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Titleofpresentation
PLC
BASIC
CONCEPTS
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Basics Concepts of PLC
PLC&PCInComparison
Computer PLC
2
Basics Concepts of PLC
MachineAutomationOverView
Command Signals Status Signals
Push Buttons, Limit Switch, Proximity, Machine
Controller Selector Switches Reed Switch etc.,
Inputs
BasicsConceptsofPLC
Outputs
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Basics Concepts of PLC
Inputs SamplePictures
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Basics Concepts of PLC
Outputs SwitchGearProductsOverView
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Basics Concepts of PLC
Outputs Actuators
Manifold Block
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Basics Concepts of PLC
HistoryofPLC
BeforethePLC,control,sequencing,andsafetyinterlocklogic
formanufacturingautomobileswasaccomplishedusing
hundredsorthousandsofrelays,camtimers,anddrum
sequencersanddedicatedclosedloopcontrollers.Theprocess
forupdatingsuchfacilitiesfortheyearlymodelchangeover
wasverytimeconsumingandexpensive,aselectriciansneeded
toindividuallyrewireeachandeveryrelay.
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Basics Concepts of PLC
WhatisaPLC?
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Basics Concepts of PLC
WhereisthePLCused?
The PLC controls industrial machines and processes. In different areas of the
industry PLC are being applied, e.g.: materials handling, packaging, palletizing,
milling, boring, grinding, filling,
sorting, weighing,...etc.
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Basics Concepts of PLC
HowdoesPLCwork?
The primary function of the PLC was to perform the sequential operations that
were previously implemented with relays.
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Basics Concepts of PLC
WhatisaRelay?
a coil a switch
and a iron bar
a iron core connected to
the switch
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Basics Concepts of PLC
HowdoesaRelaywork?
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Basics Concepts of PLC
HowdoesaRelaywork?
a magnetic field is produced in the coil and the iron core in the coil
becomes magnetic.
I
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Basics Concepts of PLC
HowdoesaRelaywork?
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Basics Concepts of PLC
HowdoesaRelaywork?
I I
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Basics Concepts of PLC
HowdoesthePLCreplaceRelayinanelectriccircuit?
The answer to this question shall be shown with the following example
circuits, A, B, C, and D.
A).
24V technical symbol
internal
of a relay
switch
S1
electro magn.
connection
coil
K1 L1
0V
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Basics Concepts of PLC
HowdoesthePLCreplaceRelayinanelectriccircuit?
The answer of this question shall be shown with a little example circuit.
B).
24V Function of the electrical circuit:
K1 L1
0V
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Basics Concepts of PLC
HowdoesthePLCreplaceRelayinanelectriccircuit?
The answer of this question shall be shown with a little example circuit.
C).
24V 24V
S1
S1
Input Power
PLC
Power Output
K1 L1 L1
0V 0V
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Basics Concepts of PLC
HowdoesthePLCreplaceRelayinanelectriccircuit?
The answer of this question shall be shown with a little example circuit.
D).
24V 24V
S1 PLC logic
S1
K1 L1 L1
0V 0V
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Basics Concepts of PLC
WhatisPLClogic?
L1
0V
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Basics Concepts of PLC
RELAY LOGIC
Ph. 220V AC SUPPLY N
PC
TMR1
LADDER PROGRAM
M1
I1 I2
Q1
Q1
TMR1
M1
En Q
Q1 Trig
T#5s Time
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Basics Concepts of PLC
HowaPLCworks:internal PLC
network Communication
RAM E-EPROM
module
Programming
tool CPU
Machine
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Basics Concepts of PLC
HowaPLCworks:internal PLC
network Communication
RAM E-EPROM
module
Programming
tool CPU
Central
processing unit Machine
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Basics Concepts of PLC
HowaPLCworks:internal PLC
network Communication
RAM E-EPROM
module
Programming
tool CPU
Working- and
Machine
program memory
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Basics Concepts of PLC
HowaPLCworks:internal
PLC
network Communication
RAM E-EPROM
module
Programming
tool CPU
Program editor
Machine
and monitoring
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Basics Concepts of PLC
HowaPLCworks:internal PLC
network Communication
RAM E-EPROM
module
Programming
tool CPU
Sensor signal
Machine
input
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Basics Concepts of PLC
HowaPLCworks:internal PLC
network Communication
RAM E-EPROM
module
Programming
tool CPU
Actuator
Machine
command output
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Basics Concepts of PLC
HowaPLCworks:internal PLC
network Communication
RAM E-EPROM
module
Programming
tool CPU
Control
Machine
communication
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Basics Concepts of PLC
HowPLCworks:processingcycle
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Basics Concepts of PLC
Pick&PlaceUnit
Schematic:
swivel
device
shuttle up/down
pick cylinder suction cylinder
pad place
Startingposition:vac.off,slideright,up;swivelnotused(frontposition)
Sequenceofmovements:
1)slideleft5)movedown
2)movedown&switchonvacuum6)switchoffvacuum
3)moveup7)moveup
4)slideright
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Basics Concepts of PLC
Animation:
Sequenceofmovements:
slide left
move down & vacuum on
move up
slide right
move down
vacuum off
move up
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