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Tender 19sep12a
Tender 19sep12a
OF
FOR
AT
BOTSWANA
1. INTENT OF SPECIFICATIONS:
Bidder shall be responsible for provising all material, equipment and services,
required to complete the scope and fulfill the intent of ensuring efficiency,
operatibility, maintainability and reliability of the complete work.
2. DESCRIPTION OF SITE:
3.1. Except where otherwise specified, all items under Contractor's scope shall
comply with the appropriate Indian codes & standards or agreed
internationally accepted codes & standards as listed below, each
incorporating the latest revisions at the time of Contract.
3.4. In the event of any conflict between the codes and standards referred
above, and the requirements of this specification, the requirements that are
in this specification shall govern.
3.5. In case of any change of code, standards and regulations between the date
of award of Contract and the date the Contractor proceeds with
manufacturing, the Owner shall have the option to incorporate the changed
requirements. It shall be the responsibility of the Contractor to advise Owner
of the resulting effect.
4. SCOPE OF WORK:
Two nos steam generator of 300 MW capacity with an indicative boiler outlet
pressure 175 Kg/cmsteam temperature of SH and RH 540/540 Deg C to match
turbine inlet steam parameters including all related auxiliary equipments, control
& instrumentation. Steam generator shall be sub-critical type, natural circulation,
double pass/ tower type, single radiant furnace, dry bottom, balanced draft,
pulverized coal fired with all auxiliaries, corner fire, ESP, integral piping,
elevators, coal bunkers and structures, SCAPH,etc.
Design criteria:
The design of steam generator shall be such that it does not call for any oil
support for flame stabilization beyond 40% BMCR load.
Steam generator shall be designed for continuous operation with all HP heaters out
of operation. Under above condition the super heater and reheater outlet steam
temperature shall be maintained at rated values within the whole control range of
steam generator load.
When unit trips on full load, HP-LP bypass system will come into operation.
Design life of the steam generator sets shall be 30 years minimum. However unit
shall also be capable of operation for two shifting cycle. The design duty for 30
years shall be as follows (as per IEC 45-1):
Design conditions:
Induced draft system including two nos ID fans, combustion air system including
two nos. FD fans and two nos PA fans with 2 X 60 % capacity.
Air preheaters
Wall Blower, LRSB and associated complete system required for soot blowing
system
Crushed coal from the crusher will be fed to raw coal bunkers/silos. The capacity
of series of bunkers/silos per unit would be to provide 12 hrs requirements at
maximum mill capacity of the unit.
For collection of dust (fly ash), adequately sized outdoor type ESP and fabric bag
filter shall be installed on the cold end side of regenerative air preheater for each
unit. The flue gas shall be drawn from air pre heater outlet and guided through
adequately sized duct work.
The basic idea of the ESP+FF hybrid filter is to remove the large amount of dust
(80-90%) by the ESP first to reduce the dust concentration of flue gas, then collect
the residual particulate dust ( 10-20%) from the flue gas by the filter and ensure
dust emission standard.
The ESP+Filter will remove particulate from flue gas of the steam generators to
achieve guaranteed outlet emission of less than 50 mg/Nm.
Scope of supply for ESP shall include but not limited to followings:
a) Casing and hoppers with required accessories such as heaters, vibrators, level
detectors, and their controls.
b) Structural steel and access stairs, platforms and ladders.
c) Gas distribution system
d) Collecting electrodes
e) Discharge electrodes
f) Rapping system with microprocessor based control system
g) Dust hoppers
h) Casing
i) Opacity monitors
Turbine capability/systems
TURBOGENERATOR
300 MW Three phase, horizontal mounted, indoor installed, hydrogen cooled, two
pole, class F winding insulation with temperature rise limited to class B.
For design opf equipment/systems, ambient temp of 50 Deg C and relative humidity
of 95% shall be considered.
Equipment shall be suitable for rated frequency of 50 Hz with a variation of +3% & -
5%, terminal voltage of +/- 10% and 5% combined variation of voltage & frequency.
All the equipments shall confirm to latest edition of relevant International codes and
standards. Generator shall conform to IEC-34.
Rated parameters:
Frequency: 50 Hz
Short circuit ratio: not less than 0.5 (without negative tolerance)
System of cooling:
Systems: gas system/ seal oil system/stator water cooling system (if
applicable)/excitation System (brushless/static)