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AC cables un AC CARLES ARE MANUFACTURED WITH CONCENTRIC LAY DESIGN, SUT ROPE LAY CABLES CAN ALSO SE MANUFACTURED UPON SPECIAL REQUEST. THE CONSTRUCTION DETAILS OF THE CL CABLES ARE MENTIONED HEREUNDER: Water hose The water hase is made of synthetic rubber, reinforced by nylon plies. ts mechanical characteristics allows i 0 withstand severe operating conditions: service pressure of about 4 to 6 bars torsion, traction and shearing stresses due to the furnace movements mechanical shock inside and outside, due to electromagnetic stresses heat radiation from the liquid steel bath projection of molten metal voltages up to 1200 V The standard hose has an external cover ‘made of ant-abrasive and autoextngushable ‘material, but several kinds of protection can be added to this, such as rubber bumpers (clamped or vulcanized) vuleanize glass fibre, aluminium sass fre oove fagsinet radiation icone glacs bre sleeve (against projections) ant-chafing hose, fr both mechanical and thermal protection reinforcing sleeve, to strengthen the ends against shearing stress rotating joint, to relieve torsion stresses. Of course, all our hoses are insulating, and thelr insulation is tested before use. Unt now a service voltage of 1000 is suficent In many cases, but the hoses ae already designed for service voltages as high as 2000 V, covering the future needs of power Copper conductor The conductor is made ofelectrotytically refined tough pitch copper, with guaranteed conduct. ach wire has a clameter of 8 tam, seven wires are stranded togheter to make the hammered, inorder to give a cylindcal shape). Then these strands ae disposed in concentric layers, ensuring the best copper Aistibation in @ minimum space Rubber core The core Is made of synthetic rubber I is here to support the conductors lal around it, and to keep them in the shape of a sort of copper tube. ‘As itis connected to the terminals (oy means ofthe differentia spring), I aso plays a role In withstanding the stresses thatthe cable is subject to Differential spring The action ofthis spring Is three-fold ensuring the mechanical conection of the rubber core tothe terminals damping the cable movements inthe area lose tothe terminals ensuring a good water distibuton, allowing the water toon trough the copper strands towards the space between the conductor and the water hoe Fixing bands. Made of non-magnetic stainless stel (for protection against eddy current) they ensure 8 very tight clamping by means of stainless steel locking buckles Copper terminals Made of the same material as the copper conductor, they are connected to it by low temperature brazing, which allows to use them agaln when the cable Is damaged. Rather than castor forged, they are made by machining diferent parts that are brazed together. Their dimensions are calculated to ensure a {good contact area (contact density = 0.7 ‘Aim maximum) (ables range Giving an exhaustive ist of the cables we can manufacture woud be useless, because the Concentric Lay design gives a very gest umber of possibilities, by changing the umber of strands (16 by 26 mm) and the umber of layers in which these stands are installed, Therefore the list given hereunder only estas at °C mentions the most common references, but almost any other combination is possole, upon specific requirement. Rope Lay cables ate also available if necessary a 1 oo de ae eer ee PS30AC 8B 281032136 ~—B_—— BOK I00 MA 13—22H_S 250-270 EPS35AC_ 728 S99 «BKB 7045 ——«258_27 586 3010 EPS WAC 1984 «78.6 «9:0 1223 KIO9 194 —=B_—-27H_ 30306-9410 EPS qoBCL 2016 3998995 9B tO 02 x129 a8 2929969620, BPSusAC_—— 22096 8010.2 109 «BANG —-221_20—<301_-92—«9398_«36 20 PSysBCL 2256 oo) 889 2 302K}29 —«a=20—«HG 9535539 BPS50AG ag96_ 3847.2 87 92,14 tokt9 295 22529 973694220 S508 ag6 a7 7.2 7.779317 X57 424574920 OPS ssBCL 2736 7B 66 7A 7H} 127x157 44 476 5220 FPSGoAC 3040-380 «59 «84 90 ata_—taa x 129 379 8 as FPS6oBCL 3008 -433~=—«G.O 7-478 ABZ «AKUMA ——307_-27—«42S— 4H «APS 5030 EPS6oCcL 02H 5135965 GB 727x157 295 27 ast a7 5235530 EPS 6A 2809S 55 Bt 8727 =O x29 «309 —-29—«4OO— 434A? EPS65BCL 3264 458 5569 73-700 aK 3292945758230 EPS7OAC 3520443 SA 7A 772MM KUM 354467765230 PS 7B 3520 524 546.265 209 17 X157 3405S 553 SB 30 ES75AC 3760448 B69 7578 MMAK UMS 375-34 ~—

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