5-39).
Defective Replace the expanded memory (DIMM).
expanded memory
(DIMM).
F040 Control PWB engine communication Defective control Turn the main power switch off/on to restart
error PWB. the printer. If the error is not resolved,
replace control PWB (See page 1-5-39).
F041 Control PWB - scanner PWB commu- Defective control Turn the main power switch off/on to restart
nication error PWB or scanner the machine. If the error is not resolved,
A communication error is detected. PWB. replace control PWB or scanner PWB (See
page 1-5-39 or 1-5-49).
F050 Control PWB engine checksum error Some error may Download the firmware of the control PWB
have occurred again (See page 1-6-1).
when downloading
the firmware of the
control PWB.
Defective control Turn the main power switch off/on to restart
PWB. the printer. If the error is not resolved,
F186 Control PWB video data control error Defective control Turn the main power switch off/on to restart
PWB. the printer. If the error is not resolved,
1-4-9
2H9
1-4-3 Image formation problems
(1)Completely blank (2)All-black printout. (3)Dropouts. (4)Black dots. (5)Black horizontal

printout. streaks.
ABC ABC ABC

123 123 123
See page 1-4-11 See page 1-4-11 See page 1-4-12 See page 1-4-12 See page 1-4-12
(6)Black vertical (7)Unsharpness. (8)Gray background. (9)Dirt on the top (10)Undulated print-
streaks. edge or back of the ing at the right edge
paper. (scanning start posi-
tion).
ABC ABC ABC

123 123 123
This vertical
line should
be straight.
See page 1-4-13 See page 1-4-13 See page 1-4-13 See page 1-4-14 See page 1-4-14
1-4-10
2H9
(1) Completely blank printout.
Print example Causes Check procedures/corrective measures

Connection failure with DP connector If a blank copy is made because the original loaded in the DP
(Only when the option DP is installed) is not fed after the Start key is pressed:
Turn the main power switch off, investigate the DP connector
connection, and firmly connect the DP connector.
DP
DP connector
Defective drum unit or developing Open the front cover and check that the drum unit and devel-
unit. oping unit are correctly seated (See page 1-5-30 and 1-5-29).
Investigate that the terminals between the main charger unit
and the drum unit are not in loose contact (See page 1-5-31)
Defective transfer bias output or Replace the high voltage PWB (See page 1-5-45).
developing bias output.
Poor contact of developing bias termi- Check the high voltage PWB visually and correct or replace if
nal (spring) and high voltage output necessary (See page 1-5-45).
terminal B (J401, J402, J403) on the
high voltage PWB.
Poor contact of transfer bias terminal
(spring) and transfer bias terminal T
(J201, J202, J203) on the high volt-
age PWB.
Defective laser scanner unit. Replace the laser scanner unit (See page 1-5-17).
Defective control PWB. Replace the control PWB (See page 1-5-39).
(2) All-black printout.

Defective main charger unit. Open the front cover and check that the drum unit and devel-
oping unit are correctly seated (See page 1-5-30 and 1-5-29).
Investigate that the terminals between the main charger unit
and the drum unit are not in loose contact (See page 1-5-31)
Poor contact of main charger terminal Check the high voltage PWB visually and correct or replace if
(spring) and main charger output ter- necessary (See page 1-5-45).
minal M on the high voltage PWB.
Defective main charging output. Replace the high voltage PWB (See page 1-5-45).
Broken main charger wire. Replace the main charger unit (See page 1-5-31).
1-4-11
2H9
(3) Dropouts.

Defective developing roller (develop- If the defects occur at regular intervals of 62.8 mm/2 1/2" (See
ing unit). page 2-4-3), the problem may be the damaged developing
ABC roller (in the developing unit). Replace the developing unit
123 (See page 1-5-29).
Defective drum unit. If the defects occur at regular intervals of 94 mm/3 11/16" (See
page 2-4-3), the problem may be the damaged drum (in the
drum unit). Replace the drum unit (See page 1-5-30).
Defective fuser unit (heat roller or If the defects occur at regular intervals of 73.162 mm/2 7/8", or
press roller). 78.5 mm/3 1/16" (See page 2-4-3), the problem may be the
damaged heat roller or press roller (in the fuser unit). Replace
fuser unit (See page 1-5-34).
Defective paper specifications. Paper with rugged surface or dump tends to cause dropouts.
Replace paper with the one that satisfies the paper specifica-
tions.
Defective transfer roller installation. The transfer roller must be supported by the bushes at the
both ends. Clean the bush to remove oil and debris. Replace
the transfer roller if necessary (See page 1-5-32).
Defective transfer bias output. Replace the high voltage PWB or control PWB (See page 1-5-
45 or 1-5-39).
(4) Black dots.

Defective drum unit or developing If the defects occur at regular intervals of 94 mm/3 11/16" (See
ABC unit. page 2-4-3), the problem may be the damaged drum (in the
drum unit). Replace drum unit (See page 1-5-30).
123
If the defects occur at random intervals, the toner may be leak-
ing from the developing unit or drum unit. Replace the devel-
oping unit or drum unit (See page 1-5-29 or 1-5-30).
(5) Black horizontal streaks.

Defective drum unit's ground. Check that the drum shaft and the grounding tab (printer) are
in good contact. Apply the grounding tab a small amount of
ABC
electroconductive grease as required.
123
Defective drum unit. Replace the drum unit (See page 1-5-30).
1-4-12
2H9
(6) Black vertical streaks.

Adhesion of oxide to main charger Remove the drum unit (See page 1-5-30). Slide the charger
wire. cleaner (green) left and right 2 or 3 times to clean the charger
ABC wire, then return it to its original position (CLEANER HOME
123 POSITION). Refer to the operation guide.
Defective drum unit. A streak of toner remaining on drum after printing means that
the cleaning blade (in the drum unit) is not working properly.
Replace the drum unit (See page 1-5-30).
Defective developing roller (develop- Replace the developing unit (See page 1-5-29).
ing unit).
(7) Unsharpness.

Defective paper specifications. Replace paper with the one that satisfies the paper specifica-
tion.
Defective transfer roller installation. The transfer roller must be supported by the bushes at the
both ends. Clean the bush to remove oil and debris. Replace
the transfer roller if necessary (See page 1-5-32).
Defective transfer bias output. Replace the high voltage PWB or control PWB (See page 1-5-
45 or 1-5-39).
EcoPrint mode setting. The EcoPrint mode can provides faint, unsharp printing
because it acts to conserve toner for draft printing purpose.
For normal printing, turn the EcoPrint mode off by using the
operator panel. For details, refer to the operation guide.
(8) Gray background.

Print density setting. The print density may be set too high. Try adjusting the print
density. For details, refer to the operation guide.
ABC
Defective potential on the drum sur- Replace the drum unit (See page 1-5-30).
123 face.
Defective main charger grid. Clean the main charger grid (See page 1-5-31).
Defective developing roller (develop- If a developing unit which is known to work normally is avail-
ing unit). able for check, replace the current developing unit in the
printer with the normal one. If the symptom disappears,
replace the developing unit with a new one (See page 1-5-29).
1-4-13
2H9
(9) Dirt on the top edge or back of the paper.

Toner contamination in various parts. Dirty edges and back of the paper can be caused by toner
ABC accumulated on such parts as the paper chute guide, paper
conveying paths, the bottom of the drum and developing unit,
123 and the fuser unit inlet. Clean these areas and parts to remove
toner.
Defective transfer roller. If the transfer roller is contaminated with toner, clean the trans-
fer roller using a vacuum cleaner or by continuously printing a
low density page until the symptom has faded away.
(10) Undulated printing at the right edge (scanning start position).

Defective polygon motor (laser scan- Replace the laser scanner unit (See page 1-5-17).
ner unit).
This vertical
line should
be straight.
1-4-14
2H9
1-4-4 Electric problems
Problem Causes Check procedures/corrective measures

(1)The machine does No electricity at the power Measure the input voltage.
not operate when the outlet.
main power switch is
The power cord is not Check the contact between the power plug and the outlet.
turned on.
plugged in properly.
The top cover is not closed Check the top cover.
completely.
Broken power cord. Check for continuity. If none, replace the cord.
Defective main power Check for continuity across the contacts. If none, replace the
switch. power source PWB (See page 1-5-42).
Blown fuse in the power Check for continuity. If none, remove the cause of blowing and
source PWB. replace the power source PWB (See page 1-5-42).
Defective interlock switch. Check for continuity across the contacts of interlock switch. If
none, replace the power source PWB (See page 1-5-42).
Defective power source Replace the power source PWB (See page 1-5-42).
PWB.
(2)Right cooling fan Broken right cooling fan Check for continuity across the coil. If none, replace the right cool-
motor does not oper- motor coil. ing fan motor.
ate.
Defective harness between Reinsert the connector. Also check for continuity within the con-
right cooling fan motor and nector harness. If none, remedy or replace the harness.
control PWB (YC27), or
improper connector inser-
tion.
(3)Left cooling fan Broken left cooling fan Check for continuity across the coil. If none, replace the left cool-
motor does not oper- motor coil. ing fan motor.
ate.
left cooling fan motor and nector harness. If none, remedy or replace the harness.
tion.
(4)Power source fan Broken power source fan Check for continuity across the coil. If none, replace the power
motor does not oper- motor coil. source fan motor.
ate.
power source fan motor and nector harness. If none, remedy or replace the harness.
tion.
(5)Registration clutch Broken registration clutch Check for continuity across the coil. If none, replace the registra-
does not operate. coil. tion clutch.
registration clutch and connector harness. If none, remedy or replace the harness.
trol PWB (YC20), or
tion.
1-4-15
2H9

(6)Paper feed clutch Broken paper feed clutch Check for continuity across the coil. If none, replace the paper
does not operate. coil. feed clutch.
paper feed clutch and connector harness. If none, remedy or replace the harness.
trol PWB (YC20), or
tion.
(7)Developing clutch Broken developing clutch Check for continuity across the coil. If none, replace the develop-
does not operate. coil. ing clutch.
developing clutch and connector harness. If none, remedy or replace the harness.
trol PWB (YC20), or
tion.
(8)MP paper feed Broken MP paper feed sole- Check for continuity across the coil. If none, replace the MP paper
solenoid does not noid coil. feed solenoid.
operate.
MP paper feed solenoid nector harness. If none, remedy or replace the harness.
and control PWB (YC21), or
tion.
(9)Duplex solenoid Broken duplex solenoid Check for continuity across the coil. If none, replace the duplex
does not operate. coil. solenoid.
duplex solenoid and control nector harness. If none, remedy or replace the harness.
PWB (YC29), or improper
connector insertion.
(10)Eraser lamp Defective harness between Reinsert the connector. Also check for continuity within the con-
does not turn on. eraser lamp (YC701) and nector harness. If none, remedy or replace the harness.
tion.
Defective eraser lamp Replace the eraser lamp (PWB).
(PWB).
(11)Paper indicator is Defective paper sensor. Replace the paper sensor.
flashing when paper
is present in the cas-
paper sensor and control nector harness. If none, remedy or replace the harness.
sette.
PWB (YC18), or improper
connector insertion.
1-4-16
2H9

(12)A paper jam in A piece of paper torn from Check and remove if any.
the paper feed/con- paper is caught around reg-
veying section or istration sensor or exit sen-
fuser section is indi- sor.
cated when the main
Defective registration sen- Replace the high voltage PWB (See page 1-5-45).
power switch is
sor on the high voltage
turned on.
PWB.
Defective exit sensor. Replace the exit sensor.
(13)Attention indica- Defective interlock switch Check for continuity across the interlock switch. If there is no con-
tor is lit when the on the power source PWB. tinuity when the interlock switch is on, replace the power source
front cover is closed. PWB (See page 1-5-42).
1-4-17
2H9
1-4-5 Mechanical problems
Problem Causes/check procedures Corrective measures

(1)No primary paper Check if the surfaces of the paper feed roller Clean with isopropyl alcohol.
feed. is dirty with paper powder.
Check if the paper feed roller is deformed. Check visually and replace any deformed
paper feed roller (assembly) (See page 1-5-
6).
Defective paper feed clutch installation. Check visually and remedy if necessary.
(2)No secondary paper Check if the surfaces of the upper and lower Clean with isopropyl alcohol.
feed. registration rollers are dirty with paper pow-
der.
Defective registration clutch installation. Check visually and remedy if necessary.
(3)Skewed paper feed. Paper width guide in a cassette installed Check the paper width guide visually and
incorrectly. correct or replace if necessary.
(4)Multiple sheets of Check if the separator pad or MPF separation Replace the separator pad if it is worn.
paper are fed at one pad is worn.
time.
Check if the paper is curled. Replace the paper.
(5)Paper jams. Check if the paper is excessively curled. Replace the paper.
Check if the contact between the upper and Check visually and remedy if necessary.
lower registration rollers is correct.
Check if the heat roller or press roller is Replace the fuser unit (See page 1-5-34).
extremely dirty or deformed.
Check if the contact between the ejection Check visually and remedy if necessary.
roller and fuser ejection pulley is correct.
(6)Toner drops on the Check if the drum unit or developing unit is Clean the drum unit or developing unit (See
paper conveying path. extremely dirty. page 1-5-30 or 1-5-29).
(7)Abnormal noise is Check if the pulleys, rollers and gears operate Grease the bearings and gears.
heard. smoothly.
Check if the following electromagnetic Check visually and remedy if necessary.
clutches are installed correctly:
Paper feed clutch, registration clutch and
developing clutch.
1-4-18
2H9
1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly
(1) Precautions
Before starting disassembly, press the Power key on the operation panel to off. Make sure that the Power lamp is off
before turning off the main power switch. And then unplug the power cable from the wall outlet.
When the fax kit is installed, be sure to disconnect the modular code before starting disassembly.
When handling PWBs (printed wiring boards), do not touch parts with bare hands.
The PWBs are susceptible to static charge.
Do not touch any PWB containing ICs with bare hands or any object prone to static charge.
When removing the hook of the connector, be sure to release the hook.
Take care not to get the cables caught.
To reassemble the parts, use the original screws. If the types and the sizes of screws are not known, refer to the PARTS
LIST.
(2) Drum
Note the following when handling or storing the drum.
When removing the drum unit, never expose the drum surface to strong direct light.
Keep the drum at an ambient temperature between -20C/-4F and 40C/104F and at a relative humidity not higher than
90% RH. Avoid abrupt changes in temperature and humidity.
Avoid exposure to any substance which is harmful to or may affect the quality of the drum.
Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.
(3) Toner
Store the toner container in a cool, dark place.
Avoid direct light and high humidity.
1-5-1
2H9-2
(4) How to tell a genuine Kyocera Mita toner container
As a means of brand protection, the Kyocera Mita toner container utilizes an optical security technology to enable visual
validation. A validation viewer is required to accomplish this.
Hold the validation viewer over the left side part of the brand protection seal on the toner container. Through each window
of the validation viewer, the left side part of the seal should be seen as follows:
A black-colored band when seen through the left side window ( )

A shiny or gold-colored band when seen through the right side window ( )
The above will reveal that the toner container is a genuine Kyocera Mita branded toner container, otherwise, it is a coun-
terfeit.
See through the left window See through the right window
( marking) ( marking)
Validation viewer Validation viewer
Brand Brand
protection protection
seal seal
A black-colored band when A shiny or gold-colored band when

seen through the left side window seen through the right side window
Figure 1-5-1
The brand protection seal has an incision as shown below to prohibit reuse.
Incision
Cut
Figure 1-5-2
1-5-2
2H9-1
1-5-2 Outer covers
(1) Detaching and refitting the left cover and right cover
Procedure
1. Remove the screw.
2. Unhook four hooks and then remove the
rear upper cover. Hook
Rear upper cover
Hook
Hook
Hook
Rear upper cover
Screw
Figure 1-5-3
3. Remove the cassette (See page 1-5-6).

4. Open the front cover.
5. Unhook the hook and then remove the con-
troller box cover.
Hook
Controller box cover
Figure 1-5-4
1-5-3
2H9
6. Unhook seven hooks and then remove the

right cover.
Hook
Hook
Hook
Hook
Hook
Hook
Hook
Right cover Right cover
Right cover
Figure 1-5-5
1-5-4
2H9
7. Unhook six hooks and then remove the left

cover.
Hook
Hook
Hook
Hook
Hook
Hook
Left cover Left cover
Left cover
Figure 1-5-6
1-5-5
2H9
1-5-3 Paper feed section
(1) Detaching and refitting the paper feed assembly (paper feed roller and pickup roller)
Procedure
1. Remove the cassette.
Cassette
Figure 1-5-7
2. Slide the feed shaft.

3. While pressing the lever and then remove
the paper feed roller assembly.
Feed shaft
Paper feed roller

assembly
Lever
Figure 1-5-8
1-5-6
2H9
4. Check or replace the paper feed assembly

Paper feed roller
and refit all the removed parts. assembly Feed shaft
When refitting the paper feed roller assem-

bly, be sure to align the paper feed roller
pivot with the slotted hole on the feed shaft.
Paper feed roller

assembly
Feed shaft
Slotted hole
Pivot
Figure 1-5-9
1-5-7
2H9
(2) Detaching and refitting the retard roller assembly
Procedure
Retard guide
2. Push the bottom plate down until it locks.
Hook
3. Unhook two hooks and then remove the
retard guide.
Hook
Cassestte
Bottom plate
Retard guide
Cassette
Hook
Hook
Figure 1-5-10
4. Remove the retard roller assembly.
Retard roller
Assembly

Figure 1-5-11
1-5-8
2H9
5. Check or replace the retard roller assembly

and refit all the removed parts.
Retard roller
assembly
Caution: Before refitting the retard roller
assembly, firmly install the spring onto the
projection of the retard roller assembly.
Projection
Spring
Figure 1-5-12
1-5-9
2H9
(3) Detaching and refitting the MP paper feed roller
Procedure
2. Pull the MP feed holder (lever) down.
3. Slide the MP feed holder.
4. Remove the MP paper feed roller.
MP paper feed roller
Front cover
MP feed holder
(Lever)
Figure 1-5-13
1-5-10
2H9
5. Check or replace the MP paper feed roller

Pivot
When refitting the MP paper feed roller, be

sure to align the paper feed roller pivot with
the slotted hole on the MPF feed shaft.
When refitting the MP paper feed roller, be
sure to align the MPF feed shaft pivot with
the slotted hole on the MP paper feed roller.
Slotted hole
MPF feed shaft
Figure 1-5-14
1-5-11
2H9-1
(4) Note on removing and Installing the upper registration roller and lower registration roller
When reinstalling the upper registration roller or lower registration roller, be sure to use a new registration L spring and
registration R spring. Otherwise, paper feeding may be deteriorated due to the spring hooks possibly being distorted dur-
ing the spring is unhooked.
Registration
R spring
(New)
Registration
L spring Upper registration roller
(New)
Lower registration roller
Figure 1-5-15
1-5-12
2H9
1-5-4 Optical section
(1) Detaching and refitting the original cover
Procedure
1. Pull the original cover out.
Original cover
Figure 1-5-16
1-5-13
2H9
(2) Detaching and refitting the scanner unit (LSU)
Procedure
1. Remove the original cover (See page 1-5-
13). Control PWB
2. Remove the left cover and right cover (See
page 1-5-3).
3. Remove the FFC and connector from the
control PWB. YC8 YC7
4. Remove three connectors from the scanner
PWB.
FFC Connector
Control PWB
Scanner PWB
Scanner PWB
YC104 YC108
Connector
Connector
Connector
YC105
Figure 1-5-17
1-5-14
2H9
5. Release three clamps and then remove the

wires.
Wires Clamp
Wires
Clamp
Clamp
Figure 1-5-18
6. Remove two screws.
Screw
Screw
Screw Screw
Figure 1-5-19
1-5-15
2H9

Scanner unit
scanner unit.
Hooks
Hooks
Figure 1-5-20
1-5-16
2H9
(3) Detaching and refitting the laser scanner unit (LSU)
Procedure
1. Remove the scanner unit (See page 1-5-
Control PWB
14).
2. Remove the screw and then remove the
grounding terminal.
3. Remove two connectors from the control
PWB. Connector YC3
Connector
YC10
Grounding
Connector terminal
(YC3)
Control PWB
Screw
Connector
(YC10)
Figure 1-5-21
1-5-17
2H9
4. Remove the wires from three clamps.

5. Remove the connector from the power Clamp
source PWB.
Clamps
Power source
PWB
Power source
YC106 PWB
Connector
Figure 1-5-22

frame left duct.
7. Remove the wires from the clamp.
Frame left duct
Hook
Hook
Hook
Frame left duct

Clamp
Wires
Hook
Figure 1-5-23
1-5-18
2H9
8. Remove the stopper and then remove the

top cover rack-L from the top cover.
Top cover
Top cover rack-L
Top cover
rack-L
Top cover
Stopper
Figure 1-5-24
9. Remove four screws from the top cover. Top cover Screw
Screw
Screw
Screw
Figure 1-5-25
1-5-19
2H9
10. Unhook two hooks and then remove the top

cover.
11. Remove the connector.
Hook
Hook
Top cover Connector
Figure 1-5-26
12. Release the clamp and then pull out the Screws
wires.
13. Remove four screws and then remove the Screws
laser scanner unit (LSU).
14. Check or replace the laser scanner unit
(LSU) and refit all the removed parts.
Laser scanner unit
Wires
Clamp
Figure 1-5-27
1-5-20
2H9-1
(4) Replacing the image scanner unit (ISU)
Procedure
Removing the image scanner unit (ISU)
1. Remove the DP (See page 1-5-13).
2. Unhook two hooks by using a flat screw-
driver from the pits. Operation panel
3. Remove the connector and then remove the
operation panel.
Connector
Pit
Operation panel
Hook Pit
Hook
Figure 1-5-28
4. Remove two screws. Screw

ISU upper frame
5. Unhook three hooks and then remove the
ISU upper frame.
Screw
Hooks
Figure 1-5-29
1-5-21
2H9-1
6. Move the image scanner unit (ISU) in the

middle of the ISU shaft. ISU shaft
7. Detach the ISU shaft from the holder by lift-
ing it.
8. Pull the ISU shaft out from the ISU.
ISU shaft
Image
scanner
unit (ISU)
Holder
ISU shaft
Figure 1-5-30
9. Remove the ISU belt from the tension pulley

and ISU gear 63/32.
10. Remove the ISU belt from the hooks of the ISU belt
ISU.
Hook
Hook
Image
ISU shaft scanner
unit (ISU)
ISU belt
ISU belt
ISU gear 63/32 Tension pulley
Figure 1-5-31
1-5-22
2H9-1
11. Remove the FFC center stopper.
FFC center
stopper
Figure 1-5-32
12. Remove the FFC from the FFC tape D.

13. Remove the ferrite core from the pit.
14. Remove the FFC from the FFC tape A. Ferrite core
FFC
FFC tape A
FFC tape D
Pit
Figure 1-5-33
1-5-23
2H9-1
15. Fold the end of the FFC and then pull the
FFC out from the ISU lower frame.
16. Remove the FFC tape D and A from the ISU
lower frame.
17. Clean the adhesive residue of the FFC tape
D and A. FFC
ISU lower
frame
FFC tape A
FFC tape D
ISU lower
frame
FFC
Figure 1-5-34
18. Remove the ferrite core from the FFC. Ferrite core
FFC
Figure 1-5-35
1-5-24
2H9-1
Installing the image scanner unit (ISU)

19. Peel off the protective seal on one side from
the FFC tape D. FFC tape A
20. Stick the FFC tape D on the ISU lower
frame, aligned with the marking of the
frame. FFC tape D
(Sticking standards: See right figure)
21. Peel off the protective seal on the other side
of the FFC tape A.
22. Stick the FFC tape A on the ISU lower
frame.
(At the right for how to correctly sick the tape
in position, see the figure.)
Marking
ISU lower frame Pit
FFC tape D
FFC tape A
a: 0 to 1 mm a Marking
Pit
Figure 1-5-36
23. Fix the ferrite core onto the FFC. Ferrite core
FFC
Figure 1-5-37
1-5-25
2H9-1
24. Peel off the protective seal from the FFC

tape D. FFC
25. Align the line marking on the FFC with the
rib on the ISU lower frame, then fix the FFC
to the FFC tape D.
Ferrite core
26. Install the ferrite core in the pit.
27. Peel off the released paper from the FFC
tape A.
28. Stick the FFC on the FFC tape A. Line
FFC tape A
Pit
FFC tape D
ISU lower frame
FFC
Line
Ferrite core
Pit
Rib
Figure 1-5-38
29. Thread an end of the FFC through the ISU

lower frame.
30. Refer to the step 11 to 1 and refit all the
removed parts.
NOTE:
When the replacing the image scanner unit
(ISU), perform following maintenance
modes. ISU lower
frame
1. U425 Setting the target (see page 1-3-44)
2. U411 Adjusting the scanner automatically FFC
(see page 1-3-43)
Figure 1-5-39
1-5-26
2H9
(5) Detaching and refitting the exposure lamp and inverter PWB
Procedure
1. Remove the original cover (See page 1-5-
13).
2. Move the image scanner unit (ISU) unit to Image scanner
the center. unit (ISU)
3. Unhook five hooks and then remove the
lamp mount.
Hook
Lamp mount
Hook
Hook
Connector
Hook
Hook
Image scanner
unit (ISU)
Figure 1-5-40
1-5-27
2H9
5. Remove the connector. Inverter PWB

6. Remove the screw and then remove the Connector
inverter PWB. Screw
CN2
7. Check or replace the inverter PWB and refit
all the removed parts. F1
CN1
Caution: Replace F1 with a fuse rated 250 V
ac, 0.75 A, non-time delay, (when F1 fuse is
replaced.)
Inverter PWB
Figure 1-5-41

ISU reflector.
ISU reflector
Hook
Hook
Hook
Figure 1-5-42
9. Remove the exposure lamp from the hold-

ers.
10. Check or replace the exposure lamp and
refit all the removed parts.
Exposure lamp Holder
Holder
Lamp mount
Figure 1-5-43
1-5-28
2H9-2
1-5-5 Developing section
(1) Detaching and refitting the developing unit
Procedure
2. Remove the developing unit.
3. Check or replace the developing unit and
NOTE:
When the periodic maintenance (replacing Developing
the maintenance kit, see page 2-4-4), per- unit
form following maintenance modes.
1. U251 clearing the maintenance count (see

page 1-3-34)
2. U111 Clearing the drum drive time (see
page 1-3-28)
3. U130 Initial setting for the developing unit
(see page 1-3-29)
Front cover
Figure 1-5-44
1-5-29
2H9-2
1-5-6 Drum section
(1) Detaching and refitting the drum unit
Procedure
1. Remove the developing unit (See page 1-5-
29).
2. Remove the drum unit.
3. Check or replace the drum unit and refit all
the removed parts.
NOTE:
When the periodic maintenance (replacing Drum unit
the maintenance kit, see page 2-4-4), per-
1. U251 clearing the maintenance count (see

page 1-3-34)
2. U111 Clearing the drum drive time (see
page 1-3-28)
3. U130 Initial setting for the developing unit
(see page 1-3-29)
Figure 1-5-45
1-5-30
2H9
(2) Detaching and refitting the main charger unit
Procedure
29).
2. Remove the drum unit (See page 1-5-30).
3. Remove the tape. Tape
4. While pushing on the main plate , slide Main charger unit
the main charger unit .
Drum unit
Main charger unit
Main plate

Figure 1-5-46
5. Remove the main charger unit by lifting it.

6. Check or replace the main charger unit and
Main charger unit
Figure 1-5-47
1-5-31
2H9
1-5-7 Transfer/separation section
(1) Detaching and refitting the transfer roller
Procedure
29).
3. Slide the paper chute guide and unhook the
hooks.
4. Remove the paper chute guide.
Paper chute guide
Paper chute guide

Hook
Hook
Hook
Hook
Figure 1-5-48
1-5-32
2H9
5. Remove the transfer rollers shaft from the

Shaft
both transfer bushes.
6. Remove the gear Z16 from the transfer
roller. Transfer roller
Shaft
Transfer bush
Transfer bush
Transfer roller
Gear Z16
Figure 1-5-49
7. Check or replace the transfer roller and refit

all the removed parts.
Gear Z16
Caution: When refitting the transfer roller, be
careful about following point.
Push the release lever to raise the lever
end, then insert the front of gear Z16 under
the release lever end.
Release lever
Transfer bush
Transfer roller
Transfer bush
Figure 1-5-50
1-5-33
2H9
1-5-8 Fuser section
(1) Detaching and refitting the fuser unit
Procedure
page 1-5-3).
2. Remove the wires from three clamps. Clamp
3. Remove the connector from the power
source PWB. Clamps
Power source
PWB
YC105
Power source
PWB
Connctor
Figure 1-5-51

frame left duct.
5. Remove the wires from the clamp. Frame left duct
Hook
Hook Hook
Frame left duct

Clamp
Wires
Hook
Figure 1-5-52
1-5-34
2H9
6. Remove the connector from the power

source PWB.
YC102 Connector
Power source PWB
Connector
Figure 1-5-53
7. Remove the connector from the control

PWB.
Control PWB
Connector
Figure 1-5-54
1-5-35
2H9
8. Remove the rear cover.
Rear cover
Figure 1-5-55
9. Remove two screws and then remove the

fuser unit.
Screw
Fuser unit
Screw
Figure 1-5-56
1-5-36
2H9
10. Check or replace the fuser unit and refit all

the removed parts.
Caution: When reinstalling the fuser unit,

tighten up a screw while pressing the fuser
Fuser unit
unit in order of 1 to 2.
Screw
2
Fuser unit
Screw
Figure 1-5-57
1-5-37
2H9
(2) Switching the fuser pressure

The fuser pressure may be decreased to suppress the print quality problems such as paper creases and curls.
It must be cautioned that decreasing the fuser pressure could cause loose toner fusing.
Procedure
2. Open the duplex cover.
3. Slide the fuser lever R and L.
Normal: Flush with the front of the machine.
Fuser pressure decreased: Flush with the
rear of the machine.
Fuser lever R
Duplex cover
Fuser lever L
Normal
Fuser lever L (R)
Fuser pressure
decreased
Fuser lever L (R)
Figure 1-5-58
1-5-38
2H9
1-5-9 PWBs
(1) Detaching and refitting the control PWB
Procedure
1. Remove the right cover (See page 1-5-3).
2. Remove the five connectors from the scan-
ner PWB. YC104 YC108 YC109
3. Remove nineteen connectors and two FFCs
form the control PWB.
4. Remove the wires from the clamp.
YC101
YC105
Connectors
Scanner PWB
Control PWB
Scanner PWB
Wires
Control PWB
Clamp
(FFC) (FFC)
YC28 YC29 YC6 YC8 YC7 YC3

YC24
YC30 YC25 YC17 YC16 YC20 YC21 YC18 YC10
YC27
YC13 YC26
YC9
YC23
YC19
Connectors FFCs
Figure 1-5-59
1-5-39
2H9
5. Remove six screws and two grounding ter-

Screw
minal.
Screw
Grouniding
Screw Screw terminal
Grouniding
terminal
Screw
Control PWB
assembly
Screws
Figure 1-5-60
6. Unhook the hook and then remove the con-

Hook
trol PWB assembly.
Control PWB
assembly
Control PWB assembly
Figure 1-5-61
1-5-40
2H9
7. Remove five screws and then remove the

Control PWB
control PWB. Screw
8. Check or replace the control PWB and refit
Screw
Screw
To replace the control PWB, remove the
EEPROM (U17) from the old control PWB
and mount it to the new control PWB.
Screw
CF guide
Controller box
Control PWB
Screw
EEPROM
U17
Figure 1-5-62
1-5-41
2H9
(2) Detaching and refitting the power source PWB
Procedure
1. Remove the left cover (See page 1-5-3).
2. Remove the wires from three clamps.
3. Remove five connectors from the power Clamp
source PWB.
Clamps
Power source
PWB
Connectors
YC105 YC107
Power source
YC108 YC106 YC104
PWB
Connectors
Figure 1-5-63

frame left duct.
5. Remove the wire from the clamp. Frame left duct
Hook
Hook
Hook
Frame left duct

Clamp
Wires
Hook
Figure 1-5-64
1-5-42
2H9
6. Remove the screw and then detach the inlet

mount.
Screw
Inlet mount
Figure 1-5-65
7. Remove five screws.

8. Remove three connectors and then remove
the power source PWB assembly.
Connector
Connector
Connector
Screw
Screw
Screw
Power source
PWB assembly
Power source PWB Screws
Connector
YC102
YC103
Connector
YC101 Connector
Figure 1-5-66
1-5-43
2H9
9. Remove four screws and then remove the

Screw Screw
power source PWB from the power source
PWB plate.
10. Check or replace the power source PWB Power source PWB
Screws
Caution: The power source PWB sheet
must be installed in the specified position.
Power source
PWB sheet
Power source
PWB plate
Figure 1-5-67
1-5-44
2H9
(3) Detaching and refitting the high voltage PWB
Procedure
29).
page 1-5-3).
5. Remove the power source PWB (See page
1-5-42).
6. Turn the printer with the front side up.
7. Remove the stopper.
8. Remove the DU holder.
Stopper
DU holder
Figure 1-5-68
9. Pull the DU bush out.

10. Remove the DU cover assembly.
DU bush
DU cover
assembly
Figure 1-5-69
1-5-45
2H9
11. Remove four screws.

lower base cover.
Screws
Screws
Lower base cover
Hook
Hook
Hook
Figure 1-5-70
1-5-46
2H9
13. Remove the spring.

14. Remove the cassette pin.
Spring
Cassette pin
Cassette pin
Figure 1-5-71
15. Remove two connectors and then remove

the high voltage PWB.
16. Remove the cassette pin holder from the
high voltage PWB.
Connectors
High voltage PWB
High voltage PWB
Cassette pin
holder
Figure 1-5-72
1-5-47
2H9
17. Check or replace the high voltage PWB and

refit all the removed parts. High voltage PWB
When refitting the high voltage PWB, be

careful about following points.
- Position the ground plate so that it is atop

the high voltage PWB. Grounding
- Each interface is firmly in contact with each plate
spring.
- The bias contact pin must be installed in
the specified position.
- The cassette pin must be inserted in the
cassette pin holder.
Spring
(Transfer)
Spring
(Main charger)
High voltage PWB
High voltage
Bias PWB
contact pin
Cassette
pin
Spring Cassette pin holder

(Developing)
Figure 1-5-73
1-5-48
2H9-1
(4) Detaching and refitting the scanner PWB
Procedure
2. Remove six connectors and the FFC from
the scanner PWB. YC104 YC108 YC109
YC103
YC102 YC101
YC105
Connectors FFC
Scanner PWB
Scanner PWB
Figure 1-5-74
3. Remove four screws and then remove the

scanner PWB.
4. Check or replace the scanner PWB and refit
Scanner PWB
NOTE:
When the replacing the scanner PWB, per-
1. U425 Setting the target (see page 1-3-44)

2. U411 Adjusting the scanner automatically
(see page 1-3-43)
Screws
Screws
Figure 1-5-75
1-5-49
2H9
1-5-10 Others
(1) Detaching and refitting the main motor
Procedure
3. Remove the M3 screw and two M4 screws.
4. Remove the main motor.
5. Check or replace the main motor and refit all
the removed parts.
Connector
Main motor
M3 screw
M4 screws
Figure 1-5-76
1-5-50
2H9
(2) Direction of installing the left cooling fan motor, right cooling fan motor and power source fan motor
When detaching or refitting a fan motor, be careful of the airflow direction (intake or exhaust).
Right cooling
fan motor
Intake
Left cooling fan motor
Exhaust
Exhaust
Power source
fan motor
Figure 1-5-77
1-5-51
2H9
1-5-52
2H9
1-6 Requirements on PWB Replacement
1-6-1 Firmware
(1) Upgrading the firmware

Follow the procedure below to upgrade the firmware of control PWB (main controller and engine) and scanner PWB.
Preparation
Extract the file that has the download firmware and put them in the USB Memory.
Procedure
1. Turn ON the main switch and confirm if the
screen shows Ready to print then, turn
OFF the main power switch.
2. Insert USB memory that has the firmware in
the USB memory slot.
3. Turn ON the main power switch.
4. About 40 seconds later, Firmware Update
Downloading will be displayed and blinking
the memory LED (this shows to start the
download). USB memory
5. Display the software that now upgrading (5
minutes). USB memory slot
Firmware Update Main

Engine
Scanner
6. Display the completion of the upgrade

(Memory LED is ON condition).
Firmware Update
Main: Completed
Engine: Completed
Scanner: Completed
Figure 1-6-1
7. Turn OFF the main power switch and

remove the USB memory.
Check the result of the version up

1. Output the service status by the U000 or
execute U019 to check.
1-6-1
2H9
1-6-2 Remarks on control PWB replacement

When replacing the control PWB, remove the EEPROM (U17) from the control PWB that has been removed and then
reattach it to the new control PWB.
EEPROM
Control PWB
EEPROM
U17
Figure 1-6-2
1-6-2
2H9
2-1 Mechanical Construction
2-1-1 Paper feed/conveying section

Paper feed/conveying section consists of the paper feed unit that feeds paper from the cassette and the MP tray paper
feed unit that feeds paper from the MP tray, and the paper conveying section that conveys the fed paper to the transfer/
separation section.
(1) Cassette paper feed section
10
3
2
1
6
8
7
4
11 5
Figure 2-1-1 Cassette paper feed section
(1) Pickup roller (7) Bottom plate

(2) Paper feed roller (8) Bottom pad
(3) Feed holder (9) Cassette base
(4) Retard roller (10) Paper sensor
(5) Retard holder (11) Actuator (paper sensor)
(6) Retard guide
Control PWB
MMOTRDYN
YC17-3
MOTCLK
Main motor YC17-4
REMOTEN
YC17-5
Paper feed FEDDRN

YC20-4
Clutch
PAPER
Paper sensor YC18-3
Figure 2-1-2Cassette paper feed section block diagram
2-1-1
2H9
(2) MP tray paper feed section
6
8
9
1
2 5
3
11
7
4
12
13
10
Figure 2-1-3 MP tray paper feed section
(1) MP paper feed roller (8) MPF frame

(2) MPF separation pad (9) MPF guide R/L
(3) MPF separator (10) MPF base
(4) MPF bottom plate (11) MPF middle tray
(5) MPF friction pad (12) MPF upper tray
(6) MP paper sensor (13) MPF turn guide
(7) Actuator (MP paper sensor)
Control PWB
MMOTRDYN
YC17-3
MOTCLK
Main motor YC17-4
REMOTEN
YC17-5
MP paper MPFDRN
feed solenoid YC21-2
HANDSN
MP paper sensor YC16-3
Figure 2-1-4 MP tray paper feed section block diagram
2-1-2
2H9
(3) Paper conveying section
2
4
1
5
Figure 2-1-5 Paper conveying section
(1) Lower registration roller

(2) Upper registration roller
(3) Registration sensor
(4) Actuator (registration sensor)
(5) Feed pulley
Control PWB
MMOTRDYN
YC17-3
MOTCLK
Main motor YC17-4
REMOTEN
YC17-5
Registration REGDRN
YC20-2
clutch
High voltage PWB
Registration
REGN
sensor YC23-11
Figure 2-1-6 Paper conveying section block diagram
2-1-3
2H9
2-1-2 Drum section
(1) Drum section

The durable layer of organic photoconductor (OPC) is coated over the aluminum cylinder base. The OPC tend to reduce
its own electrical conductance when exposed to light. After a cyclic process of charging, exposure, and development, the
electrostatic image is constituted over the OPC layer.
Since the OPC is materialized by resin, it is susceptible to damage caused by sharp edges such as a screwdriver, etc.,
resulting in a print quality problem. Also, finger prints can cause deterioration of the OPC layer, therefore, the drum (in the
drum unit) must be handled with care. Substances like water, alcohol, organic solvent, etc., should be strictly avoided.
As with all other OPC drums, the exposure to a strong light source for a prolonged period can cause a print quality prob-
lem. The limit is approximately 500 lux for less than five minutes. If the drum (drum unit) remains removed form the
machine, it should be stored in a cool, dark place.
.
Figure 2-1-7 Drum unit
(1) Drum
(2) Drum shaft
(3) Drum cover A
(4) Drum cover B
2-1-4
2H9
(2) Main charger unit

As the drum rotates in a clean (neutral) state, its photoconductive layer is given a uniform, positive (+) corona charge dis-
persed by the main charger wire. Due to high-voltage scorotron charging, the charging wire can get contaminated by oxi-
dization after a long run. Therefore, the charger wire must be cleaned at a specific interval. Cleaning the charging wire
prevents print quality problems such as black streaks.
1
2
4
Figure 2-1-8 Main charger unit
(1) Main charger shield

(2) Main charger wire
(3) Main charger grid
(4) Main charger wire cleaner
Main charger output

M
Main charger shield
Main charger wire
Main charger grid

High voltage
PWB
Zener Drum
PWB
Figure 2-1-9 Drum unit and main charger unit block diagram
2-1-5
2H9
2-1-3 Optical section
(1) Scanner unit
4 5 3
10 7 1
6 8
Figure 2-1-10Scanner unit
(1) ISU top frame (6) ISU belt

(2) ISU bottom frame (7) ISU shaft
(3) Contact glass (8) ISU gear 63/32
(4) DP contact glass (9) ISU motor
(5) Size indicator plate (10) Image scanner unit (ISU)
2-1-6
2H9
(2) Image scanner unit (ISU)

The image scanner unit consists of an exposure lamp, four mirrors, a lens, a CCD PWB, and so on. Also an inverter PWB
for driving the exposure lamp and a home position sensor for detecting the home position of the image scanner unit are
incorporated.
The original on the contact glass is exposed to the light of the exposure lamp that is reflected by the ISU reflector. The
image is input through reflection by the four mirrors and through the ISU lens to the CCD image sensor on the CCD PWB.
The CCD image sensor scans one row of the image in the main scan direction, converts it to electric signals, and outputs
them to the control PWB. Then the image scanner unit is moved in the sub scan direction along the ISU shaft, and the
CCD image sensor scans the next row of the image in the main scan direction. The operation described above is repeated
for scanning the overall image of the original. If a document processor (DP) is used, the image scanner unit stops at the
position of the DP contact glass and scans sequentially one row of the image on the original in synchronization with the
moving timing of the original in the sub scan direction by driving the DP.
4
1 3
6
7
13
10 2
11
12 9
Figure 2-1-11Image scanner unit (ISU)
(1) Lamp mount (8) Mirror D

(2) ISU housing (9) ISU lens
(3) ISU reflector (10) CCD PWB
(4) Exposure lamp (11) Inverter PWB
(5) Mirror A (12) Home position sensor
(6) Mirror B (13) ISU shaft
(7) Mirror C
2-1-7
2H9-1
Original
Contact glass
Image scanner unit (ISU)
Control Exposure
PWB CCD PWB lamp
Inserter Mirrors
PWB and lens
Scanner CCD
PWB image
sensor
LAMP
YC103-6
HPSW
YC103-3 Home
position
sensor
SCMOT1A, SCMOT2B
YC104- SCMOT1B, SCMOT2A ISU
1,2,3,4 motor Scanner unit
Figure 2-1-12 Scanner unit block diagram
2-1-8
2H9
(3) Laser scanner unit (LSU)

The charged surface of the drum is then scanned by the laser beam from the laser scanner unit.
The laser beam (780 nm wavelength) beam is dispersed as the polygon motor revolves to reflect the laser beam over the
drum. Various lenses and mirror are housed in the laser scanner unit, adjust the diameter of the laser beam, and focalize
it at the drum surface.
7 4
5
3
2
1 6
Figure 2-1-13 Laser scanner unit
(1) Polygon motor (mirror)

(2) F- lens
(3) F- lens
(4) LSU mirror
(5) LSU shutter
(6) LSU frame
(7) LSU cover
2-1-9
2H9
10
7
8
6
3 5
2 4
Figure 2-1-14 Laser scanner unit
(1) Polygon motor (mirror)

(2) Laser diode (APC PWB)
(3) Collimator lens
(4) Cylindrical lens
(5) F- lens
(6) F- lens
(7) PD mirror
(8) SOS lens
(9) Pin photo diode sensor (PD PWB)
(10) LSU mirror
2-1-10
2H9
2-1-4 Developing section

The latent image constituted on the drum is developed into a visible image. The developing roller contains a 3-pole (S-NS)
magnet roller and an aluminum cylinder rotating around the magnet roller. Toner attracts to the magnet sleeve since it is
powdery ink made of black resin bound to iron particles. Developing blade, magnetized by magnet, is positioned approxi-
mately 0.3 mm above the magnet sleeve to constitute a smooth layer of toner in accordance with the magnet sleeve revo-
lution.
The developing roller is applied with the AC-weighted, positive DC power source. Toner on the magnet sleeve is given a
positive charge. The positively charged toner is then attracted to the areas of the drum which was exposed to the laser
light. (The gap between the drum and the magnet sleeve is approximately 0.32 mm.) The non-exposed areas of the drum
repel the positively charged toner as these areas maintain the positive charge.
The developing roller is also AC-biased to ensure contrast in yielding by compensating the toners attraction and repelling
action during development.
4
1
2 7
5 6
Figure 2-1-15Developing unit and toner container
(1) Magnet sleeve (5) DLP screw A

(2) Magnet roller (6) DLP screw B
(3) Developing blade (7) DLP case
(4) Blade magnet (8) Toner container
High voltage PWB
Developing Developing bias output

B Control PWB
roller
Magnet roller
Magnet sleeve
Developing DLPDRN
YC20-6
clutch
Figure 2-1-16 Developing section block diagram
2-1-11
2H9
2-1-5 Transfer/separation section

The transfer/separation section consists of the transfer roller, discharger brush and paper chute guide. A high voltage gen-
erated by the high voltage PWB is applied to the transfer roller for transfer charging. Paper after transfer is separated from
the drum.
4
1
5
3
Figure 2-1-17 Transfer/separation section
(1) Transfer roller

(2) Transfer bushes
(3) Discharger brush
(4) DC brush holder
(5) Paper chute guide
High voltage
PWB
Transfer Transfer bias

Discharger T
roller
brush
GND
Figure 2-1-18 Transfer/separation section block diagram
2-1-12
2H9
2-1-6 Cleaning section

After the transferring process, the drum needs to be physically cleaned of toner which is residual after the development
process. The cleaning blade is constantly pressed against the drum and scrapes the residual toner off to the sweep roller.
The waste toner is collected at the output end of the sweep roller and sent back to the toner container, into the waste toner
reservoir.
After the drum is physically cleaned, it then must be cleaned to the electrically neutral state. This is necessary to erase any
residual positive charge, ready to accept the uniform charge for the next print process. The residual charge is canceled by
exposing the drum to the light emitted from the eraser lamp (PWB). This lowers the electrical conductivity of the drum sur-
face making the residual charge on the drum surface escape to the ground.
Main frame
Waste toner reservoir
3
2
Drum unit
Figure 2-1-19 Cleaning section
(1) Eraser lamp (PWB)

(2) Sweep roller
(3) Cleaning blade
ERASER
YC28-1
Eraser
lamp
(PWB)
Control PWB
Drum
Figure 2-1-20 Cleaning section block diagram
2-1-13
2H9
2-1-7 Fuser section

The toner on the paper is molten and pressed into the paper as it passes between the heat roller and the press roller in the
fuser unit. The heat roller has a heater lamp inside which continuously turns on and off by the fuser thermistor to maintain
the constant temperature onto the heat roller surface. The heat roller is resin coated by florin to prevent toner from accu-
mulating on the roller after a long run. Care must be taken while handling the heat roller not to scratch the roller surface as
doing so may result in print problems. Fuser temperature is optimized to the paper type. The heat roller has four separa-
tors (claws) which are continuously in contact with its surface. These separators (claws) prevent the paper on which toner
has been fused from being wound around the heat roller causing paper jam. The press roller is made of the heat-resistant
silicon rubber. This roller is used to strongly press the paper towards the heat roller by means of press springs. The tem-
perature of the heat roller is constantly monitored by the control PWB using the fuser thermistor. Should the temperature
of the heat roller exceed the predetermined value, the fuser thermal cutout is activated to effectively disconnect the heater
lamp from power.
7 3
6
14
5
4 8 2
15
13 10
11
12
Figure 2-1-21 Fuser unit
(1) Upper fuser frame (9) Fuser bushes

(2) Lower fuser frame (10) Press springs
(3) Heat roller (11) Press spring holders
(4) Press roller (12) Fuser lever L (R)
(5) Fuser heater lamp (13) Exit sensor
(6) Fuser thermal cutout (14) Actuator (exit sensor)
(7) Fuser thermistor (15) Fuser guide pulley
(8) Separators
2-1-14
2H9
Fuser unit
Power High
voltage Control PWB
source PWB
PWB
Fuser thermal cutout
L HEATN
YC102-1 YC103-6 YC23-5
SLEEP
YC103-7 YC23-6
N ZCROSS
YC102-3 YC103-8 YC23-3
Fuser
heater
lamp
Fuser
thermistor
THERM
YC23-16
Figure 2-1-22 Fuser unit block diagram
2-1-15
2H9
2-1-8 Paper exit section

The paper exit section transports the paper which passed the fuser unit towards the top tray. The paper which passed
through the fuser unit turns on the actuator (exit sensor) in the fuser unit, and is led by the guide comprised of the rear
cover, frame and the FD cover guide, finally reaching the upper FD roller. The paper is delivered to the top tray by the rota-
tion of the upper FD roller.
2
3 1
4 10
Figure 2-1-23 Paper exit section
(1) Exit roller

(2) Fuser exit pulley
(3) Middle pulley
(4) Rear cover
(5) Upper FD roller
(6) Exit pulley
(7) FD cover
(8) Top tray
(9) Exit sensor
(10) Actuator (exit sensor)
2-1-16
2H9
Fuser unit
Control PWB
EXITN
YC19-3
Exit sensor
Figure 2-1-24 Paper exit section block diagram
2-1-17
2H9
2-1-9 Duplex/conveying section

The duplex/conveying section consists of conveying path which sends the paper sent from the exit section to the paper
feed/conveying section when duplex printing.
10 8
9 7
4 6
3
1 5
2
Figure 2-1-25 Duplex/conveying section
(1) DU cover B
(2) DU holder
(3) Middle pulley B
(4) DU roller
(5) DU cover A
(6) Lower base cover
(7) Feed roller
(8) Feed pulley
(9) Exit sensor
(10) Actuator (exit sensor)
DUDR1
YC29-1
Duplex solenoid DUDR2
YC29-3
Fuser unit
Control PWB
EXITN
YC19-3
Exit sensor
Figure 2-1-26 Duplex/paper conveying section block diagram
2-1-18
2H9
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout
(1) PWBs
4
10 11
5
6
1
8
7
Machine left Machine inside Machine right
Figure 2-2-1 PWBs
1. Control PWB ................................................ Main controller: Controls the software such as the print data processing
and provides the interface with computers.
Engine: Controls printer hardware such as high voltage/bias output con-
trol, paper conveying system control, and fuser temperature control, etc.
2. Power source PWB...................................... After full-wave rectification of AC power source input, switching for
converting to 24 V DC for output. Controls the fuser heater lamp.
3. High voltage PWB ........................................ Generates main charging, developing bias and transfer bias.
4. Operation panel PWB .................................. Consists the LCD, LED indicators and key switches.
5. APC PWB .................................................... Generates and controls the laser beam.
6. PD PWB....................................................... Controls horizontal synchronizing timing of laser beam.
7. Zener PWB .................................................. Adjusts the drum surface potential.
8. Eraser lamp PWB ........................................ Eliminates the residual electrostatic charge on the drum.
9. Scanner PWB .............................................. Controls the scanner section.
10. CCD PWB .................................................... Reads the image of originals.
11. Inverter PWB................................................ Controls the exposure lamp.
2-2-1
2H9-1
List of correspondences of PWB names

No. Name used in service manual Name used in parts list
1 Control PWB PARTS MAIN PWB ASSY FS SP
1 Control PWB PARTS MAIN PWB ASSY FS SP EU
2 Power source PWB PARTS SWITCHING REGULATOR 120V SP
2 Power source PWB PARTS SWITCHING REGULATOR 230V SP
3 High voltage PWB HIGH VOLTAGE UNIT
4 Operation panel PWB PARTS PANEL PWB ASSY SP
5 APC PWB -
6 PD PWB -
7 Zener PWB -
8 Eraser lamp PWB -
9 Scanner PWB PARTS SCANNER PWB ASSY SP
10 CCD PWB -
11 Inverter PWB -
2-2-2
2H9
(2) Switches and sensors
10
12
6
11
9
5
4
7 3
2
Figure 2-2-2 Switches and sensors
1. Main power switch ....................................... Turns ON/OFF the AC power source.

2. Interlock switch ............................................ Shuts off 24 V DC power line when the front cover is opened.
3. Cassette switch............................................ Detects open/close cassette.
4. Registration sensor ...................................... Detects the timing of primary paper feed.
5. Paper sensor................................................ Detects the presence of paper in the cassette.
6. MP paper sensor.......................................... Detects the presence of paper on the MP tray.
7. Exit sensor ................................................... Detects paper jam in the fuser or duplex conveying section.
8. Home position sensor .................................. Detects the ISU in the home position.
9. Toner sensor ................................................ Detects the quantity of toner in a toner container.
10. Waste toner sensor ...................................... Detects when the waste toner reservoir (Drum unit) is full.
11. Fuser thermistor........................................... Measures the heat roller temperature.
12. Fuser thermal cutout .................................... Shuts off the power source to the fuser heater lamp when the heat roller
reaches extremely high temperature.
2-2-3
2H9-1
(3) Other electrical components
13
10
4
2
6
5
12
11
1 9 7
Figure 2-2-3 Other electrical components
1. Main motor ........................................................ Drives the paper feed/conveying section and fuser unit.
2. Polygon motor................................................... Drives the polygon mirror.
3. ISU motor.......................................................... Drives the ISU.
4. Right cooling fan motor ..................................... Cools the interior of machine.
5. Left cooling fan motor ....................................... Cools the interior of machine.
6. Power source fan motor.................................... Cools the interior of machine.
7. Registration clutch ............................................ Controls the secondary paper feed.
8. Paper feed clutch .............................................. Controls the paper cassette paper feed.
9. Developing clutch.............................................. Controls the toner feed.
10. Duplex solenoid ................................................ Controls the paper conveying at the duplex conveying section.
11. MP paper feed solenoid .................................... Controls the MPF bottom plate of the MP tray.
12. Fuser heater lamp............................................. Heats the heat roller.
13. Exposure lamp .................................................. Exposes originals.
2-2-4
2H9
2-3 Operation of the PWBs
2-3-1 Power source PWB
Power source PWB +24V1 Scanner

PWB
+24V1 Power
FAN source
fan motor
+24V1 Left
FAN cooling
fan motor
Main power switch Zero cross FAN
signal circuit
AC input +24V1
Switching
regulator +24V2
circuit
Interlock
switch SLEEP
Fuser heater ZCROSS

lamp control
HEATN
circuit
+3.3V2
THERM
Fuser thermistor
Fuser
heater lamp

Fuser unit
Figure 2-3-1 Power source PWB block diagram
1 1 1 1
YC107 YC106 1 YC105 1
YC108
YC104 YC102
SW101 1
YC103
1
YC101
Figure 2-3-2 Power source PWB silk-screen diagram
2-3-1
2H9-1
Connector Pin Signal I/O Voltage Description

YC101 1 NEUTRAL I 120 V AC AC power input
Connected 220 - 240 V AC
to the AC 2 LIVE I 120 V AC AC power input
inlet
220 - 240 V AC
YC102 1 LIVE O 120 V AC Fuser heater lamp output
Connected 220 - 240 V AC
to the fuser 2 NEUTRAL O 120 V AC Fuser heater lamp output
heater lamp
220 - 240 V AC
YC103 1 +24V1 O 24 V DC 24 V DC power source
Connected 2 SGND - - Ground
to the high 3 FAN I 0/24 V DC Left cooling fan motor: On/Off
voltage
4 THERM O Analog Fuser thermistor detection voltage
PWB
5 +3.3V1 I 3.3 V DC 3.3 V DC power source
6 HEATN I 0/3.3 V DC Fuser heater lamp: On/Off
7 SLEEP I 0/3.3 V DC Sleep mode signal: On/Off
8 ZCROSS O 0/3.3 V DC (pulse) Zero cross signal
9 +24V2 O 24 V DC 24 V DC power source (via interlock switch)
10 +24V2 O 24 V DC 24 V DC power source (via interlock switch)
11 PGND - - Ground
12 PGND - - Ground
Connected 2 FAN O 0/24 V DC Left cooling fan motor: On/Off
to the left
cooling fan
motor
YC105 1 +3.3V1 O 3.3 V DC 3.3 V DC power source

Connected 2 N.C. - - Not used
to the fuser 3 THERM I Analog Fuser thermistor detection voltage
thermistor

to the scan- 3 GND - - Ground
ner PWB

Connected 2 FAN O 0/24 V DC Power source fan motor: On/Off
to the power
source fan
motor
YC108 1 - - - Frame ground (Control PWB)

Connected 2 - - - Frame ground (Frame)
to the 3 - - - Frame ground (Frame)
ground ter-
minals
2-3-2
2H9
2-3-2 Control PWB
Clutches
Solenoids Scanner PWB CCD PWB
Eraser lamp
(PWB)
APC PWB
Engine control Commu- Image
section nication control
High voltage PWB section section
Optional
paper feeder Main control section
Control PWB
Fan Operation panel

Sensors
motors PWB
Figure 2-3-3 Control PWB block diagram
2-3-3
2H9
1
5
6 2 31 4 1
YC6 32
1 YC7 10 YC3
2 1 1 3 YC8
YC28 YC29
YC2
1 B29
YC10
50
25
A29
A30
YC24
1
3
12
YC18
1
3 26
1
YC21
YC27
1
1
2
1 2
2 YC11
A1
A2
B1
B2
1 1 5
YC20
YC26
1
2
U17
YC9
51 6 3
YC16
143 YS1 1 2 YC5

1
9
144
3
14
1
YC13
15 2
1
YC12
YC17
4 12
2
1 2 7 8
5 14
1
YC4
YC25
YC23
4
23
1
YC30
1 YC19
6 3
19 18
Figure 2-3-4 Control PWB silk-screen diagram
2-3-4
2H9

YC6 1 +12V O 12 V DC 12 V DC power source
Connected 2 GND - - Ground
to the scan- 3 HPSW O 0/3.3 V DC Home position sensor: On/Off
ner PWB
4 GND - - Ground
5 NC - - Not used
6 LAMP I 0/24 V DC Exposure lamp drive signal
YC7 1 GND - - Ground
Connected 2 PANCTS I 0/3.3 V DC (pulse) Transmitting enable signal
to the opera- 3 PANRTS O 0/3.3 V DC (pulse) Receiving enable signal
tion panel
4 +3.3V1 O 0/3.3 V DC Home position sensor: On/Off
PWB
5 PANRXD I 0/3.3 V DC (pulse) Operation panel PWB receiving data
6 PANTXD O 0/3.3 V DC (pulse) Operation panel PWB transmitting data
7 FPRSTN O 3.3/0 V DC Operation panel PWB reset signal
8 GND - - Ground
9 POWERKEY I 3.3/0 V DC Power key input signal
10 +5V1 O 5 V DC 5 V DC power source
YC8 1 LAMP O 0/24 V DC Exposure lamp drive signal
Connected 2 NC - - Not used
to the CCD 3 GND - - Ground
PWB
4 GND - - Ground
5 HPSW I 0/3.3 V DC Home position sensor: On/Off
6 +3.3V1 O 3.3 V DC 3.3 V DC power source
7 NC - - Not used
8 CCDRSN O LVDS CCD reset signal (-)
9 CCDRSP O LVDS CCD reset signal (+)
10 NC - - Not used
11 CCDCLPP O LVDS CCD reset signal (-)
12 CCDCLPN O LVDS CCD reset signal (+)
13 NC - - Not used
14 CCDPH1N O LVDS CCD shift register clock signal (-)
15 CCDPH1P O LVDS CCD shift register clock signal (+)
16 NC - - Not used
17 CCDPH2N O LVDS CCD shift register clock signal (-)
18 CCDPH2P O LVDS CCD shift register clock signal (+)
19 NC - - Not used
20 CCDSH O LVDS CCD shift gate signal (-)
21 CCDSW O LVDS CCD color/BW change signal (+)
22 GND - - Ground
23 CCDDATAR I LVDS CCD image output signal (Red)
24 GND - - Ground
25 CCDDATAG I LVDS CCD image output signal (Green)
26 GND - - Ground
27 CCDDATAB I LVDS CCD image output signal (Blue)
28 GND - - Ground
29 +12V O 12 V DC 12 V DC power source (For exposure lamp)
30 GND - - Ground
2-3-5
2H9

YC9 1 GND - - Ground
Connected 2 +3.3V1 O 3.3 V DC 3.3 V DC power source
to the scan- 3 CPUCLK I 0/3.3 V DC (pulse) Serial communications clock signal
ner PWB
4 CPUSI I 0/3.3 V DC (pulse) Serial communications data input
5 CPUSO O 0/3.3 V DC (pulse) Serial communications data output
6 CPUSEL I 0/3.3 V DC Communications select signal
7 CPURDY O 0/3.3 V DC Communications ready signal
8 OVMONOUT O 0/3.3 V DC Communications ready signal
9 PAGESET O 0/3.3 V DC Vertical synchronizing monitor signal
10 SEGSO I 0/3.3 V DC Vertical synchronizing signal
11 SSCKN O 0/3.3 V DC (pulse) Serial communications clock
12 SEGSI O 0/3.3 V DC (pulse) Serial communications data input
13 SSBSY I 0/3.3 V DC Impossible transmission/Completion notice signal
14 SSDIR I 0/3.3 V DC Serial communications T/R switching signal
15 SEGIR I 0/3.3 V DC Serial communications interruption demand signal
to the laser 3 PLGDRN O 0/3.3 V DC Polygon motor: On/Off
scanner unit
4 PLGRDY I 0/3.3 V DC Polygon motor ready signal
5 PLGCLK O 0/3.3 V DC (pulse) Polygon motor clock signal
6 PDN I 0/3.3 V DC (pulse) Horizontal synchronizing signal
7 GND - - Ground
8 VDON O 0/3.3 V DC (pulse) Video data signal (+)
9 VDOP O 0/3.3 V DC (pulse) Video data signal (-)
10 OUTPEN O 0/3.3 V DC Laser output enable signal
11 SAMPLEN O 0/3.3 V DC Sample/hold timing switching signal
12 +3.3V1 O 3.3 V DC 3.3 V DC power source
YC16 1 PILED O 3.3 V DC 3.3 V DC power source
to the MP 3 HANDSN I 0/3.3 V DC MP paper sensor: On/Off
paper sen-
sor

to the main 3 MMOTRDYN I 0/3.3 V DC Main motor ready signal
motor
4 MMOTCLK O 0/3.3 V DC (pulse) Main motor clock signal
5 REMOTEN O 0/3.3 V DC Main motor: On/Off
to the paper 3 PAPER I 0/3.3 V DC Paper sensor: On/Off
sensor

to the exit 3 EXITN I 0/3.3 V DC Exit sensor: On/Off
sensor
2-3-6
2H9

Connected 2 REGDRN O 0/24 V DC Registration clutch: On/Off
to the regis- 3 +24V3 O 24 V DC 24 V DC power source
tration
4 FEDDRN O 0/24 V DC Paper feed clutch: On/Off
clutch,
paper feed 5 +24V3 O 24 V DC 24 V DC power source
clutch and 6 DLPDRN O 0/24 V DC Developing clutch: On/Off
developing
clutch
Connected 2 MPFDRN O 0/24 V DC MP paper feed solenoid: On/Off
to the MP
paper feed
solenoid
YC23 1 +24V1 I 24 V DC 24 V DC power source

Connected 2 +3.3V1 O 3.3 V DC 3.3 V DC power source
to the high 3 ZCROSS I 0/3.3 V DC (pulse) Zero cross signal
voltage
4 FAN O 0/24 V DC Left cooling fan motor: On/Off
PWB
5 HEATN O 0/3.3 V DC Fuser heater lamp: On/Off
6 SLEEP O 0/3.3 V DC Sleep mode signal: On/Off
7 MHVDR O 0/3.3 V DC Main charger output signal: On/Off
8 RTHVDR O 0/3.3 V DC Transfer (reverse) bias output signal: On/Off
9 PSEL1 O 0/3.3 V DC Transfer (reverse) bias control signal: On/Off
10 HVCLK O 0/3.3 V DC (pulse) Developing bias clock signal
11 REGN I 0/3.3 V DC Registration sensor: On/Off
12 TCNT O PWM Transfer current control signal
13 MCNT O PWM Main charger output control signal
14 THVDR O 0/3.3 V DC Transfer bias output signal: On/Off
15 CASE I Analog Cassette switch: On/Off
16 THERM I Analog Fuser thermistor detection voltage
18 SGND - - Ground
19 SEPA - - -
Connected 2 TNFULL I 0/3.3 V DC Waste toner full detection signal
to the waste 3 SGND - - Ground
toner sensor
YC25 1 +24V2 I 24 V DC 24 V DC power source

Connected 2 +24V2 I 24 V DC 24 V DC power source
to the high 3 PGND - - Ground
voltage
4 PGND - - Ground
PWB

Connected 2 TEMPTY I 0/3.3 V DC Toner quantity detection signal
to the toner 3 SGND - - Ground
sensor

Connected 2 FAN O 0/24 V DC Right cooling fan motor: On/Off
to the right
cooling fan
motor
2-3-7
2H9

YC28 1 ERASER O 0/24 V DC Eraser lamp: On/Off
Connected 2 ERASRW O 24 V DC 24 V DC power source
to the eraser
lamp
YC29 1 DUDR1 O 0/24 V DC Duplex solenoid (activate): On/Off

Connected 2 COMMON O 24 V DC 24 V DC power source
to the 3 DUDR2 O 0/24 V DC Duplex solenoid (return): On/Off
duplex sole-
noid

Connected 2 PGND - - Ground
to the 3 PFSI I 0/3.3 V DC (pulse) Serial communication data input signal
optional
4 PFSO O 0/3.3 V DC (pulse) Serial communication data output signal
paper feeder
(PF main 5 PSEL O 0/3.3 V DC Paper feeder selection signal
PWB) 6 +3.3V1 O 3.3 V DC 3.3 V DC power source
2-3-8
2H9
2-3-3 Scanner PWB
Image scanner Optional document

unit (ISU) processor (DP) DP timing DP original
Exposure lamp DP sensor sensor
DP paper
paper feed DP switchback DP DP switchback
Home feed clutch pressure open/close feedshift
position Inverter motor solenoid sensor solenoid
sensor PWB
ISU Driver
CCD PWB motor Driver
Driver
DP driver PWB
+12V
HPSWN
LAMP
+3.3V1
+24V4
FEEDCLN
DPDETN
PRESOLN
RELSOLN
PAGESET
OPSWN
ORGSWN
REVSOLN
Motor
Motor driver
driver
LAMP
CPU
Regulator
Power save
circuit
Scanner PWB
+3.3V1
+5V1
Power source +24V1

PWB
AFE
CSI
ASIC
Control PWB
Figure 2-3-5Scanner PWB block diagram
2-3-9
2H9
1 6
YC104 YC108
1 4 1
5 7 1
6 2
YC103 YC106
1 2
14
15
YC109
YC102
YC101
3
YC105
1
9 1
2
1
10 2
YC107
5 1
Figure 2-3-6Scanner PWB silk-screen diagram

to the power 3 GND - - Ground
source PWB
YC102 1 SEGIR O 0/3.3 V DC Serial communications interruption demand

Connected 2 SSDIR O 0/3.3 V DC Serial communications trans./recep. change
to the con- 3 SSBSY O 0/3.3 V DC Impossible transmission/Completion notice
trol PWB
4 SEGSI I 0/3.3 V DC (pulse) Serial communications data output
5 SSCKN I 0/3.3 V DC (pulse) Serial communications clock
6 SEGSO O 0/3.3 V DC Vertical synchronizing signal
7 PAGESET I 0/3.3 V DC Vertical synchronizing monitor signal
8 OVMONOUT I 0/3.3 V DC Communications ready signal
9 CPURDY I 0/3.3 V DC Communications ready signal
10 CPUSEL O 0/3.3 V DC Communications select signal
11 CPUSO I 0/3.3 V DC (pulse) Serial communications data input
12 CPUSI O 0/3.3 V DC (pulse) Serial communications data output
13 CPUCLK O 0/3.3 V DC (pulse) Serial communications clock signal
14 +3.3V1 I 3.3 V DC 3.3 V DC power source
15 GND - - Ground
YC103 1 +12V I 12 V DC 12 V DC power source
to the con- 3 HPSW I 0/3.3 V DC Home position sensor: On/Off
trol PWB
4 GND - - Ground
5 NC - - Not used
6 LAMP I 0/24 V DC Exposure lamp drive signal
YC104 1 SCMOT1A O 0/24 V DC (pulse) ISU motor drive pulse
Connected 2 SCMOT2B O 0/24 V DC (pulse) ISU motor drive pulse
to the ISU 3 SCMOT1B O 0/24 V DC (pulse) ISU motor drive pulse
motor
4 SCMOT2A O 0/24 V DC (pulse) ISU motor drive pulse
2-3-10
2H9

to the 3 TIMSWN I 0/3.3 V DC DP timing sensor: On/Off
optional DP
4 ORGSWN I 0/3.3 V DC DP original sensor: On/Off
(DP driver
PWB) 5 OPSWN I 0/3.3 V DC DP open/close sensor: On/Off
6 DPDETN I 0/3.3 V DC DP installation detection signal
7 RELSOLN O 0/24 V DC DP switchback pressure solenoid: (Release) On/Off
8 PRESOLN O 0/24 V DC DP switchback pressure solenoid (Press.): On/Off
9 REVSOL O 0/24 V DC DP switchback feedshift solenoid: On/Off
10 FEEDCL O 0/24 V DC DP paper feed clutch: On/Off
YC108 1 MOT1A O 0/24 V DC (pulse) DP paper feed motor drive pulse
Connected 2 MOT2B O 0/24 V DC (pulse) DP paper feed motor drive pulse
to the 3 MOT1B O 0/24 V DC (pulse) DP paper feed motor drive pulse
optional DP
4 MOT2A O 0/24 V DC (pulse) DP paper feed motor drive pulse
(DP driver
PWB) 5 +24V4 O 24 V DC 24 V DC power source
6 GND - - Ground
to the
optional DP
(DP driver
PWB)
2-3-11
2H9
2-3-12
2-4-1
DP
9 9 TIMSWN 1 3 1 1
8 8 GND 2 2 2 2
PI LED
7 7 3 1 3 3
(+3.3V1)
Operation
+5V1
DP
1 1 10 10
panel PWB
POWERKEY 9 9 6 6 ORGSWN 1 1
2 2 GND
GND 5 5 2 2
YC2
3 3 8 8 PI LED
FPRSTN 7 7 3 3
4 4 4 4 (+3.3V1)
processor (DP)
PANTXD
5 5 6 6
YC7
PANRXD
DP
6 6 5 5 3 3 OPSWN 1 1
YC1
GND
Optional document
+3.3V1 2 2
DP driver PWB
7 7 4 4 2 2 PI LED
LCD
PANRTS
sensor sensor sensor
8 8 3 3 1 1 (+3.3V1) 3 3
PANCTS
9 9 2 2
GND
timing original open/close
10 10 1 1
YC8
YC1
YC7
DP
YS1
1 1 +24V4
2 2 PRESOLN
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
2
1
10
YC4
3 3 RELSOLN
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
solenoid
10
pressure
switchback
Expansion memory slot
1 1 +24V4
5 5 +24V3 1 1
DP
YC5
CN1
4 4 GND 2 2 2 2 REVSOL
1
2
3
4
5
6
7
8
9
PLGDRN
10
11
12
13
14
15
16
3 3 3 3
PLGRDY
4 4
3 3
1
2
3
4
5
6
7
8
9
2 2
1 1
+24V4
10
11
12
13
14
15
16
2 2 4 4
solenoid
feedshift
PLGCLK 1 1
1 1 5 5
Polygon motor
2 2 FEEDCL
YC6
GND
GND
GND
YC2
+24V4
+24V4
+3.3V1
MOT2B
MOT2B
MOT1A
MOT1A
PDN DPMOT1A
OPSWN
FEEDCL
6 6
REVSOL
TIMSWN
7 7 1 1
DPDETN
ORGSWN
RELSOLN
GND DPMOT2A
PRESOLN
6 6 7 7 2 2
VDON 8 8 DPMOT1B
3 3
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
5 5
10
YC3
VDOP DPMOT2B
switchback DP paper
4 4 9 9 4 4
2
1
YC10
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
feed clutch
OUTPEN
YC1
Memory card slot
10
3 3 10 10
2 2 SAMPLEN 11 11
+3.3V1
DP
APC PWB 1 1 12 12
feed
+24V1
motor
paper
1 1
YC108
YC105
YC109
GND 2 2
3 3
A [2/2]
YC101
YC3 4
3
2
1
15 15 GND 15
14 14 +3.3V1 14
NC
CPUCLK
PDN
13 13 13
GND
CPUSI
+3.3V1
12 12 12
11 11 CPUSO 11
10 10 CPUSEL 10
1
2
3
4
9 9 CPURDY 9
8 8 OVMONOUT 8
Scanner PWB
PAUTGESET
YC9
7 7 7
YC1
SEGSO
YC102
6 6 6 SCMOT1A
SSCKN 1 1
5 5 5 SCMOT2A
SEGSI 2 2
ISU
4 4 4 SCMOT1B
SSBSY 3 3
Control PWB [1/2]
3 3 3 SCMOT2B
motor
YC104
SSDIR 4 4
YC103
2 2 2
Laser scanner unit (LSU)
PD PWB
1 1 SEGIR 1
1
2
3
4
5
6
1 +12V
GND
VBUS 2
1 1 HPSW
DATA- 3
2 2 GND
slot
4
USB
DATA+ 3 3 NC
5
YC3
YC6
GND 4 4 LAMP
memory
6
1 LAMP 1
2 NC 2
GND
I/F
3 3
GND
USB
4 4
YC4
5 HPSW 5
6 +3.3V1 6
Image
7 NC 7
scanner
8 CCDRSN 8
unit (ISU)
1 9 CCDRSP 9
2 NC
10 10
CCD PWB
YC12
11 CCDCLPP 11
12 CCDCLPN 12
NC
YC102
LAMP+
13 13
14 CCDPH1N 14 1 1
15 CCDPH1P 15 2 2
Inverter PWB
16 NC 16 3 3
YC8
CCDPH2P
YC1
17 17
KUIO I/F
18 CCDPH2N 18
YC1
19 NC 19
CCDSH
LAMP-
Exposure lamp
20 20 LAMP
CCDSW 5 5 2 2
21 21 GND
4 4 1 1
YC101
22 GND 22
23 CCDDATAR 23
GND (+3.3V3)
I/F
24 24
3 3 PI LED 3 3
YC3
25 CCDDATAG 25 GND 2 2
GND 2 2
26 26 HPSWN
Network
YC5
CCDDATAB 1 1 1 1
27 27
Home
GND
sensor
28 28 position
29 +12V 29
30 GND 30
31 +5V1 31
32 +5V1 32
(1) Wiring diagram
Appendixes 2-4-1
2-4 Appendixes
2H9
2-4-2
2H9-1
MP Eraser
Exit Paper paper Right lamp
YC-M
sensor sensor sensor cooling PWB
Registration
clutch
Paper feed
clutch
Developing
clutch
Registration fan YC701
Duplex
solenoid
sensor
MP paper
feed solenoid
motor
3 3
2 2
1 1
3 3
2 2
1 1
3 3
2 2
1 1
2 2
1 1
2 2
1 1
2 2
1 1
2 2
1 1
19 19 +24V1 1 1
Drum
18 18 +3.3V1 2 2
17 17 ZCROSS 3 3
16 16 FAN 4 4
Cassette 15 15 HEATN 5 5
Zener switch 14 14 SLEEP
6 6
PWB 13 13 MHVDR
7 7
(+3.3V2)
PILED
GND
EXITN
(+3.3V2)
PILED
GND
PAPER
(+3.3V2)
PILED
GND
HANDSN
+24V3
REGDRN
+24V3
FEDDRN
+24V3
DLPDRN
DUDR1
COMMON
DUDR2
RTHVDR
12 12 8 8
PSEL1
11 11 9 9
HVCLK
10 10 10 10
1 1
2 2
3 3
1 1
2 2
3 3
1 1
2 2
3 3
1 1
2 2
3 3
1 1 +24V3
2 2 MPFDRN
1 1 +24V1
2 2 FAN
1 1 ERASER
2 2 ERASPW
1 1
2 2
3 3
4 4
5 5
6 6
REGN
CN202 9 9 11 11
YC-T TCNT
8 8 12 12
MCNT YC19 YC18 YC16 YC20 YC29 YC21 YC27 YC28
7 7 13 13
THVDR
6 6 14 14 YC23
CASE
5 5 THERM 15 15
4 4 16 16 4 4 +3.3V1 4 4
+24V3
3 3 SGND 17 17 3 3 RFCLK 3 3
High voltage PWB 2 2 18 18 RFDATA
SEPA YC13 2 2 2 2
1 1 19 19 GND
Control PWB [2/2] 1 1 1 1
Transfer roller
1 1 +24V2 1 1
CN203 2 2 +24V2 2 2 1 1 +3.3V1
PGND YC25 Toner
3 3 3 3 YC26 2 2 TEMPTY
4 4 PGND 4 4 3 3 GND sensor
YC-B CN201 YC17 YC30
1
2
3
4
5
6
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
YC107 6 1 1 +3.3V1 Waste
+24V1 Power YC24 2 2 TNFULL toner
1 1 3 3 GND
FAN 3 3
2 2 FAN source sensor
SGND 2 2
PGND 11 11
PGND 12 12
+24V1 1 1
+24V2 9 9
+24V2 10 10
+3.3V1 5 5
SLEEP 7 7
HEATN 6 6
THERM 4 4
fan motor
ZCROSS 8 8
+24V1 Left cooling
1 1
YC103 YC104 2 2 FAN Main frame Paper feeder
+24V3
GND
MMOTRDYN
MOTCLK
REMOTEN
+24V3
GND
PFSI
PFSO
PFSEL
+3.3V1
fan motor
Developing roller
1
2
3
4
5
+24V1
1
2
3
4
5
6
7
8
1 1
1
2
3
4
5
YC106 2 2 GND A [1/2]
3 3 Optional
Control PWB FG Main motor
Power source PWB 1 1 paper feeder
2 2 Controller box
YC108
3 3
+3.3V1
1 1 Fuser
YC105 2 2 THERM
+24V2 3 3 thermistor
YC102 NEUTRAL Fuser heater lamp
Interlock 2 3
2 LIVE
switch 1 1
+24V1
LIVE
2 2
NEUTRAL AC input
YC101 1 1
Main power
switch
2H9
(2) Repetitive defects gauge
First occurrence of defect
[24.99 mm/1"] Upper registration roller
[37.68 mm/1 1/2"] Lower registration roller
[45.216 mm/1 3/4"] Transfer roller
[62.8 mm/2 1/2"] Developing roller (developing unit)
[73.162 mm/2 7/8"] Heat roller (fuser unit)

[78.5 mm/3 1/16"] Press roller (fuser unit)
[94 mm/3 11/16"] Drum (drum unit)
2-4-3
2H9-1
(3) Maintenance parts list
Maintenance part name Alternative Fig.

Part No. Ref. No.
Name used in service Name used in parts list part No. No.
Maintenance kit MK-132/MAINTENANCE KIT (OPTION) 1702H97US0 072H97US 15 -
DK-150 - -
DV-132(U) - -
Maintenance kit MK-130/MAINTENANCE KIT (OPTION) 1702H98EU0 072H98EU 15 -
DK-150 - -
DV-130(E) - -
Maintenance kit MK-134/MAINTENANCE KIT (OPTION) 1702H98AS0 072H98AS 15 -
DK-150 - -
DV-134(AO) - -
2-4-4

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KM-2810

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF

IL Y A UN RISQUE DEXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE

Revision Date Replaced pages Remarks

Warning of risk of electric shock.

Warning of high temperature.

General prohibited action.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

This may cause fire. .........................................................................................................................

Always use parts having the correct specifications. ..........................................................................

Remove toner completely from electronic components. ...................................................................

1-3 Maintenance Mode

1-5 Assembly and Disassembly

1-6 Requirements on PWB Replacement

2-1 Mechanical Construction

2-2 Electrical Parts Layout

2-3 Operation of the PWBs

Power source.................................. 120 V AC, 60 Hz, more than 7.8 A

NOTE: These specifications are subject to change without notice.

1-1-2 Parts names

1. Original cover 9. Lock lever 17. MP (Multi-Purpose) tray

(2) Operation panel

1-1-3 Machine cross section

1. Cassette 8. Laser scanner unit (LSU)

This page is intentionally left blank.

1-2-1 Installation environment

300 mm 300 mm 300 mm 1000 mm

1. Printer 10. Toner container 19. EEA information leaflet**

(2) Removing the tapes

3. Open the original cover.

6. Remove nine tapes.

1-2-3 Installing the expansion memory (option)

Right side cover

4. Open the memory slot cover.

This page is intentionally left blank.

1-3 Maintenance Mode

1-3-1 Maintenance mode

(1) Executing a maintenance item

Enter 10871087 using

Enter the maintenance item

Press the start key.

The selected maintenance item is run.

Press the stop key.

Yes Repeat the same

Enter 001 using the cursor

(2) Maintenance modes item list

Section Item Content of maintenance item Initial

Section Item Content of maintenance item Initial

(3) Contents of the maintenance mode items

Method: Send to the USB memory

Detail of event log

No. Items Description

U004 Displaying the machine number

An error code is displayed in case of an initialization error.

Adjustment: Leading edge registration adjustment

*: Setting the difference value from reference value

Correct image Output Output

U034 U066 U071

*: Setting the difference value from reference value

Center line of printing

Correct image Output Output