Khao Sat Qua Trinh San Xuat Va Xay Dung Ke Hoach Haccp Cho San Pham Tom Tam Bot Tai Cong Ty TNHH Gallant Ocean Viet Nam Khanh Hoa

i
LI CM N
Trong qu trnh thc tp, t ch cn nhiu b ng, n nay vi s gip tn ty,

nhit tnh hng dn ca Thy Nguyn Anh Tun to ra cho em mt nn tng
vng chc trong hc tp. Cng vi s gip ca Ban Gim c, B phn phng
QC ca Cng Ty TNHH Gallant Ocean Vit Nam, em c thi gian thc tp ti
Cng ty, tuy ch trong thi gian ngn nhng cng gip em c nhiu kinh nghim b
ch v qu bu.
c s quan tm trc tip ca cc c, ch, cc anh ch QC trong xng, QC b
phn HACCP, c bit l c Trng phng QC ng Th N v cng tt c cc anh
ch em cng nhn to iu kin thun li khi thc tp trong sut thi gian qua,
gip em hon thnh ti tt nghip ny.
Mc d em hon thnh n nhng nhng hn ch, sai st trong qu trnh lm l
kh trnh khi v y l ln u em lm quen vi cng tc nghin cu khoa hc.
Knh mong Ban lnh o Cng ty v qu thy c gio hng dn gp , b sung
ti ny ca em c hon thin hn.
Cui cng, em xin gi li cm n chn thnh n qu Thy C Trng i Hc
Nha Trang cng Ban lnh o Cng Ty TNHH Gallant Ocean Vit Nam.
Knh chc cc Thy C cng Ban lnh o Cng ty sc khe v thnh cng trong
cng vic!
Trn trng cm n!
Khnh Ha, ngy 07 thng 06 nm 2015.
Sinh vin thc hin
Dng Th Thu Thy
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MC LC
LI CM N............................................................................................................i
MC LC................................................................................................................ii
DANH SCH CC BNG.....................................................................................iv
DANH SCH CC HNH........................................................................................v
GII THCH THUT NG V CH VIT TT..................................................vi
LI NI U..........................................................................................................1
CHNG I. TM HIU CHUNG V NH MY...................................................3
I. GII THIU CHUNG........................................................................................3
II. LCH S HNH THNH V PHT TRIN...................................................3
III. CC SN PHM V TH TRNG TIU TH.........................................4
IV. S T CHC NHN S CA CNG TY..............................................7
V. S MT BNG TNG TH CA CNG TY..........................................8
CHNG II. KHO ST QU TRNH SN XUT V IU KIN SN
XUT TI NH MY.............................................................................................9
I. GII THIU SN PHM TM TM BT TORPEDO NG LNH XUT
KHU.................................................................................................................... 9
II. QUY TRNH CNG NGH SN XUT TM TM BT TORPEDO
NG LNH XUT KHU................................................................................9
1. QUY TRNH CNG NGH...........................................................................9
2. THUYT MINH QUY TRNH.....................................................................11
III. KHO ST V NH GI IU KIN SN XUT [5], [6], [9], [10]....23
1. NGUYN TC NH GI........................................................................23
2. KT QU NH GI.................................................................................25
CHNG III. XY DNG K HOCH HACCP CHO SN PHM TM TM
BT TORPEDO......................................................................................................29
I. C S XY DNG K HOCH HACCP [1].........................................29
II. PHN TCH IU KIN TIN QUYT.......................................................35
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III. XY DNG CHNG TNH TIN QUYT [1], [4], [5], [6], [8], [10], [11],
[12], [13]..............................................................................................................37
1. XY DNG CHNG TRNH GMP............................................................37
1.1 Phng php xy dng GMP......................................................................37
1.2 Kt qu xy dng GMP..............................................................................37
2. XY DNG CHNG TRNH SSOP...........................................................67
2.1. Phng php xy dng SSOP....................................................................67
2.2. Kt qu xy dng SSOP.............................................................................67
IV. XY DNG K HOCH HACCP CHO SN PHM TM TM BT NG
LNH [1], [2], [3], [4], [7], [13], [14]...................................................................112
1. DANH SCH THNH LP I HACCP....................................................112
2. M T SN PHM V D KIN PHNG THC S DNG..............114
3. M T QUY TRNH CNG NGH TM TM BT TORPEDO NG
LNH XUT KHU........................................................................................115
4. PHN TCH TNG MI NGUY V XC NH BIN PHP PHNG
NGA................................................................................................................ 119
5. BNG TNG HP K HOCH HACCP....................................................127
KT LUN V XUT..................................................................................136
TI LIU THAM KHO.....................................................................................137
PH LC 1............................................................................................................ viii
PH LC 2.............................................................................................................. ix
PH LC 3............................................................................................................... x
PH LC 4.............................................................................................................. xi
PH LC 5............................................................................................................. xii
iv
DANH SCH CC BNG
Bng Ni dung Trang

2.1 Kt qu nh gi iu kin sn xut ti nh my 25
3.1 Bng m t sn phm tm tm bt Torpedo 114
3.2 M t quy trnh cng ngh tm tm bt Torpedo 115
3.3 Phn tch cc mi nguy cho quy trnh tm tm bt Torpedo 119
3.4 Bng tng hp k hoch HACCP 127
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DANH SCH CC HNH
Hnh Ni dung Trang

1.1 S t chc nhn s ca cng ty 7
1.2 S mt bng tng th ca cng ty 8
1.3 S mt bng phn xng ca cng ty 8
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GII THCH THUT NG V CH VIT TT

- HACCP: Tn tt ca cm t ting Anh "Hazard Analysis and Critical Control
Point ", c ngha l "Phn tch mi nguy v kim sot im ti hn".
- K hoch HACCP (HACCP Plan): Ti liu c xy dng theo cc nguyn tc
ca HACCP, nhm kim sot cc mi nguy ng k i vi an ton thc phm
trong ton b dy chuyn ch bin thc phm.
- i HACCP (HACCP Team): Nhm ngi c giao trch nhim xy dng v
t chc thc hin k hoch HACCP ti mi c s.
- Mi nguy (Hazard): Bt k yu t sinh hc, ho hc, hoc vt l no c th lm
cho thc phm mt an ton, gy hi cho sc kho ngi tiu dng.
- Mi nguy ng k (Significant hazard): Mi nguy c nhiu kh nng xy ra,
gy hu qu nghim trng cho sc kho ca ngi tiu dng.
- Phn tch mi nguy (Hazard Analysis) hoc nhn din mi nguy (Identification
of hazards): Qu trnh thu thp, nh gi thng tin v cc mi nguy v iu kin dn
n s xut hin cc mi nguy , nhm xc nh mi nguy ng k i vi an ton
thc phm cn c kim sot trong k hoch HACCP.
- Bin php phng nga (Preventive Measures): Cc phng php vt l, ho
hc hoc cc th tc c thc hin ngn nga vic xy ra cc mi nguy c th
lm mt an ton thc phm.
- im kim sot ti hn (Critical Control Point - vit tt l CCP): Cng on
sn xut m ti cc bin php kim sot c thc hin ngn nga, loi tr
hoc gim thiu ti mc chp nhn c mi nguy i vi an ton thc phm.
- Gii hn ti hn (Critical Limit): Mc gi tr ca cc ch tiu hoc tiu ch
c xc nh cho tng bin php ti mi im kim sot ti hn kim sot c
mi nguy .
- Hnh ng sa cha (Corrective Action): Cc hnh ng c d kin phi
thc hin khi gii hn ti hn b vi phm nhm khc phc hu qu v ngn nga s
ti din ca vi phm .
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- Thm tra HACCP (HACCP Verification): Vic p dng cc phng php, th

tc, php th v cc cch nh gi khc nhm xem xt tnh hp l ca k hoch
HACCP v xc nh s tun th theo k hoch HACCP trong thc t sn xut.
- CCP: im kim sot ti hn
- GHTH: Gii hn ti hn
- TNHH: Trch nhim hu hn
- QLCL: Qun l cht lng
- QC: Quality Control - Kim sot cht lng
- SP: Sn phm
- KATVS: iu kin an ton v sinh
- IQF: Individual Quick Frozen - Cp ng nhanh tng c th
- VSV: Vi sinh vt
- GMP: Good manufacturing practices - Quy phm sn xut tt
- SSOP: Sanitation Standard Operating Procedures - Quy phm v sinh chun
- AOZ, AMOZ: Nitrofuran v dn xut
- CMC: Cht lm c thuc dn xut cellulose.
- NAFIQAD: National Agro Forestry Fisheries Quality Assurance Department -
Cc qun l cht lng nng lm sn v thy sn
- TCVN: Tiu chun Vit Nam
- BYT: B Y t
- PPM: Parts Per Milion - 1 phn triu
- HOSO: Head On Shell On - Cn u cn v (tm)
- HLSO: Head Less Shell On - B u cn v (tm)
- PD: Peeled and Deveined - Tm tht x lng
- PTO: Peeled Tail On - Tm lt v cha ui
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LI NI U
Tnh cp thit: Hin ti thy sn Vit Nam ang trn pht trin vi tc khi
phc v tng dn ln v c gi tr v sn lng do xut khu cn c y mnh
m rng th trng tiu th nhm nng cao li nhun cho doanh nghip v gii
quyt vic lm cho ngi lao ng. C th, 9 thng u nm 2014 ngnh thy sn
c tc tng trng xut khu cao nht trong cc ngnh vi gi tr xut khu thy
sn c t 5.8 t ng, tng 21% so vi cng k nm ngoi (Vasep, Tnh hnh sn
xut, xut khu thy sn 9 thng u nm 2014, 2014). Trong mt hng ch lc
vn l tm. V sn phm sn xut t nguyn liu tm ang c a dng ha, khng
ch ch trng vo sn xut sn phm dng nguyn liu, s ch, bn thnh phm
ti/sng/ng lnh m cn chuyn sang sn phm gi tr gia tng (chim 30% so
vi ton b mt hng tm). Trong , tm tm bt l mt trong nhng mt hng
c a chung hin nay. Ti Vit Nam th mt s th trng ch lc ca mt hng
ny l M, EU, Nht Bn, Trung Quc, Hn Quc,
ASEAN, Australia, Brazil, Mexico.
Nhng c im ca thc phm thy sn ni chung v tm ni ring lun c
nhng mi nguy tim n trong sn phm c th gy hi n sc khe ngi tiu
dng v n c c tnh l d b h hng do d b ly nhim VSV v b cc tc ng
khc, l mi trng cho VSV pht trin do cn c bin php kim sot cht
lng v m bo an ton cho ngi s dng sn phm thy sn t lc bt u khai
thc nguyn liu cho n khi nhp nguyn liu v nh my, gia cng ch bin, to ra
thnh phm v a n tay ngi tiu dng. Do , t c nhng iu trn i
hi sn phm phi nng cao v mt cht lng v an ton thc phm cho ngi tiu
dng. Cn c mt chng trnh thc hin iu , Hip hi Ch bin v Xut
khu thy sn Vit Nam cng vn ng tt c cc doanh nghip thy sn tin hnh
gim st cht ch hn thc hin cc chng trnh qun l cht lng, bo m an
ton thc phm cho ngi tiu dng v cho xut khu gi vng uy tn ca sn
phm thy sn Vit Nam trn th trng quc t. Cc chng trnh qun l cht
lng (QLCL) nh QLCL theo phng php truyn thng, QLCL thc phm theo
GMP, QLCL thc phm theo h thng ISO 9000, QLCL thc phm theo h thng
HACCP,...
Mt trong nhng chng trnh QLCL hiu qu v khoa hc hin nay l h thng
HACCP (Hazard Analysis Critical Control Point). H thng HACCP l h thng
mang tnh phng nga nhm phn tch cc mi nguy v xc nh cc im kim
sot ti hn. H thng HACCP gip doanh nghip tit kim chi ph cho vic bo tr
my mc thit b, sc khe con ngi, v cn nng cao c li nhun khi h
thng hot ng hiu qu.
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Ngnh thy sn Vit Nam bt u p dng h thng HACCP t cui nhng nm 90

cho n nay hu ht cc doanh nghip thy sn ti Vit Nam u p dng h thng
HACCP nhng vn cn mt s t doanh nghip p dng cha hiu qu. Trong ,
Cng ty TNHH Gallant Ocean Vit Nam p dng hiu qu chng trnh qun l
cht lng ny. Sau khi c hc nhng kin thc c bn v b mn qun l cht
lng v kin thc chuyn ngnh cng ngh ch bin thy sn kt hp vi t thc
tp va qua, em tin hnh xy dng chng trnh qun l cht lng theo HACCP
cho mt hng tm tm bt torpedo.
- Tn ti: Kho st qu trnh sn xut v xy dng k hoch HACCP cho sn
phm tm tm bt ti Cng ty TNHH Gallant Ocean Vit Nam, Khnh Ha.
ti gm cc ni dung:
1. Kho st chung v nh my
2. Kho st quy trnh sn xut tm tm bt
3. Xy dng k hoch HACCP ca sn phm tm tm bt ng lnh
xut khu
- Mc tiu ti: Xy dng chng trnh QLCL thc phm theo h thng
HACCP cho mt hng tm tm bt torpedo xut khu ng lnh nhm m bo cht
lng v an ton cho ngi s dng.
- ngha thc tin: Chng trnh QLCL thc phm theo h thng HACCP c
p dng rng ri v hiu qu ti cc doanh nghip thy sn hin nay v gp phn
hon thin hn chng trnh ny trong ngnh ch bin thy sn.
- ngha khoa hc: Tnh khoa hc v logic trong cc bc, nguyn tc ca
chng trnh QLCL thc phm theo h thng HACCP c p dng trong doanh
nghip thy sn.
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CHNG I. TM HIU CHUNG V NH MY

I. GII THIU CHUNG
CNG TY TNHH GALLANT OCEAN VIT NAM
- a ch: L B10-B11, KCN Sui Du, Huyn Cam Lm, Tnh Khnh Ha.
- in thoi: 0583743451 - 452
- Webside: www. Gallant-ocean.com.vn
- Quy m:
C hn 600 lao ng lnh ngh trc tip hot ng sn xut.
Din tch khun vin nh my 12.433 m2.
Nng sut hng nm:
Th trng tiu th: ni a rt t, ch yu th trng quc t nh M, Nht
Bn, Trung Quc, i Loan, Hn Quc, EU,
II. LCH S HNH THNH V PHT TRIN
- Cng ty TNHH Gallant Ocean Vit Nam ti Nha Trang c thnh lp vo nm
2001, vi tng din tch t ca 12.433 m 2, trong c cc nh my chim 4.578
m2. Ti sn ng k hin nay l 4 triu USD.
- Sau 3 nm n lc ca ton th Ban Gim c v nhn vin cng ty, nm 2004
cng ty c cp chng nhn HACCP v HALAL.
- Hu ht cc sn phm c xut khu sang i Loan, tip theo l Chu u,
M, Nht Bn, Hn Quc, Singapore v cc nc khc khu vc ASEAN. Vo
nm 2007, cng ty thc hin chnh sch m rng th trng v sn phm ca h
tip cn khch hng chu Phi.
- Sn phm chnh ca cng ty bao gm tm s, tm trng, s ng lnh, mc ng
v sn phm gi tr gia tng t nhng nguyn liu trn.
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III. CC SN PHM V TH TRNG TIU TH

- Ti nh my ch yu sn xut theo n hng ca khch hng yu cu. Nhng
n hng ny rt a dng v tn sn phm v cch thc lm ra sn phm nhng nh
my ch yu sn xut chnh l cc sn phm gi tr gia tng t tm trong mt
hng tm tm bt Torpedo hoc BBS vn l ph bin nht. Sau y l mt s mt
hng tiu biu.
1. Tm tm bt Torpedo
- Tn sn phm: Tm tm bt Torpedo
- Tn thng mi: Breaded Torpedo Shrimp
- c im ring ca sn phm: Tm lt PTO, kha,
dui sau tm bnh m v cp ng. nh: Breaded Torpedo
- Th trng tiu th: Hn Quc, Nht Bn, EU, Trung Quc,

2. Tm tm bt BBS
- Tn sn phm: Tm x bm tm bt
- Tn thng mi: Breaded Butterfly Shrimp
- c im ring ca sn phm: Tm lt PTO, x bm
sau tm bnh m v cp ng.
- Th trng tiu th: M, Nht Bn, Trung Quc, Hn
nh: Breaded Butterfly
Quc,
3. Tm tm bt Tempura
- Tn sn phm: Tm tm bt Tempura
- Tn thng mi: Raw Tempura Shrimp
- c im ring ca sn phm: Tm lt PTO, kha,
dui sau tm cm v cp ng.
- Th trng tiu th: M, Hn Quc, Nht Bn, Trung Quc,
nh: Raw Tempura
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4. Tm tm bt ti PDTO
- Tn sn phm: Tm PDTO tm bt ti
- Tn thng mi: Raw Breaded Garlic Vannemei
Shrimp
- c im ring ca sn phm: Tm lt PD cha
ui, trn gia v sau tm bnh m v cp ng.
nh: PDTO breaded
- Th trng tiu th: c, Nht Bn, M,
5. Tm tm bt Ebifry
- Tn sn phm: Tm tm bt Ebifry
- Tn thng mi: Ebifry Shrimp
- c im ring ca sn phm: Tm lt PTO,
kha, dui sau tm bnh m v cp ng.
- Th trng tiu th: Hn Quc, Nht Bn, Trung
nh: Ebifry
Quc,
6. Tm tm bt PDTO chin s
- Tn sn phm: Tm PDTO tm bt chin s
- Tn thng mi: PDTO fritter Shrimp
- c im ring ca sn phm: Tm lt PD cha
ui sau nhng bt nho ri ln bt kh v chin
s.
- Th trng tiu th: Maylaysia, Hn Quc, nh: PDTO fritter
7. Tm ln bt kh
- Tn sn phm: Tm ln bt kh
- Tn thng mi: Predust Shrimp
- c im ring ca sn phm: Tm lt PTO, kha sau nhng bt nho ri ln
bt kh v cp ng.
- Th trng tiu th: Hn Quc, Nht Bn,
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8. Tm tm bt chin
- Tn sn phm: Tm tm bt chin
- Tn thng mi: Pre fried breaded shrimp
- c im ring ca sn phm: Tm lt PTO, x
bm sau tm bnh m v cp ng.
nh: Pre fried breaded
- Th trng tiu th: Hn Quc, Nht Bn,
9. Ch cun cn ui
- Tn sn phm: Ch cun cn ui
Tn thng mi: Filo shrimp PTO- original flavor
- c im ring ca sn phm: Tm lt PTO, kha, dui sau cun pastry cha
4 l ui v cp ng.
- Th trng tiu th: EU, M,
10. Ch cun
- Tn sn phm: Ch cun
- Tn thng mi: Fillo shrimp PTO
- c im ring ca sn phm: Tm lt PTO, kha, dui sau cun pastry v
cp ng.
11. Tempura tm ball
- Tn sn phm: Tm tempura trn
- Tn thng mi: Tempura shrimp ball
- c im ring ca sn phm: Nguyn liu basa,
tm th BKN, hnh ty, gia v sau trn, xay v
tm bt, cp ng.
nh: Tempura shrimp ball
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IV. S T CHC NHN S CA CNG TY

Hnh 1.1 S t chc nhn s ca Cng ty TNHH Gallant Ocean Vit Nam.
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V. S MT BNG TNG TH CA CNG TY

Hnh 1.2 S mt bng tng th ca Cng ty TNHH Gallant Ocean Vit Nam.
Hnh 1.3 S mt bng phn xng ca Cng ty TNHH Gallant Ocean Vit Nam.
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CHNG II. KHO ST QU TRNH SN XUT V IU KIN

SN XUT TI NH MY
I. GII THIU SN PHM TM TM BT TORPEDO NG LNH

XUT KHU
- Nh my ch yu sn xut cc sn phm gi tr gia tng t tm nh mt hng
tm tm bt torpedo hoc BBS. Tm tm bt torpedo ng lnh xut khu c sn
xut da trn 3 thnh phn nguyn liu chnh l tm, bt v bnh m.
- Cc loi tm nguyn liu nh tm th, tm bin Vit Nam, n , Philipine,
Maylaysia, Thi Lan, Ecuador, ...c nhp v nh my sn xut. V nguyn liu
bt, bnh m nhp t Thi Lan. Tuy nhin y ch tm hiu quy trnh sn xut tm
tm bt torpedo ng lnh xut khu vi nguyn liu l tm th (vannamei) c
nui hoc nh bt ti Vit Nam c th dng nguyn liu ti HOSO hoc nguyn
liu dng HLSO ng block.
- Sn phm tm tm bt torpedo ng lnh ny ch yu c xut sang cc th
trng nh Hn Quc, Trung Quc, i Loan, Nht Bn,Nhng th trng ny
c nhng yu cu rt cao v cht lng sn phm nn trong qu trnh sn xut cn
gim st cht ch v c mt quy trnh cng ngh hp l v khoa hc p ng cc
tiu chun ca tng th trng trn.
II. QUY TRNH CNG NGH SN XUT TM TM BT TORPEDO

NG LNH XUT KHU
1. QUY TRNH CNG NGH
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Tip nhn Ngm thuc

nguyn liu
Ra 6
Ra 1
Tm dng
HLSO ng Chun b xay
block S ch bt
R ng Ra 2 Tm bt
Phn c Xp v
Ra 3 Cp ng
Lt PTO Bao gi
Ra 4
D kim loi
Kha, dui
ng thng
PTO
Ra 5 Bo qun
Xut kho
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2. THUYT MINH QUY TRNH

1) Tip nhn nguyn liu
- Nguyn liu ti c p trong thng nha nhit 4 0C, nguyn liu
HLSO dng ng block c bo qun trong container nhit -18 0C v c
vn chuyn v nh my. Sau , QC kim tra cht lng nguyn liu v phng
php bo qun nguyn liu, nhit nguyn liu t hay khng v kim tra nng
Sunfite bng test th nhanh v nh gi cht lng cm quan nguyn liu bng cc
ch tiu: t l % bin mu (bin ), mu sc, en - vng mang, u, rong chn,
mm v, chy - en - gy ui v tp cht (rong, rc). Cm quan tm sau luc: mi
thm t nhin, tht sn chc, v ngt ca tm luc.
- Ngoi ra nguyn liu c th l nguyn liu x ng hoc mua t cc cng ty khc
cc dng ng lnh: HLSO, PD.
2) Ra 1
- Mc ch: Nhm loi b tp cht v mt phn VSV.
- Yu cu: Ra ng quy nh.
- Thao tc c th:
Chun b 2 thng nc. Thng 1: 800 lt nc c nng chlorine nc ra
t 100ppm. Thng 2: 800 lt nc sch.
m bo nhit nc ra 2 thng 100C.
Nhit bo qun BTP tm t 60C.
Ch :
Khng c ly bn, s dng trong thng bo qun nguyn liu trn xe
cho vo thng nc ra nguyn liu (tm).
Khi lng nguyn liu cho vo st ra t 2/3 st (khong 20kg/st) gn
n tay cm.
Tn sut thay nc ra: 40 st/ln.
Tuyt i khng st di nn phn xng.
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Tm b rt xung nn phi ly i ra li trong nc ra chlorine 100ppm

(khng cho trc tip vo st).
Ln lt nhng ra tm qua 2 thng. Nhng ngp st tm trong thng nc,
dng tay khuy 3 vng v gt tp cht ra ngoi, sau st tm trn gi
nghing 450 cho ro nc (i vi tm nguyn con). Sau chuyn sang cng on
s ch.
- Cc sai st thng gp: Thao tc ra sai; ra khng sch tp cht; nhit nc
ra, nng chlorine khng t; tn sut thay nc khng ng.
3) S ch
- Mc ch: Nhm loi b phn u tm v ni tng tm.
- Yu cu: Loi b phn u, ti a ni tng tm; khng t ngm.
- Thao tc c th:
Dng tay khng thun cm tm, lng tm hng ra ngoi, tay thun dng dao tch
u tm ra khi thn, ly sch gch tm trn u. Phn ph liu c ring,
khng c ln BTP vo trong thau nc ra.
- Cc sai st thng gp: t ngm, khng sch ni tng.
4) R ng HLSO
- Mc ch: R ng tm dng block.
- Yu cu: Tm sau r ng phi ri nhau, thn tm mm hon ton (tr v trng
thi trc cp ng).
- Thao tc c th:
Trong mt s trng hp v ngun nguyn liu ti khng p ng nhu
cu nh my nn phi nhp ngun nguyn liu dng HLSO v r ng tm HLSO
theo qu trnh sau:
Chun b thng cha c th tch 600 lt. Bm nc vo thng n vch 400
lt, sau pha 1000ml chlorine 20.000ppm t nng 50ppm v cui cng cho
10 - 15kg vy vo thng (khong 1/2 st vy). Nu nhit nc trong thng
150C th khng cn cho thm vy. Sau 1gi r ng th nhit nc trong
thng t 1 - 20C, lc ny ht 1/3 nc trong thng ra sau cho thm 1/3 nc t
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vi sn xut vo. Tng t 1 - 1.5gi sau, tin hnh thay nc 1 ln na, pha thm
chlorine t nng 50ppm ri block r ng hon ton th kt thc qu trnh
r ng.
Ch :
Khi cho block vo thng r ng th khng c ly ti PE ra khi block, vt
th size vo st rc trc khi thay nc, thng cacton phi c bo qun dng
li.
V sinh thng cha v khu vc xung quanh sch s sau khi kt thc r ng.
- Cc sai st thng gp: Thao tc r ng sai; nng chlorine khng t.
5) Ra 2
- Mc ch: Loi b phn ni tng tm cn st li v mt phn VSV trn BTP
tm.
- Yu cu: Loi b ht phn ni tng tm cn st li, ra ng quy nh.
- Thao tc c th:
Chun b 4 thng nc. Thng 1: 200 lt nc pha 1000ml chlorine c nng
20.000ppm nng chlorine nc ra t 100ppm. Thng 2: Tng t c
200 lt nc ra t nng chlorine 50ppm. Thng 3 v 4: 200 lt nc sch.
m bo nhit nc ra 4 thng 100C.
Nhit bo qun BTP tm t 60C.
Ch :
Khi lng nguyn liu cho vo st ra t 2/3 st gn n tay cm.
i vi tm nguyn liu ti: Tn sut thay nc ra: 5st/ln.
i vi tm r ng: Tn sut thay nc ra: 10st/ln.
Tuyt i khng st di nn phn xng.
Tm b rt xung nn phi ly i ra li trong nc ra chlorine 100ppm.
Ln lt nhng st tm vo 2 thng nc chlorine sau nhng li 2 thng
nc sch. Nhng ngp st tm trong thng nc, dng tay khuy 3 vng v gt tp
cht ra ngoi, sau st tm trn gi nghing 45 0 cho ro nc (i vi tm
nguyn con). Sau chuyn sang cng on phn c.
14
- Cc sai st thng gp: Thao tc ra sai; khng sch ni tng; nhit nc

ra, nng chlorine khng t; tn sut thay nc khng ng.
6) Phn c
- Mc ch: Phn c tm ly c size tm ph hp vi quy trnh sn xut c
th.
- Yu cu: Phn c chnh xc, ng u cao, thao tc nhanh.
- Thao tc c th: Sau khi s ch hoc sau khi r ng tm s c phn c li
bng my phn c (nu size r ng HLSO ph hp vi n hng c th th sau r
ng chuyn trc tip sang cng on lt PTO, kha, dui m khng cn phn c).
My phn c tm ch phn c tng i, ng u cha cao, QC s kim tra v
tip nhn bt mu nu c tm t yu cu s a qua cng on lt PTO, kha, dui
nu cha t yu cu th tm s c phn li bng th cng. ng u t
1.1. Sut qu trnh phn c tm c bo qun nhit 60C.
- Cc sai st thng gp: Phn c khng t; ng u > 1.1; nhit bo
qun khng t.
7) Ra 3
- Mc ch: Loi b mt phn VSV v bo qun BTP tm.
- Thao tc c th:
Chun b 4 thau nc, nhit c 4 thau nc 10 0C. Thau 1: nc ra
chlorine c nng 100ppm. Thau 2: nc ra chlorine c nng 50ppm. Thau 3
v 4: nc sch.
Ln lt nhng r tm vo 2 thau nc c chlorine v 2 thau nc sch,
dng tay o nh v gt tp cht ra ngoi. Ra 2/3 r, 3 r thay nc 1 ln hoc khi
cn thit. Nhit bo qun BTP tm t 60C.
- Cc sai st thng gp: Thao tc sai; nhit khng t; ra khng sch tp
cht.
8) Lt PTO, kha, dui (HLSO lt v PTO rt tim kha dui)
Lt v, rt tim
15
- Mc ch: Lt v a tm sang dng BTP tm PTO.

- Yu cu: t cui khng b gy hoc mt, khng c st tim, l vch tim nh,
nhit bo qun BTP tm 60C.
- Thao tc c th:
Sau khi phn c tm c chuyn sang khu lt v, tm c ly ra khi
thng cch nhit v c ng trong cc r inox c p vy trc tip, tin hnh
lt sch v v chn tm, cha li t cui ui.
Tip theo, tm sau khi lt v xong th bt u rt tim ngay lp tc, s dng
mt dng c rt tim bng kim inox, dng u nhn ca kim m vo lng tm
v tr t th 2 m t ui ln sau rt dng c ra ko theo tim ca tm, nu ly
cha sch th yu cu lp li trnh t rt tim trn nhng v tr l t th 3 tnh t
ui.
- Cc sai st thng gp: Thao tc sai; t gy thn tm; mt t ui; st tim; l
vch tim qu ln; bo qun khng ng nhit .
9) Ra 4
- Thao tc c th:
chlorine c nng 100ppm. Thau 2: nc chlorine c nng 50ppm. Thau 3 v
4: nc sch.
- Cc sai st thng gp: Thao tc sai; nhit khng t; ra khng sch tp
cht.
10) Kha, dui PTO
Kha tm
- Mc ch: To cc ng x phn bng ca tm.
16
- Yu cu: Kha ng s ng quy nh, su ng kha t yu cu.

- Thao tc c th: Tm c bo qun bng vy trc tip trong cc r inox.
Lp bn kha vi cao li dao lm t 1.5 - 2mm sau s cho tm ln lt qua
bn kha, mi ln ch kha 1 con tm. su ng kha 2 - 3 mm.
- Cc sai st thng gp: Thao tc sai, khng ng s ng, ng kha qu
su, bo qun khng ng nhit .
Dui tm
- Mc ch: To di cho tm.
- Yu cu: Dui ng di, thao tc nhanh, nh nhng, nhit bo qun BTP
tm 60C.
- Thao tc c th: Tm c t nm di theo rnh ca bn dui bng nha c
thc o quan st chiu di tm khi dui, phn lng tm trn. S dng mt
thanh nha di c hnh ch nht v n u tay t di phn ui ln phn u n
khi tm t chiu di theo yu cu.
- Cc sai st thng gp: Thao tc sai, khng t chiu di quy nh, t gy thn
tm, bo qun khng ng nhit .
11) Ra 5
- Thao tc c th:
4: nc sch.
- Cc sai st thng gp: Thao tc sai, nhit khng t, ra khng sch tp
cht.
12) Ngm thuc
17
- Mc ch: Tng trng lng tm.

- Yu cu: Ngm ng dung dch, tng trng ng quy nh, nhit ngm v
thi gian ngm ng yu cu.
- Thao tc c th:
Thuc c QC kim tra v pha ng t l v ng loi thuc.
Cc bc c tin hnh theo th t nh sau:
Pha nc thuc:
Cho nc vo thng 700 lt. Cho ln lt thuc v mui vo theo ng t l ri
quy cho tan. Cho vy vo nhit nc thuc trong thng t 3 - 5 0C. Nu
nhit tng th thm gim thp nhit v 3 - 50C.
Ngm thuc:
Tm sau khi c ra sch cho vo cc ky mu trn gi . Cho nc thuc
vo ky bng cc o lng chia vch, vi t l tm: nc thuc t 1:1.2. Sau ,
khuy o theo chiu kim ng h vi tt c cc ky ang ngm thuc. Khuy o
thng xuyn, thi gian khuy ky tm/ln l 7 - 8 giy. Nhit trong qu trnh
ngm t 6 - 80C, nhit khng th thm h thp nhit ( phi cho
vo trong ti PE ct li ri mi cho vo thng). Ngm 3 gi ng h, mi gi kim
tra % tng trng.
Sau ngm tm c mu t nhin khng chp nhn tm bin mu, en ui,
gy ui.
- Cc sai st thng gp: Thao tc sai, tng trng khng t hoc qu mc.
13) Ra 6
- Mc ch: Loi b mt phn VSV v dung dch thuc.
- Thao tc c th:
4: nc sch.
18

- Cc sai st thng gp: Thao tc sai, nhit khng t, ra khng sch tp
cht.
14) Chun b xay bt
Tip nhn nguyn liu bnh m, bt
- Bnh m c a v nh my vi khi lng ln bng container, bnh m c
nh hnh dng hnh hp ch nht c kch thc: di x rng x cao: 60cm x 40cm x
15cm c cp ng. Bnh m c cha ng trong cc bao giy, mi bao cha
2 bnh, mi bnh c bao bc 1 lp bao PE. Nh my s dng bnh m c 3 mu
khc nhau: trng, vng v cam.
- Bt a v nh my vi s lng ln bng container, bt c ng trong bao
b giy, mi bao 25kg. Bt v nh my s c lp 1 k m hiu c th v ch yu
2 dng: bt kh (bt m) v bt nho (bt khoai ty).
R ng bnh m
- Mc ch: R ng bnh m a v trng thi s dng.
- Yu cu: R ng ng quy nh, bnh m mm hon ton.
- Thao tc c th: Bnh m c tip nhn v bo qun trong kho III ca nh
my. Tin hnh vn chuyn bnh m ng sang khu vc r ng v trc khi xut
kho phi loi b lp bao giy bn ngoi. khu vc r ng cn ch : t tng
bnh ln gi khng c chng ln nhau, nguyn lp bao nha bc ngoi
bnh m. R ng bnh m t nhit 20 0C, thi gian r ng l 3 - 4 gi. R
ng 3ln/ngy. Bnh m sau khi r ng n khi dng ht khng qu 36 gi. Nu
bnh m khng s dng ht th phi cho nhp vo kho III v ghi nhn r rng.
- Cc sai st thng gp: R ng sai thao tc.
Xay bnh m
- Mc ch: Xay nh bnh m theo mc ch s dng.
19
- Yu cu: Xay ng quy nh mc li v ct thnh s lng ming ng quy

nh.
- Thao tc c th: Bnh m sau khi r ng s c loi b lp bao nha, bnh
m c ct vung gc vi chiu di thnh 4 hay 6 ming ty theo mc li ca
my xay bnh m, c th: mc li 6mm x 6mm ct lm 4 ming, mc li 8mm x
8mm ct lm 6 ming.
- Cc sai st thng gp: Nhit trung tm bnh m trc khi xay cha t.
Xay bt
Cng on ny ch dng cho bt nho.
- Mc ch: Ha tan bt vo nc to dung dch dng nho.
- Yu cu: Bt tan hon tn vo nc, ng t l bt/nc, qu trnh xay khng
ch nhit 60C.
- Thao tc c th: u tin cng nhn s cho lng nc theo quy nh vo,
sau khi ng my xay bt chy, tip cho bt vo my xay trong vng 1
pht sau tip tc cho nc cn li vo xay cho ht thi gian quy nh. Thi
gian c ci t ng ca my xay bt l 5 - 7 pht k t khi khi ng. T l
bt/nc theo quy nh ca SOP.
- Ch : Khi cho bt vo phi cho t t bt khng b vn cc.
- Cc sai st thng gp: Nhit qu trnh xay bt khng t yu cu.
15) Tm bt - Xp v
Tm bt
- Mc ch: Tm mt lp bnh m xung quanh thn tm.
- Yu cu: Lp bt kh phi ph u con tm, lp bnh m c x nht nh,
ng khi lng, hnh dng tm p: bnh m tm u c con tm, u to ui nh
dn, ui tm xe va phi, chiu di ng quy nh, ng trng lng.
- Thao tc c th: Trc tin tm s c tm mt lp bt kh sao cho lp bt
kh dnh u b mt thn tm cha ui sau tm s c nhng vo bt nho
to mt lp kt dnh ngay sau cho vo mm bnh m to mt lp bnh m dnh
u trn thn tm, sau c nh hnh, chiu di, khi lng ng quy nh.
20
- Cc sai st thng gp: Thao tc sai, tm sai trng lng, hnh dng xu.
Xp v
- Mc ch: C nh v tr v hnh dng SP.
- Yu cu: Tm nm gn v ph kn phn rnh ca v, ui tm xe ra, chiu di
cc con tm c tm bnh m xong phi bng nhau.
- Thao tc c th: Ngay sau khi tm bt xong, tm s c xp vo 1 v nha
(ty vo n hng m s dng cc loi v khc nhau) c cc rnh c chiu di ph
hp vi chiu di ca tm sau khi tm (thnh phm), tm c t vo rnh sao cho
thn tm thng, phn ui p vo v xe ra trn v, chiu di thnh phm bng
nhau. Tip theo cc v thnh phm theo bng chuyn n b phn gim st iu
chnh v kim tra nu v cha t yu cu th b tr li sa, nu v t yu cu
th s t vo 1 mm nhm ln d dng vn chuyn sang cng on cp ng
trn bng chuyn IQF.
16) Cp ng
- Mc ch: Lm ng lnh SP.
- Yu cu: Nhit trung tm ca SP t -180C.
- Thao tc c th: Cc v tm sau khi c xp vo mm s c vn chuyn
bng xe y sang bng chuyn IQF. Ti y cc v tm s c ly ra v c t
vo bng ti ca t cp ng IQF mt cch ngay ngn. Bng ti c vn hnh theo
mt cng thc c lp trnh t trc. Thi gian cp ng IQF 20 - 60 pht.
Nhit bng chuyn IQF t -340C vi tn s khong 8 - 11 Hz.
- Cc sai st thng gp: Nhit trung tm SP khng t.
17) Bao gi
- Mc ch: To lp v bo v SP, to tnh cht cm quan tt cho SP.
- Yu cu: Phi an ton, p v mu m.
- Thao tc c th: i vi cc mu SP khc nhau v khi lng s c cc cch
bao gi khc nhau. y i vi tm topedo 30g s c bao gi bng ti PE v
hn m th cng bng my hn m bn t ng nhit 170 - 180 0C, trong thi
21
gian 2 - 5 giy. Ti PE c in y thng tin cho SP: khi lng 1 v/ti, ngy
sn xut, size tm, hn s dng ca SP,
- Cc sai st thng gp: Hn m cha kn.
18) D kim loi
- Mc ch: Kim tra c khi lng kim loi c trong SP c vt mc quy nh
hay khng.
- Yu cu: Mc gii hn d chnh xc.
- Thao tc c th: 100% SP sau khi hn m s c theo bng ti i qua my d
kim loi v nu c khi lng kim loi vt mc cho php th my s bo ci v
dng bng ti, nu khng c SP s c bng ti a ra khi my d kim loi. Tn
sut th my d kim loi: 1gi/ln. S dng: Fe 1.5mm, NonFe 2.0mm, Sus 2.0mm.
19) ng thng
- Mc ch: Bo v SP, to nn n v hng vn chuyn.
- Yu cu: Phi c y thng tin SP trn thng, thng phi kn.
- Thao tc c th: Sau khi SP qua my d kim loi. Tip theo, SP c cho
vo thng v xp theo hng nht nh, xp ng s lng, khi lng ca mt
thng quy nh. Sau dng bng keo dn kn ming thng v a qua my ai
thng. Ti y, thng s c t trn b phn lm vic ca my ai thng v mt
cng nhn s cm ai thng c mu theo quy nh vng quanh thng v a vo b
phn lm vic ca my, my s t ko ai v hn ct ai t ng theo mt ch
c ci trc.Vi thng c nh du size, ng ngy sn xut, hn s dng
ca SP trn thng.
20) Bo qun
- Mc ch: Bo qun sn phm.
- Yu cu: Nhit kho lnh: -20 20C.
- Thao tc c th: Sau khi ng thng, cc thng sn phm s c a vo kho
lnh I bo qun lu di n lc s lng hng s xut kho.
21) Xut kho
- Mc ch: Tiu th sn phm.
22
- Yu cu: Nhit container: -180C.

- Thao tc c th: Sau khi SP c bo qun trong kho lnh v s lng
hng cn xut i th tin hnh xut kho theo yu cu ca khch hng. QC kim tra
cht lng SP xong. Cc thng SP s c a vo container xut hng bo qun
SP v gi nguyn cht lng SP n ni tiu th.
23
III. KHO ST V NH GI IU KIN SN XUT [5], [6], [9], [10]
1. NGUYN TC NH GI
- Thng t s 55/2011/TT-BNNPTNT ngy 3/8/2011 ca B trng B Nng
nghip v Pht trin nng thn v vic kim tra, chng nhn cht lng, an ton
thc phm thy sn.
- Cc quy chun tham chiu:
+ QCVN 02:01/2009/BNNPTNT Quy chun k thut quc gia c s sn xut kinh
doanh thc phm thy sn - iu kin chung m bo an ton thc phm.
+ QCVN 02:02/2009/BNNPTNT Quy chun k thut quc gia c s sn xut kinh
doanh thc phm thy sn - Chng trnh m bo cht lng v an ton thc phm
theo nguyn tc HACCP.
nh ngha cc mc li
Li ti hn (Cr): L sai lch so vi Quy chun k thut, gy mt an ton
thc phm, nh hng ti sc kho ngi tiu dng.
Li nghim trng L sai lch so vi Quy chun k thut, nu ko di s gy
(Se): mt an ton thc phm nhng cha ti mc ti hn.
Li nng (Ma): L sai lch so vi Quy chun k thut, c th nh hng
n an ton thc phm nhng cha ti mc nghim
trng.
Li nh (Mi): L sai lch so vi Quy chun k thut, gy tr ngi cho
vic kim sot v sinh nhng cha n mc nng.
Bng xp loi
24
S lng li
Hng nh my
Cr Se Ma Mi
Hng 1 0 0 5 11 - Ma
0 0 0 > 11
Hng 2 0 1 6 -
0 0 7 -
0 2 10 -
Hng 3
0 1 11 -
1 - - -
Hng 4 - 3 - -
- 2 11 -
Din gii
- C s iu kin bo m ATTP: Khi c s xp Hng 1, Hng 2 v Hng 3.
+ C s c xp Hng 1 khi t cc iu kin sau:
Khng c li ti hn, khng c li nghim trng.
S li nng khng qu 5 v tng s li nh v nng khng qu 11 nhm ch
tiu.
+ C s c xp Hng 2 khi gp mt trong ba trng hp sau:
Khng c li ti hn, khng c li nghim trng, khng c li nng, li nh
ln hn 11.
Khng c li ti hn, c 1 li nghim trng, khng qu 6 li nng.
Khng c li ti hn, khng c li nghim trng, c 7 li nng.
+ C s c xp Hng 3 khi gp mt trong hai trng hp sau:
Khng c li ti hn, c nhiu nht 2 li nghim trng, s li nng khng
qu 10.
Khng c li ti hn, c nhiu nht 1 li nghim trng, c 11 li nng.
+ C s cha iu kin m bo ATTP: Khi C s xp Hng 4.
Mt trong ba trng hp sau:
C li ti hn.
C hn 2 li nghim trng.
C t 11 li nng tr ln v c nhiu nht 2 li nghim trng.
25
Nguyn tc nh gi
- Khng c b sung hoc b bt ni dung, mc nh gi c quy nh
trong mi nhm ch tiu.
- Vi mi ch tiu, ch xc nh mc sai li ti cc ct c k hiu [ ], khng c
xc nh mc sai li vo ct khng c k hiu [ ].
- Dng k hiu X hoc nh du vo cc v tr mc nh gi c xc nh
i vi mi nhm ch tiu.
- Kt qu nh gi tng hp chung ca mt nhm ch tiu l mc nh gi cao
nht ca ch tiu trong nhm, thng nht ghi nh sau: Ac (t), Mi (li mc nh),
Ma (li mc nng), Se (li mc nghim trng), Cr (li mc ti hn).
- Phi din gii chi tit sai li c xc nh cho mi ch tiu v thi hn c s
phi khc phc sai li . i vi ch tiu khng nh gi cn ghi r l do trong ct
Din gii sai li v thi hn khc phc.
2. KT QU NH GI
Bng 2.1 Kt qu nh gi iu kin sn xut ti nh my

26
Kt qu nh gi
Nhm iu khon Nghim Ti Din gii sai li v
Ch tiu t Nh Nng Tng
ch tiu tham chiu trng hn thi hn khc phc
(Ac) (Mi) (Ma) hp
(Se) (Cr)
1 QCVN 02-01 1. B tr mt bng nh xng, trang
2.1.3.2,4,5 thit b:
2.1.4.2.e a. Khng c kh nng hin thc ly [ ] [ ] [ ]
2.1.4.6.b,c nhim cho sn phm
2.1.4.7.d b. Thun li cho vic ch bin v lm [ ] [ ] Ac
2.1.5.1.d, v sinh
2.1.11.5.b
2.1.12.1.b
QCVN 02-03
2.1.1

13 QCVN 02-01 13. Ngn chn v tiu dit ng vt
2.1.3.3 gy hi
2.1.4.5.a,b, 13.1. Ngn chn
2.1.12.3.a a. Khng c ni n nu ca ng vt [ ] [ ]
2.1.12.1.e gy hi trong phn xng
2.1.12.2 b. Khng c ni n nu ca ng vt [ ] [ ] -Bn ngoi phn xng (khu x
gy hi ngoi phn xng l nc thi) cn nhiu bao
c. C bin php ngn chn ng vt [ ] [ ] Ma b, vt dng ph liu, du thc
gy hi phm khng s dng l ni n
13.2. Tiu dit nu ca ng vt gy hi (c
a. Xy dng k hoch ph hp v thc [ ] [ ] bit l chut).
hin ng theo k hoch
b. Khng c s hin din ca ng vt [ ] [ ] [ ]
gy hi
27
Kt qu nh gi
21 QCVN 02-01 21. Mi trng xung quanh Din gii sai li v
2.1.1.1 a. Mi trng bn ngoi khng nh [] [ ] thi hn
-Nh my nmkhc
trongphc
khu cng
Nhm iu khon
2.1.2 hng vo nh my Mi nghip nn b nh hng bi
Ch tiu
ch tiu tham chiu
2.1.3.1 b. Mi trng xung quanh nh my [ ] [ ] khi, bi bn, kh thi ca cc
khng nh hng vo phn xng ch nh my cnh bn gy nh
bin hng n sc khe cng nhn
vin trong cng ty.
24 QCVN 02-01 24. Thc hin chng trnh GMP,
QCVN 02-02 SSOP v k hoch HACCP -Cng nhn cng on lt
QCVN 02-03 a. B tr iu hnh sn xut hp l [ ] [ ] PTO, kha, dui sau ra BTP,
b. Kim sot y , ng cch cc [ ] [ ] quy nh ra BTP qua 4 thau
thng s k thut c qui nh trong nc. Nu c QC ti cng on
GMP, SSOP nhc nh th cng nhn ra ng
c. Thao tc ca cng nhn ng cch [] [ ] quy nh cn QC khng nhc
d. V sinh nh xng, trang thit b [ ] [ ] nh th cng nhn ch ra qua 2
ng cch thau nc hoc 3 thau nc hoc
. Duy tr tt iu kin v sinh chung [ ] [ ] Ma khng nhng qua thau nc c
nng chlorine theo quy nh.
Tn sut thay nc cng khng
ng quy nh. Do vy, VSV c
th pht trin cng on ny
hoc d lng chlorine cn
trong BTP cha c ra sch.
e. Thc hin v sinh c nhn ng [] [ ] - Mt s cng nhn khi vo

cch xng sn xut vn cha thc
g. Kim sot ng ch sc khe [ ] [ ] hin ra - kh trng tay ng
cng nhn quy nh, mt s cng nhn ni
28
Kt qu nh gi
h. Thc hin ng cch vic gim st [ ] [ ] chuynDin
tronggii
gisaisn
li v
xut nn
Nhm iu khon ti im kim sot ti hn kt quthi hn
kim khc phc
nghim vi sinh vn
Ch tiu
ch tiu tham chiu i. Thc hin y , kp thi hnh [ ] [ ] [ ] c trng hp b ly nhimVSV
ng sa cha khi thng s gim st gy hi nh staphylococcus
b vi phm aureus.
TNG CNG 26 NHM CH TIU 23 1 2 0 0 Ac
- Kt qu nh gi trong 26 nhm ch tiu c:

23 nhm ch tiu nm mc nh gi t (Ac),
1 nhm ch tiu nm mc nh gi nh (Mi),
2 nhm ch tiu nm mc nh gi nng (Ma),
0 nhm ch tiu nm mc nh gi nghim trng (Se),
0 nhm ch tiu nm mc nh gi ti hn (Cr).
- Tng cng c 1 li nh v 2 li nng.
- Da vo tiu chun ca bng xp loi cho thy iu kin m bo v an ton thc phm ca Cng ty TNHH Gallant
Ocean Vit Nam xp hng 1. p ng c cc iu kin tin quyt p dng HACCP vo c s.
29
CHNG III. XY DNG K HOCH HACCP CHO SN PHM TM

TM BT TORPEDO
I. C S XY DNG K HOCH HACCP [1]
- xy dng c k hoch HACCP trc tin nh my cn xem xt iu kin

nh xng, my mc thit b v con ngi hin nay ti nh my mnh v phi r
sot li nhng chng trnh qun l hin hnh nh quy phm sn xut tt - GMP,
quy phm v sinh chun - SSOP xc nh rng tt c cc yu cu tin quyt u
c p ng v mi bin php kim sot cn thit cng nh vic t liu ha ang
c thc hin.
- Chng trnh qun l cht lng theo HACCP phi da trn phn cng l iu
kin nh xng, my mc thit b, con ngi v phn mm l cc chng trnh tin
quyt GMP, SSOP. Chng trnh HACCP mun hot ng hiu qu th trc tin
chng trnh qun l v c phn cng v phn mm phi hot ng hiu qu.
- Khi cc chng trnh qun l hin hnh nh quy phm sn xut tt - GMP, quy
phm v sinh chun - SSOP ang c hot ng th tip theo l nn tng xy
dng chng trnh qun l cht lng theo HACCP da vo 7 nguyn tc v 12
bc.
+ 7 nguyn tc gm:
Nguyn tc 1: Phn tch tng mi nguy v xc nh cc bin php phng nga
Nguyn tc 2: Xc nh cc im kim sot ti hn (CCP)
Nguyn tc 3: Thit lp cc gii hn ti hn cho mi bin php kim sot ti mi
im kim sot ti hn (CCP)
Nguyn tc 4: Thit lp th tc gim st cho mi im kim sot ti hn (CCP)
Nguyn tc 5: ra hnh ng sa cha cho cc sai lch c th xy ra
Nguyn tc 6: Thit lp cc th tc thm tra
Nguyn tc 7: Thit lp h thng lu tr h s
+ 12 bc gm:
Bc 1: Danh sch thnh vin i HACCP (3-9 ngi)
Th tc:
Quyt nh thnh lp (nu r phm vi hot ng v quyn hn ca i HACCP).
30
Danh sch cc thnh vin v phn cng trch nhim c th (ghi r chc danh v
phn cng nhim v).
Sau khi c danh sch i HACCP tin hnh cc bc sau:
M phin hp: (bc chun b xy dng i HACCP)
Bn v vic pht tho ni dung cng vic v tin cng vic:
Gm 5 ni dung:
Pht ha khung sn ca k hoch HACCP, cc nguyn tc cn tun th, xc
nh cc bc phi thc hin, tho lun lm r nhng ni dung cn thc hin.
Xc nh tin thc hin.
Ai s gi vai tr ch cht trong tng vic, ai l ngi lnh o cho cng nhn.
Pht tho k hoch thm tra, nh gi k hoch HACCP.
Phn cng ai l ngi bo co vic thc hin k hoch HACCP.
Bc 2: M t sn phm
cung cp nhng thng tin cn thit cho khch hng v ngay c bn thn c s
sn xut th cn phi m t sn phm xem:
C nhng g trong sn phm (nguyn liu, ph liu, ph gia,)?
Cu trc v cc tnh cht vt l ca sn phm l g (rn, lng, gel, hot
nc, )?
Sn phm c ch bin nh th no (gia nhit, ng lnh, phi kh, p
mui, hun khi) v ti mc no?
Sn phm c bao gi nh th no (hn kn, ht chn khng, p sut c iu
chnh,)?
iu kin bo qun v phn phi sn phm l g?
Yu cu thi hn s dng l g (bao gm bn trc ngy v s dng
trc ngy)?
C nhng hng dn s dng g?
C tiu chun no c bit v ha hc v vi sinh khng?
Thit lp bng m t sn phm.
Bc 3: Phng thc s dng sn phm
Tng t nh quy trnh sn xut v km theo mc nguy c khi s dng sn
phm.
Lp bng m t sn phm.
Bc 4: M t quy trnh cng ngh
Xy dng cho ng v tn cc cng on v trnh t thc hin 1 cch cht
ch.
Bc 5: Thm tra s quy trnh cng ngh trn thc t
31
Kim tra li s quy trnh cng ngh trn thc t c ng khng? iu

chnh li cho ng vi thc t, ly li cc thng s k thut xem c chun xc
hay khng?
Bc 6: Phn tch tng mi nguy v xc nh cc bin php phng nga
Xc nh phng php phn tch mi nguy: nhn din tt c cc mi nguy c
lin quan n tng cng on trn dy chuyn sn xut v xc nh cc mi nguy
ng k cn phi kim sot.
Mun nhn din mi nguy tim n: (mi nguy c th xy ra).
Cn c: quy trnh ch bin sau lit k cc mi nguy tng cng on (mi
nguy vt l, ha hc, sinh hc) v iu kin to ra mi nguy.
Gii thch:
Mi nguy: nhng tc nhn sinh hc, ha hc, vt l trong thc phm hay
iu kin ca thc phm c th gy hi cho ngi tiu dng.
Mi nguy ng k: Nhiu kh nng xy ra.
Nu xy ra s gy hi cho ngi tiu dng.
im kim sot: tt c v tr no trn dy chuyn sn xut m ti c mt
trong cc mi nguy th n phi c kim sot (mt im kim sot tng ng vi
mt cng on).
Cc mi nguy:
Mi nguy sinh hc: c sn trong bn thn nguyn liu hoc sinh ra trong qu
trnh ch bin.
Gm: VSV (vi khun Salmonella spp, Staphylococcus aureus v Vibrio ; vi rt;
nm; giun), k sinh trng, ng vt nguyn sinh.
Mi nguy ha hc: ch xy ra mt vi iu kin.
Tt c cc cht c gy ng c cp tnh hoc mn tnh gy hi n sc khe ngi
tiu dng.
Mi nguy ha hc: c th gn lin vi loi, c th do con ngi v tnh hay c tnh
a vo, c th sinh ra trong qu trnh ch bin.
Mi nguy vt l: tt c nhng vt rn, sc, nhn c trong thc phm gy tn hi
n b my tiu ha ca con ngi.
V d: mnh thy tinh, tc, chn rui, cnh gin
Sau khi xc nh c cc mi nguy ta tin hnh a ra cc phng php vt
l, ha hc hoc thc hin cc th tc ngn nga vic cc mi nguy xy ra gy
32
mt an ton thc phm (nhng yu t gy nh hng ln s km hm, c ch, tiu

dit mi nguy).
Bc 7: Xc nh cc im kim sot ti hn (CCP)
CCP l ti 1 v tr hoc 1 cng on ca dy chuyn sn xut m ti c mi nguy
ng k v ta tm mi cch nhn nga hoc loi b n hoc lm gim n n
mc chp nhn c v nu nh ti im khng kim sot c th cc cng
on sau khng th kim sot( khng c c hi) c na.
Da vo cy quyt nh CCP xc nh cc CCP.
Bc 8: Thit lp cc gii hn ti hn cho mi bin php kim sot ti mi im
kim sot ti hn (CCP)
GHTH l mt gi tr hay mt ngng xc nh m mi bin php phng nga ti
mt im kim sot ti hn phi tha mn.
Hoc GHTH l mc phn bit mi nguy chp nhn c v khng th chp nhn.
Bc 9: Thit lp th tc gim st cho mi im kim sot ti hn (CCP)
Vic quan st, o m hoc cho php phn tch c h thng nhm m bo cho
qu trnh, th tc ti mt im kim sot ti hn (CCP) c thc hin theo k
hoch HACCP.
Phi gim st :
Thu thp d liu xem xt cc gii hn c b vt qu hn khng.
Xc nh xu hng dao ng st ti GHTH c th hiu chnh qu trnh
trc khi mt kim sot.
Xc nh s mt kim sot a ra hnh ng sa cha kp thi.
Cung cp bng chng v hot ng ca h thng kim sot (h s).
Bc 10: ra hnh ng sa cha cho cc sai lch c th xy ra
Hnh ng sa cha l cc hnh ng c d kin phi thc hin khi GHTH b
vi phm nhm khc phc hu qu v ngn nga s ti din ca vi phm .
Hnh ng sa cha cn ch r:
Nhng hnh ng sa cha c th cho mi CCP khi xy ra sai lch v cch
thc thc hin nhng hnh ng khc phc nguyn nhn gy sai lch v a
CCP tr li tm kim sot.
Ai s c trch nhim thc hin hnh ng sa cha.
Cch x l sn phm c sn xut trong khong thi gian m qu trnh sn
xut nm ngoi tm kim sot.
33
Cch thc lu tr h s ghi chp v s sai lch v mi hnh ng sa cha

thc hin; cc th tc x l sn phm phi c t liu ho trong h s lu tr v
HACCP.
Bc 11: Thit lp cc th tc thm tra
Thm tra l vic p dng cc phng php, cc th tc, cc php th v cc cch
nh gi khc nhm xem xt tnh hp l ca k hoch HACCP v xc nh s tun
th theo k hoch HACCP trong thc t sn xut.
Thm tra :
Cho bit mc tin cy ca k hoch HACCP, cc chng trnh tin quyt
GMP, SSOP.
c xy dng trn nhng nguyn l khoa hc vng chc,
Ph hp kim sot cc mi nguy lin quan n sn phm, qu trnh,
ang c c s tun th mt cch c hiu qu.
Ch tin vo nhng g c thm tra
Bc 12: Thit lp h thng lu tr h s
Lu tr h s l hnh ng t liu ho mi hot ng c thc hin trong k
hoch HACCP nhm m bo rng qu trnh thc hin HACCP c kim sot.
Cc loi h s chng minh bng vn bn rng H thng HACCP ang hot ng.
Khng c h s, khng c HACCP
Thi gian lu tr h s:
Thi gian lu tr h s ty thuc vo thi hn s dng ca sn phm.
QCVN 01-02/2009 quy nh phi lu tr h s t nht l:
6 thng i vi sn phm ti sng.
2 nm i vi hng ng lnh, ch bin.
2 nm i vi h s theo di thit b.
34
II. PHN TCH IU KIN TIN QUYT

- Qua kt qu nh gi iu kin tin quyt ca nh my th Cng ty TNHH
Gallant Ocean Vit Nam c bn p ng c cc iu kin tin quyt p dng
HACCP vo c s mc d vn cn mt s nhm ch tiu cha t.
- Mt s nhm ch tiu cha t l:
Nhm ch tiu 13: Ngn chn v tiu dit ng vt gy hi.
+ Vn cn c ni n nu ca ng vt gy hi ngoi phn xng v gy tr ngi cho
vic kim sot v sinh nhng cha n mc nng.
C th l bn ngoi phn xng (khu x l nc thi) cn nhiu bao b, vt dng
ph liu, du thc phm khng s dng l ni n nu ca ng vt gy hi (c bit
l chut).
Bin php khc phc: Nh my cn trin khai hnh ng khc phc ngay bng
cch phn cng t v sinh tng cng tn sut dn v sinh khu vc gn khu x l
nc thi.
Nhm ch tiu 21. Mi trng xung quanh.
+ Mi trng bn ngoi nh hng vo nh my.
C th nh my nm trong khu cng nghip nn b nh hng bi khi, bi bn, kh
thi ca cc nh my cnh bn gy nh hng n sc khe cng nhn vin trong
cng ty. Mc d, xung quanh nh my c cy xanh nhng trong khun vin nh
my th khng c cy xanh do vy gy khng kh nng bc.
Bin php khc phc: Nh my cn c bin php trng thm cy xanh trong
khun vin nh my.
Nhm ch tiu 24. Thc hin chng trnh GMP, SSOP v k hoch HACCP.
+Thao tc ca cng nhn khng ng cch c th nh hng n an ton thc phm
nhng cha ti mc nghim trng.
C th cng nhn cng on lt PTO, kha, dui sau ra BTP, quy nh ra
BTP qua 4 thau nc lnh, vi thau 1: c nng chlorine 100ppm, thau 2: c nng
chlorine 50ppm v 2 thau nc sch. Nu c QC ti cng on nhc nh th
cng nhn ra ng quy nh cn QC khng nhc nh th cng nhn ch ra qua 2
thau nc hoc 3 thau nc hoc khng nhng qua thau 1 hay thau 2. Tn sut thay
35
nc cng khng ng quy nh. Nhng thao tc ny c th gy nh hng n

cht lng sn phm, VSV c th pht trin cng on ny hoc d lng
chlorine cn trong BTP cha c ra sch, tt c nhng iu ny s nh hng
n cht lng l hng ang sn xut, nguy c khng t tiu chun s cao hn cc
l hng khc.
Bin php khc phc: phn xng cn iu ng mt cng nhn chuyn ng
cng on ra BTP, nu khng ngi iu ng th phi gim st cng nhn
cng on ny cht ch hn v gio dc thc cng nhn hoc a ra bin php
cng rn hn l pht nu vi phm ra BTP sai quy nh.
+Thc hin v sinh c nhn khng ng cch c th nh hng n an ton thc
phm nhng cha ti mc nghim trng.
C th mt s cng nhn sau khi i v sinh ri vo xng sn xut vn cha thc
hin ra - kh trng tay ng quy nh, mt s cng nhn ni chuyn trong gi sn
xut nn kt qu kim nghim vi sinh vn c trng hp b ly nhim VSV gy hi
nh staphylococcus aureus. Ty thuc vo l hng xut khu qua th trng no th
tiu chun cho php gii hn ca VSV ny l khc nhau nhng vn gy nh hng
n an ton thc phm.
Bin php khc phc: Phn xng cn gio dc thc cng nhn v vic v sinh
c nhn v tng cng gim st khng cho cng nhn ni chuyn nhiu trong gi
sn xut, pht nu c trng hp vi phm.
- Kt lun:
Nh my cn trin khai ngay cc gii php khc phc nhng ch tiu cha t
trn hon thin thm iu kin tin quyt ca nh my.
36
III. XY DNG CHNG TNH TIN QUYT [1], [4], [5], [6], [8], [10],
[11], [12], [13]
Cc chng trnh tin quyt bao gm Chng trnh GMP v Chng trnh SSOP.
Kt qu xy dng chng trnh tin quyt nh sau.
1. XY DNG CHNG TRNH GMP

1.1 Phng php xy dng GMP
- Nh bit GMP l cc bin php, cc thao tc thc hnh cn tun th trong
qu trnh sn xut thc phm nhm m bo to ra nhng sn phm t yu cu v
cht lng: sn phm phi an ton - v sinh, phi hp dn, dinh dng v khng
gy thit hi v kinh t cho ngi tiu dng.
- Phm vi p dng Tipca
nhn
GMPnguyn liusot tt c nhng yu t lin quan n cht
l kim
lng sn phm trong qu trnh sn xut t khu GMP1
tip nhn nguyn liu n sn
phm cui cng. Ra 1
- GMP c xy dng da vo cc c s:
Tm dng HLSO ng
Tiu chun k thut, yu cu ca khch hng. block
S ch
Thnh tu khoa hc cng ngh.
Quy nh php lut v cht lng, v sinh an ton thc phm.
Ra 2 R ng HLSO
Ti liu chuyn mn.
GMP2
Kinh nghim sn xut ca cn b qun l, k thut.
GMP3
Phn c
1.2 Kt qu xy dng GMP
Ra 3
Lt PTO
Ra 4
GMP4
Kha, dui PTO
Ra 5
37
Ngm thuc
GMP5
Ra 6
Chun b xay bt GMP6
Tm bt
GMP7
Xp v
Cp ng
Bao gi GMP8
D kim loi
ng thng
Bo qun GMP9
Xut kho
38

L B10-B11, KCN Sui Du, Huyn Din Khnh, Tnh Khnh Ha.
QUY PHM SN XUT (GMP)
Tn sn phm: Tm tm bt Torpedo
GMP1: Cng on Tip Nhn Nguyn Liu - Ra 1
1) QUY TRNH
- Nguyn liu ti c p trong thng nha nhit 4 0C, nguyn liu
HLSO dng ng block c bo qun trong container nhit -18 0C v c
vn chuyn v nh my. Sau , QC kim tra cht lng nguyn liu v phng
php bo qun nguyn liu, nhit nguyn liu t hay khng. QC kim tra nng
Sulfite bng test th nhanh v nh gi cht lng cm quan nguyn liu. Tip
theo, cng nhn b phn tip nhn nguyn liu bt u bc d nguyn liu ng
k thut.
- Nguyn liu tm sau khi tip nhn c cng nhn dng st nha cha ng.
- Ra nguyn liu theo tng st v ra ln lt qua 2 thng nc ra: 1 thng
nc sch lnh v c pha nng chlorine 100ppm, 1 thng nc sch lnh; nhit
c 2 thng nc ra t 100C.
- Thao tc nhanh, nh nhng v ng quy phm. Mi st khong 20kg tm, c 40
st thay nc ra 1 ln. Sau , st tm trn gi nghing cho ro nc.
2) GII THCH
- QC cn kim tra cht lng nguyn liu trc khi tip nhn nhm hon tr
nguyn liu hoc tha thun tip vi l nguyn liu khng m bo cht lng hay
b h hng.
- Mc ch ca vic ra l nhm loi b bn, t, ct, sn c trong nguyn liu
ban u. Mt khc, ra nhm loi b mt phn VSV bm trn b mt nguyn liu.
3) CC TH TC CN TUN TH
39
- Ch s dng nc qua x l v t yu cu v cht lng nc ch bin vo

vic ra BTP tm, tun th theo SSOP1.
- Ch s dng nc vy c sn xut t nc sch (tun th theo SSOP1)
bo qun nguyn liu, tun th theo SSOP2.
- Ch s dng nhng dng c chuyn dng cho cng on v c lm v sinh
sch s theo ng quy nh, tun th theo SSOP2.
- Cng nhn phi mc BHL y , sch s v khng c mang trang sc,
tun th theo SSOP5.
- Cng nhn phi thc hin ng thao tc, ng thi gian quy nh.
- Nhit phng phi t 20 0C ti phng tip nhn nguyn liu v bo qun
nguyn liu.
- Khi bc d nguyn liu phi trnh lm dp nt, ri vi nguyn liu, tip xc vi
nh nng mt tri.
- Tuyt i khng nhn nhng l nguyn liu b h hng nh: bin (> 3%),
thn b bin en hon ton.
- Phi ng cc ca thng ra ngoi phng chut, rui v cc loi cn trng
khc xm nhp vo phn xng.
- Ch c nhng ngi c trch nhim mi c vo khu vc tip nhn nguyn
liu.
- Ra nguyn liu theo tng st ln lt qua 2 thng nc ra: 1 thng nc sch
lnh v c pha nng chlorine 100ppm, 1 thng nc sch lnh.
- Nhit c 2 thng nc ra phi t 100C.
- Mi st khong 20kg tm (khong 2/3 st), c 40 st thay nc ra 1 ln.
- Ch : Khng c ly bn s dng trong thng bo qun nguyn liu
trn xe cho vo thng nc ra nguyn liu (tm).
- Tuyt i khng st di nn phn xng.
- Tm b rt xung nn phi ly i ra li trong nc ra chlorine 100ppm.
40
- Yu cu nhng ngp st tm trong thng nc, dng tay khuy 3 vng v gt

tp cht ra ngoi, sau st tm trn gi nghing 45 0 cho ro nc (i vi
tm nguyn con). Sau chuyn sang cng on s ch.
4) PHN CNG TRCH NHIM V BIU MU GIM ST
- Qun c phn xng sn xut chu trch nhim thc hin v duy tr quy phm
ny.
- QC v iu hnh sn xut c trch nhim kim tra v iu chnh thc hin
quy phm ny.
- T trng v cng nhn khu vc tip nhn nguyn liu chu trch nhim thc
hin quy phm ny.
- Cc s liu v kt qu gim st c ghi chp vo biu mu gim st cng on
tip nhn nguyn liu - ra 1.
Ngy thngnm
(Ngi ph duyt)
41

GMP2: Cng on S Ch - Ra 2 - Phn c - Ra 3
1) QUY TRNH
- Tm sau khi c ra v ro trn gi nghing s c cng nhn tip
nhn a nguyn liu vo s ch cho cng nhn lt u.
- Dng tay khng thun cm tm, lng tm hng ra ngoi, tay thun dng dao
tch u tm ra khi thn, ly sch gch tm trn u.
- Sau , BTP tm c cn tnh ton nh mc v gi thnh ca SP.
- BTP tm sau khi c s ch (lt u) tin hnh ra BTP tm.
lnh v c pha nng chlorine ln lt l 100ppm, 50ppm; 2 thng nc sch
lnh; nhit c 4 thng nc ra t 100C.
- Mi st khong 20kg tm, c 5 st thay nc ra 1 ln (i vi tm nguyn liu
ti), c 10 st thay nc ra 1 ln (i vi tm HLSO x ng). Sau , st
tm trn gi nghing cho ro nc.
- Sau khi s ch hoc sau khi r ng tm s c phn c li bng my phn c
(nu size r ng HLSO ph hp vi n hng c th th sau r ng chuyn trc
tip sang cng on lt PTO, kha, dui m khng cn phn c). My phn c tm
ch phn c tng i, ng u cha cao, QC s kim tra v tip nhn bt mu
nu c tm t yu cu s a qua cng on lt PTO, kha, dui nu cha t yu
cu th tm s c phn li bng th cng. ng u t 1.1. Sut qu trnh
phn c tm c bo qun nhit 60C.
- BTP c phn c theo yu cu ca khch hng v th trng. Thng phn

theo cc size sau:
42
Size X c/lb S con/lb

16 - 20 18 - 19 16 - 20
21 - 25 23 - 24 21 - 25
26 - 30 28 - 29 26 - 30
31 - 35 28 - 29 31 - 35
36 - 40 33 - 34 36 - 40
41 - 50 38 - 39 41 - 50
51 - 60 47 - 48 51 60
61 - 70 67 - 68 61 - 70
71 - 90 84 - 85 71 - 90
91 - 120 110 - 115 91 - 120
100 - 200 160 - 180 100 - 200
200 - 300 260 - 280 201 - 300
300 - 500 300 - 500 301 - 500
- BTP tm sau khi c cng nhn phn c tin hnh ra BTP tm nh trn.
- Thao tc nhanh, nh nhng v ng quy phm.
2) GII THCH
- Mc ch ca vic s ch l nhm loi b phn u tm v ni tng tm.
- Mc ch ca vic ra l loi b phn ni tng tm cn st li v mt phn VSV
trn BTP tm.
- Mc ch ca vic phn c tm l ly c size tm ph hp vi quy trnh
sn xut c th.
vic s ch nguyn liu tm, ra BTP tm, ra BTP tm trn bng chuyn my
phn c, tun th theo SSOP1.
tun th theo SSOP5.
43
- Nhit phng phi t 20 0C ti phng bo qun nguyn liu v phng phn

c.
- Nhit BTP phi t 60C.
Dng tay khng thun cm tm, lng tm hng ra ngoi, tay thun dng dao tch
u tm ra khi thn, ly sch gch tm trn u. Phn ph liu c ring,
khng c ln BTP vo trong thau nc ra.
- BTP tm phi c cn tnh ton nh mc v gi thnh ca SP sau khi s
ch (lt u).
lnh v c pha nng chlorine ln lt100ppm, 50ppm; 2 thng nc sch lnh.
Nhit c 4 thng nc ra phi t 100C.
- Mi st khong 20kg tm, c 5 st thay nc ra 1 ln (i vi tm nguyn liu
ti), c 10 st thay nc ra 1 ln (i vi tm HLSO x ng).
- Tuyt i khng st di nn phn xng.
- Tm b rt xung nn phi ly i ra li trong nc ra chlorine 100ppm.
- Yu cu ln lt nhng r tm vo 2 thau nc chlorine sau nhng li 2 thau
nc sch. Nhng ngp st tm trong thng nc, dng tay khuy 3 vng v gt tp
cht ra ngoi, sau st tm trn gi nghing 45 0 cho ro nc (i vi tm
nguyn con).
- Tm sau khi s ch hoc sau khi r ng s c phn c li bng my phn c
(nu size r ng HLSO ph hp vi n hng c th th sau r ng chuyn trc
tip sang cng on lt PTO, kha, dui m khng cn phn c).
- QC s kim tra v tip nhn bt mu nu c tm t yu cu s a qua cng
on lt PTO, kha, dui nu cha t yu cu th tm s c phn li bng th
cng. ng u phi t 1.1.
- Tm sau phn c xong s c ra nh ra BTP tm trn v chuyn sang
cng on lt PTO, kha, dui.
- Cng nhn phi thc hin nhanh, ng thao tc, ng thi gian quy nh.
44
ny.
- QC c trch nhim gim st cht lng vic thc hin quy phm ny v ghi chp
vo biu mu gim st.
- Cng nhn trc tip sn xut thc hin nghim tc quy phm ny.
- Kt qu gim st phi ghi chp vo bo co gim st cng on S ch - Ra 2 -
Phn c - Ra 3.
Ngy thngnm
(Ngi ph duyt)
45

GMP3: Cng on R ng HLSO
1) QUY TRNH
- Trong mt s trng hp v ngun nguyn liu ti khng p ng nhu cu
nh my nn phi nhp ngun nguyn liu dng HLSO v r ng tm HLSO theo
qu trnh sau:
Chun b thng cha c th tch 600 lt. Bm nc vo thng n vch 400 lt, sau
pha 1000ml chlorine 20.000ppm t nng 50ppm v cui cng cho 10 -
15kg vy vo thng (khong 1/2 st vy). Nu nhit nc trong thng
150C th khng cn cho thm vy. Sau 1 gi r ng th nhit nc trong
vi sn xut vo. Tng t 1 - 1.5 gi sau, tin hnh thay nc 1 ln na, pha thm
r ng.
2) GII THCH
- Mc ch ca vic r ng tm HLSO dng block l a tm tr v trng thi
trc cp ng.
vic r ng tm nguyn liu, tun th theo SSOP1.
tun th theo SSOP5.
46
- Chun b thng cha c th tch 600 lt. Bm nc vo thng n vch 400 lt,
sau pha 1000ml chlorine 20.000ppm t nng 50ppm v cui cng cho 10
- 15kg vy vo thng (khong 1/2 st vy). Nu nhit nc trong thng
150C th khng cn cho thm vy. Sau 1 gi r ng th nhit nc trong
vi sn xut vo. Tng t 1 - 1.5gi sau, tin hnh thay nc 1 ln na, pha thm
r ng.
- Nhit tm sau r ng phi t -10C.
- Yu cu tm sau r ng phi ri nhau, thn tm mm hon ton (tr v trng
thi trc cp ng).
- Ch : Khi cho block vo thng r ng th khng c ly ti PE ra khi block,
vt th size vo st rc trc khi thay nc, thng cacton phi c bo qun
dng li.
ny.
vo biu mu gim st.
- Kt qu gim st phi ghi chp vo bo co gim st cng on r ng HLSO.
Ngy thngnm
(Ngi ph duyt)
47

GMP4: Cng on Lt PTO - Ra 4 - Kha, dui PTO - Ra 5
1) QUY TRNH
- Sau khi phn c tm c chuyn sang khu lt PTO, kha, dui.
- Lt PTO, rt tim: lt v tm, tm c ly ra khi thng cch nhit v c
ng trong cc r inox c p vy trc tip, tin hnh lt sch v v chn tm,
cha li t cui ui.
- Tip theo, tm sau khi lt v xong th bt u rt tim ngay lp tc, s dng mt
dng c rt tim bng kim inox, dng u nhn ca kim m vo lng tm v tr
t th 2 m t ui ln sau rt dng c ra ko theo tim ca tm, nu ly cha
sch th yu cu lp li trnh t rt tim trn nhng v tr l t th 3 tnh t ui.
Sau , BTP tm c cn tnh ton nh mc v gi thnh ca SP.
- BTP tm sau khi c lt PTO, rt tim tin hnh ra BTP tm v chuyn sang
cng on kha, dui tm.
- Kha BTP tm: sau khi lt PTO, rt tim tm xong, BTP tm c bo qun
bng vy trc tip trong cc r inox. Lp bn kha vi cao li dao lm t 1.5
- 2mm sau s cho tm ln lt qua bn kha, mi ln ch kha 1 con tm.
su ng kha 2 - 3mm.
- Dui tm: sau khi kha BTP tm xong, BTP tm c t nm di theo rnh
ca bn dui bng nha c thc o quan st chiu di tm khi dui, phn lng
tm trn. S dng mt thanh nha di c hnh ch nht v n u tay t di
phn ui ln phn u n khi tm t chiu di theo yu cu.
- Sau , BTP tm c cn tnh ton nh mc v gi thnh ca SP.
- BTP tm sau khi c kha, dui tm tin hnh ra BTP tm v chuyn sang
cng on ngm thuc.
2) GII THCH
48
- Mc ch ca vic: lt PTO l a tm sang dng BTP tm PTO, kha BTP

tm l to cc ng x phn bng ca tm, dui BTP tm l to di cho
tm.
- Mc ch ca vic ra l nhm loi b mt phn VSV v bo qun BTP tm.
vic ra BTP tm, tun th theo SSOP1.
tun th theo SSOP5.
- Nhit phng phi t 200C ti phng s ch.
- Yu cu lt PTO, rt tim tm ng quy nh: t cui khng b gy hoc mt,
khng c php st tim, l vch tim nh.
- Nhit bo qun BTP tm phi t 60C trn dy chuyn sn xut.
- Kha BTP tm ng s ng quy nh, su ng kha t yu cu.
- Dui ng chiu di quy nh.
- BTP tm phi c cn sau khi lt PTO, kha, dui tnh ton nh mc v
gi thnh ca SP.
- Ln lt nhng r tm vo 2 thau nc c chlorine v 2 thau nc sch, dng
tay o nh v gt tp cht ra ngoi. Nhit c 4 thau nc ra phi t 100C.
- Mi r ra 2/3 r, 3 r thay nc 1 ln.
- BTP tm b rt xung nn phi ly i ra li trong nc ra chlorine 50ppm ri
ra li nc sch.
49
ny.
vo biu mu gim st.
- Kt qu gim st phi ghi chp vo bo co gim st cng on Lt PTO - Ra 4
- Kha, dui PTO - Ra 5.
Ngy thngnm
(Ngi ph duyt)
50

GMP5: Cng on Ngm Thuc - Ra 6
1) QUY TRNH
- Sau khi BTP tm c lt PTO, kha, dui xong tin hnh ra v chuyn sang
ngm thuc tng trng cho tm.
- Thuc ngm c QC kim tra v pha ng t l v ng loi thuc.
- Cc bc c tin hnh theo th t nh sau:
Pha nc thuc:
Cho nc vo thng 700 lt. Cho ln lt thuc v mui vo theo ng t l
ri quy cho tan. Cho vy vo nhit nc thuc trong thng t 3 - 5 0C.
Nu nhit tng th thm gim thp nhit v 3 - 5 0C ( phi cho vo
trong ti PE ct li ri mi cho vo thng).
Ngm thuc:
Tm sau khi c ra sch cho vo cc ky mu trn gi . Cho nc
thuc vo ky bng cc o lng chia vch, vi t l tm/dung dch thuc t 1/1.2.
Sau , khuy o theo chiu kim ng h vi tt c cc ky ang ngm thuc.
Khuy o thng xuyn, thi gian khuy ky tm l 7 - 8 giy/ln. Nhit trong
qu trnh ngm t 6 - 80C, nhit khng th thm h thp nhit (thao
tc nh trn). Ngm 3gi ng h, mi gi kim tra % tng trng.
- BTP tm sau khi ngm tng trng lng th tin hnh ra BTP tm.
- Ra BTP tm theo tng r ln lt qua 4 thng nc ra: 2 thau nc sch lnh
v c pha nng chlorine ln lt l 100ppm, 50ppm; 2 thau nc sch lnh; nhit
c 4 thau nc ra t 100C.
- Sau , BTP tm s c chuyn sang cng on tm bt.
2) GII THCH
51
- Mc ch ca cng on ngm thuc l tng trng lng ca tm.

- Mc ch ca vic ra l nhm loi b mt phn VSV v dung dch thuc ngm
trong BTP tm.
vic ngm thuc cho BTP tm, ra BTP tm, tun th theo SSOP1.
tun th theo SSOP5.
- Nhit phng phi t 200C ti phng ngm thuc.
- Tn thuc ngm v % t l (khi lng) thuc ngm phi ng quy nh.
- % tm tng trng phi ng quy nh.
- Nhit thng thuc phi c khng ch mc nhit 3 - 50C.
- S con trc ngm v sau ngm thuc phi trong gii hn cho php ca SOP
quy nh mi t.
- Thi gian ngm phi ng quy nh.
- Nhit ca tm sau ngm phi t 60C. Nu trong thi gian ngm m nhit
tng th cho vo trong ti PE ct li ri cho vo thng ngm tm.
- Sau ngm tm c mu t nhin khng chp nhn tm bin mu, en ui, gy
ui.
- Yu cu: Ngm ng dung dch, tng trng ng quy nh, nhit ngm v
thi gian ngm ng yu cu.
- Ra BTP tm sau ngm thuc theo ng yu cu.
- Ln lt nhng r tm vo 2 thau nc c chlorine v 2 thau nc sch, dng
tay o nh v gt tp cht ra ngoi. Nhit c 4 thau nc ra phi t 100C.
52
- BTP tm b rt xung nn phi ly i ra li trong nc ra chlorine 50ppm ri

ra li nc sch (khng cho trc tip vo r hoc b ln dy chuyn sn xut).
- Sau , BTP tm s c chuyn sang cng on tm bt.
4) PHN CNG TRCH NHIM V BIU MU GIM ST:
ny.
vo biu mu gim st.
Kt qu gim st phi ghi chp vo bo co gim st cng Ngm thuc - Ra 6.
Ngy thngnm
(Ngi ph duyt)
53

GMP6: Cng on Chun B Xay Bt, Bnh M
1) QUY TRNH
- Sau khi BTP tm c ngm thuc xong tin hnh ra v chuyn sang cng
on tm bt. Trc khi tm bt tm cn c cng on chun b xay bt, bnh m.
- Ti cng on ny bnh m v bt c mua v kho (III) tip nhn nguyn liu
bnh m, bt sau r ng bnh m (bnh m vng, trng, cam) v ly dn ra s
dng vi s lng sn xut trong ngy.
- R ng bnh m t nhit 200C, thi gian r ng l 3 - 4 gi.
- Bnh m sau khi r ng n khi dng ht khng qu 36 gi.
- Bnh m sau r ng s c xay tm vo tm.
- Cch xay bnh m: Bnh m sau khi r ng s c loi b lp bao nha, bnh
m c ct vung gc vi chiu di thnh 4 hay 6 ming ty theo mc li ca
my xay bnh m, c th: mc li 6mm x 6mm ct lm 4 ming, mc li 8mm x
8mm ct lm 6 ming.
- i vi bt nhp v nh my th s dng 2 loi bt: bt kh v bt nho. Ch
xay bt vi bt lm bt nho.
- Cch xay bt nho: u tin s cho lng nc theo quy nh vo, sau
khi ng my xay bt chy, tip cho bt vo my xay trong vng 1 pht sau
tip tc cho nc cn li vo xay cho ht thi gian quy nh. Thi gian c
ci t ng ca my xay bt l 5 - 7 pht k t khi khi ng. T l bt/nc theo
quy nh ca SOP.
- Ch : khi cho bt vo phi cho t t bt khng b vn cc.
- Sau khi chun b xong bt kh, bt nho, bnh m xay nh th tin hnh cng
on tm bt vo tm.
2) GII THCH
54
- Mc ch ca cng on chun b bt, bnh m l chun b nguyn liu tm cho

cng on tm bt v bnh m vo tm to SP theo yu cu.
C th: r ng bnh m l a bnh m v trng thi s dng, xay bnh m l
lm nh bnh m thun tin cho cng on tm bnh m vo tm, xay bt l to
to dung dch dng nho bng cch ha tan bt vo nc theo t l quy nh.
vic xay bt nho, tun th theo SSOP1.
- Ch s dng khi my xay bnh m, my xay bt c lm v sinh sch s theo
ng quy nh, tun th theo SSOP3.
tun th theo SSOP5.
- Ngy sn xut v hn s dng phi c kim tra khi nguyn liu bnh m v
bt nhp v nh my.
- Bao b ca bnh m ng phi kn, sch v khng rch.
- Bnh m, bt phi m bo cht lng tt.
- Nhit bnh m ng -180C.
- Bnh m ng sau khi xut kho III cn phi x lp bao giy bn ngoi.
- Nhit r ng 10 - 150C. Khi r ng bnh m cn phi t tng bao mt ln
gi, khng c chng ln nhau. R ng 3 ln/ngy.
- Bnh m sau r ng n khi dng ht khng qu 36 gi. Nu bnh m khng
dng ht th phi cho nhp kho v ghi nhn r rng.
- Ct bao PE theo 3 ng ly bnh m ra. Khi bnh m phi ct ra lm 4 hay
6 ming ty theo quy nh ri cho vo my xay.
55
- Trng lng xay bnh m/m phi t 70kg/m theo quy nh.
- Thi gian xay bnh m/m t 5 - 10 pht/m. Nhit bnh m sau xay phi t
200C.
- i vi bt nhp v nh my th s dng 2 loi bt: bt kh v bt nho. Ch
xay bt vi bt lm bt nho.
- Bt phi tan hon ton vo nc, pha phi ng t l bt/nc.
- Trng lng xay bt/m phi t 5kg/m theo quy nh.
- Thi gian xay bt/m t 5pht/m. Nhit t 6 0C trong sut qu trnh xay
bt. Bt sau xay phi nhit 60C.
- Ch : khi cho bt vo phi cho t t bt khng b vn cc.
- Sau khi chun b xong bt kh, bt nho, bnh m xay nh th tin hnh cng
on tm bt vo tm.
ny.
vo biu mu gim st.
- Kt qu gim st phi ghi chp vo bo co gim st cng on chun b bt,
bnh m.
Ngy thngnm
(Ngi ph duyt)
56

GMP7: Cng on Tm Bt - Xp V
1) QUY TRNH
- Sau khi BTP tm c ngm ng % tng trng ri tin hnh ra BTP v
chuyn sang cng on tm bt.
- Bt kh, bt nho, bnh m xay nh u c chun b trc theo quy nh ri
mi tm.
- Trc tin tm s c tm mt lp bt kh sao cho lp bt kh dnh u b
mt thn tm cha ui sau tm s c nhng vo bt nho to mt lp kt
dnh ngay sau cho vo mm bnh m to mt lp bnh m dnh u trn thn
tm, sau c nh hnh, chiu di, khi lng ng quy nh.
- Ngay sau khi tm bt xong, tm s c xp vo 1 v nha (ty vo n hng
m s dng cc loi v khc nhau) c cc rnh c chiu di ph hp vi chiu di
ca tm sau khi tm (thnh phm), tm c t vo rnh sao cho thn tm thng,
phn ui p vo v xe ra trn v, chiu di thnh phm bng nhau. Tip theo cc
v thnh phm theo bng chuyn n b phn gim st iu chnh v kim tra nu v
cha t yu cu th b tr li sa, nu v t yu cu th s t vo 1 mm
nhm ln d dng vn chuyn sang cng on cp ng trn bng chuyn IQF.
- Sau khi tm bt xong th SP c chuyn sang cng on cp ng SP.
2) GII THCH
- Mc ch ca cng on tm bt - xp v ny l tm mt lp bnh m xung
quanh thn tm v c nh v tr v hnh dng SP. To cht lng cm quan tt cho
SP v gip tng li nhun cho nh my.
57

- Ch s dng khi bng chuyn tm bt c lm v sinh sch s theo ng quy
nh, tun th theo SSOP3.
tun th theo SSOP5.
- Nhit phng phi t 200C ti phng tinh ch.
- Lp bt kh phi ph u con tm, lp bnh m phi c x nht nh, ng
khi lng. Hnh dng tm phi p: bnh m tm u c con tm, u to ui nh
dn, ui tm xe va phi.
- Chiu di, trng lng gram/con v gram/v phi ng quy nh.
- BTP tm phi lun c bo qun nhit 60C trn dy chuyn.
- Trn dy chuyn nhit bt nho phi t 60C.
- Tn sut thi gian s dng bnh m tm phi t 1gi/m.
- Tn sut thi gian s dng bt nho tm phi t 2gi/100lt/m.
- S lng v/mm nhm ln t 3 v/mm. Ch cho php ng 3 mm/ngi
xp v ln bng chuyn IQF.
- Sau khi SP c tm bt xong th c chuyn sang cng on cp ng SP trn
bng chuyn IQF.
ny.
vo biu mu gim st.
58
- Kt qu gim st phi ghi chp vo bo co gim st cng on Tm bt Xp

v.
Ngy thngnm
(Ngi ph duyt)
59

GMP8: Cng on Cp ng - Bao Gi - D Kim Loi
1) QUY TRNH
- Sau khi SP c tm bt xong th c chuyn sang cng on cp ng trn
bng chuyn IQF.
- Cc v tm sau khi c xp vo mm s c vn chuyn bng xe y sang
bng chuyn IQF. Ti y cc v tm s c ly ra v c t vo bng ti ca t
cp ng IQF mt cch ngay ngn. Bng ti c vn hnh theo mt cng thc
c lp trnh t trc. Thi gian cp ng IQF 20 - 60 pht. Nhit bng
chuyn IQF t -340C vi tn s khong 8 - 11 Hz.
- Nhit trung tm ca SP sau cp ng phi t -180C.
- Sau khi SP c cp ng xong th c chuyn sang cng on bao gi SP.
- i vi cc mu SP khc nhau v khi lng s c cc cch bao gi khc nhau
theo quy nh.
y i vi tm tm bt torpedo 30g s c bao gi bng ti PE v hn m th
cng bng my hn m bn t ng nhit 170 - 180 0C trong thi gian 2 - 5giy.
Ti PE c in y thng tin cho SP: khi lng 1 v/ti, ngy sn xut, size
tm, hn s dng ca SP,
- SP sau khi c bao gi s tin hnh d kim loi cho SP.
- 100% SP sau khi hn m s c theo bng ti i qua my d kim loi v nu c
khi lng kim loi vt mc cho php th my s bo ci v dng bng ti, nu
khng c SP s c bng ti a ra khi my d kim loi. Tn sut th my d
kim loi: 1gi/ln. S dng: Fe 1.5mm, NonFe 2.0mm, Sus 2.0mm.
- SP sau khi c d kim loi s chuyn sang cng on ng thng.
2) GII THCH
60
- Mc ch ca cng on cp ng SP l lm ng lnh SP sau khi tm bt v

gip ko di thi gian bo qun SP.
- Mc ch ca cng on bao gi l to lp v bo v SP, to tnh cht cm quan
tt cho SP.
- Mc ch cng on d kim loi l kim tra c khi lng kim loi c trong SP
c vt mc quy nh hay khng.
- Ch s dng khi bng chuyn IQF, my d kim loi c lm v sinh sch s
theo ng quy nh, tun th theo SSOP3.
- Ch s dng khi vt liu bao gi c kim tra v y thng tin (theo quy
nh ca SOP), tun th SSOP7.
tun th theo SSOP5.
- Nhit phng phi t 200C ti phng cp ng v bao trang.
- Thi gian cp ng IQF theo ng quy nh.
- Nhit trung tm ca SP phi t -180C.
- Nhit bng chuyn IQF phi t -340C vi tn s khong 8 - 11 Hz.
- Phi t cc v tm vo bng ti ca bng chuyn cp ng IQF mt cch ngay
ngn.
- Bn bao gi phi c gi kh v sch. Ch khng c nc bn vo SP
hoc lm nhim bn SP.
- Khi hn m phi kn, nhit v thi gian hn m ca my hn m phi ng quy
nh.
- Phi ng khi lng gram/v sau bao gi, v/ti PE theo quy nh.
- Trn ti PE phi c ng ngy sn xut, hn s dng SP, nh du size r
rng v chnh xc.
61
- Phi th my d kim loi vi tn sut: 1gi /ln. S dng: kim loi Fe 1.5mm,
NonFe 2.0mm, Sus 2.0mm.
- SP sau khi c d kim loi s chuyn sang cng on ng thng.
- Cc cng on cp ng, bao gi, d kim loi phi c vn hnh lin tc,
khng c ng SP.
ny.
vo biu mu gim st.
- Kt qu gim st phi ghi chp vo bo co gim st cng on cp ng.
Ngy thngnm
(Ngi ph duyt)
62

GMP9: Cng on ng Thng - Bo qun - Xut kho
1) QUY TRNH
- Sau khi SP qua my d kim loi. Tip theo, SP c cho vo thng v xp
theo hng nht nh, xp ng s lng, khi lng ca mt thng quy nh. Sau
dng bng keo dn kn ming thng v a qua my ai thng. Ti y, thng s
c t trn b phn lm vic ca my ai thng v mt cng nhn s cm ai
thng c mu theo quy nh vng quanh thng v a vo b phn lm vic ca
my, my s t ko ai v hn ct ai t ng theo mt ch c ci trc.
Vi thng cacton c cng nhn nh du size trn thng, ng ngy sn xut,
hn s dng ca SP trn thng.
- SP sau khi c ng thng s chuyn vo kho thnh phm bo qun nhit
-20 20C v i n khi s lng s xut hng i.
2) GII THCH
- Mc ch cng on ng thng l nhm bo v SP, to nn n v hng vn
chuyn.
- Mc ch ca cng on ny l bo qun SP lu di n lc s lng hng s
xut kho.
- Ch s dng khi my ai thng c lm v sinh sch s theo ng quy nh,
tun th SSOP3.
tun th theo SSOP5.
63
- SP cho vo thng v xp phi theo hng nht nh, xp phi ng s lng v

khi lng ca mt thng theo quy nh.
- Trn thng cacton phi c nh du size, ng ngy sn xut r rng v chnh
xc, hn s dng ca SP.
- Khi dng bng keo dn ming thng phi kn v cht.
- Phi ng mu ai thng ng theo quy nh.
- SP sau khi c ng thng s chuyn vo kho thnh phm bo qun SP i
n khi s lng s xut hng i.
- Ca kho phi thng xuyn ng, ch c m khi a thnh phm sau khi sn
xut v khi xut hng ngn chn khng cho khng kh nng, m vo kho lnh.
- Cng nhn khi vo kho lnh phi c trang b y o bng v o bng phi
sch s, khng m t.
- Khng c php a SP cha cp ng hoc SP c cp ng nhng cha
c bao gi kn vo kho lnh bo qun.
- Cng nhn bc xp SP vo kho lnh phi thao tc nh nhng trnh lm v,
t dy ai thng. Khng c dng cc thng SP k, lt vi bt k mc ch
no. Khng c dm p ln cc thng hng.
- Thnh phm vo kho lnh phi c xp ngn np, khoa hc theo tng l SP,
theo tng thi gian sn xut m bo nguyn tc vo trc th ra trc.
- Nhit kho thnh phm phi t: -20 20C.
- SP phi t cht lng mi c xut kho.
- Nhit container phi t -180C mi cho SP ln container xut hng i.
- Cc cng on ng thng, nhp thnh phm vo kho bo qun phi c vn
hnh lin tc, khng c ng sn phm.

ny.
64
vo biu mu gim st.
- Kt qu gim st phi ghi chp vo bo co gim st cng on ng thng
-Bo qun - Xut kho.
Ngy thngnm
(Ngi ph duyt)
2. XY DNG CHNG TRNH SSOP

2.1. Phng php xy dng SSOP
- Nh bit SSOP l quy trnh lm v sinh v cc th tc kim sot v sinh
ti mt c s sn xut thc phm.
- Phm vi p dng ca GMP l l kim sot tt c nhng yu t lin quan n cht
lng v sinh an ton thc phm ca sn phm trong ton nh my.
- SSOP c xy dng da vo cc c s:
Nhng mi nguy v iu kin thc t ca nh my.
Cc tiu chun, quy phm k thut (QCVN, TCN,).
Thnh tu khoa hc mi v ti liu chuyn mn.
65
Yu cu k thut ca khch hng.

Kinh nghim thc tin.
Kt qu thc nghim.
- Lnh vc kim sot ca SSOP:
(1) An ton ngun nc
(2) An ton ngun nc
(3) V sinh b mt tip xc vi thc phm
(4) Ngn nga s nhim cho
(5) V sinh c nhn
(6) S dng, bo qun ha cht c hi
(7) Bo v bn vo thc phm
(8) Sc khe cng nhn
(9) Kim sot ng vt gy hi
(10) Cht thi
2.2. Kt qu xy dng SSOP

QUY PHM V SINH CHUN

SSOP1: AN TON NGUN NC

1) Yu cu
- Nc s dng trong ch bin sn phm, lm v sinh cc b mt tip xc trc tip
vi nguyn liu, bn thnh phm, SP, v sinh cng nhn phi t yu cu ca ch th
98/83/EC, ngy 03/11/1998 ca EU v QCVN 01 - 01/2009/BYT ca B Y T.
66
2) iu kin thc t ca nh my
- Ngun nc nh my s dng l nc my, h thng ng ng cung cp nc
lm bng nha.
- H thng bm nc, cp nc v ng ng dn nc vo phn xng d lm
v sinh, kh trng m bo khng b nhim bn t bn ngoi. H thng cp nc
c ghi ch r rng m bo d x l khi c s c.
- H thng cung cp nc c biu din trn s , cc vi nc c nh s
r rng trn thc t v trn s thun tin cho vic ln lch kim tra v theo di.
- C phng kim nghim cc ch tiu vi sinh cht lng nc theo k hoch
lp. K hoch ny cp nht khi c s thay i.
- H thng ng ng cung cp nc ch bin khng c s ni cho vi cc
ngun phc v cho cc mc ch khc. Ngun nc khng c hin tng chy
ngc.
- Dung tch ca 1 b cha nc u ngun l 200m 3 v 1 b lc nc l 60m 3, 1
b cha nc cung cp sn xut l 30m3, cng sut cung cp 12m3/h.
- C h thng b sung chlorine cho h thng h cha nc cung cp cho ch bin.
- H thng bm, h cha, ng ng nc v h thng b sung chlorine cho
ngun nc thng xuyn lm v sinh v trong tnh trng bo tr tt.
- C my pht in, my bm d phng m bo cung cp p lc nc cho
sn xut vo thi im c nhu cu cao nht v phng khi mt in.
- B cha c lm bng xi-mng, c b mt bn trong nhn d lm v sinh,
khng thm nc v c np y.
3) Cc th tc cn tun th
Yu cu tun th
- Ch s dng ngun nc t yu cu trong ch bin sn phm, lm v sinh cc
b mt tip xc vi sn phm, v sinh cng nhn v dng trong sn xut nc .
Nng chlorine d trong nc m bo 0.5 - 1ppm.
- Thi gian k t khi b sung chlorine tc dng n trc khi s dng ti thiu l
30 pht.
67
- Ly mu nc theo k hach nh hng nm.

- Vic ly mu c tin hnh theo ng quy nh trong ch th 98/83/EC v nu
c th trong k hoch hng nm.
Lm v sinh h thng cung cp nc:
+ B cha: 3 thng/ln.
+ ng ng nc: 6 thng/ln.
+ H thng bm chlorine: 3 thng/ln.
Quy trnh lm v sinh v kh trng b cha nc nh sau:
+ Tho nc trong b.
+ Dng bn chi c ra y v thnh b bng x phng, ch cc gc ln.
+ Xt ra li thnh b, y b bng vi nc cao p.
+ Di li thnh b v y b bng nc c pha chlorine 100ppm, chlorine tc
dng trong 30 pht.
+ X sch nc chlorine. Trng ra li bng nc sch.
+ V sinh np b cha cng tng t nh trn.
Quy trnh lm v sinh ng ng dn nc:
+ Kha ht cc van dn nc t b cha, x ht nc trong ng ng.
+ Bm dung dch chlorine 50ppm vo ng ng, trong 30 pht ri x sch bng
nc.
+ Kim tra tnh trng v sinh, thi im v sinh c sp xp khng lm nh hng
ti sn xut, lp bin bn sau khi v sinh h thng cung cp nc.
H thng bm chlorine nh lng:
+ Hng ngy: kim tra tnh trng hot ng ca bm, chung bo v lng chlorine
trong thng cha.
+ nh k 3 thng/ln lm v sinh thng cha.
+ X ht lng chlorine cn trong thng.
+ Ch ra cho sch cn bn bm thnh v y thng.
+ Ra li bng nc sch.
Cc ng nha mm:
68
+ Khng u vi tip xc trc tip vi nn sn v khng ngp trong thng

nc cha. Sau khi s dng xong, cc ng phi c ra sch, cun li v gn u
vi ln mc treo. Khi ng thng, gy phi sa cha hoc thay mi.
4) Gim st v hnh ng sa cha
4.1 Gim st
- QC b phn ha nghim c trch nhim ly mu nc theo k hoch ca nh
my v gi phn tch cc ch tiu vi sinh ti phng kim nghim ca nh my v gi
mu phn tch vi sinh, ha l n phng kim nghim ca c quan chc nng
kim tra i chng.
- QC b phn HACCP c trch nhim kim tra, theo di v cp nht cc kt qu
phn tch nc phi p ng theo cc yu cu quy nh trong ch th 98/83 EC phi
bo co kp thi cho i trng HACCP nu cht lng nc khng m bo an
ton v sinh c bin php x l.
- Nhn vin phng my ph trch x l nc hng ngy kim tra tnh trng hot
ng ca h thng x l nc, h thng ng ng v duy tr tnh trng v sinh ca
h thng cung cp nc, kim tra cht lng nc v nng chlorine d trong
nc theo ng quy nh t 0.5-1ppm v ghi chp cc biu mu hng ngy.
- Nu pht hin s c phi kp thi bo ngay cho i trng HACCP tm cch
khc phc.
- QC xng c phn cng c trch nhim hng ngy kim tra d lng chlorine
trong nc cc u vi trong phn xng 2 ln/ngy (vo u ca sn xut v vo
gia ca sn xut). Nng chlorine d phi nm trong khong t 0.5 - 1ppm.
4.2 Hnh ng sa cha
- Trong trng hp chlorine cui ngun khng t yu cu theo quy nh (<0.5
ppm hoc >1 ppm) QC b phn ha nghim theo di vic x l nc phi kp thi
yu cu b phn x l nc tng cng hoc gim chlorine bng bm nh lng.
- Trong trng hp pht hin c s c v qu trnh x l v cung cp nc (bm
nh lng chlorine khng hot ng hoc nc b nhim VSV gy bnh) nh my
s dng sn xut ngay xc nh thi im xy ra s c v gi li tt c sn phm
69
c sn xut trong thi im c s dng ngun nc cho ti khi pht hin

nguyn nhn v c bin php sa cha h thng hot ng tr li bnh thng.
- Cc sn phm c sn xut trong thi im ngun nc c s c c ly mu
phn tch. Ch nhng sn phm m bo cht lng mi c xut xng.
5) Phn cng trch nhim
- Nhn vin phng my ph trch vn hnh nc phi thc hin ng nhng quy
nh trn.
- QC b phn ha nghim c trch nhim ly mu gi phn tch vi sinh, ha l
theo ng k hoch ca nh my v bo co ngay nu kt qu kim khng t theo
quy nh c bin php khc phc kp thi.
- Ch qun sn xut c trch nhim t chc, thc hin v duy tr quy phm ny.
6) Ghi chp h s
- S h thng x l nc v s h thng cung cp trong phn xng.
- K hoch ly mu nc.
- Biu mu gim st v sinh h thng nc. Bin bn lm v sinh h thng x l
nc 3 thng/ln.
- Kt qu phn tch mu nc vi sinh, ha l c lu tr theo di cht lng
nc.
- Tt c cc h s trn c lu tr trong thi gian 02 nm.
Ngythngnm
Ngi ph duyt
SSOP2: AN TON NGUN NC

1) Yu cu
- Nc s dng lm lnh trong ch bin phi c sn xut t ngun nc
sch m bo yu cu ch th 98/83/EC ngy 03 thng 11 nm 1998 ca EU v
70
QCVN 02 - 08:2009/BNNPTNT. ng thi qu trnh s dng v bo qun nc

phi m bo iu kin v sinh.
- Hin ti nh my c 2 my sn xut vy vi cng sut 40 tn/ngy. Ngun
nc s dng sn xut vy c kim sot cht lng v ch tiu vi sinh v
ha l theo Quy phm v sinh SSOP1.
- Kho vy c b tr trnh c kh nng ly nhim t pha cng nhn. Kho
vy I (7 tn/ ngy) t ti phng bo qun nguyn liu v c ca ly vy
phng s ch. Kho vy II (15 tn/ngy) t ti phng phn c v c ca ly
vy phng tinh ch.
- Kho vy c ca ng kn c v c b mt nhn, c lm bng vt liu
khng thm nc, khng g, khng c, d lm v sinh, chu c tc ng ca cc
hp cht ty ra v lun c duy tr tnh trng hp v sinh.
- H thng ng ng cung cp nc sn xut vy lm bng nha PVC.
- Khng c s nhim cho no gia ng ng cung cp nc sch s dng
sn xut nc vy vi ng ng cung cp nc s dng cho mc ch khc.
- Phng tin vn chuyn vy bng xe nng - pallet s dng thng nha hoc
inox cha ng.
- Lp k hoch kim tra vi sinh ngun nc sn xut vy v ly mu nc
vy kim tra vi sinh ti phng kim nghim ca nh my v kim i chng ti
Trung tm Cht Lng Nng Lm Thy Sn vng (NAFIQAD 3) vi tn sut 3
thng/ln theo k hoch c ph duyt hng nm.
- Phi thc hin ng ch v sinh h thng x l nc nu ti SSOP1 m
bo cht lng nc sn xut vy p ng theo quy nh.
- Qu trnh bc d, vn chuyn v s dng nc vy phi c tin hnh
nhanh chng, trnh lm nhim bn nc . B mt cc vt liu tip xc trc tip
phi c lm v sinh sch s, c np v phi quy nh mu ring bit.
71
- Hng ngy phi v sinh xe nng - pallet vn chuyn vy vo cui ca sn xut

v nh k 1 tun/ln v sinh kho vy.
Quy nh v sinh - kh trng kho vy
- Dng chi nha chuyn dng qut sch cht bn bm trn trn, vch v sn kho.
- Dng vi nc xt qua mt lt loi b bt phn cht bn.
- Dng bn chi chuyn dng c thm x phng ch sch s vch v sn kho.
- Dng vi nc sch xt cho ht x phng.
- Di dung dch chlorine nng 100 - 200 ppm.
- Dng vi nc xt li mt ln cui sau dng chi nha qut sch cho ro
nc.
Quy nh v sinh - kh trng pallet vn chuyn v thng cha vy
- Xe nng - pallet v thng cha vy phi c v sinh v kh trng mi ngy
vo cui ca sn xut.
* Cch v sinh kh trng nh sau:
- Dng bn chi chuyn dng c thm x phng ch sch s bn trong v ngoi xe
nng - pallet v thng cha vy.
- Dng vi nc xt cho ht x phng.
- Di dung dch chlorine nng 100ppm.
- Di li bng nc sch v cho ro nc.
4.1 Gim st
- Nhn vin phng my ph trch vn hnh my sn xut vy hng ngy phi
kim tra h thng thit b sn xut vy nu pht hin c s c th phi bo ln
Ban Gim c cng ty kp thi sa cha.
- QC xng ph trch kim sot vic v sinh - kh trng khi v dng c cha
vy phi gim st v ghi vo biu mu.
- nh k 3 thng/ln theo k hoch QC phng ha nghim ca nh my s ly
mu nc vy thnh phm kim tra vi sinh.
72
- nh k theo k hoch QC phng ha nghim c trch nhim ly mu nc

vy gi Trung tm Cht Lng Nng Lm Thy Sn vng 3 (NAFIQAD 3) phn
tch vi sinh.
- QC c phn cng c trch nhim kim tra d lng chlorine trong nc
vi tn sut 2 ngy/ln (u ca sn xut v gia ca sn xut). Nng chlorine
trong nc vy phi nm trong khong t 0.5 - 1ppm.
4.2 Hnh ng sa cha
- Trong trng hp nng chlorine trong nc vy khng t yu cu theo
quy nh (0.5 ppm hoc > 1ppm) QC c phn cng kim tra phi kp thi yu cu
b phn x l nc gim hoc tng cng chlorine u ngun.
- Trong trng hp pht hin c s c v h thng sn xut nc (nc b
nhim VSV gy bnh) nh my s dng sn xut ngay xc nh thi im xy
ra s c v gi li tt c sn phm c sn xut trong thi im c s dng nc
b nhim cho ti khi pht hin nguyn nhn v c bin php sa cha h
thng hot ng tr li bnh thng.
- Cc sn phm c sn xut trong thi im nc c s c c ly mu
phn tch vi sinh. Ch nhng sn phm m bo cht lng mi c xut xng.
- Nhn vin phng my ph trch vn hnh my sn xut vy phi thc hin
nhng quy nh trn.
- QC cc b phn chuyn trch ph trch kim tra v sinh - kh trng kho, dng
c cha vy v kim sot d lng chlorine trong nc phi thc hin ng
quy phm ny.
- QC phng ha nghim ph trch ly mu nc vy kim vi sinh phi thc
hin theo ng k hoch v kim sot cht lng nc bng cch theo di v cp
nht kt qu kim, bo co kp thi vi lnh o cng ty c bin php chn chnh
ngay.
6) Ghi chp h s
73
- K hoch kim tra vi sinh nc .

- Kt qu kim tra chlorine d trong nc hng ngy.
- Bo co gim st vic lm v sinh kho , phng tin vn chuyn .
- Cc s c v hnh ng sa cha (nu c).
Ngythngnm
Ngi ph duyt
74
SSOP3: V SINH B MT TIP XC VI THC PHM
1) Yu cu
- Cc b mt tip xc vi sn phm phi m bo v duy tr iu kin v sinh tt
trc khi bt u v trong qu trnh sn xut khng l ngun ly nhim vo sn
phm trong qu trnh sn xut.
- Nh my c xy dng k hoch lm v sinh nh xng, trang thit b, dng c
sn xut. Nh my lun bo tr v thay mi mi thit b, dng c phc v cho sn
xut.
- Vi nhng thit b, dng c tip xc trc tip vi sn phm nh my la chn c
b mt nhn, d lm v sinh, khng b ngm nc, khng g st, khng b n mn:
c th ra v kh trng nhiu ln m khng b h hi.
- Tt c dng c ch bin nh: bn ch bin, khun khay, mm v b mt tip xc
trc tip khc u c lm bng nhm v inox.
- Dng c cha ng nh: r ln, nh; thau; ky; cha bn thnh phm u
c lm bng inox hoc nha khng c hi, c quy nh mu sc ring cho tng
mc ch s dng ca dng c .
V d: khu lt PTO, kha, dui:
R inox ln, nh; thau inox dng cha ng bn thnh phm trn dy chuyn
ch bin;
Ky mu dng cha ng bn thnh phm di chuyn sang khu khc;
Ky mu xanh dng lt nn cho ki mu khi mun di chuyn bn thnh
phm sang khu khc m khng dng xe nng - pallet;
St mu vng dng ng ph liu;
- Ym v gng tay lm bng vt liu nha khng c mi v cc cht c nh
hng n cht lng v an ton v sinh cho sn phm.
- C vi p lc ca my xt cao p dng lm v sinh cc b mt thit b kh tip
cn c ra nh: bng chuyn IQF, bng ti tm bt,
75
- Nh my c i ng v sinh ring cho tng khu vc ch bin v cc khu vc bn

ngoi, khng s dng cng nhn ch bin lm v sinh.
- Cc cht ty ra, kh trng ang s dng ti nh my nm trong danh mc cho
php theo quy nh ca B Y T.
+ Ha cht ty ra: x phng bt, x phng nc.
+ Ha cht kh trng: Chlorine bt cng ngh Nht Bn hot tnh 70% v chlorine
nc nng 20.000ppm.
3.1. Quy nh
- Ton b cc thit b, dng c khi tip xc vi b mt sn phm phi c v
sinh sch s trc khi bt u vo u ca sn xut v khi kt thc ca sn xut.
- Vo u ca sn xut QC tng b phn phi kim tra v sinh t yu cu mi cho
tin hnh sn xut. Nu trng hp b phn no khng t yu cu th khng cho
sn xut, bo cho QC trng v c bin php x l ngay hoc cho v sinh kim tra
li t yu cu mi cho php sn xut.
- Dng c lm v sinh phi l dng c chuyn dng nh: bn chi ln ch nn,
tng v chn bn. Bn chi nh ch r, thau, mt bn, mt bng chuyn tm
bt. Chi nha qut nc v cht thi rn trn nn nh xng. Ky xc rc thu
gom cht thi rn.
- QC b phn HACCP tnh ton lng chlorine cn dng v km theo bng
hng dn pha chlorine tng ng vi nng chlorine ph hp cho mi mc ch
s dng tng khu vc trong phn xng.
- T v sinh s nhn bng hng dn pha chlorine ca QC b phn HACCP v
tin hnh thc hin nh hng dn. T v sinh s pha dung dch chlorine kh trng
hng ngy vo u, gia ca sn xut nh sau: cn chlorine thnh tng gi nh hoc
lng chlorine nc ng vi tng nng ca khu vc mnh s dng v sinh
cho gng tay, ym; b mt tip xc trc tip v khng trc tip vi sn phm.
76
Bng: Hng dn pha chlorine

Th tch Nng Lng chlorine chun
STT Khu vc b cha cn pha (ml, gram)
(lt) (ppm)
1 Thng di nn 180 200 - 51 gram Cl2 bt
- 1800ml Cl2 nc
200 200 - 57 gram Cl2 bt
- 2000ml Cl2 nc
2 Thng nhng khay, 180 100 900ml
mm, v
3 H li ng 450L 300 100-200 43- 86gram Cl2 bt
( 2/3 thng 1500- 3000ml Cl2 nc
nc)
4 Mng ra tay ( 2/3 16 20 16ml
mng nc)
5 Bn nc kh trng 20 100 100ml
tay, bao tay
6 Thng nc di 100 100 500ml
ym 220 100 1100ml
3.2. Quy nh s dng nng chlorine trong v sinh - kh trng dng c,

thit b nh xng
B mt ca cc thit b dng c, my mc tip xc trc tip vi sn phm phi c
v sinh sch s v kh trng trc khi bt u ca sn xut, sau mi ln ngh gia ca
v sau mi ca sn xut:
+ Gng tay, ym lm v sinh - kh trng bng dung dch chlorine nng 100ppm.
+ Thit b, dng c, my mc c b mt tip xc vi sn phm: bn cha nguyn
liu, thng nha ng bn thnh phm, bn, st, r, thau, khun, mm, tht...lm v
sinh sch s v kh trng bng dung dch chlorine nng 100ppm.
+ Cc thit b ch bin, dng c, my mc c b mt khng tip xc trc tip vi
sn phm nh: nn nh, tng nh, ca, xe y, chn bnc quy nh lm v
sinh theo SSOP5.
- Cc dng c v thit b ch bin khi kh trng xong phi ra li bng nc sch
theo ng quy trnh lm v sinh - kh trng.
77
3.3. Quy nh v tn sut lm v sinh cho tng khu vc (phng)

3.3.1. Tn sut
- Gng tay, ym, bao tay phi c v sinh - kh trng vo u v cui ca sn
xut.
- Ton b dng c v thit b phc v cho sn xut phi c v sinh- kh trng
vo u, gia v cui ca sn xut.
- Trong qu trnh sn xut dng chi nha v ky xc rc thu gom cht thi rn
v qut nc gi cho nn phn xng lun sch s v khng trn trt.
3.3.2. Cch lm v sinh
- Gng tay, ym, ng tay phi c di hoc nhng ra qua dung dch chlorine
100ppm. Lu : gng tay ch c s dng 1 ln (t u n gia ca sn xut).
- Ton b dng c v thit b phc v cho sn xut tng phng (khu vc) phi
c lm v sinh nh sau:
a. Phng tip nhn nguyn liu - bo qun nguyn liu:
Nguyn liu ti:
+ Ton b dng c cha v nguyn liu: gi inox nghing 450, st nha trng,
thng ra nguyn liu, xe vn chuyn nguyn liu ti phi c ch sch bng bn
chi c thm dung dch x phng v di qua dung dch nc ra chlorine 100ppm
trong 15 pht ri sau di li bng nc sch.
Nguyn liu x ng:
+ Ton b dng c cha v nguyn liu: thng nha, thng inox, st nha trng,
r nha , pallet nha, xe y phi c ch sch bng bn chi nh c thm dung
dch x phng v di qua dung dch nc ra chlorine 100ppm trong 15 pht ri sau
di li bng nc sch.
b. Phng s ch:
+ Thng cha nguyn liu, bn s ch, ky, st cc loi, r cc loi, thau, dng c s
ch tm: dao, tht, kim, c ch sch bng bn chi nh c thm dung dch x
phng v di qua dung dch nc ra chlorine 100ppm ri sau di li bng nc
sch.
78
c. Phng phn c - ngm thuc:

+Thng cha bn thnh phm, thng ra bn thnh phm, thng ngm thuc, bn
phn c, ky, st cc loi, r cc loi, thau, c ch sch bng bn chi nh c
thm dung dch x phng v di qua dung dch nc ra chlorine 100ppm ri sau
di li bng nc sch.
+ My phn c phi c ch sch bng bn chi nh c thm dung dch x phng
v di qua dung dch nc ra chlorine 100ppm ri sau di li bng nc sch
bng vi nc p lc t my xt nc cao p.
d. Phng tinh ch:
+ Thng cha bnh m, thng cha bt, mm nhm cc loi, bn tm bt, thau, dao
phi c ch sch bng bn chi nh c thm dung dch x phng v di qua dung
dch nc ra chlorine 100ppm ri sau di li bng nc sch.
+ My xay bnh m, my xay bt v bng chuyn tm bt phi c ch sch bng
bn chi nh c thm dung dch x phng v di qua dung dch nc ra chlorine
100ppm ri sau di li bng nc sch bng vi nc p lc t my xt nc cao
p.
e. Phng cp ng:
+ Mm nhm cc loi phi c ch sch bng bn chi nh c thm dung dch x
sch.
+ Bng chuyn IQF phi c ch sch bng bn chi nh c thm dung dch x
sch bng vi nc p lc t my xt cao p.
f. Phng bao gi:
+ Bn bao gi phi c ch sch bng bn chi nh c thm dung dch x phng
v di qua dung dch nc ra chlorine 100ppm ri sau di li bng nc sch.
+ My d kim loi, my ai thng, my mng co, my ht chn khng, my ghp
m phi c ch sch bng bn chi nh c thm dung dch x phng v di qua
79
dung dch nc ra chlorine 100ppm ri sau di li bng nc sch bng vi

nc p lc t my xt cao p.
+ Bao b phi c kim tra khi nhp kho v xut kho cho qu trnh sn xut. Bao
b c nhp v ng quy cch, nguyn vn, hp v sinh v c bo v trnh cc
tc nhn gy nguy him. Bao b phi thng xuyn c lm v sinh bng cch lau
chi bng khn sch, loi b bao b hng, khng hp v sinh ra khi kho. m
bo cung cp bao b sch cho sn xut.
4.1. Gim st
- QC ph trch tng phng c trch nhim kim tra li tnh trng v sinh ca cc
b mt dng c, thit b u, gia ca sn xut v sau khi lm v sinh cui ca sn
xut.
- QC ph trch tng b phn c trch nhim gim st vic lm v sinh v ghi chp
vo biu mu hng ngy.
- 1 thng/2 ln QC ca b phn ha nghim phi theo k hoch ly mu trn b
mt cc thit b, dng c sn xut ngay sau khi lm v sinh kh trng xong v
phn tch vi sinh, v sinh cng nghip ti phng kim nghim ca nh my v kim
i chng ti Trung Tm Cht Lng Nng Lm Thy Sn vng 3 (NAFIQAD 3)
vi tn sut 3 thng/ln nh gi hiu qu ca vic lm v sinh v kh trng.
- T v sinh c nhim v lm v sinh trong tng b phn sn xut ng theo quy
phm ny.
4.2. Hnh ng sa cha
- Nu thy vi phm quy trnh lm v sinh - kh trng t ra trong SSOP3 th QC
c quyn yu cu lm v sinh li hoc c quyn tm ngng cng vic ca khu vc
cho n khi tnh trng v sinh ca khu vc t yu cu quy nh v ghi vo s
theo di thi ua khen thng ca cng ty.
- Nhng nh gi, nhn xt bin php sa cha c ghi li trong biu mu theo
di v sinh hng ngy.
80

- Cng nhn tt c cc khu vc phi thc hin ng quy nh trn.
- Ca trng sn xut tng khu vc c trch nhim t chc v kim tra vic thc
hin quy phm ny.
- QC b phn ha nghim c trch nhim ly mu kim v sinh cng nghip theo
ng tn sut v v tr quy nh.
- QC xng l ngi kim tra cui cng vic thc hin v sinh ca tng khu vc
sn xut.
- Ch qun sn xut chu trch nhim t chc, thc hin v duy tr qui phm ny.
6) H s ghi chp
- Bo co kim tra v sinh hng ngy.
- Tt c cc kt qu kim vi sinh, v sinh cng nghip.
Ngythngnm
Ngi ph duyt
SSOP4: NGN NGA S NHIM CHO
1) Yu cu
- Ngn nga c s nhim cho t nhng vt th khng sch vo thc phm v
cc b mt tip xc vi sn phm.
- Nh my nm trong khu cng nghip nn khng b nh hng ca cc yu t
nh: mi hi, khi, bi, cc tc nhn gy nhim t mi trng xung quanh, khng
b ngp nc, ng nc khi tri ma hoc thy triu ln.
81
- Xung quanh nh my c hng ro chn bo v bng tng kin c khng c bt

k s xm nhp no ca ng vt gy hi vo trong khun vin nh my.
- S dy chuyn sn xut c b tr bng cch tch cng on mi phng
ring bit v c ng i ring nn nguyn liu, thnh phm, vt liu bao gi v ph
thi trong qu trnh ch bin trnh c s chng cho gia cc cng on, hn ch
thp nht kh nng gy nhim cho cho sn phm.
- Cc loi sn phm khc nhau c ch bin cc b phn ring bit.
- Cc b phn: tip nhn nguyn liu, s ch, phn c - ngm thuc, tinh ch, cp
ng bng chuyn IQF, bao gi c tch bit nhau.
- Cc dng c c phn bit mu tng khu vc ch bin, cc dng c dng
cha , nc, bn thnh phm, ph liu, nguyn liu u c quy nh c th (ghi r
trn dng c).
- Dng c v sinh bn, v sinh thit b, dng c sn xut u c phn bit v
mu sc, hnh dng v c dng c bo qun ring.
- H thng thot nc thi c b tr hp l chy t khu sch sang khu km sch
hn m bo thot nc tt, ngn chn c mi hi v s xm nhp ca ng vt
gy hi.
- Ti cc li ra vo phn xng, trc cc nh v sinh u trang b h thng ra -
kh trng tay cho cng nhn bao gm: h thng vi nc ra khng vn hnh bng
tay, x phng nc, khn lau tay, cn xt tay.
- Trn tng cc li vo phn xng c trang b gng soi cng nhn t kim
tra trang phc BHL trc khi vo xng.
- Phng thay BHL c b tr ring bit cho cng nhn lm vic ti cc khu
vc khc nhau.
- Toilet: 25 ci, trong c 16 toilet n v 9 toilet nam.
- Ti cc li vo phn xng u c h nc nhng ng c pha chlorine nng
200 - 300ppm.
ng i ca cng nhn
82
- Cng nhn ch bin hng ti v chn ra vo khu vc sn xut theo li i dnh

ring, khng ln ln.
- Cng nhn hng ti khng i vo khu vc hng chn v ngc li.
- Cng nhn cc cng on ch bin khng c t i sang khu vc ch bin
khc m khng c s iu ng ca Ban iu hnh. Nu c s iu ng, phi tin
hnh lm v sinh v thay BHL khc.
- Cng nhn khu vc s ch v tip nhn nguyn liu, khu vc tinh ch, khu vc
bao trang u c li ra vo ring v khng c t i sang khu vc khc.
ng i ca vy
- c chuyn t kho vy vo cc phng s ch, ch bin bng xe y v
khng lu thng ngc v khu vc km sch hn.
ng i ca nguyn liu
- ng i ca nguyn liu vo nh my l mt chiu, nguyn liu c vn
chuyn vo theo ca ring v a thng thng ti khu vc tip nhn nguyn liu,
tip theo nguyn liu s c s ch v ch bin thnh sn phm.
- Khng c s dng ln ln cc dng c cha nguyn liu, bn thnh phm,
nc, nc , ph liu.
ng i ca sn phm
- ng i sn phm l mt chiu, sn phm khng lu thng ngc v khu vc
km sch hn.
- Khng sn xut cc mt hng khc nhau cng thi im trong cng mt phng
ch bin.
- Khng sn xut ln ln hng sng v chn trong cng mt thi im trong cng
mt phng ch bin.
ng i ca ph liu
- Ph liu c thu gom lin tc v cho vo thng cha c np y trong phng
ph liu.
- Cui ngy sn xut, ph liu phi c vn chuyn ht ra khi nh my theo ca
dnh ring cho vn chuyn ph liu.
83
ng i ca bao b
- Cc loi bao PE c chuyn sang cc phng ch bin qua ca t v. Ch ly
lng bao PE s dng trong ngy.
- Thng carton c chuyn t kho sang phng bao gi, khng chuyn i cc khu
vc ch bin khc.
Ha cht
- Ha cht phi ng trong thng kn, ghi nhn y , r rng v phn bit.
Dng c sn xut
- Dng c sn xut c s dng ng mc ch v khng ln ln gia cc cng
on ch bin.
- Dng c sn xut ca hng sng v hng chn phi ring bit, khng s dng
chung.
iu hnh sn xut
- Khng sn xut hng chn v sng cng mt phng ch bin.
- Hng ch bin chn v sng lun c bao gi PE, hn kn ming bao trc khi
a vo khu vc cp ng trnh ly nhim.
- Sn xut nhng mt hng c ri ro khc nhau trn nhng dy chuyn sn xut
khc nhau, hoc trong trng hp sn xut trong cung mt dy chuyn th sp xp
sn xut cc mt hng c mc ri ro t thp n cao hn, khi mi ln chuyn i
mt hng th xng tin hnh v sinh kh trng t yu cu ri mi cho sn xut
mt hng tip theo. Cc mt hng c cng ri ro cng c ch bin nhng
dy bn khc nhau hoc sau khi ch bin mt hng ny xong thc hin v sinh kh
trng t yu cu mi ch bin mt hng khc.
- Cng nhn c trch nhim s dng cc dng c ng mc ch, ng yu cu
cho tng khu vc sn xut.
- QC gim st cng nhn trong vic s dng dng c sn xut v dng c cha
ph liu ng mu quy nh v iu kin v sinh c nhn trc khi lm vic.
84
- QC kim tra, gim st v nhc nh vic thc hin BHL ca cng nhn v qu
trnh lm vic ca cng nhn theo ng quy nh.
- Qun l kho kim tra kho bao b, vt t v vic thc hin v sinh v cch sp
xp bao b ng quy nh.
- Tt c cn b, cng nhn trong nh my v khch tham quan c trch nhim
thc hin ng quy phm ny.
- Cng nhn tt c cc khu vc phi thc hin ng quy phm ny.
- Ca trng cc khu vc c trch nhim t chc v kim tra vic thc hin quy
phm ny.
- Qun l kho bao b, vt t c trch nhim v sinh v sp xp vt liu bao gi
trong kho theo ng quy phm ny.
- QC tng b phn c trch nhim kim tra vic thc hin quy phm ny ca cng
nhn trong khu vc mnh gim st.
- Ch qun sn xut phn xng chu trch nhim t chc thc hin v duy tr
quy phm ny.
6) Ghi chp h s
- Bo co kim tra v sinh hng ngy (v sinh kh trng thit b dng c, nh
xng hng ngy).
- Bo co bo qun bao b.
- Bin bn c nhn trng hp vi phm.
- Tt c h s lu tr phi c lu tr trong thi gian 2 nm.
Ngythngnm
Ngi ph duyt
85
SSOP5: V SINH C NHN

1) Yu cu
- Ton b cng nhn vin lm vic ti nh my v khch tham quan phi thc hin
y ch v sinh c nhn v phi thc gi gn v sinh c nhn tt khi lm
vic, cn tun th cc bin php ngn nga cn thit trnh gy nhim VSV hay bt
k cht l no vo sn phm hoc cc thnh phn ca sn phm.
- Phng thay BHL ca cng nhn c b tr cch bit hon ton vi cc
phng ch bin v khng m ca thng trc tip vo phng ch bin v thit k
ring cho cng nhn nam v n ca tng b phn.
- Phng thay BHL c b tr ni treo qun o BHL ring vi qun o c
nhn mc ngoi nh my.
- Trn tng cc li vo phn xng c trang b gng soi cng nhn t kim
tra trang phc trc khi vo xng.
- Phng tin ra - kh trng tay, lau kh tay c b tr ti cc li i ca cng
nhn vo khu vc ch bin v nh v sinh. Cc phng tin ny c trang b vi
nc khng vn hnh trc tip bng tay, cung cp nc sch.
- X phng ra tay khi vo phn xng cng nh i nh v sinh lun lun y .
- C bng ch dn v sinh kh trng tay trc khi vo xng v n treo ni d
thy nh li ra vo, pha trn phng tin ra - kh trng tay hng dn cng
nhn ra tay khi ra vo khu vc phn xng.
- Nh v sinh c b tr gn nh cch ly hon ton vi khu vc ch bin v
khng m ca trc tip vo khu vc ch bin. s lng nh v sinh p ng
cho cng nhn ton phn xng.
- C giy v sinh v thng cha rc c np y trong tng nh v sinh.
- C t chc git i v cp pht BHL ti nh my.
- Ti mi khu vc v sinh u c b tr ngi chuyn trch gi gn v sinh ni
ng thi gim st vic kim tra thc hin ni quy ca cng nhn.
86
3.1. Quy nh
- Cng nhn trong khi sn xut khng c eo trang sc nh: nhn, dy
chuyn, lc tay, hoa tai,, khng c xt nc hoa, mng tay di v khng
c sn mng tay.
- Khng c n ung, khc nh, ht thuc trong phn xng.
- Sau khi ra - kh trng tay cng nhn khng c cho tay vo mi, ming
3.2. Quy nh v sinh cng nhn
3.2.1. Chun b
- Cng nhn trc khi vo sn xut phi mc qun o BHL y theo quy
nh ca cng ty.
- Mang ng, i m vi bo h eo v trm kn ming, mi.
- Mang ym v ng tay (nu c).
- BHL phi gn gng sch s theo ng quy nh.
- Thc hin ng cc thao tc ra - kh trng tay trc khi vo xng.
3.2.2. Cc thao tc v sinh c nhn
- Quy nh mc BHL trc khi vo phn xng:
Bc 1: Trm m li (khng tc li ra).
Bc 2: Trm m vi bo h.
Bc 3: Mc qun- mc o v chnh cho ngay ngn, p.
Bc 4: Mang ng (ng phi ch ra sch, khng c ghi by ln ng).
Bc 5: eo ym (ym phi sch s, khng ghi hay v by ln ym).
- Quy nh v sinh c nhn trc khi vo phn xng:
Bc 1: Dng chn nhn nh vo van di mng nc, nc s t ng chy ra
trn mng v thoa nc t u c hai tay (t khuu tay tr xung).
Bc 2: Dng tay n vo hp ng x phng cho x phng chy vo lng bn
tay, thoa x phng u c hai tay (t khuu tay tr xung).
Bc 3: Dng bn chi nha chuyn dng ch x phng t khuu tay xung lng
bn tay, c bit l cc mng tay v k tay.
Bc 4: Dng chn nhn nh vo van di mng nc, ra sch tay bng nc.
87
Bc 5: Nhng hai tay vo bn trong 20 giy c chlorine 20ppm.

Bc 6: Ly khn trong bn vt kh, ch v lau kh tng k v c trong, ngoi
bn tay.
Bc 7: i qua cc h nc nhng ng c pha chlorine nng 200ppm.
Bc 8: Dng khuu tay vn rm vo xng.
Bc 9: Lm kh tay bng khn lau tay hoc my sy.
Bc 10: eo gng tay t v ng tay.
Bc 11: Nhng hai tay vo bn trong 10 giy c chlorine 50ppm, ly khn trong
bn vt kh, ch v lau kh tng k v c trong, ngoi bn tay.
Bc 12: Dng ca mc dung dch nc chlorine nng 100ppm di ym.
Bc 13: Ln tc bng rle ln tc chuyn dng.
Bc 14: Xt cn c mt trc v mt sau ca hai bn tay.
3.2.3. Quy nh tn sut lm v sinh - kh trng gng tay, ym trong
qu trnh sn xut
i vi cng nhn phng s ch, phn c - ngm thuc, tinh ch, cp ng,
bao gi trong 1 ca sn xut lm v sinh - kh trng ym, gng tay:
- Vo u ca sn xut.
- Gia ca sn xut.
- Cui ca sn xut.
Trong qu trnh sn xut, nh k 1 gi ra tay 1 ln.
* Ch : Sau khi v sinh - kh trng gng tay, ym xong phi xt cn li.
i vi cng nhn tip nhn nguyn liu trong 1 ca sn xut lm v sinh -
kh trng:
- u ca sn xut.
- Gia ca sn xut.
- Cui ca sn xut.
88
Thao tc:
- V sinh - kh trng ym, gng tay gia ca, cui ca: khi ngh ca n cm th di
ym, ng tay trong dung dch chlorine 100ppm, ra li bng nc sch, sau treo
ym, ng tay ng ni quy nh.
- V sinh - kh trng gng tay gia ca: khi ra xng (i n tra) gng tay nht
thit phi lu li ngm trong thau nc chlorine 100ppm trc ca. Cui ca, khi
ra v phi b ht gng tay vo thng rc khng c vt ra nn. Khng c php
nhng tay vo bt ( cng on tm bt) sau mang gng tay.
3.2.4. Quy nh trng hp cng nhn i v sinh
- Cng nhn phi tho b ym, ng tay, gng tay treo ng ni quy nh ti khu
vc lm vic, sau thay qun o bo h, m vi bo h, ng ti phng thay
BHL ca tng b phn sn xut sau mang dp chuyn dng ri mi i v sinh.
- Sau khi i v sinh, cng nhn phi ra tay bng x phng ri ra li bng nc
sch di vi nc vn hnh bng chn, lau kh tay ti khu vc ra - kh trng tay
c b tr trong cc khu vc v sinh. Thc hin thao tc ny trc khi vo phng
thay BHL.
- Khi tr li phn xng phi trang b BHL theo ng quy nh sau tin hnh
v sinh - kh trng nh thao tc v sinh cng nhn nu trn ti mc 3.2.2.
3.3. Quy nh v qun l v s dng BHL
- Mi phng thay BHL c v sinh sch s hng ngy bi t v sinh v u
c kim tra.
- C phn bit r v tr treo BHL, ni ng, giy dp.
- Cm n ung, ht thuc, khc nh trong phng thay BHL.
- BHL ca cc cn b, nhn vin, cng nhn c trang b bo h sch trc
mi ca sn xut.
- BHL s dng th cui ca sn xut c gom li theo tng t/i trong cc
st ng bng nha ti ni quy nh v chuyn cho phng git.
- Cng nhn phng git c trch nhim thu gom v thc hin git v phi BHL
theo quy trnh.
89
- BHL sch c bo qun trong cc bao nha ln sch cung cp cho cng
nhn vin theo tng t ti ni quy nh.
Quy nh chung phng git BHL
- Khng c git chung, treo chung BHL v qun o ngoi xng.
- Khi ng khng dng BHL gi u.
- Khi gp BHL phi i m BHL.
- Nn phng lun phi sch s, khng c m t v c bi bn.
- BHL khi gp xong phi gn gng v t trn bn.
3.4. Quy nh lm v sinh
Phng thay BHL, phng git BHL
- Vo u ca (sau khi cng nhn vo xng) v cui ca sn xut (sau khi cng
nhn ra v).
- Dng chi qut sch bi bn.
- Dng cy lau sn lau sch nn.
- Lm v sinh trn, tng 1 tun/ln.
Phng tin ra - kh trng tay, bn nhng ng
- Hng ngy, kim tra tnh trng hot ng v v sinh ca phng tin ra tay
ti mi ca ra vo phn xng.
- Lm v sinh bn nhng ng v thay nc c nng chlorine 100 - 200ppm vo
u ca sn xut.
Khu vc v sinh
- Dng bn chi c thm x phng v sunlight lau sn ch sch nn, tng nh
v sinh.
- Dng nc sch di sch x phng v sunlight.
- Dng nc chlorine 100ppm di nn, nc kh trng bn cu di bn cu.
- Di li bng nc sch.
- Lm v sinh trn 1tun/ln.
4.1. Gim st
90
- QC ph trch tng b phn c trch nhim gim st vic lm v sinh v ghi chp
vo biu mu hng ngy.
- Hng ngy QC ca b phn ha nghim phi theo k hoch ly mu kim tra tay
cng nhn ngay sau khi lm v sinh - kh trng xong v phn tch vi sinh ti
phng kim nghim ca nh my v kim i chng ti NAFIQAD 3 vi tn sut 3
thng/ln nh gi hiu qu ca vic lm v sinh v kh trng.
- T c phn cng nhim v cc ca ra vo phn xng gim st vic
thc hin v sinh c nhn ca cng nhn khi vo khu vc sn xut, khi i nh v
sinh v ghi chp biu mu v sinh c nhn hng ngy.
4.2. Hnh ng sa cha
- Nu pht hin bt k cng nhn hay cn b khi i vo xng khng trang b y
BHL hoc khng thc hin ng quy nh vic ra - kh trng tay th c c
trch nhim nhc nh v c quyn khng cho vo xng nu khng tun th ng
cc quy nh v BHL v ra - kh trng tay.
- Nu kt qu kim tra vi sinh tay cng nhn pht hin nhim vi sinh, phi tng
cng vic kim tra, gim st cht ch vic v sinh tay cng nhn trc khi vo sn
xut v sau khi i v sinh.
- Sn phm sn xut trong ngy xy ra s c c c lp, ly mu kim tra vi
sinh. Ch nhng sn phm t yu cu mi cho xut xng.
- Cng nhn tt c cc khu vc phi thc hin ng quy nh trn.
- Tt c cn b, cng nhn trong nh my v khch tham quan c trch nhim
- Ca trng sn xut tng khu vc c trch nhim t chc v kim tra vic thc
hin quy phm ny.
- QC tng b phn c trch nhim kim tra, gim st vic thc hin quy phm
ny.
91
- T c phn cng nhim v cc ca ra vo phn xng gim st vic

thc hin v sinh c nhn ca cng nhn khi vo xng v ghi kt qu gim st vo
biu mu gim st v sinh c nhn.
- QC ca b phn ha nghim phi theo k hoch ly mu kim tra tay cng nhn
ngay sau khi lm v sinh - kh trng xong v kim vi sinh theo ng k hoch
ph duyt hng nm.
- Ch qun sn xut chu trch nhim t chc thc hin v duy tr quy phm ny.
6) H s ghi chp
- Bo co kim tra v sinh hng ngy (v sinh c nhn ca cng nhn).
- Bin bn ghi chp cc trng hp vi phm.
- Kt qu kim tra vi sinh tay cng nhn. Tt c cc h s trn c lu tr trong
thi gian 2 nm.
Ngythngnm
Ngi ph duyt
SSOP6: S DNG, BO QUN HA CHT C HI
1) Yu cu
- m bo vic s dng v bo qun ha cht khng gy hi cho sn phm.
- Ti nh my c kho cha ha cht v vt liu bao gi ring, cch bit vi khu
vc ch bin m bo kn, thng thong v sch s. Cc ha cht c dn nhn r
rng v bo qun thch hp, tch bit vi vt liu bao gi, c ngi chuyn trch
theo di xut nhp v s dng ha cht v kho c h thng thng gi tt, c kha.
- Nh my ch s dng cc ha cht - kh trng l chlorine ca cng ngh Nht
Bn v cht ty ra l x phng bt, x phng nc c cc hng trong nc sn
xut nm trong danh mc cho php ca c quan c thm quyn.
92
- C quy nh v nng s dng cc loi ha cht cho tng lnh vc.

- Nhng s lng nh s dng trong ngy, t v sinh nhn t kho v bo qun
trong thng nha ti khu vc ha cht ca nh my, ngoi thng c ghi tn ha cht
bng ting vit.
- Thuc dit cn trng, cc loi gm nhm c nhn vin phng my phun nh
k 03 thng/ln, by t chut phi c bo qun nghim ngt trong t, kho c
kha.
3.1. Quy nh chung
- Ty theo loi ha cht m s dng loi dng c cha ng cho ph hp:
+ Chlorine c cha trong thng nha.
+ X phng cng nghip c cha trong thng nha.
+ Etanol (cn) cha trong thng nha kn.
- Cc ha cht trong kho phi c nhn vi y cc thng tin:
+ Tn ha cht.
+ Cng dng ca ha cht.
+ Nhp v (ngy thng nm).
+ Nc no cung cp.
+ Cch s dng, hn s dng.
- Nng chlorine kh trng dng c, thit b phi ng nng quy nh.
- S lng nh ha cht s dng trong ngy, t v sinh nhn t kho v bo qun
trong thng nha (dng c cha chuyn dng) ti khu vc ring ca nh my. T v
sinh ly chlorine t thng nha, cn thnh tng gi nh (ng vi tng nng v
th tch nc cn pha trong bng hng dn sn c). T cc gi nh ny, T v sinh
c trch nhim s pha ra cc nng khc nhau cho tng mc ch s dng.
- Qun l kho vt t c trch nhim theo di vic xut nhp ha cht phi bo
qun ring bit theo tng loi, dn nhn y , r rng v hp l d nhn bit v
thc hin v sinh kho nh k. Khi nhp kho ha cht phi cp nht y cc
thng tin sau:
93
+ Tn ha cht.
+ Nh cung cp v nhn hiu.
+ Mc ch s dng.
+ Hn s dng v hng dn s dng.
+ Tnh trng bao b khi tip nhn.
- Lp danh mc tt c cc ha cht ang s dng ti nh my (c ph lc km
theo).
- Ch c nhn vin k thut c o to v c hiu bit v cch thc v mc ch
s dng ha cht mi c phn cng pha ch ha cht. Khi pha ch phi s dng
BHL ng cch v tun th hng dn s dng.
- Qun l kho ho cht phi bo qun cc loi ho cht ring bit theo tng loi
trong cc thng kn c dn nhn y , r rng v hp l d phn bit. Phi
thng xuyn v sinh v cp nht y thng tin v ho cht: tn ho cht, mc
ch s dng, nh cung cp, nhn hiu, hn s dng, hng dn s dng, tnh trng
bao b khi tip nhn.
- Ho cht xut nhp kho phi tun th nguyn tc: nhp trc xut trc.
- Lp danh sch cc ho cht ang s dng. H s theo di tnh trng xut, nhp,
tn kho ho cht.
3.2. Quy nh v s dng cc loi ha cht
3.2.1. Ha cht s dng
- X phng nc dng ra tay cng nhn.
- X phng bt dng ty ra, thit b dng c.
- Chlorine bt dng kh trng cc b mt tip xc vi sn phm, nh xng.
- Chlorine nc dng kh trng trong cc cng on ra.
- Etanol (cn) dng kh trng cc dng c v sn phm.
3.2.2. Hng dn s dng ha cht
a. Hng dn pha nng Chlorine
- Cng thc tng qut:
+ i vi Chlorine nc: Nng 20.000 ppm:
94
X= (N*V)/H
+ i vi Chlorine bt: hot 70% (hoc 60%):
X= (N*V)/F
Trong : X: l th tch (s gram) chlorine cn c.
V: l th tch nc tnh bng lt.
N: l nng chlorine sau khi pha tnh bng ppm (mg/lt).
F (H): l hot tnh (nng ) ca chlorine tnh bng % (ppm).
- V d i vi chlorine bt: cn pha dung dch chlorine c nng N=100ppm
tng ng vi th tch 200 lt, hot tnh chlorine bt 70%, ta cn c lng chlorine
nh sau:
X= (100 * 200/0.7)*1000=28.57 gram.
b. Hng dn pha etanol (cn)
- Pha 10 lt cn vi 3.7 lt nc.
- Cng thc tnh ru:
ru= (V dd ru nguyn cht*100 )/ V dd ru
c. Hng dn s dng chlorine
- Dng cc ong nha c vch mc nh lng cho sn ong lng dung dch
chlorine chun pha vo b nc c dung tch cn pha.
- Chun b thng nc ri rt chlorine nc vo v khuy u. i vi chlorine
bt th phi khuy u cho n khi ta hon tn bt chlorine.
- Mi ln dng th vo ca nh th tch 1.5 lt nc. Ca nh c nhn mc v quy
nh ch c th trong xng, trnh gy v.
- Khi b vng v mt hoc cc b phn trn c th th ra ngay bng nc sch.
Cn a ngi b nn vo phng y t x l sau chuyn i bnh vin nu b nng.
d. Hng dn s dng etanol (cn)
- Mi ln s dng th vo bnh cn th tch 0.5 lt dng dn.
- Bnh nh c nhn mc phn bit.
- Dng cho kh trng tay bnh c mu hng, vng.
- Bnh dng kh trng dng c v sn phm c mu trng.
95
- Ra tht k sau khi lm vic tip xc vi cn.

e. Hng dn s dng x phng bt
- X phng cng nghip: cn 100 gram ha vi 15 lt nc to thnh dung mi
ch ra nn nh, chn tng. Ch ra bng x phng sau ra li bng nc
thng tht sch. Tuyt i khng s dng trong qu trnh ang sn xut v d ly
nhim vo sn phm.
f. Hng dn s dng x phng nc
- i vi x phng dng ra dng c: c ng trong can PVC th tch 30 lt,
c dng ra dng c.
+ Quy trnh nh sau:
V sinh khu vc u ca hoc cui ca c trch nhim i nhn x phng v cho
khu vc mnh ph trch.
Pha 250ml x phng vi 10 lt nc cho cng nhn thc hin cng vic v
sinh.
Ch ra sch s dng c sau ra li tht sch bng nc thng.
Dn dp sch s trnh ly nhim vo sn phm.
QC gim st qu trnh v nhc nh cng nhn lm cho ng.
- i vi x phng ra tay:
C v v sinh u ca c trch nhim nhn x phng v v vo cc bnh
cha gn sn trn tng ( 2/3 bnh).
Cng nhn vin trong xng phi ly x phng ra sch s. Trnh ly nhim
vo sn phm.
- Ra tht k sau khi lm vic tip xc vi x phng. Khi b vng v mt hoc cc
b phn trn c th th ra ngay bng nc sch. Cn a ngi b nn vo phng y
t x l sau chuyn i bnh vin nu b nng.
96
3.2.3. Quy nh v s dng nng ha cht

Chlorine
- Bn nhng ng: 200 - 300ppm.
- Kh trng ym, gng tay: 50 - 100ppm.
- Thau, r, dao, tht, khun, khay, thng cha, cc b mt tip xc ca thit b
dng c sn xut: 100 - 200ppm.
- Nn tng: 200ppm.
Etanol (cn)
- S dng cn 700 cho ton b cc dng c v thit b cc khu vc trong xng.
4.1. Gim st
- QC phi gim st vic s dng, kim tra nng s dng hng ngy cho tng
b phn sn xut bao gm cng on ra nguyn liu, bn thnh phm v v sinh -
kh trng dng c sn xut, trang thit b v nh xng.
- QC tng b phn c trch nhim pha ch nng chlorine ph hp cho cng
nhn s dng v kim tra thao tc lm v sinh v kh trng ca cng nhn.
- Gim st vic nhp, xut ha cht ng thi kim tra tnh trng bao b ha cht,
thi hn s dng v thnh phn cc hp cht trong cc ha cht v gim st vic
thc hin v sinh v cch sp xp kho ha cht.
4.2. Hnh ng sa cha
- Khi pht hin nng chlorine khng ng quy nh phi pha li ngay, sau
kim tra li nng khi t mi c php s dng.
- Ch qun sn xut chu trch nhim t chc, thc hin v duy tr quy phm ny.
- QC tng cng on c trch nhim kim tra, gim st vic thc hin quy phm
ny.
- Cng nhn cc b phn c trch nhim lm ng theo s hng dn trong quy
phm ny.
- Trng QC gim st vic tip nhn v kim tra cch pha ch nng chlorine
97
ph hp cho cng nhn s dng v kim tra thao tc lm v sinh v kh trng ca

cng nhn. Kt qu gim st ghi vo biu mu gim st v sinh hng ngy.
- Th kho vt t c trch nhim theo di vic xut nhp v bo qun ng cch
cc ha cht c hi.
- QC b phn HACCP c trch nhim lp danh mc cc ha cht ang s dng
trong nh my v kim sot cc ha cht a vo s dng v cc thnh phn phi
nm trong danh mc cho php ca c quan chc nng v cp nht bng cng b
cht lng sn phm i vi cc ha cht v lu h s ti c s trnh c quan
kim tra khi c yu cu.
6) Ghi chp h s
- Bo co kim tra v sinh hng tun kho ha cht.
- Danh mc cc ha cht ty ra - kh trng.
- Cc chng t c lin quan n mua v nhp ha cht.
- Bo co nhp xut ha cht ty ra - kh trng.
- Kt qu gim st v sinh, kh trng dng c, thit b hng ngy.
Ngythngnm
Ngi ph duyt
SSOP7: BO V BN VO THC PHM

1) Yu cu
- Khng thc phm, bao b v cc b mt tip xc vi thc phm b nhim bn
bi cc tc nhn gy nhim nh: bi, nc ngng ng, xng du, mnh v thu
tinh, cc cht ty ra - kh trng
- Nh my c thit k v b tr mt bng tng khu vc sn xut vi kch thc
rng cho php thc hin c vic bo tr, lm v sinh - kh trng thch hp.
98
- Nh my c trang b h thng thng gi iu ha ha trung tm, khu vc ch

bin thng thong tt, khng c hin tng ngng ng hi nc, chng c s
tch t ca bi bn.
- C y h thng thng gi t nhin v lu thng khng kh t khu sch sang
khu km sch hn, ngn nga hoc lm gim thiu vic nhim t khng kh.
- Cc h thng ny c thit k hp l v d lm v sinh nh cc tm lc, cc
cnh qut hoc d thc hin vic thay th cc ph tng.
- Ton b h thng chiu sng u c n chp hay n bo v ngn nga vic ri
nhng mnh vn vo sn phm.
- Nn, trn, tng c thit k xy dng d lm v sinh - kh trng.
- Trang thit b, dng c ch bin c ch to bng vt liu khng c, khng g
st, khng thm nc v thc hin cc quy phm thc hnh v sinh thc phm tt
trnh hin tng hnh thnh cc mng bm hay nm mc khng mong mun trn
cc b mt. Cc ha cht ty ra, kh trng dng v sinh - kh trng dng c,
thit b, nh xng u c nhn hiu v m bo cht lng c bo qun trong
kho ha cht c kha v ch c nhn vin c trch nhim mi c s dng.
- Du nht s dng cho my pht in, du bi trn c ngn cch tch bit vi
cc vt liu bao gi.
- Cc cht nhin liu, nguyn liu, cht kh trng, cc cht ty ra, ph gia c kho
cha khc nhau v c ch bo qun ring bit.
- Nh my c t sa cha, thng xuyn kim tra tnh trng nh xng, thit b
tin hnh sa cha bo tr kp thi.
- V sinh sch s cc b mt tip xc trc tip vi sn phm tun th theo SSOP3.
o V sinh cc b mt khng tip xc trc tip vi sn phm
Nn
u ca: Trc khi sn xut 20 pht tt nc c pha chlorine 200ppm ln ton b
mt bng bn trong nh xng.
99
Trong qu trnh sn xut: Thng xuyn lm v sinh, s dng chi nha thu gom
ton b ph liu trn nn, rnh thot nc v di li bng nc sch.
Ch : Che y bn thnh phm trnh nc bn ri vo bn thnh phm.
- Cui ca: Nn nh xng phi c ch sch bng bn chi ln hoc chi nha
c thm dung dch x phng v di dung dch nc ra chlorine 200ppm ri sau
di li bng nc sch.
Tng, trn, ca ra vo, mn chn
- Vo cui ca sn xut phi lm v sinh b mt theo trnh t sau:
+ Di chuyn hay che y, bo qun nguyn liu, bn thnh phm trong cc thng c
np y hoc che chn.
- Ca, tng nh xng phi c ch sch bng bn chi nh c thm dung dch
x phng v sau di li bng nc sch, 2ln/tun vo cui ca sn xut ca,
tng nh xng s phi di qua dung dch chlorine 200ppm.
- Trn nh xng v cc kho phi c v sinh bng cch dng khn nhng qua
nc sch lau trn.
- Mn chn ti mi li ra vo phn xng v cc phng u phi c ch sch
bng bn chi nh c thm dung dch x phng v di li bng nc sch, 1ln/tun
vo cui ca sn xut mn chn s phi nhng ra qua dung dch chlorine 200ppm.
Chn bn, xe y
- Vo u, gia, cui ca sn xut tt c chn bn, xe y ti mi khu vc trong
phn xng u phi c ch sch bng bn chi nh c thm dung dch x phng
v di li bng nc sch, 1ln/tun vo cui ca sn xut mn chn s phi nhng
ra qua dung dch chlorine 100ppm.
- Sau khi v sinh cc dng c, thit b, nn, ca, tng xong th tin hnh v sinh-
kh trng cc vi ng nc bng cch nh sau:
+ Dng khn thm dung dch x phng ch ra cc u, vi ng v bn ngoi thnh
ng ri ra li bng nc sch v sau kh trng bng dung dch chlorine
200ppm ri ra li bng nc sch v cui cng cun trn ng nc ln mc treo.
100
* Lu : ng nc sau khi mc ln phi cch mt t khng ng nc tip xc

nn nh.
Nn khu vc cc kho
- Thng xuyn lm v sinh, nhng mnh bao b c thu dn gn gng, tng v
sinh cc kho 1nm/ln c trnh t nh sau:
+ Di chuyn ton b thnh phm trong kho sang kho khc.
+ Nn, tng, trn, gi c v sinh sch s.
+ Kho thng thong, gi v sinh sch v phi nng cho kh trc khi a
vo kho.
Cc kho
- Kim sot tnh trng v sinh:
+ Kho bao b, ho cht, vt t: ngy/ln.
+ Kho thnh phm: ngy/ln.
+ Phn xng sn xut: 2 ln/ca.
+ Kim tra ngn nga nhim cho: 2 ln/ca.
- Cc kho: kho vt t, kho bao b, kho lnh ca nh my phi lun sch s v sp
xp ngn np, ng quy nh ca kho.
- V sinh bao b trc khi a vo phng bao gi sn phm phi tun th theo
SSOP3.
- Kho cha bao b, vt t, ha cht phi c nh k lm v sinh, qut mng
nhn, lau nn, dn dp xung quanh kho, sp xp gn gng bao b theo tng loi.
- Tn sut v sinh kho bao b:
+ Qut mng nhn: 1 thng/2 ln
+ Qut bi trn bao b: 1 tun/ln
+ Lau nn kho: 1 thng/ln.
- Cch lm v sinh kho bao b: Dng chi nh bng nilon qut dn bi bm trn
bao b, sau mi dng chi nha qut dn nn kho. Trong trng hp trng ngy
qut mng nhn v lau nn kho th tin hnh theo trnh t: qut mng nhn qut
bi trn bao b qut nn kho lau nn kho.
101
- Tt c bao b, ti PE kho chnh phi sp xp gn gng v lun gi trong iu

kin sch. Khi ly s dng phi va , trnh nhim bn vo ti PE cng nh thng
cacton.
- Qun l ca cc kho phi kim tra cht lng ca bao b v vt t trc khi nhp
kho hay xut kho.
- Cc b mt tip xc trc tip vi sn phm cng c theo di thng xuyn
khi c du hiu r st hay xung cp, tin hnh bo dng hoc thay th.
- H thng chiu sng c theo di v bo tr thng xuyn.
- Cc xe lnh vn chuyn sn phm u c v sinh sch s sau mi ln s dng.
4.1. Gim st
- QC tng b phn kim tra, gim st vic thc hin vic v sinh - kh trng trang
thit b, dng c sn xut ca b phn .
- Khi nhp ha cht, bao b Trng QC phi kim tra mu m, nhn hiu v cht
lng bao b. Qun l kho bao b, vt t c trch nhim nhn s lng v ghi chp
biu mu theo di.
- Ch qun sn xut phi c trch nhim kim tra iu kin nh xng c k
hoch bo tr, sa cha kp thi.
- Qun l kho bao b, vt t c trch nhim phi bo qun, v sinh kho trong tnh
trng ngn np, gn gng, sch s.
4.2. Hnh ng sa cha
- Khi kim tra nu pht hin kho bao b, vt t v sinh khng sch s phi tin
hnh lm v sinh ngay.
- Nu ti PE s dng lc ra t d phi ra nc sch v ng ni quy nh; khi
s dng khng ht trong ngy qua hm sau s dng li phi ra nc sch, ngm
trong dung dch chlorine 20ppm, sau ra li nc sch.
- Ch qun sn xut chu trch nhim t chc v thc hin quy phm ny.
102
- Qun l kho bao b, vt t v cng nhn cc b phn c lin quan c trch nhim
- QC cc b phn c lin quan c trch nhim kim tra, gim st vic thc hin
quy phm ny.
- QC tng b phn c trch nhim kim tra vic thc hin v sinh, cch s dng
ha cht ty ra - kh trng theo quy nh.
- QC chuyn trch phi kim tra iu kin v sinh bao b, vt t 1 tun/ ln.
6) Ghi chp h s
- Biu mu gim st vic v sinh trang thit b nh xng.
- Nht k vn hnh, sa cha.
- Biu mu theo di vic nhp bao b, vt t.
- Tt c cc h s trn c lu tr lm ti liu trong vng 2 nm.
Ngythngnm
Ngi ph duyt
SSOP8: SC KHE CNG NHN
1) Yu cu
- m bo cng nhn khng l ngun ly nhim vo thc phm.
- Nh my c mt phng y t v mt y s theo di xc kho cng nhn.
- Ch nhn nhng cng nhn sc kho mi c vo sn xut. Cng nhn mc
cc bnh truyn nhim v ly lan nh: ri lon tiu ho, cc vt thng nhim
trng, cc bnh ngoi da, . . . khng c vo sn xut.
- H s tuyn dng cng nhn vo lm vic phi c giy chng nhn sc kho
tng qut ca c quan y t cp qun (huyn) tr ln cp.
- Nh my c thc hin y ch bo him cho cng nhn v nhn vin.
103
3.1. Kim tra sc khe nh k
- Duy tr ch khm sc kho nh k cho cng nhn 12 thng/ ln.
- Cng nhn mi vo lm vic phi c giy khm sc kho tng qut ca c quan
y t cp qun (huyn) tr ln cp, khi m bo sc kho mi c nhn vo lm
vic.
3.2. Kim tra sc khe hng ngy
- Hng ngy trc ca sn xut, t trng kim tra s b tnh hnh sc kho cng
nhn m bo cng nhn khng mc cc bnh truyn nhim, ly lan, cc bnh
ngoi da, khng c cc triu chng bnh l: s mi, ho, tiu chy, . . .
- Nu c du hiu b thng hoc bnh tt cn b qun l phi cho h ngh php
iu tr.
- Trong qu trnh sn xut nu pht hin c bnh, cng nhn cn c tch ly ra
khi dy chuyn sn xut v c cn b y t kim tra, theo di v iu tr.
- Nghim cm cng nhn s dng cc ho cht cha khng sinh (mt s loi
thuc bi da tay, kem bi tay).
- Nng cao thc cng nhn thng qua ni dung gio dc trong cc chng
trnh nng cao tay ngh bt buc hng nm v mc nguy hi ca cc bnh truyn
nhim, vim hng, thng hn, mn nht, . . .cng nhn t gic khai bo vi y t
c ngh khi mc cc bnh ny.
- Cng nhn phi gi v sinh ni cng cng nh: nh n, nh ngh, phng thay
BHL v nh v sinh.
4.1. Gim st
- T trng t v sinh hng ngy phi kim tra tay ca cng nhn trc khi vo
phn xng (l, lot, nc n tay).
- QC, ca trng cc b phn sn xut gim st tnh trng sc khe hng ngy
ca cng nhn.
104
- Cng ty s t xut kim tra tay cng nhn 2 ln/ tun v ghi vo phiu kim tra
tay cng nhn.
4.2. Hnh ng sa cha
- Trng hp khi cng ty kim tra pht hin tay cng nhn b l lot, nc n tay
th cng nhn s c cho ngh lm cho n khi ht bnh hoc c phn cng
lm cng vic khng tip xc vi thc phm. Nu cng nhn trn thng bo vi
ca trng sn xut tnh trng bnh ca mnh m ca trng vn khng bo ln ch
qun sn xut hoc khng b tr cng vic thch hp khc cho cng nhn th ca
trng s b khin trch v x l theo quy nh ca cng ty.
- Cng nhn tt c cc khu vc c trch nhim thc hin ng quy phm ny.
- Ca trng cc b phn sn xut c trch nhim t chc v kim tra vic thc
hin quy phm ny.
- QC tng b phn sn xut phi gim st vic thc hin quy phm ny.
- Ch qun sn xut chu trch nhim t chc, thc hin v duy tr quy phm ny.
6) Ghi chp h s
- H s khm sc khe cng nhn.
- Phiu kim tra v sinh cng nhn 2 ln/ tun.
- Bin bn vi phm (nu c).
Ngythngnm
Ngi ph duyt
105
SSOP9: KIM SOT NG VT GY HI
1) Yu cu
- Phi ngn nga v tiu dit hiu qu ng vt gy hi.
- Xung quanh nh my c tng ro che chn.
- Mi trng xung quanh phn xng ch bin rng ri, thng thong khng c
ni n nu cho ng vt gy hi.
- H thng h ga, cng rnh, ng thot nc trong phn xng u c np
y kn v li chn ngn chn s xm nhp ca ng vt gy hi.
- cc li ra vo phn xng thng vi bn ngoi cc ca chuyn nguyn liu,
vt t v thnh phm xut hng c trang b ca t ng kn v u c mn che
chn.
- H thng thng gi u c lp li chn.
- Trang b h thng n by, n dn d tiu dit cn trng: rui, mui,... ti
mi ca ra vo phn xng.
- Trang b h thng by chut t ti cc ca ra vo khu tip nhn nguyn liu,
kho vt t, kho bao b,
- Khu vc nh cha ph liu c xy dng v b tr hp l, kn o v d lm v
sinh.
- Xy dng k hoch tiu dit ng vt gy hi: t by chut, phun thuc dit
cn trng, t n dit cn trng phn cng trch nhim c th v kim tra, gim st
vic thc hin.
3.1. Ngn nga
- Thng xuyn dn dp lm v sinh trong v xung quanh phn xng.
- Thc hin ng cc ch v sinh nh xng theo tn sut qui nh: u ca,
gia ca, cui ca v khi cn thit.
- Tt c cc ca phi c ng kn khi khng s dng.
106
- Kim tra khu vc thu gom ph liu phi trong tnh trng sch s.
- Ca khu cha cht thi phi c ng kn v cht thi phi c ng ni
quy nh.
- Mi thng bo tr cc li chn, mn chn cc ming ng cng, rnh, h ga v
ca.
- nh k hng thng thay l nh cn trng v bo dng n dn d.
- Hng ngy t qut dn v sinh phi lm sch mi trng xung quanh, khng c
ng vt gy hi tr n hay sinh sn.
- Khng cho gia sc, gia cm vo trong khun vin nh my.
3.2. Tiu dit
- C k hoch t by chut theo s cc v tr lp v phun thuc dit cn
trng theo nh k nh.
i vi chut
+ t by theo k hoch v s dit chut c ra, b dng trong
by chut l c kh.
+ Cng ty khuyn khch cng nhn vin trong nh my tiu dit chut c
30.000/1con chut.
+Xc chut b dnh by c em cho vo ti PE v cho vo ti 200 gram vi bt
ri ct ming ti sau em chon khu vc dnh ring cho mai tng chut.
+ V sinh - kh trng by chut v ni t by chut bng dung dch chlorine
200ppm.
i vi cn trng (rui, mui, gin, kin,)
+ Phun thuc dit cn trng xung quanh phn xng. Phun thuc dit cn trng
nh k tun/ln.
+ Trong phn xng: t h thng n dn d cn trng tt c cc li ra vo
xng, vo cui ca th 7 hng tun nhn vin phng my s thu gom xc cn rui,
mui v m s lng v vit biu mu gim st.
+ i vi gin, kin th dng l nh dn d v dng bnh xt cn trng tiu
dit. Ch : trc khi xt phi y hoc chuyn sn phm sang khu vc khc ri mi
107
xt.
+ Xc cn trng c thu gom v cho vo ti PE c 200 gram vi bt ri ct ming
ti cho vo rc ph thi.
- Nhn vin phng my chu trch nhim mi ngy phi t by chut ng v tr
quy nh v ghi vo h s theo di t by chut.
- Nhn vin phng my c trch nhim phun thuc dit cn trng ng k hoch.
- Nhn vin phng my chu trch nhim v sinh cc n dit cn trng 1 ln/tun
(vo cui ca th 7 hng tun).
- Nhn vin phng my thuc t bo tr phi thc hin ng quy phm ny.
- Ch qun sn xut c trch nhim t chc thc hin v duy tr quy phm ny.
6) Ghi chp h s
- Bo co kt qu t by chut.
- Biu mu theo di h thng dit cn trng.
- Biu mu phun thuc dit cn trng.
Ngythngnm
Ngi ph duyt
SSOP10: CHT THI
1) Yu cu
- Hot ng ca h thng thu gom, x l cht thi khng gy nhim cho sn
phm.
2.1. H thng thu gom v x l cht thi rn
108
- Nh my c trang b y v chuyn dng cc thng cha ng cht thi rn

v c quy nh ring v mu sc, thng cha ng cht thi rn u c np y
kn.
- Cc thng cha cht thi rn c kt cu thch hp, lun trong tnh trng tt v d
lm v sinh - kh trng.
- B tr ng i ring cho ph liu, ni cha ph liu c thit k kn, thng
thong v tch bit hon ton vi khu vc ch bin, d lm v sinh - kh trng.
- Hp ng vi doanh nghip hoc c nhn c nhu cu thu mua ph liu, m bo
vic vn chuyn ph liu ra khi nh my trong ngy v hp v sinh.
2.2. H thng x l nc thi
- H thng thot nc thi bn trong phn xng c thit k theo h thng cng
rnh c dc tt m bo thot nc t khu sch sang khu km sch hn.
- Mi mt phng ch bin v khu vc v sinh u c mt h ga ring bit v u
c li chn.
- C h thng x l nc thi nm bn ngoi phn xng cch xa khu vc ch
bin v hot ng c hiu qu m bo nc c x l trc khi thi ra ngoi mi
trng.
3.1. Cht thi rn
- Ph liu phi c cha trong thng nha c np y kn t trong phng ph
liu ca phn xng. Phng ph liu phi c ng kn v c v sinh hng
ngy.
- C khong 1 gi/ln cht thi rn (ph liu) phi c cc cng nhn v sinh thu
gom k c cc ph liu thu gom cc li chn trong phn xng v h ga nm
ngoi phn xng sau chuyn i n nh cha ph liu. Nhng ph liu c th
bn cho doanh nghip sn xut thc n chn nui,
- Ph liu c chuyn ra khi nh my 2 ln/ngy vo gia ca v cui ca.
109
- Ly ph liu rnh thot nc v cc h ga 2 ln/ca sn xut. Cui ca sn xut

phi ly ht ph liu v rc, lm v sinh ton b h thng rnh thot nc bng x
phng v kh trng bng dung dch chlorine 500ppm.
- Thng cha ng ph liu phi c v sinh sau mi ln thu gom v nh cha
cht thi rn (ph liu) phi v sinh sau mi ngy.
3.2. Cht thi lng
- Mi phng ch bin u c ng thot nc thi v h ga ring. Ti mi h ga
trong phn xng u c li chn ngn cht thi rn v ti cc h ga nm ngoi
phn xng cng phi c np y ngn ng vt gy hi t bn ngoi xm nhp
vo.
- ng thot nc thi tng phng ch bin phi c kim tra v v sinh
hng ngy.
- Cht thi lng c thi ra h ga sau cha trong hm qua mt h thng x l
cht thi v c thi ra ngoi.
- QC c phn cng c trch nhim hng ngy kim tra v sinh dng c cha
ph liu, ng thot nc, h ga v nh cha ph liu.
- Hng ngy kim tra cc li chn v cc np y.
- Cng nhn cc b phn c trch nhim lm ng theo s hng dn trong quy
phm ny.
- QC v t bo tr phi thc hin ng quy phm ny.
6) Ghi chp h s
- Biu mu kim tra v sinh hng ngy.
Ngythngnm
Ngi ph duyt
110
IV. XY DNG K HOCH HACCP CHO SN PHM TM TM

BT NG LNH [1], [2], [3], [4], [7], [13], [14]
1. DANH SCH THNH LP I HACCP
1.1 QUYT NH THNH LP I HACCP
Cng ty TNHH Gallant Ocean Vit Nam. Cng ha X Hi Ch Ngha Vit Nam
L B10-B11, KCN Sui Du -Cam Lm -Khnh Ha. c Lp T Do Hnh Phc
S: 02/Q- HACCP 2004
QUYT NH
(V/v: Thnh lp i qun l cht lng theo chng trnh HACCP)
- Cn c chc nng, quyn hn ca Ban Gim c Cng ty TNHH Gallant
Ocean Vit Nam.
- Cn c vo tnh hnh v nhim v ca Cng ty TNHH Gallant Ocean Vit Nam.
- Cn c vo yu cu qun l cht lng sn phm thy sn.
- Ban Gim c Cng ty TNHH Gallant Ocean Vit Nam.
QUYT NH
iu 1: Nay thnh lp i qun l cht lng theo chng trnh HACCP gm cc
thnh vin c tn sau y:
STT H V TN CHC V CHC V TRONG

I HACCP
1 Chunwei G sn xut i Trng i HACCP
2 ng Th N TP. QC i Ph
3 Bi Th Thy P. HACCP Thnh vin
4 Nguyn Th Kim Thoa P. HACCP Thnh vin
5 Lng Th Thc P. Ha nghim Thnh vin
6 Trn Hng CT. Phng my Thnh vin
7 Dng Th Thu Thy Sinh vin Thc Tp Thnh vin
iu 2: Cc thnh vin i HACCP c nhim v trin khai thc hin chng trnh
qun l cht lng theo HACCP vo dy chuyn sn xut ti Cng ty, p ng
yu cu ngy cng nng cao cht lng sn phm ca Cng ty.
111
iu 3: Trng phng t chc hnh chnh, cc b phn c lin quan v cc thnh

vin c tn chu trch nhim thi hnh quyt nh ny.
iu 4: Quyt nh c hiu lc k t ngy k.
Khnh Ha, Ngythngnm 2004.
GIM C
1.2 CHC NNG V NHIM V CA CC THNH VIN I HACCP
STT H V TRNH CHC V NHIM V TRONG I HACCP

TN CHUYN TRONG I
MN HACCP
1 Chunwei K s ch bin i Trng i Lnh o ton b i HACCP, ch
thy sn HACCP o vic thc hin k hoch HACCP,
thm tra ton b h thng HACCP.
2 ng Th N K s ch bin i ph Trin khai vic thc hin chng
thy sn trnh HACCP trong nh my.
3 Bi Th Thy K s ch bin i ph Tham gia xy dng v gim st vic
thy sn thc hin k hoch HACCP.
4 Nguyn Th K s ch bin Thnh vin Tham gia xy dng v gim st vic
Kim Thoa thy sn thc hin GMP, SSOP trong nh
my.
5 Lng Th C nhn ch Thnh vin Tham gia xy dng vic k hoch
Thc bin thy sn HACCP.
6 Trn Hng K s ch bin Thnh vin Gim st vic vn hnh v bo
thy sn dng ton b my mc, thit b
trong nh my.
7 Dng Th K s ch bin Thnh vin Tham gia xy dng GMP, SSOP, k
Thu Thy thy sn hoch HACCP.
2. M T SN PHM V D KIN PHNG THC S DNG

Bng 3.1 Bng m t sn phm Tm tm bt Torpedo ng lnh xut khu
Cng ty TNHH Gallant Ocean Vit Nam
L B10-B11, KCN Sui Du, H.Cam Lm, T. Khnh Ha
STT C IM M T
1 Tn sn phm Tm tm bt Torpedo ng lnh xut khu
112
2 Nguyn liu Tm th (vannamei)

3 Cch thc bo qun, vn - Nguyn liu c p trong thng nha nhit 4 0C v
chuyn v tip nhn nguyn vn chuyn v nh my (i vi nguyn liu ti HOSO).
liu - Nguyn liu c bo qun nhit -18 0C trong container
v vn chuyn v nh my (i vi nguyn liu HLSO).
4 Khu vc khai thc nguyn Qung Nam, Bc Liu, Cam Ranh, Ninh Thun
liu
5 M t tm tt quy cch thnh Tm tm bt Torpedo ng lnh: 30g/con, 70% bnh m trng +
phm vng.
Size 30g/con ng: 30g/con*10con/v*3 v/hp*9 hp/carton
(8.1kg/carton).
6 Thnh phn khc: ph gia, Bt, bnh m
gia v,
7 Cc cng on ch bin chnh Nguyn liu ra 1s ch ra 2phn c ra 3 lt
PTOra 4kha, dui PTOra 5ngm thucra 6
tm bt, xp vcp ng bao gid kim loing
thngbo qun.
8 Kiu bao gi 30g/con*10con/v*3 v/hp*9 hp/carton.
Cho c v vo ti PE sau hn m, cho 3 ti vo 1 hp v cho 9
hp vo 1 thng ri ng dy ai .
9 iu kin bo qun Bo qun trong kho lnh nhit -20 20C.
10 iu kin phn phi,vn Sn phm phn phi v vn chuyn trong xe lnh nhit -20
chuyn sn phm 20C.
11 Thi hn s dng Khng qu 24 thng k t ngy sn xut
12 Thi hn by bn SP Khng quy nh
13 Cc yu cu v dn nhn Bao b phi ghi y chi tit: Tn Cng ty, tn sn phm bao
gm Tn sn phm (Tn thng mi v tn khoa hc), xut x l
hng, khu vc thu hoch, m s Code, m s l hng (nu xut
i EU), ngy sn xut, thi hn s dng, trng lng tnh, trng
lng ng, dng ch bin, c, loi, (theo yu cu ca khch
hng).
14 Cc iu kin c bit Khng
15 Phng thc s dng Gia nhit trong du trc khi n
16 i tng s dng i chng. Khuyn co tr em, ngi gi v ngi mn cm vi
thnh phn ca sn phm cn ch khi s dng.
17 Cc quy nh, yu cu cn QCVN 02 - 01:2009/BNNPTNT;
tun th QCVN02 - 02:2009/BNNPTNT;
QCVN 01 - 01:2009/BYT
Khnh ha, ngythngnm.
(Ngi ph duyt)
113
3. M T QUY TRNH CNG NGH TM TM BT TORPEDO

NG LNH XUT KHU
Bng 3.2 Bng m t quy trnh cng ngh Tm tm bt Torpedo ng lnh xut khu
Cng ty TNHH Gallant Ocean Vit Nam.
L B10-B11, KCN Sui Du - Cam Lm - Khnh Ha
TN THNG S K M T
CNG THUT
ON
Tip nhn T0 nguyn liu 40C - Nguyn liu ti c p trong thng nha nhit
nguyn 40C, nguyn liu HLSO dng ng block c bo qun trong
liu container nhit -18 0C v c vn chuyn v nh my.
Sau , QC kim tra cht lng nguyn liu v phng php
bo qun nguyn liu, nhit nguyn liu t hay khng v
kim tra nng Sunfite bng test th nhanh v nh gi cht
lng cm quan nguyn liu bng cc ch tiu: t l % bin mu
(bin ), mu sc, en - vng mang, u, rong chn, mm
v, chy - en - gy ui v tp cht (rong, rc). Cm quan tm
sau luc: mi thm t nhin, tht sn chc, v ngt ca tm luc.
- Ngoi ra nguyn liu c th l nguyn liu x ng hoc mua
t cc cng ty khc cc dng ng lnh: HLSO, PD.
- Ch nhn nhng l nguyn liu c giy cam kt khng s dng
khng sinh cm, khng sinh hn ch s dng trong vng 1 thng
trc khi thu hoch tm.
Ra 1 CM chlorine =100ppm - Ra tm qua 2 thng nc ra: 1 thng nc sch lnh c
T0 nc ra 100C nng chlorine 100ppm, 1 thng nc sch lnh; c 2 thng
T0 nguyn liu 100C nhit nc ra t 100C. Nhit nguyn liu 100C. Mi
st khong 20kg tm, c 40 st thay nc ra 1 ln.
S ch T0 nc 100C - Lt u tm trong thau nc sch lnh, nhit nc s ch
T0 BTP 60C 100C, trnh lm t ngm, sch gch tm, nhit BTP 60C.
R ng CM chlorine = 50 - Bm 400 lt nc vo thng 600 lt, sau cho 1000ml
HLSO ppm chlorine 20.000ppm t nng 50ppm v cui cng cho 10
- 15kg vy vo thng (khong 1/2 st vy). Nu nhit
nc trong thng 150C th khng cn cho thm vy. Sau
1gi r ng th nhit nc trong thng t 1 - 2 0C, lc ny
ht 1/3 nc trong thng ra sau cho thm 1/3 nc t vi sn
xut vo. Tng t 1 - 1.5gi sau, tin hnh thay nc 1 ln
na, pha thm chlorine t nng 50ppm ri block r
ng hon ton th kt thc qu trnh r ng.
Ra 2 Thng 1; 2: CM - Ra tm qua 4 thng nc ra: 2 thng nc sch lnh v c
chlorine = 100ppm; nng chlorine ln lt 100ppm, 50ppm; 2 thng nc sch
50ppm lnh; c 4 thng nhit nc ra t 10 0C. Nhit BTP
T0 nc ra 100C 60C.
T0 BTP 60C - Mi st khong 20kg tm, c 5 st thay nc ra 1 ln (i
vi tm nguyn liu ti), c 10 st thay nc ra 1 ln (i vi
tm HLSO x ng).
114
Phn c T0 BTP 60C My phn c tm ch phn c tng i nn QC s kim tra v

ng u tip nhn bt mu nu c tm t yu cu s a qua cng on
1.1 lt PTO nu cha t yu cu th tm s c phn li bng th
cng. ng u t 1.1. Sut qu trnh phn c tm c
bo qun nhit 60C.
Ra 3 Thau 1; 2: CM - Ra tm qua 4 thau nc ra: 2 thau nc sch lnh v c
= 100ppm;
chlorine nng chlorine ln lt 100ppm, 50ppm; 2 thau nc sch
50ppm lnh; c 4 thau nhit nc ra t 10 0C. Nhit BTP
T0 nc ra 100C 60C.
T0 BTP 60C - Mi r ra 2/3 r, 3 r thay nc 1 ln.
Lt PTO T0 BTP 60C - Lt sch v v chn tm, cha li t cui ui. Sau , rt
tim ca tm v tr t th 2 m t ui ln, nu ly cha sch
th yu cu lp li trnh t rt tim trn nhng v tr l t th 3
tnh t ui.
= 100ppm;
T0 nc ra 100C. 60C.
Kha, T0 BTP 60C - Cho tm ln lt qua bn kha, mi ln ch kha 1 con tm.
dui PTO su ng kha 2 - 3mm, sau BTP tm c t nm di
theo rnh ca bn dui bng nha c thc o quan st chiu
di tm khi dui, t phn lng tm trn. S dng mt thanh
nha di c hnh ch nht v n u tay t di phn ui ln
phn u n khi tm t chiu di theo yu cu.

chlorine = 100ppm; nng chlorine 100ppm, 50ppm; 2 thau nc sch lnh; c 4
50ppm thau nhit nc ra t 100C. Nhit BTP 60C.
T0 nc ra 100C - Mi r ra 2/3 r, 3 r thay nc 1 ln.
T0 BTP 60C
Ngm T0 dd thuc 3 - 50C - Thuc ngm c pha ng t l v ng loi thuc.
thuc 0 0
T dd ngm 6-8C Cc bc c tin hnh theo th t nh sau:
T l tm/dd: Pha nc thuc:
1/1.2
Cho nc vo thng 700 lt. Cho ln lt thuc v mui vo
T0 BTP 60C
theo ng t l ri quy cho tan. Cho vy vo nhit
nc thuc trong thng t 3 - 50C. Nu nhit tng th thm
gim thp nhit v 3 - 5 0C ( phi cho vo trong ti
PE ct li ri mi cho vo thng).
Ngm thuc:
Tm sau khi c ra sch cho vo cc ky mu trn gi .
Cho nc thuc vo ky bng cc o lng chia vch, vi t l
tm/dung dch thuc t 1/1.2. Sau , khuy o theo chiu
kim ng h vi tt c cc ky ang ngm thuc. Khuy o
thng xuyn, thi gian khuy ky tm/ln l 7 - 8 giy. Nhit
115
trong qu trnh ngm t 6 - 80C, nhit khng th thm

h thp nhit (thao tc nh trn). Ngm 3 gi ng h, mi
gi kim tra % tng trng.
- Nhit BTP tm t 60C.
= 100ppm;
T0 nc ra 100C 60C.
Chun b TR BM 3 - 4 h v - Bnh m (BM) v bt c mua v kho tip nhn nguyn
xay bt, T0R BM: liu bnh m, bt.
bnh m 10 - 150C. - R ng BM: R ng BM t nhit 200C, thi gian r
Txay bt = 5 -7 pht. ng l 3 - 4 gi.
T0 bt nho sau xay = - Xay BM: BM sau r ng s c xay nh theo mc li quy
60C nh v tm vo tm.
- Xay bt: khi ng my xay bt v trn bt kh vi nc theo
t l quy nh.Thi gian xay bt l 5 -7pht k t khi khi ng.
Nhit dung dch bt nho sau xay t 60C.
Tm bt, T0 bnh m 200C. - Trc tin tm s c tm mt lp bt kh sao cho lp bt
xp v T0 bt nho = kh dnh u b mt thn tm cha ui sau tm s c
nhng vo bt nho to mt lp kt dnh ngay sau cho vo
60C
mm bnh m to mt lp bnh m dnh u trn thn tm,
T0 BTP 60C sau c nh hnh, chiu di, khi lng ng quy nh.
Ngay sau khi tm bt xong, tm s c xp vo 1 v nha (ty
vo n hng m s dng cc loi v khc nhau) c cc rnh c
chiu di ph hp vi chiu di ca tm sau khi tm (thnh
phm), tm c t vo rnh sao cho thn tm thng, phn
ui p vo v xe ra trn v, chiu di thnh phm bng nhau.
Cp ng T cp ng IQF = - Cc v tm sau khi c xp vo mm s c vn chuyn
(20 - 60) pht bng xe y sang bng chuyn IQF. Ti y cc v tm s c
T0bng chuyn IQF ly ra v c t vo bng ti ca t cp ng IQF mt cch
-340C ngay ngn. Bng ti c vn hnh theo mt cng thc c
f = (8 - 11) Hz lp trnh t trc. Thi gian cp ng IQF 20 - 60 pht. Nhit
T0 trung tm ca SP bng chuyn IQF t -340C vi tn s khong 8 - 11 Hz.
-180C
- Nhit trung tm ca SP sau cp ng phi t -180C.
Bao gi T0 my hn m = 170 - y i vi tm tm bt topedo 30g s c bao gi bng ti
1800C PE v hn m th cng bng my hn m bn t ng nhit
T hn m= 2 - 5s 170 - 1800C, trong thi gian 2 - 5 giy. Ti PE c in y
thng tin cho SP: khi lng 1 v/ti, ngy sn xut, size tm,
hn s dng ca SP,
D kim Tn sut th my - 100% SP sau khi hn m s c theo bng ti i qua my d
loi d kim loi: kim loi v nu c khi lng kim loi vt mc cho php th
1h /ln my s bo ci v dng bng ti, nu khng c SP s c bng
ti a ra khi my d kim loi. Tn sut th my d kim loi:
1h /ln. S dng: kim loi Fe 1.5mm, NonFe 2.0mm, Sus 2.0mm.
ng - Sau khi SP qua my d kim loi. Tip theo, SP c cho
116
thng vo thng v xp theo hng nht nh, xp ng s lng, khi

lng ca mt thng quy nh. Sau dng bng keo dn kn
ming thng v a qua my ai thng. Ti y, thng s c
t trn b phn lm vic ca my ai thng v mt cng nhn
s cm ai thng c mu theo quy nh vng quanh thng v
a vo b phn lm vic ca my, my s t ko ai v hn ct
ai t ng theo mt ch c ci trc.Vi thng
c nh du size, ng ngy sn xut, hn s dng ca SP
trn thng.
Bo qun T0kho thnh phm: - SP sau khi c ng thng s chuyn vo kho thnh phm
0 bo qun SP i n khi s lng s xut hng i.
-20 2 C
- Thi gian bo qun SP 24 thng k t ngy sn xut.
T bo qun= 24 thng
T0 SP -180C
Xut kho T container -180C - Sau khi SP c bo qun trong kho lnh v s lng
0 0 hng cn xut i th tin hnh xut kho theo yu cu ca khch
T SP -18 C
hng. QC kim tra cht lng SP xong. Cc thng SP s c
a vo container xut hng bo qun SP v gi nguyn cht
lng SP n ni tiu th.
Khnh ha, Ngythngnm.
(Ngi ph duyt)
117
4. PHN TCH TNG MI NGUY V XC NH BIN PHP PHNG NGA

Bng 3.3 Phn tch cc mi nguy cho quy trnh tm tm bt Torpedo
Tn cng ty: Cng ty TNHH Gallant Ocean Vit Nam. Tn sn phm: Tm tm bt Torpedo ng lnh xut khu
a ch: L B10-B11, KCN Sui Du - Cam Lm - Phng php phn phi v bo qun: -180C.
Khnh Ha. Cch s dng: Gia nhit trong du trc khi n.
i tng s dng: i chng. Khuyn co tr em, ngi gi v ngi mn cm vi
thnh phn ca sn phm cn ch khi s dng.
Thnh phn/ Xc nh mi nguy C mi Din gii cho quyt nh ct (3) Bin php phng nga no c Xc nh
cng on ch tim n xm nhp vo nguy an th c p dng phng nga CCP (C/K)
bin c kim sot hoc ton thc mi nguy ng k
tng ln cng on phm no
ny ng k
khng?
(1) (2) (3) (4) (5) (6)
TNNL TM * Sinh hc: C -Nguyn liu c th b nhim VSV - Ch nhn l nguyn liu khi C
TI gy bnh t mi trng nui hoc KATVS ca nguyn liu,
- VSV gy bnh hin
trong qu trnh bo qun, vn phng tin bo qun, vn chuyn
din.
chuyn. m bo.
- Kim tra xut x l nguyn liu
nhp ca nh cung cp.
* Ha hc: C -Nguyn liu c th b nhim -Ch nhn l nguyn liu nu kt C
sulfite t mi trng sng. qu giy th sulfite l m tnh.
1. Tc nhn
Sulfite (>10mg/kg l
cht d ng)
118
2. Ha cht, khng sinh C -Nguyn liu c th b nhim -Ch nhn l nguyn liu c thu C
cm v khng sinh hn khng sinh cm v d lng khng hoch hoc nh bt trong vng
ch s dng: sinh hn ch s dng t mi trng kim sot bi NAFIQAD v c
sng. quan c thm quyn.
+Chloramphenicol
-C hp ng cam kt khng s
+ Nitrofuran (AOZ,
dng ha cht, khng sinh cm v
AMOZ)
ngng s dng ha cht, khng
+ Enrofloxacin/ sinh hn ch s dng 4 tun trc
Ciprofloxacin khi thu hoch trong sn phm ca
nh cung cp.
+Malachite/
Leucomalachite green
+ Trifluralin
+Ocytetracyline
3. Kim loi nng: Hg C - Kim loi nng c th nhim vo - Ch nhn l nguyn liu c cam C
(thy ngn) trong nguyn liu t mi trng kt khng pht hin kim loi nng
sng. trong sn phm ca nh cung cp.
* Vt l: C - Mnh kim loi c th b mc vo -Cng on r kim loi theo sau s K

trong nguyn liu trong qu trnh pht hin v loi b cc mnh kim
-Mnh kim loi
nh bt hoc ln trong qu trnh loi trong sn phm.
bo qun v vn chuyn.
TNNL TM *Sinh hc: C -Nguyn liu c th b nhim VSV -Ch nhn l nguyn liu khi C
NG gy bnh t mi trng nui hoc KATVS ca nguyn liu,
- VSV gy bnh hin
din
chuyn. m bo.
nhp ca nh cung cp.
119
*Ha hc: C -Nguyn liu c th b nhim - Ch nhn l nguyn liu nu kt C

sulfite t mi trng sng. qu giy th sulfite l m tnh.
1.Tc nhn
Sulfite (>10mg/kg l
cht d ng)
2. Ha cht, khng sinh C -Nguyn liu c th b nhim -Ch nhn l nguyn liu c thu C
cm v khng sinh hn khng sinh cm v d lng khng hoch hoc nh bt trong vng
ch s dng: sinh hn ch s dng t mi trng kim sot bi NAFIQAD v c
sng. quan c thm quyn.
+Chloramphenicol
-C hp ng cam kt khng s
+ Nitrofuran (AOZ,
dng ha cht, khng sinh cm v
AMOZ)
ngng s dng ha cht, khng
+ Enro Floxacin/ sinh hn ch s dng 4 tun trc
Ciprofloxacin khi thu hoch trong sn phm ca
nh cung cp.
+Malachite /
Leucomalachite green
+ Trifluralin
+Ocytetracyline
3. Kim loi nng: Hg C - Kim loi nng c th nhim vo - Ch nhn l nguyn liu c cam C
(thy ngn) trong nguyn liu t mi trng kt khng pht hin kim loi nng
sng. trong sn phm ca nh cung cp.
* Vt l: C - Mnh kim loi c th b mc vo -Cng on r kim loi theo sau s K
trong nguyn liu trong qu trnh pht hin v loi b cc mnh kim
-Mnh kim loi
nh bt hoc ln trong qu trnh loi trong sn phm.
bo qun v vn chuyn.
120
RA 1 *Sinh hc: Khng - Kim sot bng GMP K

-Kim sot bng SSOP
*Ha hc: Khng - Kim sot bng GMP K

-Kim sot bng SSOP
* Vt l: Khng K
S CH *Sinh hc: Khng -Kim sot bng GMP K

-Kim sot bng SSOP
*Ha hc: Khng -Kim sot bng GMP K
-Kim sot bng SSOP
* Vt l: C - Li cu c th b mc vo trong -Cng on r kim loi theo sau s K
nguyn liu trong qu trnh nh pht hin v loi b cc mnh kim
bt. loi trong sn phm.
-Kim sot bng SSOP
-Kim sot bng SSOP
* Vt l: Khng K
R NG *Sinh hc: Khng -Kim sot bng GMP K
HLSO -Kim sot bng SSOP
-Kim sot bng SSOP
* Vt l: Khng K
PHN C *Sinh hc: Khng K
*Ha hc: Khng K
121
* Vt l: C - Mnh kim loi c th b ln vo -Cng on r kim loi theo sau s K

trong BTP trong qu trnh sn xut. pht hin v loi b cc mnh kim
loi trong sn phm.
RA 3 *Sinh hc: Khng -Kim sot bng GMP K
-Kim sot bng SSOP
-Kim sot bng SSOP
*Vt l: Khng K
LT PTO *Sinh hc: Khng K
*Ha hc: Khng K
*Vt l: C - Mnh kim loi c th b ln vo -Cng on r kim loi theo sau s K
loi trong sn phm.
-Kim sot bng SSOP
-Kim sot bng SSOP
*Vt l: Khng K
KHA, DUI *Sinh hc: Khng K
PTO
*Ha hc: Khng K
* Vt l: Khng K

-Kim sot bng SSOP
122

-Kim sot bng SSOP
*Vt l: Khng K
NGM THUC *Sinh hc: Khng K
-Kim sot bng SSOP
* Vt l: Khng K
-Kim sot bng SSOP
-Kim sot bng SSOP
*Vt l: Khng K
TNNL BT, *Sinh hc: C -Nguyn liu c th b nhim VSV - Ch nhn l nguyn liu khi C
BNH M gy bnh t mi trng nui hoc KATVS ca nguyn liu,
- VSV gy bnh hin
din
chuyn. m bo.
nhp ca nh cung cp.
*Ha hc: C - Nguyn liu c th b c t nm - Ch nhn l nguyn liu c C
mc t qu trnh sn xut hoc chng nhn xut x, mu sc, mi
- c t nm mc.
trong qu trnh bo qun, vn v t yu cu.
Aflatoxin chuyn.
- Ch nhn l nguyn liu khi kt
qu kim tra ha ca nh cung cp
t.
*Vt l: Khng K
123
CHUN B, *Sinh hc: C -Nhit bt nho > 100C trong - Thng xuyn hiu chnh thit b C
XAY BT thi gian >12 gi hay 21.10C trong o lun trong tnh trng hot ng
-Staphylococcus aureus
thi gian > 3 gi c th pht sinh tt.
pht trin v sinh c
VSV Staphylococcus aureus v
t. - Ch s dng l bt t nhit
sinh c t vo trong sn phm.
cho php.
*Ha hc: Khng K
*Vt l: C - Mnh kim loi c th b ln vo -Cng on r kim loi theo sau s K
loi trong sn phm.
TM BT *Sinh hc: Khng - Kim sot bng GMP K
-XP V -Kim sot bng SSOP
*Ha hc: Khng K
*Vt l: Khng - Kim sot bng GMP K
-Kim sot bng SSOP
CP NG *Sinh hc: Khng - Kim sot bng GMP K
-Kim sot bng SSOP
*Ha hc: Khng K
*Vt l: Khng K
BAO GI *Sinh hc: Khng -Kim sot bng GMP K
-Kim sot bng SSOP
*Ha hc: Khng K
*Vt l: Khng K
D KIM LOI *Sinh hc: Khng K
*Ha hc: Khng K
124
*Vt l: C -Sn phm c th b ln kim loi - 100% sn phm phi qua my d C

trong qu trnh sn xut. kim loi.
- Mnh kim loi trong
sn phm
NG THNG *Sinh hc: Khng K
*Ha hc: Khng K
*Vt l: Khng K
BO QUN - *Sinh hc: Khng -Kim sot bng GMP K
XUT KHO -Kim sot bng SSOP
*Ha hc: Khng K
*Vt l: Khng K
5. BNG TNG HP K HOCH HACCP

Bng 3.4 Bng tng hp k hoch HACCP
Tn cng ty: Cng ty TNHH Gallant Ocean Vit Tn sn phm: TM TM BT TORPEDO NG LNH
Nam.
Phng php phn phi v bo qun: -180C.
a ch: L B10 - B11 KCN Sui Du - Cam Lm -
Khnh Ha. D kin s dng: Gia nhit trong du trc khi n.
in thoi: (0583) 743451 - 743452 i tng s dng: i chng. Khuyn co tr em, ngi gi v ngi mn cm vi thnh
phn ca sn phm cn ch khi s dng.
125
im kim Cc mi nguy c Gii hn ti Gim st Hnh ng H s Thm tra

sot ti hn ngha hn cho mi sa cha
bin php
( CCP)
phng nga Ci g Cch no Tn sut Ai
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
TNNL TM *Sinh hc: - iu kin v -iu kin -Xem xt -L/ln QC -T chi -H s gim -Hng tun xem
TI sinh ca phng v sinh h s kim h nhn l hng st tip nhn xt h s v
-VSV gy bnh hin
tin bo qun, phng tin gim st. s. nu nguyn liu. theo di vic
din
vn chuyn t bo qun, KATVS gim st cc
yu cu. vn chuyn ca nguyn hnh ng sa
liu, phng cha.
- nh gi cm -Xut x l
tin bo
quan nguyn hng nhp
qun, vn
liu t yu cu. ca nh
chuyn
cung cp.
khng m
- Nhit bo -Nhit k bo.
-Nhit . -Hiu chun
qun nguyn kim nhit
nhit k: 1
liu t 40C. bo
ln/nm.
qun.
-Nui cy -Thng/ln -H s kim vi
-Kim vi sinh -Kt qu -Ly mu
vi sinh. kim vi sinh.
t. kim vi nguyn liu
sinh ti
sinh. kim thm tra 1
cng ty.
ln/nm ti c
quan c thm
quyn.
126
*Ha hc: -Kim tra bng -Tc nhn -Dng L/ln QC -T chi l -Biu mu tip -Hng tun xem
giy th Sulfite Sulfite giy th hng nu kt nhn nguyn xt h s v
1. Tc nhn
kim qu giy th liu. theo di vic
Sulfite (>10mg/kg tra. dng tnh. gim st cc
l cht d ng) hnh ng sa
cha.
-Hiu chnh
giy th sulfite:
3 thng/ln.
127
2. Ha cht, khng -C hp ng -Hp ng -Xem xt -L/ln. QC -T chi l -H s gim -Hng tun xem
sinh cm, hn ch cam kt khng cam kt h s. hng nu st tip nhn xt h s v
s dng: s dng ha khng s nh cung nguyn liu. theo di vic
cht, khng sinh dng ha cp khng gim st cc
+Chloramphenicol - Hp ng
cm v ngng s cht, khng c hp ng hnh ng sa
cam kt khng
+ Nitrofuran (AOZ, dng ha cht, sinh cm v cam kt. cha.
s dng ha
AMOZ) khng sinh hn ngng s
-T chi l cht, khng
+Enrofloxacin/ ch s dng 4 dng ha -Thng/ln
-Gi mu hng nu sinh cm v -Ly mu
tun trc khi cht, khng mi i l.
Ciprofloxacin i kim nguyn liu ngng s dng nguyn liu
thu hoch trong sinh hn
ha sinh. -L/ln kim ha ha cht, kim thm tra 1
+Malachite/ sn phm ca ch s dng
vi th sinh khng khng sinh hn ln/nm ti c
nh cung cp. 4 tun trc
Leucomalachite trng t. ch s dng 4 quan c thm
khi thu
green -Nhp nguyn EU. tun trc khi quyn.
hoch.
liu vo, x l thu hoch.
+ Trifluralin bo qun trong -Thng bo -Kim trc
-Thng bo v
+Ocytetracyline kho lnh, ng hng thng xut thnh
nhng vng
thi ly mu v kt qu phm i Nht
c kim sot
kim ho sinh, kim sot d lng cc Bn l/ln kim
khi kt qu kim
d lng cht c Ocytetracyline.
t mi tin
cc cht hi ca
hnh sn xut.
c hi NAFIQAD.
trong thy -Kt qu gi
sn nui kim ha sinh.
ca
NAFIQAD.
-Kt qu
kim ha
sinh t.
128
Gi mu
3. Kim loi nng: -Kt qu kim -Kt qu 3thng/ln QC -Tr l hng -Kt qu gi -Hng tun xem
kim kim kim. xt h s v
Hg (thy ngn) kim loi nng: kim kim khi kt qu kim kim loi
khng pht hin. loi nng. loi nng. pht hin c nng. theo di gim
st cc hnh
kim loi
ng sa cha.
nng. -Ly mu
nguyn liu
kim thm tra 1
ln/nm ti c
quan c thm
quyn.
TNNL TM *Sinh hc: - iu kin v iu kin -Xem xt L/ln QC T chi -H s gim -Hng tun xem
NG sinh ca phng v sinh h s kim vi nhn l hng st tip nhn xt h s v
- VSV gy bnh
tin bo qun, phng tin sinh ti nu nguyn liu. theo di vic
hin din
vn chuyn t bo qun, cng ty. KATVS gim st cc
yu cu. vn chuyn ca nguyn hnh ng sa
liu, phng cha.
- nh gi cm -Xut x l
tin bo
quan nguyn hng nhp -Ly mu
qun, vn
liu t yu cu. ca nh nguyn liu
chuyn
cung cp. kim thm tra 1
khng m
-Nhit k ln/nm ti c
- Nhit bo -Nhit . bo.
kim nhit quan c thm
qun nguyn
bo quyn.
liu t
-180C. qun.
-Kim vi sinh -H s kim vi
-Kt qu sinh.
t. kim vi -Nui cy
sinh. vi sinh.
129
*Ha hc: -Kim tra bng -Tc nhn -Dng -L/ln QC -T chi l -Biu mu tip -Hng tun xem
giy th Sulfite Sulfite giy th hng nu kt nhn nguyn xt h s v
1.Tc nhn
kim qu giy th liu. theo di vic
Sulfite (>10mg/kg tra. dng tnh. gim st cc
l cht d ng) hnh ng sa
cha.
2. Ha cht, khng - Nh cung cp -Hp ng Xem xt -L/ln QC - T chi l -H s gim -Hng tun xem
sinh cm, hn ch nm trong danh kinh t k h s kim h hng nu st tip nhn xt h s v
QC
s dng: sch c cung thut ca s. nh cung nguyn liu. theo di vic
cp nguyn liu nh cung cp khng gim st cc
+Chloramphenicol -L/ln - Hp ng
ca cng ty. cp nguyn c hp ng hnh ng sa
vi th cam kt cung
+ Nitrofuran (AOZ, liu. cam kt. cha.
-C hp ng trng cp sn phm
AMOZ)
kinh t k thut. -Giy EU. m bo cht -Ly mu
+Enro Floxacin/ chng nhn lng. nguyn liu
-C giy chng
Ciprofloxacin cht lng. kim thm tra 1
nhn cht lng. -H s nguyn
ln/nm ti c
+Malachite / -Kt qu liu ca nh
-C kt qu quan c thm
phn tch cung cp.
Leucomalachite kim tra khng quyn.
khng sinh.
green sinh ca nh -Kt qu gi
-Kim trc
cung cp t. kim ha sinh.
+ Trifluralin xut thnh
phm i Nht
+Ocytetracyline l/ln kim
Ocytetracyline.
130
3. Kim loi nng: -Kt qu kim -Kt qu -Gi mu 3thng/ln QC -Tr l hng -Kt qu gi -Hng tun xem
Hg (thy ngn) kim loi nng: kim kim kim. kim kim khi kt qu kim kim loi xt h s v
khng pht hin. loi nng. loi nng. pht hin c nng. theo di gim
st cc hnh
kim loi
ng sa cha.
nng.
-Ly mu
nguyn liu
kim thm tra 1
ln/nm ti c
quan c thm
quyn.
131
TNNL BT, *Sinh hc: -iu kin v -iu kin -Xem xt -L /ln QC -T chi -H s nguyn -Hng tun xem
BNH M sinh ca phng v sinh h s v kim h nhn l hng liu hp ng xt h s v
-VSV gy bnh hin
tin bo qun, phng tin i chiu s v kim nu kinh t k theo di vic
din. vn chuyn t bo qun, vi danh KATVS thut. gim st cc
vi sinh
yu cu. vn chuyn. sch cc ca nguyn hnh ng sa
nguyn -H s gim
nh cung liu, phng cha.
-nh gi cm liu ti st tip nhn
-Xut x l cp tin bo
quan nguyn phng ha nguyn liu. -Ly mu
hng nhp nguyn qun, vn
liu t yu cu nguyn liu
ca nh liu. nghim. chuyn -Kt qu kim
kim thm tra 1
cung cp. khng m tra vi sinh ca
-Bng ln/nm ti c
-L /ln bo. cng ty.
mt. quan c thm
kim h -T chi quyn.
-Nhit bo -Nhit -Nhit k. s.
qun nguyn nhn l hng
-H s. nu h s
liu t -Xem h
0 s. nguyn liu
-18 C.
khng
-Kt qu kim vi hp l.
sinh ca nh
cung cp t.
132
QC -T chi
- H s hp nhn l hng
ng ca nu khng -Hng tun xem
-C hp ng nh cung c chng xt h s v
-H s hp
cam kt cung cp. nhn xut theo di vic
ng.
cp SP m bo x, mu sc gim st cc
*Ha hc: -Giy
cht lng ca mi v -H s gim hnh ng sa
chng nhn -Xem xt
-c t nm mc nh cung cp. -L /ln khng t st tip nhn cha.
ngun gc h s. kim h yu cu. nguyn liu.
Aflatoxin -C giy chng SP ca nh -Ly mu
s.
nhn xut x. cung cp. -T chi - H s kt nguyn liu
nhn l hng qu kim tra kim thm tra 1
-Kt qu kim -H s
nu kt qu ha sinh ca ln/nm ti c
ha sinh ca nh kim tra
kim tra ha nh cung cp. quan c thm
cung cp t. ha sinh
ca nh sinh ca nh quyn.
cung cp. cung cp
khng t.
CHUN B, -Kim tra
XAY BT chnh xc ca
nhit k 3
-Hiu chnh thng/ln.
-Nhit bt thit b o.
*Sinh hc: nho khng qu QC -Hiu chun
100C ti tng -Hy b l -H s gim nhit k chun
Staphylococcus Nhit bt v SP
thi gian khng Nhit k 2h/ln st CCP chun 1ln/nm.
aureus pht trin v bt nho sn xut
qu 12 gi, b xay bt.
sinh c t. trong thi - Hng tun
21.10C khng
gian vi xem xt h s
qu 3 gi.
phm. v theo di vic
gim st cc
hnh ng sa
cha.
133
D KIM -Nu my
LOI d kim loi
pht hin
trong SP c
kim loi, t
SP ln bng
ti kim
tra li mt
ln na cho
n khi tm
Khng c mnh
ra kim loi
kim loi v phi
c trong SP
kim c ng
-Cho tng (nu pht
* Vt l: knh: -S hin -Hng tun xem
SP qua hin c kim
din ca QC -Bo co gim xt h s v
-Mnh kim loi -Fe (st) my d loi c lp
kim loi 100% sn v st cng on theo di vic
trong sn phm 1.5mm kim loi. sn phm
trong SP. phm cng em ti ch d kim loi. gim st cc
-Sus (inox) -Nghe tn nhn li khi d hnh ng sa
- Tn hiu
2.0mm hiu pht cha.
pht hin. kim loi li
hin.
-Non Fe (kim khng pht
loi mu) hin c kim
2.0mm loi trong SP
).
-Nu my
d h th
ton b SP
kim tra 1h
trc
phi c c
lp d li
ln na.
134
Khnh ha, ngythngnm.

Ngi ph duyt
135
KT LUN V XUT
KT LUN
Qua thi gian thc tp Cng ty TNHH Gallant Ocean Vit Nam, ti gii quyt
cc vn sau:
- nh gi c iu kin sn xut ca Cng ty: u t yu cu v iu kin
sn xut p dng HACCP.
- xy dng c 10 quy phm v sinh SSOP cho nh xng.
- xy dng chng trnh GMP cho sn phm tm tm bt Torpedo ng lnh
xut khu.
- xy dng k hoch HACCP cho sn phm tm tm bt Torpedo ng lnh
xut khu.
Trong qu trnh thc hin ti, tuy c nhiu c gng song do nng lc ca em cn
hn ch nn kh trnh khi nhng sai st, rt mong c s ng gp ca qu thy
c cng ton th bn b ti ca em c hon thin hn.
XUT KIN
- Cng ty thc hin tt qun l cht lng theo HACCP v cn pht huy nhng
th mnh ph hp vi iu kin sn xut hin nay.
- Cn c k hoch thm tra ni b bn cnh thm tra ngoi h thng HACCP
hot ng c hiu qu hn na.
136
TI LIU THAM KHO

TING VIT
1. Nguyn Thun Anh, (2012), Bi ging m bo cht lng v lut thc phm,
Trng i hc Nha Trang. [tr 89,122]
2. Trn c Ba, (1990), K thut ch bin lnh thy sn, NXB & GD chuyn
nghip H Ni.
3. Nguyn Hu Dng v cng s bin dch (1999), HACCP Phn tch mi nguy
v im kim sot ti hn, Nh xut bn Nng Nghip H Ni. [tr 93,111]
4. ng Vn Hp (ch bin), Vn Ninh, Nguyn Thun Anh, (2006), Qun l
cht lng thy sn, Nh xut bn nng nghip. [tr 47,48]
5. QCVN 02-01: 2009/BNNPTNT Quy chun k thut quc gia c s sn xut kinh
doanh thc phm thy sn - iu kin chung m bo an ton thc phm.
6. QCVN 02-02: 2009/BNNPTNT Quy chun k thut quc gia c s sn xut kinh
doanh thc phm thy sn - Chng trnh m bo cht lng v an ton
thc phm theo nguyn tc HACCP.
7. B Nng Nghip v Pht trin nng thn: Thng t s 03/2012/TT BNN, thay
th Thng t 15/2009/TT - BNN, ngy 17/3/2009 Thng t ban hnh Danh mc
thuc, ha cht, khng sinh cm s dng, hn ch s dng (trong kinh doanh thy
sn).
8. Tiu chun ngnh 28TCN130:1998 C s ch bin thy sn iu kin chung
m bo an ton v sinh thc phm.
9. Thng t 48, quy nh v kim tra, chng nhn an ton thc phm thy sn xut
khu (biu mu nh gi v hng dn nh gi iu kin sn xut nh my ng
lnh).
10. Thng t 55/2011/TT - BNNPTNT ngy 3/8/2011 ca B trng B Nng
nghip v Pht trin nng thn v vic kim tra, chng nhn cht lng an ton
thc phm thy sn.
11. Tiu chun 505/2002 BYT, ban hnh 21 tiu chun v sinh lao ng, 05
nguyn tc v 07 thng s v sinh lao ng.
12. Ch th 95.2.EC ca Ngh Vin v Hi ng Chu u.
13. Ti liu ni b cng ty.
TING ANH
14. Lawley R, Curtis L, Davis J, (2008), The Food Safety Hazard Guidebook, The
Royal Society of Chemistry. [70,74;179,184]
137
viii
PH LC 1
S 1: Cy quyt nh xc nh CCP
(Tr li cc cu hi theo th t)
CH1: C bin php phng nga no i vi mi nguy nhn din khng?
Khng
Sa i cng
CH2b: Kim sot ti bc ny c cn thit
C on, quy trnh
i vi an ton khng? hoc sn phm
C Khng
Khng phi l 1 CCP Dng li
CH2: cng on ny c c thit k c bit

loi tr hay gim thiu kh nng xy ra mi nguy C
n mc c th chp nhn c khng?
Khng
CH3: Cc mi nguy c nhn din c kh nng gy nhim

qu mc chp nhn hoc c kh nng gia tng n mc khng
th chp nhn c hay khng?
Khng
C
Khng phi l mt CCP Dng li
CH 4: C cng on no tip theo cng on ny

s loi tr hoc gim thiu mi nguy nhn din
n mc c th chp nhn c hay khng?
im kim sot ti
C Khng hn (CCP)
Khng l mt CCP Dng li

ix
PH LC 2
DANH MC CC HA CHT, KHNG SINH CM S DNG TRONG
SN XUT KINH DOANH THY SN
(Ban hnh km theo Thng t s 03/2012/TT-BNN ngy 17 thng 3 nm 2012
ca B Trng B Nng Nghip v Pht Trin Nng Thn)
STT TN HA CHT, KHNG SINH I TNG P DNG
1 Aristolochia spp v cc ch phm t chng
2 Chloramphenicol
3 Chloroform
4 Chlorpromazine
5 Colchicine
6 Dapsone
7 Dimetridazole Thc n, thuc th y, ha cht,
8 Metronidazole cht x l mi trng, cht ty
9 Nitrofuran (bao gm c Furazolidone) ra kh trng, cht bo qun,
10 Ronidazole kem bi da tay trong tt c cc
11 Green Malachite (Xanh Malachite) khu sn xut ging, nui trng
ng thc vt di nc v
12 Ipronidazole
lng c, dch v ngh c v
13 Cc Nitroimidazole khc
bo qun, ch bin.
14 Clenbuterol
15 Diethylstilbestrol (DES)
16 Glycopeptides
17 Trichlorfon (Dipterex)
18 Gentian Violet (Crystal violet)
19 Nhm Fluoroquinolones (cm s dng trong sn
xut, kinh doanh thy sn sn xut vo th trng
M v Bc M)
20 Trifuralin
21 Cypermethrim
22 Deltamethrin
23 Enrofloxacin + Ciprofloxacin
x
PH LC 3
DANH MC CC HA CHT, KHNG SINH HN CH S DNG
TRONG SN XUT KINH DOANH THY SN
(Ban hnh km theo Thng t s 03/2012/TT-BNN ngy 17 thng 3 nm 2012

ca B Trng B Nng Nghip v Pht Trin Nng Thn)
STT TN HA CHT, KHNG SINH D LNG TI A (MRL)
(PPB)
1 Amoxicillin 50
2 Ampicillin 50
3 Benzylpenicillin 50
4 Cloxacillin 300
5 Dicloxacillin 300
6 Oxacillin 300
7 Oxolinic Acid 100
8 Colistin 150
9 Diflubenzuron 1000
10 Teflubenzuron 500
11 Emamectin 100
12 Erythromycine 200
13 Tilmicosin 50
14 Tylosin 100
15 Florfenicol 1000
16 Lincomycine 100
17 Neomycine 500
18 Paromomycin 500
19 Spectinomycin 300
20 Chlortetracycline 100
21 Oxytetracycline 100
22 Etracycline 100
23 Sulfonamide (cc loi) 100
24 Trimethoprim 50
25 Ormetoprim 50
26 Tricainemethanesulfonate 15-330
27 Danofloxacin 100
28 Difloxacin 300
29 Sarafloxacin 30
30 Flumequine 600
xi
PH LC 4
CC BIU MU GIM ST GMP
L B10-B11 KCN Sui Du Cam Lm Khnh Ha
xii
PH LC 5
CC BIU MU GIM ST SSOP
L B10-B11 KCN Sui Du Cam Lm Khnh Ha
xiii
PH LC 6
MT S S CA PHN XNG

Khao Sat Qua Trinh San Xuat Va Xay Dung Ke Hoach Haccp Cho San Pham Tom Tam Bot Tai Cong Ty TNHH Gallant Ocean Viet Nam Khanh Hoa

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Khao Sat Qua Trinh San Xuat Va Xay Dung Ke Hoach Haccp Cho San Pham Tom Tam Bot Tai Cong Ty TNHH Gallant Ocean Viet Nam Khanh Hoa

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i

Trong qu trnh thc tp, t ch cn nhiu b ng, n nay vi s gip tn ty,

DANH SCH CC BNG

Bng Ni dung Trang

DANH SCH CC HNH

Hnh Ni dung Trang

GII THCH THUT NG V CH VIT TT

- Thm tra HACCP (HACCP Verification): Vic p dng cc phng php, th

Ngnh thy sn Vit Nam bt u p dng h thng HACCP t cui nhng nm 90

CHNG I. TM HIU CHUNG V NH MY

III. CC SN PHM V TH TRNG TIU TH

- Th trng tiu th: Hn Quc, Nht Bn, EU, Trung Quc,

IV. S T CHC NHN S CA CNG TY

V. S MT BNG TNG TH CA CNG TY

CHNG II. KHO ST QU TRNH SN XUT V IU KIN

I. GII THIU SN PHM TM TM BT TORPEDO NG LNH

II. QUY TRNH CNG NGH SN XUT TM TM BT TORPEDO

Tip nhn Ngm thuc

2. THUYT MINH QUY TRNH

Tm b rt xung nn phi ly i ra li trong nc ra chlorine 100ppm

- Cc sai st thng gp: Thao tc ra sai; khng sch ni tng; nhit nc

- Mc ch: Lt v a tm sang dng BTP tm PTO.

- Yu cu: Kha ng s ng quy nh, su ng kha t yu cu.

- Mc ch: Tng trng lng tm.

Ln lt nhng r tm vo 2 thau nc c chlorine v 2 thau nc sch,

- Yu cu: Xay ng quy nh mc li v ct thnh s lng ming ng quy

- Yu cu: Nhit container: -180C.

III. KHO ST V NH GI IU KIN SN XUT [5], [6], [9], [10]

Bng 2.1 Kt qu nh gi iu kin sn xut ti nh my

e. Thc hin v sinh c nhn ng [] [ ] - Mt s cng nhn khi vo

TNG CNG 26 NHM CH TIU 23 1 2 0 0 Ac

- Kt qu nh gi trong 26 nhm ch tiu c:

CHNG III. XY DNG K HOCH HACCP CHO SN PHM TM

- xy dng c k hoch HACCP trc tin nh my cn xem xt iu kin

Kim tra li s quy trnh cng ngh trn thc t c ng khng? iu

mt an ton thc phm (nhng yu t gy nh hng ln s km hm, c ch, tiu

Cch thc lu tr h s ghi chp v s sai lch v mi hnh ng sa cha

II. PHN TCH IU KIN TIN QUYT

nc cng khng ng quy nh. Nhng thao tc ny c th gy nh hng n

1. XY DNG CHNG TRNH GMP

Chun b xay bt GMP6

CNG TY TNHH GALLANT OCEAN VIT NAM

- Ch s dng nc qua x l v t yu cu v cht lng nc ch bin vo

- Yu cu nhng ngp st tm trong thng nc, dng tay khuy 3 vng v gt

CNG TY TNHH GALLANT OCEAN VIT NAM

- BTP c phn c theo yu cu ca khch hng v th trng. Thng phn

Size X c/lb S con/lb

- Nhit phng phi t 20 0C ti phng bo qun nguyn liu v phng phn

CNG TY TNHH GALLANT OCEAN VIT NAM

CNG TY TNHH GALLANT OCEAN VIT NAM

- Mc ch ca vic: lt PTO l a tm sang dng BTP tm PTO, kha BTP

CNG TY TNHH GALLANT OCEAN VIT NAM

- Mc ch ca cng on ngm thuc l tng trng lng ca tm.

- BTP tm b rt xung nn phi ly i ra li trong nc ra chlorine 50ppm ri

CNG TY TNHH GALLANT OCEAN VIT NAM

- Mc ch ca cng on chun b bt, bnh m l chun b nguyn liu tm cho

CNG TY TNHH GALLANT OCEAN VIT NAM

- Ch s dng nc vy c sn xut t nc sch (tun th theo SSOP1)

- Kt qu gim st phi ghi chp vo bo co gim st cng on Tm bt Xp

CNG TY TNHH GALLANT OCEAN VIT NAM

- Mc ch ca cng on cp ng SP l lm ng lnh SP sau khi tm bt v

CNG TY TNHH GALLANT OCEAN VIT NAM

- SP cho vo thng v xp phi theo hng nht nh, xp phi ng s lng v