PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved.

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 Sonoco
Eliminates Manual Reporting and Increases Global Collaboration

PUBLIC

Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 2
 AGENDA
Welcome

ProjectOverview

SolutionDetails

Outcomes

FuturePossibilities
 SPEAKER BIO
NickDavis
EngineerIIatSonoco

Education:
BS:MechanicalEngineering

5yearsatSonoco
PrimaryroleisPlantGrowthandOptimization
MachineDesign,Documentation,Standardization
andInstallations
 SPEAKER BIO
KirtAnderson
ConsultingEngineeratStoneTechnologies

Education:
AAS:ManufacturingAutomation
BS:ComputerScience/SoftwareEngineering

15YearsinManufacturing
PlantFloorControls
DataAcquisitionandAggregation
Visualization
CustomSoftwareDevelopment
ArchitectureandRequirementsConsulting
 ABOUT SONOCO
ProvidingInnovativePackagingSolutions
Sonocoisa$5billionglobalproviderofconsumerpackaging,industrial
productsandpackagingsupplychainservices.

Weproducepackagingformanyoftheworldsmostrecognizedbrands.

FromourheadquartersinHartsville,S.C.,andmorethan300operations
in33countries,weservecustomersin85nations.
 DISCLAIMER
WerenotshowingyoutheactualSonocotest.

Whatweareshowingyouisagenerictwoparameterqualitytest,
implementedthesamewayusingthesameRockwellAutomation
Software.
 AGENDA
Welcome

ProjectOverview

SolutionDetails

Outcomes

FuturePossibilities
 PROJECT OVERVIEW
Sonocoregularlyconductsaproductqualitytestthatproducesa
curvebasedoninverseproportionalitybetweentwoparameters

Thecurvethatisproducedmustbenormalizedbyacurvefitting
process

Thedataset,lineparametersandtestmetadataarestoredfor
analyticalpurposes
 PROJECT OVERVIEW DRIVERS
Theteststandiswellbeyondthetypicalpointoflifecycleupgrades:
Partsareonlyavailableonthesecondarymarket
Alltestdatawaspaperbased

OriginalsystemwasbuiltusingANSIC
Noaccesstosourcecode
Datahousedinmultipleplaces
Finaltestoutputnotstoredinaformatthatwasreadilyusable
 AGENDA
Welcome

CCSOverview

SolutionDetails

Outcomes

FuturePossibilities
 PROJECT OVERVIEW
Sonocorebuilttheteststandwithinternalresources

Neededasolutionfordataacquisitionandaggregation
EESCOofficeinColumbia,SC(LesChurch)recommendsStone

StonedesignsthedatasolutionusingallRockwellAutomation/PI
technologies
Thirdpartycurvefittingsoftwareisstillrequired
 ARCHITECTURE
Custom UI via PI AFSDK

Event Frames
Asset Framework

3rd Party Math Software via

PI AFSDK
FactoryTalk Live Data

CompactLogix
TEST FLOW
WHY CURVE FITTING?
WHY CURVE FITTING?
UIWIREFRAME
 AGENDA
Welcome

CCSOverview

SolutionDetails

Outcomes

FuturePossibilities
 OUTCOMES TEST SYSTEM
TestDataisencapsulatedinasingle,digitalrecord

Allrawdataispersistedwiththetestmetadatain
FactoryTalkHistorianSE

All curvefitdataispersistedontheEventFrame

Anytestcurvecanbevisuallyreproducedexactlyondemand
 OUTCOMES REUSE
Sonocohasseveralmoreidenticaltestsystemsthatneedtobe
upgraded

BothHMIandFactoryTalkHistorianSEinstancesareimagedandcan
berapidlydeployedonthenew,rebuiltsystems

Checkouttimeissignificantlyreduced

Likenessofthesystemandsystemoutputareguaranteed
 AGENDA
Welcome

CCSOverview

SolutionDetails

Outcomes

FuturePossibilities
 FUTURE STATE
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