Master Specification MQ-SP-M-4038 Date: 03 May 2011 Page 1 of 26 Revision 2 Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Project Name: MARAFIC SPEC DEVELOPMENT. ‘Contract Number: ASMU 6—Sl;_» MARAFIQ ET PAINTING This specification has been revised as indicated below and described in the revision record on the following page. Please destroy all previous revisions. Revision Date Originators Reviewed/Checked By Pages No. Name & Initials ‘Name & Initials A FJan-l K. Rachel T.Wood All o 28-Jan-11 K. Rachel 1, Wood All 1 14-April-l1 K. Rachel T. Wood, All 2 3-May-11 K. Rachel T. Wood, 48812 APPROVALS SIGNATURES DATE Lead Engineer Engineering Manager: Client Approval: ISSUED FOR: Construction HK] Other —_Issued Approved.Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038 Project Name: MARAFIC SPEC DEVELOPMENT Date: 03 May 2011 ‘Contract Number: ASMU Page 2 of 26 Revision 2 SS) =p MARAFIQ PAINTING Record of Revisions Revision Date Description No. A Tan-11__ | Issue Table of Contents for Client Review ° Issue for Client Review 1 14-April-11 | Issued Approved 2 3-May-11 | Issued ApprovedPower and Water Usiity Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038 Project Names MARAFICSPEC DEVELOPMENT Dates 3 May 2011 Contract Number: ASMU Page dof 26 Revision? MARAFIQ es PAINTING. 10 GENERAL. 2.0 REFERENCES.. 3.0 EXECUTION. 4.0 GENERAL PAINTING REQUIREMENTS. 5.0 SURFACE PREPARATION. 60 MATERIAL REQUIREMENTS. 7.0 FINISH COLORS AND IDENTIFICATION. 8.0 APPLICATION OF PRIMERS AND FINISHES.. 9.0 COATING REPAIRS. 10.0 QA/QC (QUALITY ASSURANCE AND QUALITY CONTROL). 11.0 TABLE 1: PRIMERS, BUILDCOATS AND FINISHES .. 12.0 TABLE 2: PAINTING SCHEDULE 13.0 TABLE 3: APPROVED PAINT PRODUCTS/MANUFACTURERS. 140 TABLE 4: FINISH & SAFETY COLORS.Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) jeation MO-SP-M-4038, ale gee cneneceee moran Dates ts Nay 20 Contact Number ASME Nees pane MARAFIQ PAINTING 1.0 GENERAL 11 Scope This specification covers external painting of aboveground plant facilities exposed to weather and operating at temperatures less than 1000°F (538°C). 1.2. Exceptions This Specification is not applicable to architectural components and buildings. 13 Terminology Application Data shall mean application instructions, recommendations and guidelines described in the published literature of the coating materials’ Manufacturer, referenced industry standards and any specific requirements noted in this specification and any drawings issued to the Contractor. In case of conflicting requirements between the documents, Contractor shall submit all conflicting information to the Buyer for resolution, Ifthe published literature of the Manufacturer does not contain required information, Contractor shall obtain additional information from the parent corporate office of the Manufacturer. Any deviations from or changes to Manufacturer's published literature shall be subject to Buyer’s review, acceptance or rejection. Note: Where recommendations, instructions and guidelines are given in permissive language such as “may,” “should,” and “recommended,” compliance with those recommendations, instruetions and guidelines shall be eonsidered mandatory unless otherwise instructed by the Buyer.) Approved Equal shall mean a product approved by the Buyer as equal to the product specified in this specification. Buyer shall mean the detailed engineering contractor, acting for the Owner. Carbon Steels (CS) shall mean carbon steels including alloy steels with chromium content of 914% or less. Coat shall mean one full layer ofthe specified material applied to the specified thickness. Multipte passes including intial mist pass are necessary to form a coat. A mist pass is not considered a full coat. The cost ofa coat shall include the cost of mist pass(es).Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038 Project Name: MARAFIC SPEC DEVELOPMENT Date: 03 May 2011 Contract Number: ASMU age 5 of 26 Revision 2 6S,» MARAFIQ PAINTING Not ‘Mist coats ate the same as mist passes. Catalog Equipment shall mean catalog items or assemblies of catalog items such as control instruments, electrical equipment, compressors, motors, pumps and similar items that are not specifically designed and custom fabricated for the project. Contractor shall mean the painting contractor. Custom Equipment shall mean equipment specifically designed and fabricated for the project, such as process equipment, skid units, boilers, heat exchangers, heaters, heat recovery steam generators (HRSGs), vessels, drums, shop fabricated tanks, stacks, made-to-order equipment and related items including structural components. Dry Film Thickness (DFT) Measurement shall mean the average value of three readings recorded by dry film thickness gage. The readings shall be within a 6 inch radius and evenly spread out from a given spot. Dry Film Thiekness (DFT) shall mean the thickness of the dry film of the coating. In the absence of a specified range, the value stated shall mean a minimum value and the ‘maximum value shall not be more than 1.5 times the stated value Insulated Surfaces shall mean steel surfaces that will be insulated. ‘Manufacturer shall mean the manufacturer of the specified paint. Operating Temperature shall mean the maximum temperature of the substrate surface exposed t0 weather (indoor and outdoor) during operating conditions. For example, operating temperature of refractory lined equipment for painting purposes shall be the temperature of the metal surface exposed to the weather during operation. The steamout ‘temperature of piping and equipment shall not be considered as a basis for paint system selection, unless specifically instructed in writing by the Owner and acknowledged in writing by the Buyer. ‘Owner shall mean the Owner of the Project or its authorized representative. ing shall mean piping, pipe fittings, valves, pipe supports and accessories unless a particular item and/or size limitation is stated less Steel (SS) shall mean austenitic stainless steel such as Type 304, 316, 321 andPower and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038, Project Name: MARAFIC SPEC DEVELOPMENT Date: 03 May 2011 ‘Contract Number: ASMU Page 6 of 26 Revision 2 645i,» MARAFIQ PAINTING Structural steel shall mean structural stee! other than the structural stel that is an integral part of fabricated equipment by the Supplier (Example: Structural steel of a boiler structure shall be painted in the same manner as the boiler's other surfaces.) ‘Supplier shall mean fabricator and/or supplier of pipe, equipment, structural steel, and other items to be painted. Tanks shall mean field fabricated above ground storage tanks (AST), Uninsutated Surfaces shall mean carbon stee! or stainless steel! and other alloy surfaces which will not be insulated Work shall mean all labor, supervision, installed and consumable materials, services, equipment, instruments, tools, and each and every item of expense necessary for preparing the surfaces for paint application, application of paint materials, repairs, quality control, and cleanup thereafter. 2.0 REFERENCES The latest revision, including addenda, of the following references in effect on the latest date of this Specification form a part of this Specification. Except as modified by the requirements specified in this Specification or on the drawings, all Work performed shall comply with the following references. Any conflicts between the following references and this Specification shall be resolved by the Buyer. 2.1 ASTM (American Society For Testing And Materials) Buy Standard Test Method of Salt Spray (Fog) Testing 13276 Standard Guide for Painting Inspectors (Metal Substrates) 4285 Standard Test Method for Indicating Oil or Water in Compressed Air Daai7 Field Measurement of Surface Profile of Blast Cleaned Steel Dasa Standard Test Method for Pulloff Strength of Coatings Using Portable Adhesion Testers 4752 Measuring MEK Resistance of Ethyl Silicate Zine Rich Primers by Solvent RubPower and Water Utility Company for Jubail and Yanbu (MARAFIQ) Project Name: MARAFIC SPEC DEVELOPMENT. Contract Number: ASMU §—S5Ii,» MARAFIQ PAINTING Ds402 337 Date: 03 May 2011 Page 7 0f26 Revision 2 Assessing the Solvent Resistance of Organic Coatings Using Solvent Rubs Standard Test Method for Measuring Humidity with a Psychrometer (the Measurement of Wet- and Dry-Bulb Temperatures) 2.2 SSPC (Society for Protective Coatings) SSPC-AB 1 SSPC-SP 1 SSPC-SP 2 SSPC-SP 3 SSPC-SP 6 SSPC-SP 10 SSPC-SP II SSPC-SP 16 SSPC-VIS 1 SSPC-PA 1 SSPC-PA 2 SSPC-PA3 Mineral and Slag Abrasives Solvent Cleaning, Hand Tool Cleaning Power Tool Cleaning Commercial Blast Cleaning Near-White Metal Blast Cleaning Power Tool Cleaning To Bare Metal Brush-Off Blast Cleaning of Coated and Uncoated Galvanized Steel, Stainless Steels, and Non-Ferrous Metals Visual Standard For Abrasive Blast Cleaned Steel (Standard Reference Photographs) Shop, Field and Maintenance Painting Measurement of Dry Coating Thickness With Magnetic Gages A Guide to Safety in Paint Application 2.3 ANSI (American National Standards Institute) ABI 1535.1 Scheme for the Identification of Piping Systems Safety Color Code ‘Master Spesification MQ-SP-M-4038Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038 Project Name: MARAFIC SPEC DEVELOPMENT. Date: 03 May 2011 ‘Contract Number: ASMU Page 8 of 26 Revision 2 5S,» MARAFIQ PAINTING. 24 U.S. Federal Standard, 59Sb Colors 2.5 Manufacturer's Application Data Sheets 2.6 Regulations of Governmental Agencies Related to Personnel Health and Safety as Applicable to Painting 2.7 Related Specifications MQ-SP-S-2311 Structural and Miscellaneous Steel Fabrication Specification — see this specification for galvanizing requirements, 2.8 Other References National Ins te of Occupational Safety and Health (NIOSH) NIOSH Publication No, 92-102 “NIOSH Alert: Request for Assistance in Preventing Silicosis and Deaths from Sandblasting” 3.0 EXECUTION ‘The Supplier shall perform all Work relaied to surface preparation, priming and finish painting of the Catalog Equipment, including all attachments thereto, in accordance with the Supplier's standard paint system, subject to the Owner's choice of finish colors and a minimum corrosion protection tevel of 2000 hours (salt fog resistance) when tested in accordance with ASTM B117. ‘The Supplier shall perform all Work related to surface preparation, priming and finish painting of the following items including all attachments (excluding prepainted shelf items) thereto in accordance with the Painting Schedule ofthis specification: + Custom Equipment © Piping Structural steel (non-galvanized) and miscellaneous items except tank plates for field erection and those items specified to be galvanized. The Contractor shall perform all Work related to the following tasks, by way of example but not by limitation, necessary to complete the application of all painting systems in accordance with this specification:Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038 Project Name: MARAFIC SPEC DEVELOPMENT Date: 03 May 2011 Contract Number: ASMU Page 9 of 26 Revision 2 §—4Iy_» MARAFIQ PAINTING + Cleaning of surfaces to remove all dirt, foreign matter, grease, oil, etc. with fresh water and/or degreaser. © Repair of damaged surfaces of shop coating, © Surface prepar mn and priming of bare metallic surfaces. ‘© Finish painting of primed surfaces. + Repainting of custom equipment with damaged finish paint. ‘© Application of safety color coding and pipe identification, 4.0 GENERAL PAINTING REQUIREMENTS 4.1 Items Which Do Not Require Painting ‘The following items do not require any surface preparation or painting unless otherwise specified + Non-metallic items sueh as eonerete, glass, plastic, wood, ete. * Noneferrous metals such as aluminum, copper, brass, ete. ‘+ Galvanized surfaces except for safety color coding or coating repait ‘+ Insulation weatherproofing ‘+ Cast iron products such as manhole covers and grating, + Uninsulated stainless steel and alloy surfaces operating at 140°F (60°C) and below ‘© Insulated carbon steel and stainless steel surfaces operating at 301°F (149°C) and above 4.2 Items Which Require Protection from Painting Surfaces which could be damaged by abrasives, dust, or paint averspray shall be protected by wrapping, taping, ot other means to prevent damage. Such surfaces shall include, by way of example, but not by limitation, the following: Alloys (Monel, Incoloy, or Hastelloy) Bearings Conduit Control panelsPower and Water Utility Company for Jubai Project Name: MARAFIC SPEC DEVELOP} Contract Number ‘Master Specification MQ-SP-M-4038 Date: 03 May 2011 SMU Page 10 of 26 6—Sl,» MARAFIQ PAINTING © Control valves © Couplings ‘© Equipment nameplates «Expansion joint bellows Fire sprinkler heads + Flange and nozzle facings and other machined contact surfaces ‘© Glass, rubber, gasket materials etc * Identification tags «Instrument glasses and gauge dials © Machined surfaces (threads, valve stems, pump and cylinder rods, shafts, ete.) © Screws + Spring hanger graduations © Uninsulated stainless steel operating at 140°F (60°C) and below © Internal surfaces of pipe, valves, etc. ‘© Valve stems and position indicators Note: Stainless steel surfaces shall be protected from zine- and aluminum-rich coatings at all times. Any accidental overspray of zine and aluminum, including trace amounts, over stainless steel surfaces must be completely removed. 43 Scheduling Of Work Unless otherwise stated in the Application Data and approved by the Buyer, painting shall be done when: Pressure testing is complete ‘Ambient temperature is above 50°F (10°C) and below 110°F (43°C) Metal surface temperature is at least S°F (3°C) above the dew point Relative humidity is less than 859% There is no likelihood of rain within 24 hours after painting, Protection of surfaces not required to be painted, eg, stainless stel, isin place 5,0 SURFACE PREPARATION 5.1 Carbon Steels (Bare Metal) ‘Surfaces shall be thoroughly pressure washed with potable water to remove all dirt, dust ‘and water soluble salts. The water Washing shall be considered critical, especialy if the surfaces are, or have been, exposed to a salt environment. Ifany grease and oils arePower and Water Usilty Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038 Project Name: MARAFIC SPEC DEVELOPMENT Date: 03 May 2011 Contract Number: ASMU Page 11 of 26 Revision 2 65) En MARAFIQ PAINTING present on the surface, the surfaces shall be washed with biodegradable non-ionic detergent solution until the surfaces are completely free of all surface contamination. ‘There shall be no smudge on the surface when rubbed with a clean cloth, Surfaces cleaned with detergent shall be thoroughly rinsed with potable water to remove traces of detergent. Testing for soluble salts shall be conducted prior to commencing abrasive blasting. Extraction and assessment of the soluble salts shall be done in accordance with ISO 8501-6 and ISO 8502-9 or SSPC Guide 15, Section 4.6 and SSPC Guide 15, Section 5.3. Six samples per 2000 m* shall be taken for immersion surfaces and 4 samples per 2000 m° shall be taken for atmospheric surfaces. Acceptable average conductivity for immersion surfaces shall correspond to < 20 mg/m’ and maximum conductivity shall correspond 10 $ 30 mgm’, Acceptable average conductivity for atmospheric surfaces shall correspond to < 30 mg/m” maximum conductivity shall correspond to < 40 mg/m’ Surfaces not in compliance with these limits shall be steam cleaned or fresh water washed and re-tested until the requirements are met. Welded areas shall be blast cleaned or ground to remove burrs, spatter, or protrusions Weld reinforcement shall not be removed and base metal shall not be ground below the surface. ‘Surface preparation and anchor pattern (surface profile) shall be as specified for each individual paint system. Before applying any coating, blast cleaned surfaces shall be vacuumed and wiped with a clean cloth to remove all traces of dust. Care shall be taken to ensure that no lint or other residue is left on the cleaned surface by the eloth Cleaned surfaces shall be coated within four hours and before occurrence of any trace of rust, Ifrust is noticed, the surface shall be blast cleaned again. Where the item to be painted is large, it shall be cleaned and primed in sections. $.2 Carbon Steel (Prepainted or Primed Surfaces Requiring Further Coating) Al surfaces shall be thoroughly degreased and washed in the manner stated for bare carbon steels above. Coated surfaces shall not be washed until the previously applied coating(s) have reached full water resistance. Consult coating manufacturer for euring, schedule. ‘The washed surfaces shall be completely dry prior to further application of paint materials. Any additional surface preparation, such as sanding required by the coating manufacturer shall be followed prior to topcoating,Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MO-SP-M-4038, Project Name: MARAFIC SPEC DEVELOPMENT Date: 03 May 2011 ‘Contract Number: ASMU ‘Page 12 of 26 Revision? (Gaol p=p! MARAFIQ PAINTING 5.3. Galvanized Surfaces Galvanized surfaces requiring painting for safety identification purposes shall be sweep blasted per SSPC-SP 16 and cleaned in accordance with the Application Data for surface tolerant epoxy primer (EM). 54 Stainless Steel ‘Any power or hand tool eleaning of stainless stee! shall be done using $S brushes or ‘equipment that have not been used on carbon steel surfaces. 6.0 MATERIAL REQUIREMENTS 6.1 Environmental Compliance All cleaners, primers, finishes and solvent materials shall be environmentally safe products and regardless of local regulations, shall not contain hazardous materials such as CFCs, lead, chromates and other heavy metals which cause air, soil and water pollution. Products that do not comply with the pollution regulations of the Royal Commission Environmental Regulations are not allowed for use on this Project. The Supplier and the Contraetor are responsible for verifying the product compliance with Royal Commission Environmental Regulations 6.2 Compressed Air ‘The compressed air shall be passed through a cooler. Al air compressors shall be of a sufficient size to deliver 100 PSI at the nozzle. Each ‘compressor shall have two coalescing oillmoisture filters, one located at the compressed air discharge and one located just before the after cooler. Compressed air used for blasting and coating application must be clean, oil and water free and dry. Testing for evidence of oil or water shall be done in accordance with ASTM D4285 at the beginning of each shift, every four hours thereafter, at the end of each shift and after any interruption of compressor operation. 6.3 AbrasivesPower and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038, Pojct Names MARATTC SPEC DEVELOPMENT ater ts ty 2011 ConractNunbert ASM Page of 26 Fevson2 MARAFIQ PAINTING Abrasives shall be composed of clean, dry, hard particles free of foreign substances such as dirt, oil, grease, toxic substances, organic matter, mill scale and water soluble sats, The pH of the abrasive materials shall be 6.0 t0 8.5. Abrasives shall be sharp garnet or aluminum oxide grit of Rockwell hardness 40 to S0 and properly graded. Abrasive particle size shall be suitable for producing an angular sharp anchor profile of 1% to 2% mils. Steel shot alone is not acceptable. Silica sand and other abrasives containing more than 1% crystalline silica shall not be used. Abrasives used for blasting stainless steel shall be gamet or aluminum oxide and shall contain no metals. 64 Cleaners and Paint Materials ‘The degreaser shall be a non-toxic and non-ionie biodegradable water based cleaner. Primer and finish paint materials shall be those listed in Table | and Table 3. Primers and finishes shall be factory tinted, sealed, and labeled products and approved by the Buyer. Each label shall show the product name, number, type of paint, Iot or batch number, color and instruetions for mixing andor thinning. Solvents shall be products of the same manufacturer and be used in accordance with the Application Data. Mixing of partial kits is not allowed. Solvents used on SS shall be chlorine and halogen free. 65 Paint Application Equipment Spray equipment shall be as recommended in the Application Data. Sufficient number ‘of spare parts shall be made available at the work site 7.0 FINISH COLORS AND IDENTIFICATION Finish cotors shall match U.S. Federal Standard No. 595b Colors in accordance with Table I and Table 4 of this specification. Structures shall be color coded to war personnel of potential physical hazards. Such color ccoding shall be in accordance with ANSI 2535.1, Safety Color Coding. ‘The identification of piping systems shall be in accordance with American National Standards Institute document ANSI A13.1, Scheme for the Identification of Piping Systems,Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038 Project Name: MARAFIC SPEC DEVELOPMENT, Date: 03 May 2011 Contract Number: ASMU Page 14 of 26 Revision 2 PAINTING Except for safety color coding and unless otherwise stated, the finish colors shall be gray for equipment, piping and structural steel, Colors of each coat shall be contrasting. 8.0 APPLICATION OF PRIMERS AND FINISHES. Proper functioning of the in-line moisture and oil traps shall be evaluated daily by allowing the air supply (downstream of the traps) to blow against a clean, white cloth in accordance with ASTM D4285 and as indicated in 6.2 above. No moisture or oil should be deposited on the cloth, Ifcontaminants are detected, the equipment deficiencies shall be corrected and the air stream shall be retested. Cleaned surfaces determined to have been blasted since the last successful test shall be degreased and reblasted with clean air and abrasive. Primers and finishes determined to have been applied using contaminated air shall be removed and recoated using clean air. Al painting shall be in accordance with this specification and Table 1, Primers and Finishes, Table 2, Painting Schedule, Table 3, Approved Paint Products and Suppliers and Table 4, Color Coding for Safety Equipment and Safety Hazards. Storing; thinning; mixing order, mixing procedure, including the mixer speed and mixing time; handling; and application of paint materials shall be in accordance with the Application Data. Pigmented and catalyzed materials shall be thoroughly mixed and strained before applying. Materials that have not been applied within the pot-life times shall be discarded and properly disposed of. Paints with metallic pigments such as zinc and aluminum shall be continuously agitated to prevent settling of the pigment while being applied. Ends of pipe and edges of structural steel items that will require welding shall be masked off after blast cleaning and left unpainted 2” from the edge to facilitate welding, ‘The masking material shall be removed as soon as possible after painting, Paint shall be spray applied ifthe adjacent property can be protected from overspray. Other the paint shall be applied by roller or brush, Weld lanes, bolt heads, comers, and edges require an initial brush or “stripe” coat before the application of the paint system to assure wetting of the surface and adequate film build Paint materials shall be uniformly applied in even, parallel passes overlapping each pass 50% immediately followed by cross-spray passes to obtain a continuous film without bare spots,Power and Water Usility Company for Jul Master Specification MQ-SP-M-4038 Project Name: MARAFIC SPEC DEVELO! Date: 03 May 2011 Contract Number: ASMU Page 15 0f 26 Reston? §—5I)_» MARAFIQ PAINTING pinholes or holidays. The coated surface shall have no runs, sags, solvent blisters, dry spray or other blemishes, All irregularities shall be removed or repaired and recoated. Intercoat contamination shall be minimized by maintaining proper cleanliness and by applying all coatings within the time period stated in the Application Data. If contaminants are present, they shall be removed before applying subsequent coats. 9.0 COATING REPAIRS Repairs to primed, finish painted and galvanized surfaces shall be as follows: + Damaged coatings shall be removed by abrasive blasting or power tool cleaning (SSPC-SP 1) unless they are tightly bonded to the substrate metal. The surface shall be wiped with a clean rag to remove all dust and loose materials. If there is any oil, grease or other foreign ‘mater, it shall be pressure washed with water-based non-ionic, biodegradable detergent followed by further rinsing with potable water to remove all traces of the detergent. The surface shall then be dried. ‘Areas with spot rust, burnt residue, weld spatter and other solid adherent foreign matter shall be cleaned per SSPC-SP 11, Power Tool Cleaning to Bare Metal, using 3M ScotchBrite surface conditioning dises, MBX Bristle Blaster or similar tool that will yield a 1 Ys to 2.% mil profile. Weld joints of galvanized items shall be cleaned with 3M Clean 'N Strip cup wheels or MBX Bristle Blaster prior to feathering, with 3M ScotchBrite surface conditioning, discs. + Existing coating shall be feathered and roughened at the edges with sandpaper. ‘© All dust shall be removed from the surface by vacuuming, brushing and wiping with a clean cloth. ‘© Repair materials shall be as follows: = Zine rich epoxy (organic zinc) shall be used for repair of inorganic zine primers where ‘the operating temperatures are ambient through 200°F (93°C). = Silicone acrylic for operating temperatures 201°F (94°C) through 400°F (204°C). = Siligone aluminum for operating temperatures 401°F (205°C) through 1000°F (538°C).Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-ML-4038, Proje Name MARAFIC SPEC DEVELOPMENT Date3 Stay 201 Contre Nir: ASMU Page lot 36 even MARAFIQ PAINTING — For repair of galvanized surfaces with operating temperatures at or below 200°F (93°C): ZRC Galvalite, Zinga, Galvacon or approved equal. Aerosol versions of these coatings are not to be used. © Primer repair material shall not overlap the existing adjacent finish. However, the finish repair material shall overlap the adjacent existing finish a minimum of two inches. 10.0 QA/QC (QUALITY ASSURANCE AND QUALITY CONTROL) 10.1 Documentation ‘The Supplier and Contractor are solely responsible for all QA/QC activities regardless of any QA/QC activities performed by the Buyer. The Supplier and Contractor shall maintain documentation to comply with the guidelines of ASTM D3276. Inspection shall also comply with the following additional requirements. Any approvals for products and procedures submitted by the Supplier and Contraetor shall be considered additional to the requirements stated in the specification and shall not be considered as a substitution to the requirements of this specification. All QA/QC documentation for work performed shall be made available to the Buyer on demand and without notice. Ifthe Supplier and Contractor are unable to produce the QA/QC documentation to the satisfaction of the Buyer, such absence of documentation shall be sufficient cause for the Buyer to reject the work performed ‘The Buyer’s review (or lack thereof) of quality control documents shall not be construed as acceptance of omissions or defective work. Nor shall it in any way lessen the Supplier's responsibilities to provide a completely operative system or component in full compliance with this specification. 10.2 Instruments ‘The Supplier and Contractor shall supply, calibrate and maintain the following instruments for inspection, Alternate instruments may’ be approved by the Buyer.er Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038 Project Name: MARAFIC SPEC DEVELOPMENT Date: 03 May 2011 Contract Number: ASMU Page 17 of 26 Revision 2 §—5l;» MARAFIQ PAINTING [Femperature and Humidity [Gardner Certified Hygrometer and Temperature Indicator surface cleanliness ISSPC-VIS I or NACE blast cleaned panels surface profile |Elcometer surface profile gauge (Model 123), Keane- [ator Surface Profile Comparator or Testex Press-O-Film |Wet Film Thickness [Elcometer Model 154 or Nordson Wet Film Thickness {Gauge [Dry Film Thickness |Elcometer Inspector Model 111 or MikraTest Dry Film [Thickness Gauge, Elcometer Paint Inspection Gauge IModel 121 (required for inspection of multiple coats) [Bond or Adhesion Strength [Elcometer Adhesion Tester Model 106, PosiTest dhesion Tester or Approved Equal 10.3 Minimum Inspection Required Prior To and During Surface Preparation Verify that all oil, grease, dirt, chlorides and other contaminants have been removed. Verify that nearby inlets of air intake and vacuum systems equipment are properly protected before initiation of blast cleaning operations. Verify that items requiring protection from abrasives and dust are properly protected. Verify that the surface temperature is 5*F above the dew point and rain is not forecasted within the scheduled painting time plus 24 hours. Check abrasive quality, air quality and surface profile. Verify that cleaned surfaces are free of contamination and that chloride testing has been completed in accordance with section 5.1 of this specification. 10.4 Minimum Inspection Required Prior To Painting Verify that the storage, shelf life, mixing, thinning and application of primers and finishes are in accordance with the Application Data. Al surfaces shall be visually inspected to assure thatthe proper surface cleanliness and surface profile necessary for painting exis. Document the temperature, humidity and substrate surface temperature,Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038 Projet fame NARAFIC SPEC DEVELOPMENT Date May 211 Contract Numbers ASM ase tbat 26 Teron? MARAFIQ PAINTING Verify that surfaces not to be coated are masked off or otherwise protected prior to painting of adjacent surfaces. Stainless steel must be protected from zine- and aluminum. rich coatings. Mi imum Inspection Required During Painting Verify that the recoating time is in accordance with the Application Data. Verify that the paint materials are applied within the shelf life and pot life. Verify that the materials are properly strained and mixed in the recommended order and that the reaction time as necessary was allowed. Verify that the moisture and oil filters of the air lines are functioning properly. Check for initial mist pass of the coating to avoid bubbling. Cheek for eri -cross spray pattem to assure proper film buildup. Check for proper atomization and avoid dry spray. Verify the wet film thickness of each coat, The wet film shall be uniform without runs or sags. 10.6 Minimum Inspection Required After Painting Verify that the paint film is fre of defects. The painted surface shall be free of blisters, bubbles, craters, sags, runs, dry spray, lap marks and unnecessary brush marks, Verify that all masking tape has been removed. Verify thatthe coating is cured as specified in the Application Data. Cure of catalyzed materials may be determined by exposure toa suitable solvent as recommended by the coating manufacturer. Inorganic zine primers may be tested for cure by burnishing the surface with a dull metal object such as a coin or paper clip and/or testing by exposure to a suitable solvent as noted above. Nondestructive dry film thickness gauges shall be calibrated in accordance with the ‘gauge manufacturer's instructions at the beginning of each day. ‘Type I (magnetic pull- ft) gauges shall be calibrated using Certified Coating Thickness Calibration Standard of National Institute of Standards and Technology (NIST). Type II (magnetic flux) gauges shall be calibrated by using plastic shim standards supplied by the gauge manufacturerPower and Water Usilty Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038, Project Name: MARAFIC SPEC DEVELOPMENT Date: 03 May 2011 Contract Number: ASMU Page 19 of 26 6—45I,_» MARAFIQ PAINTING Dry film thickness measurements shall be taken and recorded after each coat in the painting system. Dey film thickness measurements shall be made in accordance with SSPC-PA2, Measurement of Dry Coating Thickness with Magnetic Gages. ‘The Buyer may require thickness measurement of individual coats of a multi-coat system, Such destructive measurements of coating thickness shall be performed by the Supplier and Contractor when directed by the Buyer.Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) ‘Master Specification MQ-SP-M-4038 Feojee Names MARAFIC SPEC DEVELOPMENT ate 9 Sia 211 Coneaet Nunbor ASM Paget of26 ation? MARAFIQ PAINTING 11.0 TABLE 1; PRIMERS, BUILDCOATS AND FINISHES ‘The primers and finishes listed below shall be applicable to surfaces that require painting. Materials and systems shall not be revised or altered without approval from the Buyer. For a list of approved products, refer to Table 3 Material | Operating | Product Generic Surface Dry Film ‘Federal: Code | Temperature Description | Preparation’? | Thickness (DFT) | Standard $9Sb Range Mils per Coat Color” Primers IZ | 40°F 750"F | Inorganic Zine] SSPC-SP10 251040 Sid Stock 399°C) OZ | 40*F 10 200°F | Organic Zine SSCP I0orf 3.01040 Sid Stock (-40°C 1093) |___Rich Epoxy)" SP EM | 40°F to 200°F | Surface Tolerant | SSPC-SP 1or| 5.01070 “Alumina Epoxy Aluminum SPL EC Epoxy Prime ‘SSPCSP 16 30140 ‘Sid Stock (40°C 10 93°C) 3S [400"F to 1000°F | High Build, High | SSPC-SP Tor | 4.01050 Sid Stock (204°C 10 | Temperature Primer | SP Ll or 538°C) SP 16 Buildcoats & Finish Coats (including self-priming finishes) EH | -40°F t0200°F | High Build Epoxy | Referto FoI 60] Any ight colori (-40°C to 93°C) Buildcoat Section 5 contrast with 16192, oR FFI 200°F | Acrylic Aliphatic Referto 2.01030 16492 Gray (40°C 10 95" Polyurethane Section 5 SA | 20°F © 400°F | Silicone Acrylic Refer to 151020 T6492 Gray (94°C to 208°C) Section 5 FS | 401°F to 1000°F | High Heat Silicone [~~ Referto Tote 15°) 17178 Aluminum (205°C to Section $ 538°C) EP | 40°F 0 300°F | EpoxyPhenolic” | SSPC-SP10 401060 Sid Stock (40°C to 149°C) ‘Note 1: Blast cleaning requirement applies to first (prime) coat only, Refer to Section 5 for surface preparation requirements before applying subsequent coats. Note 2: The average surface profile shall be 1.5 to 2.5 mils for inorganic zinc, organic zine, epoxy and high build high temp primers and 0.50 to 0.75 mils for silicone paints unless specified otherwise by the coating manufacturer. Note 3: Organic zinc primers are acceptable alternates for inorganic zine rich primers for FIELD APPLICATION ONLY if the operating temperature is less than 200°F (93°C). Organic zineMARAFIQ Pinna primers shall be used for field repairs to inorganic zine primers operating at 200°F (93°C) and below. Note 4: Epoxy phenolic (P-5) shall be applied to insulated carbon steel and stainless steel surfaces with operating temperatures from -40°F to 300°F (-40°C to 149°C). Note 5: To be used to prime galvanized stee! that must be topcoated with polyurethane finish (F-2) for safety identification purposes. Note 6: General thickness range. Consult coating manufacturer for specific recommendation. Note 7: Colors of each coat shall be contrasting Note 8: SSPC-SP 16 is used for galvanized steel or stainless steel onlyPower and Water Usilty Company for Jubail and Yanbu (MARAFIQ) Master Specification MO-SP-M-4038, Project Name: MARAFIC SPEC DEVELOPMENT Date: 03 May 2011 Contract Number: ASMU age 22 of 26 Revision 2 §— I,» RAFIQ eee PAINTING 12.0 TABLE 2: PAINTING SCHEDULE Piping, equipment and tanks specified to be insulated shall be primed or finish painted for the temperature ranges indicated in Tablel. However, all protrusions through the insulation and portions not covered by insulation (such as flanges, nozzles, supports, clips, manways, and saddles) shall be painted in accordance wwith the paint system specified for tninsulated surfaces. ‘The paint for insulated equipment surfaces also ‘applies to fireproofed surfaces. The painting requirements specified in the Painting Schedule below pertain to all surfaces including uninsulated and insulated. Unless specified otherwise, all surfaces inthis Painting Schedule are Carbon Steel Toning System and Remo] Operating Temperature | Primer | Buildsoat | Finish be Painted Tange ciseeony | @tcoa) |G con) From To STRUCTURAT STEEL Freproofed Columns, 00°F 4 Teme, Trusses exe.” | Ambient | exc) ie pes pene [Non Fireproofed Columns, Beams, Trusses, Galvanized by | None None ca others Ladders, Cages, Sey 28 fos Savas, Gavanizedby | exp ue Handrails ee VESSELS, EXCHANGERS, 1 UBULAR EQUIPMENT and PIPING 40°F | 200F 5; 31 [Uninstoted i, | ee Z EH UR SOF | 00°F 10 [Uninsuttes a 7 sa sa SPE | — 50°F 14 [Uninsutates . a w hs HS pals TEE | 1,000°F ; 28 [Uninsuimed es ss HS Hs “AF | 30°F ; 20 [insulated cea eaect EP None EP SOF] 1,000°F : : pe None? Non None ised sory _|_csaecy_|__ NO aingulted Saintes 0° | 40°F or aes pea ee None None N Sp | UninouTated Santos Tae ~~ 00°F nan 2 |sieet Gra _|_avwey sg eA Uainauaed Sainiess | 400 | 1000°F an 30 |stet co0se)_| 538°C) eS N es [a0 | 300°F a 20 fnsulated Saintes Stee!’ | Arey | _quaerey EP x PPower and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038, Projeec Name: MARAFIC SPEC DEVELOPMENT Date 03 Nay 2011 Contract Number: ASMU Page 23 of 26 evil? §—S5lj_» MARAFIQ ee PAINTING Toating Sytem, and Tem to ] Operating Temperature | Primer | Bulldcoat ) Finish be Painted Range ast coy | @tcoay_| coat) From To [sor | —1p00°F [nsmes Suites seal | Gauey [| dewey | _Nove None None (CATALOG HOUIPMENT, VALVES and INSTRUMENTS Perr Supplier's Standard Paint System yaa | {Refer to section aslo Supplier's Standard Paine System ies {Refer to section 3) TIRED HEATERS! HUERMAL OXIDIZERS HOMERS DUCT WORK, STACKS and FEARES ; 20°F 31 [Uninsuated Ambien [200% z EH uR aor | 400% 10 |Uninsuated ee (West wz sa SA 401°) 1000°F 2 30 |Uninsulaea oe ss None Hs 20 [insulate moeen aeoes ne P 20 [insulated Amb parr EP No ep Sore | 1000"F : losulated ara poor ext ‘None None STORAGE TANKS (HELD ERECTED) ri e “or | 20°F 31 [Uninsulated oe ae w EH UR 20 insta ore Beno fone usar Gro _|_ caro) a i Ee le Note 1; To avoid embrittlement, paint materials containing zine and aluminum shall not come in contact with stainless steel surfaces. Note 2: Custom Carbon Stee! Equipment that: = will be insulated, = has an operating temperature of 301°F (150°C) and above, and = is shipped by ocean freight shall be coated with 1Z primer. Note 3: For painting galvanized steel when required for safety identification, Note 4: HS products that are self-priming may be used in lieu of Primer SS, Note S: Refractory lined equipment such as fired heaters and thermal oxidizers shall be painted in accordance with System 10. Note 6: Topsides of floating roofs shall be abrasive blasted per SSPC-SP 10 and coated with two coats of immersion grade epoxy, finish color white.Poner and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038. Proje Name: MARAFTC SPEC DEVELOPMENT Sats Nig 241 Coene Nene AU Page 2402 ieevon2 MARAFIQ PAINTING 13.0. TABLE3: APPROVED PAINT PRODUCTS/MANUFACTURERS Tnorganie Zine Primer (IZ) (Note 1) High Build Epoxy Buildcoat (EH) Carboline, Carbozine 11 Series Carboline, Carboguard 890 Series Devoe, Catha-Coat 304 Series Devoe, Bar-Rust 231 Hempel, Galvosil 15680 or 15700 Hempel, Hempadur 4563 Series International, Interzine 22 Series Intemational, Intergard 475 HS Jotun, Resist 86 Jotun, Penguard TC PPG, Dimetcote 9 Series PPG, Ameriock 400/2 PPG, SigmaZine 170, PPG, SigmaCover 435 Sherwin-Williams, Zinc Clad Ul Series Sherwin-Williams, Macropoxy 646 ‘Organic Zine (Zine Rich Epoxy) Primer (OZ) “erylie Aliphatic Polyurethane Finish (UR) Carboline, Carbozine 858/859 Carboline, Carbothane 134 Series Devoe, Catha-Coat 302 Series Devoe, Devthane 359H Hempel, Hempadur Zine 17360 Hempel, 5595U International, Interzine 5 International, Interthane 990 Series Jotun, Barrer Zine Rich Jotun, Hardtop 2 PPG, Amercoat 68HS PPG, Amercoat 450H PPG, SigmaZinc 109 PPG, SigmaDur 500 Series illiams. Zine Clad 1V ‘Sherwin-Williams, Acrolon 218HS wnt Epoxy Mastic, Aluminum (EM) | Silicone Acrylic Finish (SA) Carboline, Carboguard 890 Aluminum Carboline, Thermaline 4900 Series Devoe, Bar Rust 231 Aluminum Dampney, Thurmalox 260 Series Hempel, Hempadur 45881 Aluminum Devoe, HT-4 International, Interseal 670HS Aluminum Hempel, Silicone Acrylic 5694 Jotun, Jotamastic 87 Aluminum Hi-Temp Coatings, HTC S00VS, PPG, Amerlock 400 Aluminum International, Intertherm 875 PPG, SigmaCover 640 AL Jotun, Solvalitt Midtherm PPG, Amercoat 874HS PPG, SigmaTherm 540 (Aluminum only) Sherwin-Williams, HTC S00VPower a Project Name: MARAFIC SPEC DEVELOPMENT. Contract Number: ASMU § SI)» MARAFIQ PAINTING ‘Water Utility Company for Jubail and Yanbu (MARAFIQ) Epoxy Coating (EC) ‘Carboline, Carboguard 890 Series Devoe, Devran 201 Hempel, Hempadur 45880/45881 International, Interseal 670HS Jotun, Primastic PPG, Amerlock 400/2 PPG, SigmaCover 280 Series ‘Sherwin-Williams, Macropoxy 646 High Heat Silicone Aluminum (HS) Carboline, Thermaline 4700 Series Dampney, Thurmalox 230C Devoe, HT-I2 Hempel, Silicones Aluminum 56910 Hi-Temp Coatings, HTC 1000VS International, Intertherm 50 Jotun, Solvalit PPG, Amercoat 878 PPG. SigmaTherm 540 Sherwin-Williams, HTC 1000VS Tigh Build, High Temperature Primer (SS) Dampney, Thurmalox 225HD Hi-Temp Coatings, HTC 1027 Epoxy Phenolic (for coating under insulation) (EP) ‘Carboline, Thermaline 450 Devoe, Devehem 253 Hempel, Hempadur 15500 Intemational, Interline 850 Jotun, Tankguard Storage PPG, Amercoat 90HS PPG, SigmaTherm 230 Sherwin-Williams, Phenicon HS. ‘Note I: Inorganic Zine shall be Type 1, Level | per SSPC Paint Specification No. 20 and shall comply with ASTM D520, Type Il (low lead) zinc dust. Master Specification MQ-SP-M-4038, Date: 03 May 2011Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4038, Project Name: MARAFIC SPEC DEVELOPMENT Date: 03 May 2011 Contract Number: ASMU age 26 of 26 Revision 2 655 MARAFIQ —.. PAINTING 140 TABLE 4: FINISH & SAFETY COLORS Process Mazard description Deseriptive Color Provess Piping, Vessels, Exchangers and “4 Equipment std feo Field Erected Storage Tanks White 1792s Boilers and ducts, Heaters, Preheaters and Stacks Safety Black 17038 Flare System (including Drum, Exposed Steel tnd Associated Piping) ess aiid Firefighting Piping and Equipment Safety Red 11136 Fire Extinguisher Locations Safety Red and White Stripes 11136 & 179 Dangerous Parts of Machinery Safety Orange 12246 Safety Relief Devices Safety Orange 12246 Handrails, Ladder Cage Entrances and Exist, pa Personal Hazards, Pillars, Posts & Barricades __Sfety Yellow a First Aid Equipment Safety Green 14260 Safety Green & White safety Eye Wash and Shower Safety Eye Wash and Shower Station sie 14260 & 17925