Connector Location

SENR9149-03 Electrical Schematic Symbols And Definitions

Schematic Machine
Connector Number March 2006
Location Location
CONN 1 C-15 26 Symbols
CONN 2 E-15 26
CONN 3 F-14 31
CONN 4 F-14 22
T
CONN 5 A-14 22
CONN 6 A-14 5
Pressure Temperature Level Flow Circuit Breaker
CONN 7 B-13 30
Symbol Symbol Symbol Symbol Symbol
CONN 8 B-13 29
CONN 9 D-13 29 3
CONN 10 E-12 29 8 32 23 Symbols And Definitions
CONN 11 E-12 29
6 26
11 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
31 22 21 through it.
CONN 12 E-12 25 18 14 17 7
CONN 13 E-12 C
13 D
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CONN 14 D-12 B B 9 circle indicates that the component has screw terminals and a wire can be disconnected from it.
1 E A 19
CONN 15 D-12 23 12
CONN 16 B-12 23 29 20 24 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
2 5
CONN 17 A-11 10 30 C No circle indicates that the wire cannot be disconnected from the component.
28 16
CONN 18 D-10 10 25
10 15 Ground (Wired): This indicates that the component is connected to a grounded wire. The
CONN 19 Service Tool B-9 C 4
CONN 20 E-9 25
27 grounded wire is fastened to the machine.
CONN 21 E-9 25
CONN 22 A-8 23 Ground (Case): This indicates that the component does not have a wire connected to ground.
CONN 23 B-7 10 It is grounded by being fastened to the machine.
CONN 24 B-7 10
CONN 25 E-6 24
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

12H, 140H, and 160H

CONN 26 E-6 24 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 27 C-6 24
CONN 28 C-6 24
Sender: A component that is used with a temperature or pressure gauge. The sender

Motor Grader Standard Version

CONN 29 C-6 27 measures the temperature or pressure. Its resistance changes to give an indication to
T
CONN 30 A-6 27 the gauge of the temperature or pressure.

Electrical System
CONN 31 C-5 27
CONN 32 C-5 27 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
CONN 33 B-3 15 It has a coil that makes an electromagnet when current flows through it. The
CONN 34 E-3 23 electromagnet can open or close the switch part of the relay.
CONN 35 F-3 23
CONN 36 F-3 23
D 12H: 140H: 160H: Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
27 coil that makes an electromagnet when current flows through it. The electromagnet
CONN 37 E-9 B 4ER500-1135 8JM280-UP 9JM350-UP can open or close a valve or move a piece of metal that can do work.
The connectors shown in this chart are for harness to harness connectors.
32 5HM1150-2999 2FM400-908
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
A that make electromagnet when current flows through them. It also has an internal switch that places
22 B the latch coil circuit open at the time the coil latches.
11 9
18 30
C
12
24
Harness And Wire Symbols
E
13 23 15 Wire, Cable, or Harness Component
8 Assembly Identification Part Number
16 19 Pin Socket Wire Color Fuse
5 10
1 4 3 29 25 A AA 105-9344
2 28 20
14 21 325-PK-14 1
6 31
Receptacle
26
Single Wire Circuit Number Wire Gauge
7 Connector Identification
17 Plug
2 200-BK-14

Ground Connection Pin or Socket Number

1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal

connector. The plug contains all connector. The plug and receptacle
2 sockets and the receptacle contains 2 contain both pins and sockets.
all pins.

2006 Caterpillar Printed in U.S.A.

Machine Harness Connector And Component Locations All Rights Reserved

Transmission Diagnostic Code Conversion Resistor, Sender and Solenoid Specifications Component Location Wire Description
Flash Part No. Component Description Resistance (Ohms) Schematic Machine Schematic Machine Wire Wire
Description
Wire Wire
Description
CID - FMI Description Component Component Number Color Number Color
Code 3E-5383 Sender - Articulation Position 3 to 97 Location Location Location Location
Power Circuits Accessory Circuits (Continued)
11 N/A No diagnostics active 12V Power Port F-9 32 Sender - Articulation C-12 7
54C (130F) - 560 to 716 101 RD Bat(+) 504 YL Wiper - Rear (Low)
12 N/A No logged diagnostic codes 7N-8532 Sender - Engine Coolant 24 to 12 volt converter F-13 8 Sender - Engine Coolant Temperature B-14 11
110C (230F) - 72 to 82 102 BU Hd Lmp 505 BU Wiper - Rear (HI)
21 641 F05 Transmission Solenoid A open circuit Alarm-Action B-9 C Sender-Engine Oil Pressure B-13 13
103 RD Tail Lamps 506 PU Washer - Front
7T-4003 Resistor - Defroster 10.0 0.5 Alarm - Backup F-15 1 Sender- Transmission Speed D-15 14
22 642 F05 Transmission Solenoid B open circuit 105 RD Key Start Sw 507 WH Washer - Rear

23 643 F05 Transmission Solenoid C open circuit 7T-9073 Solenoid - Differential Unlock 33.6 1.0 Alternator D-14 2 Solenoid-Centershift B-3 16 108 BU Dome Lamp 515 GY Blower Motor (HI)

24 644 F05 Transmission Solenoid D open circuit Arc Suppressor E-14 17 Solenoid - Differential Unlock E-14 17 109 OR Alt Output (+) Term. 516 GN Blower Motor (Medium)
7T-9074 Solenoid - Forward HornPark Brake 55.17 5.77 113 RD Gages 517 BU Blower Motor (Low)
25 645 F05 Transmission Solenoid E open circuit Battery C-14 3 Solenoid-Dual Horsepower A-13 5
114 RD Warning Horn (Forward) 521 YL A/C SW To Refrigerant SW
26 646 F05 Transmission Solenoid F open circuit Solenoid - Engine Shutdown Battery C-14 4 Solenoid - Engine Shutdown D-13 5
8C-3663 Latch: 1.55 0.1510.3 1.03 116 RD Rear Floods 522 WH A/C Clutch To Thermostat SW
27 647 F05 Transmission Solenoid G open circuit Breaker - Alternator D-13 5 Solenoid - Forward Horn A-3 16
Unlatch: 118 GY Upper Wiper / Washer 556 WH Differential Lock
28 648 F05 Transmission Solenoid H open circuit Breaker - Headlamp D-10 B Solenoid - Park Brake B-12 16
119 PK Rear Wiper / Washer 575 YL Wiper - Aux (Park)
8T-8808 Solenoid - Centershift 34.3 1.7 Control - Neutral Start B-9 10 Solenoid - Start Aid A-13 18
31 641 F06 Transmission Solenoid A short to ground 124 RD Heaters 576 PK Wiper - Aux (Low)

32 642 F06 Transmission Solenoid B short to ground 9G-1950 Resistor-Blower Speed Overall 2.00 .10 Tap 1.00 .05 Control - Transmission A-7 E Solenoids - Transmission Valves E-15 14 126 PK Xmsn CtrI 577 PU Wiper - Aux (HI)
Control - XMSN Direction and Speed SW A-9 C Switch - Beacon B-6 C 129 BU Cigar Lighter 578 BU Washer - Aux
33 643 F06 Transmission Solenoid C short to ground
9G-4365 Solenoid - Start Aid 6.00 130 RD Stop Lamps 584 YL Wiper SW Jumper
34 644 F06 Transmission Solenoid D short to ground Fuses (10A) B-6 C Switch - Blower (Heater Group) A-10 C

SENR9149-03
135 BU Converter Switched +12 Volt Ouptut A503 PK Front Defroster Fan (Low)
35 645 F06 Transmission Solenoid E short to ground 104-6387 Sender - Transmission Speed 1000 to 1200 Fuses Block D-9 B Switch - Brake Air Pressure A-2 16
141 PK Front Defroster A504 GN Rear Defroster Fan (Low)
36 646 F06 Transmission Solenoid F short to ground Gauge - Cluster F-5 A Switch - Centershift Indicator B-3 19
111-0570 Solenoid-Dual HP 31.1 2.4 144 GN Beacon A506 OR Front Defroster Fan (HI)
37 647 F06 Transmission Solenoid G short to ground Ground - Engine C-13 12 Switch - Centershift Pin B-9 C 149 RD Blade Floods A507 YL Rear Defroster Fan (HI)
21.5 - 49.5 @ 552 kPa (80.1 psi)
38 648 F06 Transmission Solenoid H short to ground 116-9937 Sender - Engine Oil Pressure Ground - Frame Cab D5,6 24 Switch - Coolant Temp (Start Aid) A-14 11 151 GN Rear Defroster Lighting Circuits
227 - 257 @ 21 kPa (3.0 psi)
41 641 F03 Transmission Solenoid A short to battery Ground - Front Frame D-6 21 Switch - Defrost, Front A-6 C 152 BU Lower Wiper / Washer 603 PK Rotary Beacon

42 642 F03 Transmission Solenoid B short to battery

127-0574 Solenoid - Transmission 31 3
Ground - Front,Rear Frame B-12 20 Switch - Defrost, Rear B-6 C 165 RD Differential Lock 604 OR Stop Lamp Related Electrical Service Manuals
At room temperature unless otherwise noted. Ground - Rear Frame C-13 28 Switch - Differential Unlock D-9 B Ground Circuits 608 GN Flood Lamp - Rear Title Form Number
43 643 F03 Transmission Solenoid C short to battery
200 BK Main Chassis 609 YL Flood Lamp - Side Alternator (6N-9294):
44 644 F03 Transmission Solenoid D short to battery Horn - Forward F-3 16 Switch - Disconnect C-14 13
202 BK XMSN CtrI 611 PU Head Lamp Hi Consist No. 3T-6352 SENR4978
Meter - Service E-10 B Switch - Flood Lamp D-8 B

20 Page
45 645 F03 Transmission Solenoid E short to battery 276 BK XMSN CtrI dent Code 0 614 PU Park/Tail/Dash/Lamp Consist No. 7N-9720 SENR2082
46 646 F03 Transmission Solenoid F short to battery Motor - Blower E-4 E Switch - Forward Horn E-9 B Consist No. 9G-4574 SENR4130
277 BK XMSN Ctrl dent Code 1 619 GN Head Lamp Lo
47 647 F03 Transmission Solenoid G short to battery Motor - Blower (Heater Group) A-10 E Switch - Fuel Pressure B-13 13 278 BK XMSN Ctrl dent Code 2 Control Circuits Alternator (100-5047):
Consist No. 100-5045 SENR4130
48 648 F03 Transmission Solenoid H short to battery Motor - Blower, Defroster A-11 E Switch - Head/Tail Lamp E-8 B Basic Machine Circuits 710 GN XMSN Speed Pickup Signal
Consist No. 100-5046 SENR2082
Motor - Starter C-13 5 Switch - Headlamp Dimmer E-9 B 301 BU Starter No. 1 Sol 751 GN XMSN Shift Sol No. 1 Or 3
52 637 F06 Backup alarm short to ground
304 WH Starter Relay No. 1 Output 752 YL XMSN Shift Sol No. 2 Electronic Transmission Shift Control SENR9167
58 688 F06 VHP solenoid short to ground Motor - Washer, Front Lower F-6 8 Switch - Inching Pedal Pressure C-15 14
Starter Relay Coil To Neut Start SW Or Key Start
Motor - Washer, Front Upper F-6 8 Switch - Key Start B-9 C 306 GN 754 BU XMSN Shift Sol No. 3 Or 1 Starting Motor: (106-8558)
59 688 F03 VHP solenoid short to battery SW
307 OR Key Start SW To Neutral Start SW 755 OR XMSN Shift Sol No. 4 Or 5
Consist No. 106-8557 SENR3559
61 668 F02 Shift lever input invalid Motor - Washer, Rear F-5 8 Switch - Park Brake Pressure B-11 16 Consist No. 106-8559 SENR3581
308 YL Main Power Relay Coil F775 BU Centershift Solenoid
62 668 F03 Shift lever open/short to +battery Motor - Wiper, Front Lower C-4 9 Switch - Start Aid E-8 B
310 PU Start Aid SW To Start Aid Sol 795 YL Dual Hp Sol
63 269 F00 Sensor supply voltage above normal Motor - Wiper, Front Upper D-4 D Switch - Stop Lamp Pressure A-2 16
311 WH Start Aid Sot To Temp SW F843 YL Inching Pedal
64 269 F01 Sensor supply voltage below normal Motor - Wiper, Aear B-11 D Switch - Tail Lamp D-8 B
321 BR Backup Alarm Lamp Travel Alarm 892 BR Start Mod Right (-) Port/CAT Data Link (-)
65 701 F02 Transmission output speed signal incorrect Relay - Start D-13 5 Switch - Transmission Oil Temp Sensor E-15 26 322 GY Warning Horn (Forward) 893 GN Start Mod Right (+) Port/CAT Data Link (+)
68 168 F01 System voltage below normal Relay - Transmission Action Lamp C-10 8 Switch - Wiper, Front Lower A-5 C 326 PU Key Start SW "C" Term. 900 PU XMSN Shift Sol No. 5 or 4
Off Machine Switch Specification
71 520 F02 Invalid transmission configuration code Resistor - Blower Speed A-12 E Switch - Wiper, Front Upper B-5 C Monitoring Circuits 901 WH XMSN Shift Sol No. 6
Part No. Function Actuate Deactuate Contact Position
45.0 kPa Max 5.0 kPa MIN Resistor - Blower Speed E-4 E Switch - Wiper, Rear A-5 C 403 GN Alternator (R) Term. 902 BR XMSN Shift Sol No. 7
72 268 F02 Check programmable parameters 2M-9346 Stop Lamp Pressure Normally Open
(6.5 psi Max) (0.5 psi MIN) 439 YL Lamp Indicator 903 GY XMSN Shift Sol No. 8
73 764 F05 Transmission indicator lamp open circuit Resistor - Blower Speed (Heater Group) A-10 E
37.8 2.8C 26.7C MIN 441 OR Eng Coolant Temp Gauge M917 PK TOS Sensor
74 764 F06 Transmission indicator lamp shortto ground 8C-3569 Engine Coolant Temp (Start Aid) Normally Closed Machine locations are repeated for components located close together.
(100 5F) (80F MIN) 498 WH Diff Lock Indicator M918 ON TOS Sensor
75 764 F03 Transmission indicator lamp shortto battery 93.00 21.00 kPa 70.00 21.00 kPa A = Operators compartment (Dash). A429 YL Articulation Indicator 921 WH XMSN Sol No 1 Or 3 Return
107-0611 Engine Oil Pressure Normally Open
Transmission oil temperture sendershort to (13.49 3.05 psi) (10.15 3.05 psi) B = Operators compartment (Steering console). A476 PU Eng Oil Press Gauge To Sender - Eng #1 E937 PU MG MESH CNTL - Redundant Neutral
76 177 F03
+ battery or open circuit 75.0 kPa MAX 50.0 kPa MIN
111-7088 Inching Pedal Pressure Normally Open C = Operators compartment (Right side console). B476 BU (NFND) Transmission Indicator Lamp E938 OR MG MESH CNTL - First Gear
77 177 F04 Transmission oil temperture switchshort to ground (10.9 psi MAX) (7.3 psi MIN)
D = Operators compartment (Headliner). C491 PU Park Brake Pressure E939 WH MG MESH CNTL - Second Gear
81 868 F05 Auto/Manual lamp open circuit 640 kPa MAX 530 40 kPa
E458 YL Low Air Pressure Lamp E940 BU MG MESH CNTL - Third Gear
112-2404 Brake/Park Brake Air Pressure Normally Closed E = Operators compartment (Under seat).
(92.0 psi MAX) (77.0 6.0 psi)
82 868 F06 Auto/Manual lamp short tc ground E459 WH Low AIr Pressure Alarm E941 YL MG MESH CNTL - Fourth Gear
83 868 F03 Auto/Manual lamp short to +battery E460 BR Trans CntI To Relay Coil E942 GN MG MESH CNTL - Fifth Gear
F473 YL Transmission Warning E943 BR MG MESH CNTL - Sixth Gear
G460 GN Transmission Temperature E944 GY MG MESH CNTL - Seventh Gear
Accessory Circuits E945 PU MG MESH CNTL - Eighth Gear
500 BR Wiper - Front (Park) E946 OR MG MESH CNTL - Forward Direct
501 GN Wiper - Front (Low) E947 WH MG MESH CNTL - Reverse Direct
502 OR Wiper - Front (HI) E948 BU MG MESH CNTL - Park
503 BR Wiper - Rear (Park) E949 YL MG MESH CNTL - Neutral
E975 PU MESH Lamp
M998 OR Transmission Autoshift Mode
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A 200-BK
BACKUP REAR MOTOR 507-WH
- + L76 L76
ALARM A A WASHER 200-BK 200-BK 200-BK
123-6449 FRONT LOWER MOTOR FRONT UPPER MOTOR 7T-8891 200-BK 200-BK
- + + -
WASHER A A WASHER 200-BK 200-BK
CCC 7T-8891 7T-8891 507-WH 200-BK
BK 1 321-BR 506-PU L21 200-BK L21
BK 2 921-WH CONN 4 578-BU
CCC E 24 TO 12 VOLT A P
604-OR 2 REAR FLOOD CONVERTER 1
614-PU 3 L51 LAMP 119-1733 L16 2
L16 L16 L16 L12

619-GN
321-BR 4 9X-6775 CONN 5 A L12 L12 611-PU 3 611-PU
L65 L12
921-WH 5 GROUND 6 200-BK L65 L65 619-GN 4 619-GN
DD HH L65
F STOP/TAIL
LAMP
S
T
RD
WH
1
3
CCC
604-OR
614-PU
200-BK 1
6
7
608-GN
200-BK
1 608-GN
2 200-BK
L69
+ BATTERY
GROUND (RADIO)
+12V RADIO
3
5
4
200-BK
135-BU PP
135-BU 609-YL
114-RD
322-GY
5 200-BK
CONN 36 619-GN
F
8C-6207 G BK 2 200-BK +24V IN 1 165-RD 200-BK INSTRUMENT PANEL P LO BEAM
L51 L51 +12V MEMORY 2 165-RD 619-GN HEADLAMP

200-BK
12V POWER 1 135-BU 200-BK 9X-7169
2 200-BK A FFFF P
200-BK

L69 PORT FFFF

L69 WH 3 117-2311 COOLANT ARTICULATION 1 114-RD FORWARD
L16 L12 TEMP HORN
L50 604-OR RD 1 108-BU 2 322-GY
614-PU DOME LAMP BK 2 200-BK DIFF FFFF 7T0969
L50 200-BK 8C-9678 UNLOCK CONN 35 NOTE E
200-BK
200-BK
556-WH

K GAUGE
LAMP

611-PU
614-PU CLUSTER IGN IGN 200-BK 200-BK L1

200-BK
614-PU 614-PU 127-8314 7N-5876 200-BK
M SEND SEND NOTE B P HI BEAM
614-PU 200-BK HEADLAMP
609-YL 609-YL 308-YL 1 WH (24 V) GRD GRD 611-PU 9X-7170
308-YL 8 RD (12 V) P
556-WH 441-OR 6 OR M FRONT DEFROSTER 611-PU
614-PU 4 PU (24 V) 9X-9657
A

498-WH
200-BK
3 GN (12 V)

OPERATOR STATION
8
7
1
2
3
5
6
4
BLOWER

619-GN
611-PU
A429-YL A429-YL 9 GY
200-BK 200-BK 200-BK J 7 PK K 9X-0343
DIFFERENTIAL CONN 22

498-WH
556-WH
308-YL
322-GY
114-RD
611-PU
619-GN
614-PU
403-GN 403-GN A476-PU 5 YL A506-OR 1 RD MOTOR
UNLOCK SOLENOID L55
L55
608-GN 608-GN
CONN 37 200-BK 2 BK IGN IGN 200-BK 2 BK
7T-9073 441-OR A429-YL NN J 614-PU J START AID SW LAMP SEND SEND
L54 L54
200-BK J

A429-YL
A476-PU A476-PU 2 123-6375 8M-6176

200-BK
E 1 GN E458-YL E458-YL 1 322-GY

L2
J J J 2 GRD GRD
TRANSMISSION 556-WH 2 GN 441-OR L65 101-RD + - 200-BK 308-YL A506-OR
OIL TEMP SENS CONN 3 200-BK
1
2 C491-PU
3 J
310-PU
SIG HORN SW K
3E-8700 NNN NNN F SERVICE ENGINE OIL
116-2145

614-PU
614-PU
105-8827 DIODE AS. METER J VOLTMETER RESISTOR
V+ OR-18 A 126-PK A 308-YL PRESSURE
E 7T-4003

403-GN
GROUND BK-18 B 202-BK B 202-BK 3E-9359 SYMBOL DESCRIPTION

L67
MUR440 ABBREV COLOR

609-YL
SIGNAL YL-18 C G460-GN C G460-GN 556-WH 1 BLADE, SPADE, RING,
200-BK 2 200-BK K RD RED
200-BK 200-BK CONN 34 OR SCREW TERMINAL
WH WHITE

L25
ARC SUPPRESSOR 200-BK 200-BK A CC BLADE
E E
CIRCUIT CONNECTED OR ORANGE

A506-OR
A503-PK
N L46 L46 106-8704 CONN 25 200-BK 200-BK 609-YL 1 609-YL FLOOD YL YELLOW
1 751-GN 200-BK A M 200-BK 2 200-BK LAMP PK PINK
L24 9X-6775 CIRCUIT NOT CONNECTED

609-YL
SOL 1 2 921-WH 200-BK 200-BK 202-BK 9 BK BLACK
127-0574 200-BK 3 GY GRAY
N TRANS COLD AIR PARKING L/S SYSTEM R/S SYSTEM ELECTRICAL CONNECTION
103-RD A429-YL 441-OR 2 TO MACHINE STRUCTURE PU PURPLE

L65
1 752-YL C491-PU A429-YL 7 ACTION TEMP PRESSURE BRAKE AIR PRESS AIR PRESS

619-GN
BR BROWN

L62
SOL 2 2 921-WH A476-PU F473-YL 1 LAMP LAMP LAMP LAMP GAUGE M M M M GAUGE INTERNAL ELECTRICAL GN GREEN
7N-5876 7N-5876

614-PU
200-BK

614-PU
200-BK
127-0574 202-BK L65 441-OR E458-YL 5 7N-5876 7N-5876 1W-3306 1W-3306 CONNECTION TO SURFACE BU BLUE
N G460-GN E458-YL 308-YL 8 NOTE B NOTE B NOTE B NOTE B OF COMPONENT
1 754-BU 308-YL C491-PU 6 LAMP LAMP CONNECTOR
SOL 3 2 921-WH 614-PU J 439-YL 4 7N-5876 7N-5876
N F HEADLAMP/ M M M M M M M M NOTE B NOTE B ATCH WIRE, CABLE &
127-0574 614-PU 614-PU COMPONENT
N 1 751-GN 200-BK TAIL SW 308-YL

L16
1 3E-9317 L6

C491-PU
C'SHIFT PIN CIRCUIT GROUPING

F473-YL

E975-PU

E458-YL
200-BK

200-BK

308-YL
1 755-OR 9 921-WH 200-BK F743-YL A M L#

308-YL
HEADLAMP DIMMER SW J 2 HI BEAM INDICATOR DESIGNATION
SOL 4 2 921-WH 2 752-YL 102-BU A476-PU 4

M
M917-PK AND M918-GN ARE TWISTED PAIR 1 103-5678 3 J INDICATOR M M LAMP

L25
127-0574 3 754-BU L46 L46 619-GN 200-BK 1
B 4

200-BK
200-BK
N 7N-5876 7N-5876

200-BK
611-PU
4 755-OR HEADLAMP J 2 619-GN J 5 614-PU 439-YL 614-PU 2
J

200-BK
NOTE B NOTE B

439-YL
200-BK

108-BU
200-BK
1 900-PU 5 900-PU BREAKER 611-PU 103-RD 611-PU 611-PU 5
SOL 5 6 614-PU
2 921-WH 10 921-WH 3T-2662 J E975-PU E975-PU 3

614-PU
IDENT PART NO. CHG

614-PU
614-PU
127-0574 6 901-WH 614-PU J 498-WH 6 LOC LEVEL NOTE
N 7 902-BR 200-BK M998-OR 7
J
1 901-WH 8 903-GY

E458-YL
E458-YL
15A
SOL 6 2 921-WH
CONN 2 CONN 26 HARNESS AS.
127-0574 J A 141-5445 01 (PLATFORM) 120
N
L56 CONN 14 614-PU TAIL AAA 143-2440 00 (ENGINE) 220
1 902-BR 310-PU 200-BK LAMP SW 614-PU 614-PU CCC 144-0373 00 (RADIATOR GRILL) 203
SOL 7 2 921-WH 202-BK 306-GN 3E9319 614-PU 614-PU E 144-0383 00 (R FRAME) 201
AA J 2 F 145-5999 00 (R FRAME-TRANS) 202
127-0574 306-GN 326-PU L38 103-RD 3 J

1
2
N 795-YL 3K8782 FUSE (10A) 614-PU G 142-5835 00 (XSMN CONSOLE) 170

200-BK
L62 L62

L3
1 903-GY Y L53 E459-WH J 8M8948 FUSE (15A) 200-BK H 101-8161 02 (CAB-REAR) 182 ATCH
2
1

L54 J 142-0776 01 (STEERING CONSOLE) 140

102-BU
101-RD

101-RD
SOL 8 2 921-WH M917-PK AND START L54 J 614-PU
FUSE BLOCK BLADE K 142-0731 00 (CAB-FRONT) 181 ATCH
M918-GN ARE 10A HORN 114-RD 200-BK
127-0574 RELAY 9G-0747 J 1 J 609-YL FLOOD L21 L21
TWISTED PAIR 3E-7279 10A TAIL LAMPS 103-RD J 2 200-BK
10A J BLADE FLOODS 149-RD 149-RD LAMP SW 200-BK L4 200-BK L 142-0732 00 (SW PANEL) 180 ATCH
V J 3 2 123-5849 M 142-7533 01 (GAUGE CONSOLE) 160
D V F 109-OR-10 304-WH-10 10A REAR FLOODS 116-RD 609-YL 200-BK 200-BK L4 200-BK
D

556-WH
BK-18 Y Y J 4 L22 3 NOTE F N 137-1120 02 (TRANSMISSION) 270
1 M918-GN 1 M918-GN 10A DIFF LOCK 165-RD J 5 608-GN 200-BK 200-BK-6
J J L76 L76 P 127-1036 00 (HEADLIGHTS-BAR) 100 ATCH
WH-18 2 M917-PK 4 M917-PK 10A J GAUGES 113-RD 200-BK 116-RD
A J L23 200-BK L24 6 FFF 127-1030 01 (CAB FUSE PANEL) 183 ATCH
3 15A J HEATER 124-RD J
TRANS SPD SENDER M917-PK AND 2 1 101-RD-10 10A STOP LAMPS 130-RD 614-PU FLOOD U 143-3580 01 (XSMN CONSOLE-SWITCHES) 171
CONN 11 J

L62
104-6387 M918-GN ARE 101-RD-10 10A KEY START SW 105-RD 200-BK LAMP SW V 104-8588 02 (TRANS SPEED SENDER) 271
TWISTED PAIR
CONN 1 Y Y A CONN 15 200-BK 9X-9632 X 124-1429 00 (HEATER GP) 154 ATCH
J NOTE G L62 Y 144-0382 00 (FUEL TANK) 230
109-OR-4 101-RD-4 101-RD-4 A J 614-PU
Y 40A DIFFERENTIAL 4 FFFF 142-8470 02 (FORWARD HORN) 121

135-BU
200-BK
10 403-GN 614-PU 200-BK-6
ALTERNATOR SHUTDOWN 9 310-PU 200-BK UNLOCK SW 202-BK AA 115-9446 00 (HEADLAMP BREAKER) 141 ATCH
101-RD-4

ALT Y BREAKER SOL AAA 8 200-BK 200-BK 123-5862 CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH
Y 3J LO

101-RD-10
J
403-GN R 109-OR-4 2H-1507 STD 8C-3663 165-RD 2 K JJJ 101-8192 01 (REAR FLOOD LAMP) 205 ATCH

101-RD-4
+ 1 105-RD 556-WH FRONT 200-BK-8 200-BK-8
9S-0174 ATCH STOP A GND HI HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK)206 ATCH
326-PU 3 130-RD J 498-WH FRAME 200-BK 200-BK BK
ALTERNATOR 60A L23 1 ZZ ZZ K MOTOR
F843-YL Y 2 124-RD 614-PU
6N-9294 35A STD Y L67 L67 T
202-BK
100-5047 50A ATCH CONN 10 AAA L55 L55 4 113-RD 200-BK
FRONT CAB
501-GN 1 GN
B+ PARK
WIRE GROUP COLOR DESCRIPTIONS WIRE AS.
6 165-RD L19 L19 118-GY 3 GY

L21
AAA 200-BK-10 5 608-GN FRAME GROUND 500-BR 4 BR WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. NN 116-2145 00 (HORN SWITCH) 143
L56 L56 L22 L21
301-BU-10 GND L63 7 609-YL 502-OR 2 OR GGGG 139-0071 00 (FUSE TO CIGAR LIGHTER)
200-BK-4 AAA START WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. LL 9F-4337 07 07 (START MTR TO ENGINE)
F 614-PU
CONN 16 STEERING CONSOLE
L71 K
ART FRONT UPPER VOLTAGE CONVERTER OUTPUT CIRCUIT. CABLE AS.
BK 1 F843-YL 301-BU-10
BK 2 202-BK STARTER 304-WH-10 SENDER WIPER STARTING CIRCUIT. KKK 116-9981 00 (POS BAT TO START MTR) 210
106-8558 G S AAA 3E-5383 A L63 9X-3392 RR 145-8713 00 (NEG BAT/DISCONNECT SW) 211
L63
101-RD-4 1 A429-YL GROUND CIRCUIT. LLL 5C-6793 00 (DISCONNECT SW TO GND) 212
INCHING PEDAL MTR BAT A 2 200-BK L67 439-YL 200-BK TT 139-0250 00 (NEG BAT TO POS BAT) 213
PRESSURE SW AAA L76 L76 STARTING AID CIRCUIT. UU 061-7661 03 (START MTR TO FRAME GND) 214
L63 200-BK
(TRANSMISSION) RD-00 MONITOR CIRCUIT. (VIMS) / (CMS) / (EMS) / (OTHER) VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204
111-7088 MOTOR L44 CONN 27 MMM 1S-2342 02 (GND-F FRAME TO CAB) 105
KKK 165-RD
165-RD 308-YL A K TRANSMISSION CONTROL CIRCUIT.

101-RD-10
LO

101-RD-4
152-BU 3 152-BU A HEATER AND AIR CONDITIONER CIRCUIT.
AAA L38 306-GN GND HI
200-BK L38 L26 L26 576-PK 1 576-PK 200-BK BK
L18 MOTOR
200-BK L7 795-YL 577-PU 2 577-PU WIPER/WASHER CIRCUIT.
200-BK-10

DISCONNECT SW L29 L7 L38 T

UU 200-BK L7 326-PU 575-YL 4 575-YL L14 L18 576-PK 1 GN
7N-0718 L36 L43 L71 B+ PARK
L36 E459-WH 507-WH 6 507-WH 152-BU 3 GY
L21
C L36 578-BU 7 578-BU 575-YL 4 BR
C

OPERATOR STATION
BK-6

BK-00 L46 L71 L71

RD-00 506-PU 5 506-PU 577-PU 2 OR
RR LLL 113-RD 614-PU 8
L71 A
BK-00

TT RR AAA 439-YL 135-BU 9 135-BU

BK-00

LL L43 L43 L7 L19

POS NEG 200-BK CONN 28 L62 L14 L7 FRONT LOWER
12V BATTERY A K WIPER
3T-5760 ENGINE TRANSMISSION ACTION 101-RD-10 101-RD 9X-3392
Y LLL UU LAMP RELAY
RD-00 L7
106-9188 L7 L7 K K

308-YL
308-YL
308-YL
REAR

1
5
4
6
3
2
7

10
7
8
6
4
3
5
9
1
2
TT KKK 101-RD-10
12V BATTERY NEG POS FRAME L36 L36
604-OR FFF K CONN 31
L L CONN 32
3T-5760 A 321-BR

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
614-PU
200-BK
CONN 29
L52

PK 2 E460-BR

101-RD
101-RD
101-RD
101-RD
101-RD
200-BK-4 GY 1 308-YL F743-YL

L26
BU 3 F743-YL 308-YL L6 L43 4K-5122 HOLDER AS.
3K-8782 FUSE

200-BK
200-BK WH 8 308-YL
RD 5 308-YL

L8
FFF L

E975-PU

E460-BR
202-BK

321-BR
795-YL
306-GN
307-OR
308-YL
4 BK 6 308-YL 10A UPPER WIPER/WASHER 118-GY 118-GY

E459-WH
F775-BU
VV VV L13

L9
105-RD
307-OR
326-PU
308-YL

165-RD
REAR BR 4 308-YL FFF L 118-GY
REAR WIPER PU 7 U U 10A LOWER WIPER/WASHER 152-BU
FRAME REAR FRAME FRONT FRAME 9X-3392
FFF L L7 200-BK
A

M998-OR
E975-PU
614-PU
200-BK
Y A 10A REAR WIPER/WASHER 119-PK 200-BK

152-BU
E460-BR
A

152-BU
321-BR
795-YL
202-BK
306-GN
307-OR
308-YL
L7

921-WH
2 306-GN L46 200-BK
LO FFF L THIS IS THE SCHEMATIC FOR THE 12H,140H,

4
1
2
3

1
2
3
4
5
6
7
3 310-PU L56 L56 H PANEL LAMP 10A FRONT DEFROSTER 141-PK
HI GND U U (SHIFT LEVER)
6 311-WH L54 BK 200-BK AND 160H STANDARD SERIES MOTOR GRADER

200-BK
200-BK
200-BK
FFF

200-BK
CONN 20 CONN 21 L

L13
L55

101-RD
124-RD
200-BK
614-PU
1 403-GN E A MOTOR H 7N-5876 10A REAR DEFROSTER 151-GN
4 608-GN
L55 T GN 1 504-YL NOTE B A (145-5121 CHG 01)

F843-YL

M917-PK

M918-GN
7

G460-GN
B+ L41 L L CENTERSHIFT
CONN 23

921-WH
921-WH
921-WH

900-PU
902-BR
901-WH
903-GY

751-GN
752-YL
754-BU
755-OR
921-WH
10

202-BK
202-BK
202-BK

308-YL
202-BK

L11
108-BU

2
6
4
1
9
3
7
8

5
5 202-BK 921-WH 6 921-WH PARK GY 3 119-PK 101-RD 10A DOME LAMP
F INDICATOR SW COMPONENTS ARE SHOWN INSTALLED ON A FULLY
L51 CONN 9 L51
614-PU 4 614-PU BR 4 503-BR 200-BK L 3E-9367 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

118-GY
118-GY
604-OR 604-OR OR 2 505-BU 200-BK 101-RD 10A BEACON 144-GN

202-BK
306-GN
307-OR
308-YL
921-WH
321-BR
795-YL
E460-BR
M998-OR
E975-PU
2 L36
321-BR 1 321-BR 200-BK AND XMSN SHIFTER IN NEUTRAL
556-WH 5 556-WH 614-PU A
AAA A 200-BK 3 200-BK RD 1 308-YL 614-PU 439-YL 2 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
L29 L71 L71 1 2
1 326-PU 200-BK L29 BK 2 E459-WH 200-BK 113-RD 1 WH-18 WH-18 ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
CONN 12 J2 J1 4 3
B 2 311-WH BEACON SW L L
4 WH-18 WH-18
B
L54

3 E458-YL ACTION ALARM U F843-YL 11 INCH PEDAL SOL RTN 7 921-WH 3 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
L54 U L 2 9X-9639 L H
4 441-OR 9G-9813 614-PU 900-PU 7 SOLENOID 5 SOLENOID 1 10 751-GN 144-GN 502-OR B B NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
FUEL SW
L42 3 L NOTE B: TERMINAL 3T-3157
5 A476-PU L53 200-BK 902-BR 8 SOLENOID 7 SOLENOID 2 4 752-YL L 603-PK
107-0611 7 E459-WH A 901-WH 1 SOLENOID 6 SOLENOID 3 17 754-BU 614-PU SPRING 3T-3159
KEY START SW U 2 CONN 33 SOCKET 3T-3158

308-YL
326-PU
307-OR
105-RD
BK 6 795-YL L53 C491-PU 1 BK-18 165-RD 903-GY 2 SOLENOID 8 SOLENOID 4 11 755-OR 200-BK

L2
SENR9149-03

9G-7641 3 U L A CC BLADE CONTACT 6D4161

604-OR
130-RD
E458-YL 2 8 921-WH 200-BK 2 BK-18 F775-BU 921-WH 921-WH 3 SOL RTN 28 L L
L8

200-BK
200-BK
FLOOD BOOT 3T-3278
310-PU
311-WH

E459-WH 1 BU 9 202-BK M917-PK 29 TOS + INP 33 501-GN P W 1 609-YL

10 PARK BRAKE CENTERSHIFT 202-BK E975-PU G460-GN 18 TRANS TEMP 36 2 200-BK LAMP NOTE C:TRANSMISSION SHIFT LEVER LOGIC TABLE:
AAA PRESS SW R U PIN SW REAR L FRONT UPPER 9X-6775

611-PU
619-GN
202-BK M998-OR M918-GN 23 TOS - INP 15 DEFROST SW
CONN 8 112-2404 9X-9634 795-YL E460-BR 28 EMS OUT 16 202-BK L 9X-9638 500-BR WIPER SW 24V OUTPUTS TO
OFF C U 200-BK CONN 24 40 27 506-PU 3T-6655 A CENTERSHIFT GND
ON S U 614-PU
A SOLENOID SOLENOIDS S B D W/ SOL NEU

101-RD
200-BK

L5
AAA ST B U 202-BK 321-BR 37 BU ALARM 14 308-YL F775-BU 1 GN
ENGINE OIL F 1 8T-8808 GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET
A476-PU 308-YL 1 GN F F 12 +BATTERY 40 308-YL L 2 152-BU 200-BK 2 GN
PRESSURE 200-BK 2 GN BAT + 1 307-OR 1 202-BK 10 +BATTERY 1 308-YL L11 152-BU PARK
SENDER CIGAR LIGHTER 3 L N
GROUND 2 202-BK 202-BK 2 276-BK 19 +BATTERY 6 308-YL 584-YL L L

200-BK
200-BK
116-9937 PARK BRAKE NEUTRAL 4 1F
AAA U GGGG SOL 1 OUTPUT 3 306-GN 202-BK 3 277-BK 20 GROUND 2 202-BK L 5 A504-GN L H L1 L1
441-OR SOLENOID 10A START SW 2 INPUT 4 E949-YL 202-BK 4 278-BK 25 GROUND 5 202-BK L 577-PU B B 200-BK 2F
7T-9074 CONTROL 6 3F
L41

SW 1 INPUT 5 E948-BU 202-BK 202-BK 4 KEY START SW. 34 307-OR A507-YL 200-BK
20 Page, Color 2

T H L41 117-9364 SOL 2 OUTPUT 6 306-GN 202-BK 202-BK 5 A/M LAMP 12 M998-OR A FORWARD 4F
24V CIGAR HORN 5F
L42

2 200-BK 200-BK 202-BK 202-BK 6 VHP SOL 8 795-YL 584-YL 114-RD 1 GN P HI BEAM
COOLANT TEMP 1 603-PK LIGHTER 307-OR 17 TRANS LAMP 18 E975-PU 151-GN 322-GY 2 GN SOLENOID 611-PU 6F
CONN 19 L9 L L HEADLAMP 7F

119-PK
SENDER 9W-0335 307-OR 9 32 576-PK 7T-9074 200-BK
200-BK

BEACON P W 9X-7170 8F
7N-8532 9X-9556 306-GN 22 DIA CODE 1 21 277-BK FRONT NOTE E P
SERVICE L L 1R
REAR DEFROSTER HEATER GP 8C-9787 129-BU 15 DIA CODE 0 22 276-BK 614-PU DEFROST SW FRONT LOWER

D
E
A
B
C
F
G
H
J
9X-9657 TOOL G 200-BK 9X-9638 575-YL WIPER SW 2R
BULB 200-BK 308-YL 24 DIA CODE 2 38 278-BK
CONN 6 Y START AID CONNECTOR 1 3T-6655 3R

893-GN
892-BR
308-YL
202-BK
9X-7849 U 308-YL 26 CAT LINK - 3 892-BR L 2 578-BU
HH Y SOLENOID BLOWER 9W-1951 4R
311-WH 1 BK-18 308-YL 27 CAT LINK + 9 893-GN
9G-4365 9X-0343 3 L 5R
608-GN 1 608-GN 310-PU 2 BK-18 308-YL 14 RED NEUTR 26 E937-PU 584-YL
L69 200-BK 2 200-BK H RESISTOR CONN 18 308-YL 21 FIRST 30 E938-OR L 5
4
A503-PK 6R
9G-1950 1 G F L 119-PK
DUAL HORSEPOWER A507-YL 1 RD MOTOR 124-RD 30 SECOND 24 E939-WH
2 TRANSMISSION DIRECTION 6 119-PK 119-PK NOTE D: THE FOLLOWING WIRES MUST BE TWISTED
SOLENOID 200-BK 2 BK 521-YL 4 202-BK 31 THIRD 20 E940-BU A506-OR P LO BEAM
515-GY 5 AND SPEED SW. 5 308-YL 32 FOURTH 29 E941-YL 119-PK 619-GN AT LEAST 1 TURN / 25 MILLIMETERS
111-0570 4 BLOWER SW 8C-5337 HEADLAMP 710-GN & 202-BK: 892-BR & 893-GN
AAA 516-GN 6 892-BR 33 FIFTH 35 E942-GN L L 200-BK 9X-7169
BK 1 311-WH AAA 517-BU 3 6P-3236 7 893-GN 34 SIXTH 23 E943-BR H L 584-YL P NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
A A
H L H B B NOTE F: WITH FRONT FLOOD LAMPS ONLY USE

119-PK
L50 L50 200-BK REAR FLOOD BK 2 200-BK 921-WH 2 BK 1 E947-WH 35 SEVENTH 19 E944-GY 2 200-BK 141-PK 505-BU
614-PU 795-YL 1 BK RESISTOR BLOWER 2 E948-BU 36 EIGHTH 13 E945-PU 7 A507-YL SWITCH 123-5849
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
LAMP T 7T-4003 9X-9363 A NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD

202-BK
604-OR 9X-6775 3 E949-YL 13 FORWARD 39 E946-OR L20 5 A504-GN L3 E458-YL
JJJ HH COOLANT SW U X 38 REVERSE 31 E947-WH 3 603-PK E458-YL E458-YL 1 BK-18 BRAKE AIR SW LAMPS USE SWITCH 9X-9632
H G F
CCC 608-GN 1 8C-3569 A504-GN 124-RD 3 X 1 E937-PU 39 PARK 25 E948-BU 6 119-PK 200-BK 2 BK-18 112-2404
L10 L L
STOP/TAIL S RD 1 604-OR 200-BK 2 A507-YL 5 515-GY 1 WH/RD-14 2 E938-OR 16 NEUTRAL 37 E949-YL 1 505-BU 504-YL P W
G L10
LAMP T WH 3 614-PU 200-BK 200-BK 1 200-BK 2 BK-14 MOTOR 3 E939-WH F F 8 503-BR
CONN 7
24
23
22
21
20
19
18
17
16
15

10
11
12
13
8C-6207 G BK 2 200-BK 504-YL L42 4 522-WH 14 4 E940-BU E948-BU 4 504-YL L REAR A BRAKE AIR SW
1
3
4
5
6
7
8
9

2
L41 L20 TRANSMISSION CONTROL
119-PK 614-PU 2 5 E941-YL 132-2148 (MANUAL ONLY) E949-YL 503-BR WIPER SW E458-YL 1 BK-18 112-2404
503-BR PANEL LAMP CONN 30 507-WH 3T-6655
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
GROUND
6 E942-GN 307-OR 200-BK 2 BK-18
505-BU CONN 13 8D-1429 7 E943-BR 306-GN
603-PK 200-BK BASE 8 E944-GY 306-GN

L18
614-PU 7G-9730 9 E945-PU CAB SWITCH AND FUSE PANEL
10 E946-OR L18 A
A A STOP LAMP
CONN17 L5 L5 130-RD 1 BK-18
SHIFT CONSOLE 604-OR 2 BK-18 SW
L20 L20 2M-9346
L20

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1