Trng

Khoa..

C s thit k my
 n c s thit k my

LI NI U

C s thit k my l mt mn hc nhm nghin cu ri tnh ton

thit k cc tit my c cng dng chung. Mn hc a ra nhng kin
thc rt c bn v cu to,nguyn l cng nh phng php tnh ton cc chi
tit my c cng dng chung.T sinh vin c th gii quyt c nhng
bi ton thc t lm ra cc chi tit mt cch khoa hc nht. i vi sinh vin
C kh th mn hc li cng c ngha quan trng hn. C th ni l mt
kho tng kin thc chuyn mn.
V vy vic thc hin n ca mn hc l mt bc rt quan trng
ta c th tip cn c vi tri thc, vi thc tin. T hon thin
chuyn mn.
Trong qu trnh thc hin n, vi s hng dn nhit tnh ca
thy V Xun Trng, em hon thnh bn thit k h dn ng xch
ti dng hp gim tc bnh rng cn 1 cp. Tuy vy, vi thi gian c hn v
nhng kin thc cn thiu st nn bi lm khng th trnh khi nhng sai
lm. Rt mong nhn c s ch bo ca qu thy c cng b bn.
Trong qu trnh thc hin n mn hc c s dng cc ti liu:
- Tnh ton thit k h dn ng c kh .Trnh Cht L Vn Uyn-T1.
- Tnh ton thit k h dn ng c kh .Trnh Cht L Vn Uyn-T2.
Em xin chn thnh cm n!

Hng Yn, ngy 10 thng 04 nm 2010

Sinh vin

ng c i

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my

MC LC

Bn thuyt minh n gm nhng phn chnh sau:

Phn I : Chn ng c v phn phi t s truyn.

Phn II : Tnh ton thit k cc b truyn.
Phn III : Tnh ton v kim nghim trc, chn then.
Phn IV : Tnh v chn , khp ni.
Phn V : Bi trn n khp v bi trn trc.
Phn VI : Thit k v hp gim tc v cc chi tit my khc.
Phn VII : Xy dng bn v lp v chn kiu lp ghp.

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my

TI LIU THAM KHO

1, Tnh ton thit k h dn ng c kh .Trnh Cht L Vn Uyn - T1.

2, Tnh ton thit k h dn ng c kh .Trnh Cht L Vn Uyn - T2.

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my

II. B truyn trong

2.1. Chn vt liu:

Theo bng 6.1- 92 [I] chn:
Bnh nh: Thp 45 ti ci thin t rn HB 241285,
c b1 = 850 MPa, ch1 = 580MPa
Bnh ln: Thp 45 ti ci thin t rn HB241285 ,
c b2 = 850 MPa, ch2 = 580MPa
2.2. Phn phi t s truyn: ubr = 3,4
2.3. Xc nh ng sut cho php
Theo bng 6.2 vi thp 45, ti ci thin t rn HB 180350
s Ho lim = 2HB + 70 SH = 1,1
o
s Flim = 1,8 HB SF = 1,75
Trong s Ho lim v s Flim
o
l ng sut tip xc cho php v ng sut un cho
php ng vi s chu k c s
SH , SF l h s an ton khi tnh v tip xc v un
Chn rn bnh rng nh HB1 = 275; rn bnh rng ln HB2 = 260
s Ho lim1 = 2HB1 + 70 = 2.275 + 70 = 620MPa o
s Flim1 = 1,8 . 275 = 495 MPa

s Ho lim 2 = 2HB2 + 70 = 2.260 + 70 = 590MPa o

s Flim 2 = 1,8 . 260 = 468MPa

S chu k thay i ng sut c s khi th v tip xc

NHO = 30 H 2,4
HB (CT 6.5 93) [I]
NHO1 = 30 H 2,4 2,4
=> HB1 = 30.275 = 2,15.107

=> NHO2 = 30 H 2,4

HB2 = 30.260
2,4
= 1,88.107

S chu k thay i ng sut tng ng

3
T
NHE = 60.c i .ni .t i ( CT 6.7 93) [I]
Tmax
2 3 2
=> NHE1 = 60.1.354,62.24000.( 13. + 0,83. +0,3 3 . )
7 7 7

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
= 26 . 107 > NHO1 . Do h s tui th KHL1 = 1
2 3 2
=> NHE2 = 60.1.104,3. 24000.( 13. + 0,83. +0,3 3 . )
7 7 7
= 7,7.10 7 > NHO2 => KHL2 = 1
H lim
ng sut tip xc cho php: [H] = .Z R .Z V .K xH .K HL (CT 6.1 91) [I]
SH

Trong : ZR: h s xt n nhm ca mt rng lm vic.

Zv: h s xt n nh hng ca vn tc vng.
KxH: h s xt n nh hng ca kch thc bnh rng.
Chn s b ZR.Zv.KxH = 1
620
=> [H]1 = 1,1 .1= 563, 6 MPa

590
[H]2 = 1,1 .1= 536, 4 MPa

Vy tnh b truyn bnh rng cn rng thng ta ly [H] = [H]2 = 536,4

MPa
mF
T
Theo ( CT 6.8 93) [I] NFE = 60.c i .ni .t i
Tmax
2 3 2
NFE1 = 60.1.354,62. 24000.( 16. + 0,86. +0,3 6 . ) = 20,3. 107 > NFO = 4.106 .
7 7 7
Do KFL1 = 1
2 3 2
NFE2 = 60.1.104,3. 24000.( 16. + 0,86. +0,3 6 . ) = 5,98. 107 > NFO = 4.106.
7 7 7
=> KFL2 = 1
F lim
Theo ( CT 6.2 92) [I] [ F ] = .YR .YS .K xF .K FC .K FL
SF

Vi KFC: H s xt n nh hng t ti. Vi b truyn quay 1 chiu KFC

=1
YR : h s xt n nh hng ca nhm mt ln chn rng
YS: h s xt n nhy ca vt liu i vi tp trung ng sut

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
KxF : h s xt n kch thc bnh rng nh hng n bn un

Chn s b YR.YS.KxF = 1
495.1.1
=> [F]1 = 1, 75 = 283 MPa

468.1.1
=> [F]2 = 1, 75 = 267 MPa

ng sut qu ti cho php

[H]max = 2,8. ch2 = 2,8. 580 = 1624 MPa
[F1]max = 0,8. ch1 = 0,8. 580 = 464 MPa
[F2]max = 0,8. ch2 = 0,8. 580 = 464 MPa
2.4. Tnh ton b truyn bnh rng
a. Xc nh chiu di cn ngoi:
T1 .K H
R E = K R . u 2 + 1.3
(1 K be ).K be .u [ H 2 ]
(CT 6.52a 112) [I]

Vi KR = 0,5 Kd : h s ph thuc vo vt liu bnh rng v loi rng

Vi b truyn ng bnh cn rng thng bng thp Kd = 100
MPa1/3
Kbe : h s chiu rng vnh rng Kbe = 0,250,3. Chn Kbe = 0,25
KH : h s xt n s phn b khng u ti trng trn chiu rng
vnh rng bnh rng cn. Tra bng 6.21 113 [I] vi
K .u 0,25.3,4
=> 2 K = 2 0,25 = 0,48
be

be

V trc bnh cn lp trn a, s I, HB<350 tra c: KH = 1,08

KF = 1,1 5
T1 : Momen trn trc 1. T1 = 90486 N.mm
90486.1,08
R E = 50. 3,4 2 + 1.3 =170,28 (mm)
(1 0,25).0,25.3,4.536,4 2

b. Xc nh cc thng s n khp
ng knh chia ngoi ca bnh rng cn ch ng:
Gio vin hng dn: V Xun Trng
Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
2 RE 2.170,28
d e1 = = = 96,09 (mm)
u +1
2
3,4 2 + 1

Tra bng 6.22 114 [I] c z1p = 19

Vi HB < 350 z1 = 1,6. z1p = 1,6.19 = 30,4 rng
Chn z1 = 31 rng.
ng knh trung bnh v mun trung bnh:
Theo CT 6.54 114 [I]:
dm1 = (1 0,5Kbe) de1 = (1 - 0,5. 0,25).96,09 = 84,07 (mm)
d 84,07
Theo CT 6.55 114 [I]: mtm = z = 31 = 2,71 (mm)
m1

M un vng ngoi theo CT 6.56 115 [I]

m 2,71
mte = 1 0,5.K = 1 0,5.0,25 = 3,09 mm
tm

be

Theo bng 6.8 99 [I] ly tr s tiu chun mte = 3mm . Do :

mtm = mte . (1 - 0,5Kbe) = 3.(1 0,5. 0,25) = 2,625 mm
d m1 84,07
z1 = = = 32,02 . Ly z1 = 32 rng
mtm 2,625

=> z2 = u1.z1 = 32 .3,4 =108,8 Ly z2 = 109 rng

z 109
Tnh li t s truyn: um = z = 32 = 3,4
2

Gc cn chia
z 32
1 = arctg z = arctg 109 = 16,36 = 160 2139
1

2 = 90 0 1 = 900 160 2139 = 7303821

Theo bng 6.20 112 [I], vi z1 = 32, chn h s dch chnh u
x1 = 0,31 x2 = - 0,31
ng knh trung bnh ca bnh nh:
dm1 = z1. mtm = 32 .2,625 = 84 (mm)
Chiu di cn ngoi :

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my

z12 + z 22
= 0,5 . 3. 32 + 109 = 170,40 mm
2 2
Re = 0,5 mte
c. Kim nghim rng v bn tip xc
Theo CT 6.58 115 [I] ng sut tip xc

2T1.K H . u12 +1
[H] = Z M Z H Z e
0,85.bd 2m1u

Trong : ZM: H s k n c tnh ca vt liu n khp

Tra bng 6.5 96 [I] ZM = 274 MPa1/3
ZH : H s k n hnh dng b mt tip xc
Vi x1 + x2 = 0 tra bng 6.12 106 [I] c ZH = 1,76
Z: H s k n s trng khp ca rng.
Vi bnh cn rng thng
4 - ea
Theo CT 6.59a 115 [I] : Z = ea : h s trng khp ngang
3

Theo CT 6.38b 105 [I]

1 1 1 1
ea = [1,88 3,2. + ]cosm = [1,88 3,2. + ].1 = 1,75
z1 z 2 32 109

4 1,75
=> Z = = 0,866
3

KH: H s ti trng khi tnh v tip xc

Theo CT 6.39 106 [I] KH = KH. KH. KHv
K H : H s k n s phn b khng ng u ti trng trn chiu

rng vnh rng. Theo bng 6.21 113 [I] Chn : KH = 1,14
KH : H s k n s phn b khng u ti trng cho cc i rng
ng thi n khp. Vi bnh rng cn thng KH = 1
KHv : H s k n ti trng ng xut hin trong vng n khp
H v bd
m1
KHv = 1 + 2T K K
1 Hb Ha

d m1 .(u + 1)
Trong vH = H .g 0 .v. (CT 6.64 116) [I]
u
Gio vin hng dn: V Xun Trng
Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
.d m1 .n1 3,14.84.354,62
Vi v= = = 1,55 (m/s)
60000 60000
Theo bng 6.13 106 [I] vi bnh rng cn rng thng, v = 1,55 (m/s) 1,5 (m/s)
=> chn cp chnh xc 9.
H: H s k n nh hng ca sai s n khp
Theo bng 6.15 107 [I] chn H = 0,006
go : H s k n nh hng ca sai lch cc bc rng bnh 1 v 2
Theo bng 6.16 107 [I] chn go = 73
84.(1 + 3,4)
=> vH = 0,006.73.1,55. = 7,07 (m/s)
3,4

KHv: H s xt n ti trng ng xut hin trong vng n khp

v H . bd m1
KHv = 1 + 2. T K K
1 H H

Trong b: chiu rng vnh rng

b = Kbe. Re = 0,25. 170,4 = 42,6 mm
7,07.42,6.84
=> KHv =1 + = 1,12
2.90486.1,14.1

=> KH = 1,14 . 1. 1,12 = 1,56

Thay cc gi tr va tnh vo ta c:

2.90486.1,56. 3,4 2 + 1
H = 274.1,76.0,866. = 448,7 MPa
0,85.42,6.84 2.3,4

[H] = H .Z R .Z v .K xH
Vi [H] l bn tip xc cho php
Vi Ra = 2,51,25 m => ZR = 0,95
da < 700 mm => KxH = 1
v < 5 m/s => Zv = 1
=> [H] = 536,4.0,95.1.1 = 509,58 MPa
H = 448,7 < [ ' H ] = 509,58

Vy tha mn iu kin bn tip xc;

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
Do c th ly chiu rng vnh rng b = 45 mm
d. Kim nghim rng v bn un
iu kin bn un:
2.T1 .K F .Y .Y .YF 1
[F] = (CT 6.65 116) [I]
0,85. b. mtm .d m1

Trong KF : H s ti trng khi tnh v un

K F = K F .K F .K Fv

Vi K F l h s k n s phn b khng u ti trng trn vnh rng

K F = 1,29 (tra trn)

K F : H s k n s phn b khng u ti trng cho cc i rng

ng thi n khp. Tra bng 6.14 107 [I] vi bnh rng cn thng
K F = 1,37

K Fv : H s k n ti trng ng xut hin trong vng n khp

F .b.d m1
KFv = 1 + 2T .K .K
1 F F

d m1 ( u +1)
Vi F = F .g 0 .v (CT 6.64 116) [I]
u

F : tra bng 6.15 107 [I] F = 0,016

go : tra bng 6.16 107 [I] go = 73
84.(3,4 + 1)
=> vF = 0,016 . 73 .1,55 . = 18,87(m / s)
3,4

18,87.42,6.84
KFv = 1 + 2.90486.1,29.1,37 = 1,21

Do KF = 1,29. 1,37. 1,21 = 2,13

Yb : H s k n nghing ca rng

Vi rng thng Yb = 1
YF1, YF2 : h s dng rng ca bnh 1 v bnh 2
S rng tng ng

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
z 32 32
zv1 = cos = cos1621'39' ' = 0,9595 = 33,35
1

z 109 109
zv2 = cos = cos 7338'21' ' = 0,2816 = 387,07
1

x1 = 0,31 x2 = - 0,31
=> Tra bng 6.18 109 [I] c YF1 = 3,80 YF2 = 3,60
1 1
= 1,76 => Y = e = 1, 76 = 0,568
a

Thay cc gi tr va tnh c:
2.90486.2,13.0,568.1.3,8
F1 = = 104,20 MPa <[F1]max
0,85.42,6.2,625.84

104,2.3,6
F2 = = 98,71 MPa < [F2]max
3,8

Nh vy iu kin un c m bo
e. Kim nghim rng v qu ti
ng sut tip xc cc i khng vt qua gi tr cho php theo (6.48 110)
[I]
H max = H . K qt = 448,7. 1,4 = 531 MPa < [ H ] max = 1624 MPa

Tmax 1,4T
Vi Kqt : h s qu ti Kqt = = = 1,4
T T
F 1 max = F 1 .K qt = 104,2.1,4 = 145,88 < [ F 1 ] max = 464 MPa

F 2 max = F 2 .K qt = 98,71.1,4 = 138,19 < [ F 1 ] max = 464 MPa

2.5. Cc thng s v kch thc b truyn bnh rng cn

Chiu di cn ngoi Re = 170,40 mm

Mo un vng ngoi mte = 3 mm
Chiu rng vnh rng bw = 45 mm
T s truyn um = 3,4
Gc nghing ca rng =0
S rng bnh rng z1 = 32 z2 = 109
H s dch chnh chiu cao x1 = 0,31 x2 = - 0,31
Gio vin hng dn: V Xun Trng
Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
Theo cc cng thc trong
bng 6.19 111 [I]
ng knh chia ngoi
Gc cn chia:
Chiu cao u rng ngoi
Chiu cao chn rng ngoi
ng knh nh rng ngoi:
Gio vin hng dn: V Xun Trng
Sinh vin thc hin: ng c i
de1 = mte . z1 = 3 . 32 = 96 mm
de2 = mte . z2 = 3 . 109 = 327 mm
1 = 160 2139 2 = 7303821
hae1 = (hte + xn1.cosm).mte
m : gc nghing ca rng. m = 0
hte = cosm = cos 0 = 1
xn1 = x1 = 0,31
=> hae1 = (1 + 0,31.1).3 = 3,93 (mm)
hae2 = 2. hte.mte hae1
= 2.1.3 3,93 = 2,07 (mm)
hfe1 = he hae1
Vi he: chiu cao rng ngoi
he = 2.hte. mte + c vi c = 0,2 mte
=> he = 2. 1. 3 + 0,2. 3 = 6,6 (mm)
=> hfe1 = 6,6 3,93 = 2,67 (mm)
hfe2 = he hae2 = 6,6 2,07 = 4,53 (mm)
dae1 = de1 + 2.hae1. cos 1
= 96 2. 3,93. 0,9595 = 88,45 (mm)
dae2 = de2 + 2.hae2. cos 2 =
327 2. 2,07. 0,2816 = 325,83 (mm)
Lp: CTK8LC2
 n c s thit k my

I. TNH NG HC H DN NG
1. Chn ng c
Cng sut
Cng sut ng c chn cn tha mn yu cu: Pc > Pct vi
Pt

Pt = Pct = = Plv
Fv 9000.0,4
Ta c: Plv = = = 3,6 (kW) (CT 2.11- 20) [1]
1000 1000
2
P
Pi
= 1 = 1,4 2. 2 + 12. 2 + 0,8 2. 3 + 0,3 2. 2 = 0,77
ti 7.3600 7 7 7

T cng thc 2.9 19 [1] ta c:

= K br ol2 x ot
Theo bng 2.3 - 19 [1] ta c:
ol = 0,99 br = 0,97
ot = 0,99 = 0,95
x = 0,93
Vi ol , ot , x , br , ln lt l hiu sut ca cp ln, trt, xch,
cp bnh rng, ai.Hiu sut ni trc di ng K = 0,99
Vy = 0,99 . 0,95 . 0,99.0,992 . 0,93 . 0,99 = 0,82.
Do :
3,6.0,77
Pct = = 3,37 (kW).
0,82

Xc nh s b s vng quay ng c in

Theo cng thc 2.17 - 21 [1]. S vng quay ca xch ti:

60000 60000
nlv = z.t = 23.50,8 = 21,35 (vng/pht)
Theo cng thc 2.15 -21 [1], t s truyn s b ca h thng dn ng
l:
usb= usbhp. usbxch= usbbnh rng. usbtrcvt. usbxch
T bng 2.4 -21 [1] chn
usbbnh rng = 3,4
usbai =4
usbxch =2
usb = 3,4.4.2 = 27,2

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
Theo CT 2.18 - 21 [1] s vng quay s b ng c l:
nsb = usb . nct = 27,2.51,35 = 1396,72 (vng/pht)
Vy chn s vng quay ng b ng c l nb = 1420 (vng/pht)
T bng P1.3 236 [1] vi Pct = 3,37 kW, nb = 1420 (vng/pht)
Ta chn ng c c k hiu 4A100L4Y3 c
Pc = 4,0 kW, nc = 1420 vng/pht, = 84% ,cos = 0,84 mm
Tk T
= 2,2 > mm = 1,4
Tdn T

2. Phn phi t s truyn

T s truyn chung
Ta c cng thc tnh t s truyn chung:
n c 1420
ut = n = 51,35 = 27,65 = uhp . ungoi
lv

chn s b u = 4, u br = 3,4
ut 27,65
uxch = = = 2,03
nlv 4.3.4
2,03 2
Kim nghim: u x = = 1,5% ( Tha mn )
2

Phn phi t s truyn

Vy ta c: u = 4 , u br = 3,4 u x = 2

3. Xc nh cng sut, mmen v s vng quay trn cc trc

K hiu:
Trc 1 l trc ni bnh rng - a xch nh
Trc 2 l trc ni a xch ln - xch ti
Ta c:
a. Cng sut:
Pt = Pt = .Plv = 0,82.3,6 = 2,95( KW )
Pt 2,95
P2 = = = 3,2( KW ) (kW)
ot . x 0,99.0,93
P 3,2
P1 = 2 2 = = 3,36 (kW)
ol . br 0,99 2.0,97
P1 3,36
Pc = = = 3,57 (kW)
k . 0,9.0,95
b. S vng quay:
n2 = u x .nlv = 2,03.51,35 = 104,24 (vng/pht)
n1 = u br .n2 = 3,4.104,24 = 354,41 (vng/pht)
Gio vin hng dn: V Xun Trng
Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my

n c = u .n1 = 4.354,41 = 1417,64 (vng/pht)

c. Momen cc trc:
P
p dng cng thc: Ti = 9,55.10 . n
6 i

i
6
P1 9,55.10 .3,36
T1 = 9,55.10 6. = 90486 (N.mm)
n1 354,62
P2 9,55.10 6.3.2
T2 = 9,55.10 6. = 293000 (N.mm)
n2 104,3
Pc' 9,55.10 6.3,57
Tlv = 9,55.10 6. = 24043 (N.mm)
nc 1418
Pct 9,55.10 6.3,37
Tct = 9,55.10 6. = 626748 (N.mm)
nct 51,35
Ta c bng sau:
Trc
ng c I II Cng tc
Thng s
Cng sut P
(KW) 3,57 3,36 3,20 3,0
T s truyn 4 3,4 2,03
u
S vng quay 1418 354,41 104,3 51,35
n (Vng/pht)
Momen xon 24043 90486 293000 626748
T(N.mm)

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
PHN II: TNH TON CC B TRUYN

I, B truyn ngoi
1, Truyn ng ai
Ta c: Cng sut trn bnh ai nh: Pc = 3,62( KW )
S vng quay trn bnh ai nh: nc = 1397( KW )
Da vo hnh 4.1-59 [1], ta chn loi ai thng tit din loi A
Tnh ton thng s ai loi A:
- ng knh bnh ai nh : d1 = 100 200(mm) . Chn d1 = 140(mm)
.d1 .n1 .140.1397
- Vn tc ai: v = = = 10,24(m / s ) < V m = 25( m / s)
60000 60000
- ng knh bnh ai ln: d 2 = d1 .u.(1 ) CT 4.2 53 [1]
Trong : H s trt : = 0,01
T s truyn: u = 4

d 2 = d1 .u.(1 ) =140.4.(1-0,01) = 554,4(mm)

Chn d 2 = 560(mm) theo tieu chun
d2 560
T s truyn: u = d .(1 0 = 140.(1 0,01) = 4,04
1.

4,04 4
Sai s: u = 4,04 .100% = 0,99% < 3% ( tha mn)
- Khong cch trc a : Theo bng 4.14 60 [1]
a
u = 4,04 = 0,95 a = 0,95.d 2 = 0,95.560 = 532(mm)
d2
iu kin ca a: 0,55.(d1 + d 2 ) a 2.(d1 + d 2 ). (4.14 60)[1]

0,55.(140 + 560) < a < 2.(140 + 560).

385<532<1400
- Chiu di l: Theo CT 4.4 54 [1]
.( d1 + d 2 ) ( d 2 d1 ) 2
l = 2.a + +
2 4a

.(140 + 560 ) ( 560 140 ) 2

l = 2.532 + + = 2246,45( mm)
2 4.532
Chn theo tiu chun l = 2240 (mm)
Tnh li khong cch a: CT 4.6 54 [1]

a=
1
4
(
+ 2 82 )

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
II. B truyn trong

2.1. Chn vt liu:

Theo bng 6.1- 92 [I] chn:
Bnh nh: Thp 45 ti ci thin t rn HB 241285,
c b1 = 850 MPa, ch1 = 580MPa
Bnh ln: Thp 45 ti ci thin t rn HB241285 ,
c b2 = 850 MPa, ch2 = 580MPa
2.2. Phn phi t s truyn: ubr = 3,4
2.3. Xc nh ng sut cho php
Theo bng 6.2 vi thp 45, ti ci thin t rn HB 180350
s Ho lim = 2HB + 70 SH = 1,1
o
s Flim = 1,8 HB SF = 1,75
Trong s Ho lim v s Flim
o
l ng sut tip xc cho php v ng sut un cho
php ng vi s chu k c s
SH , SF l h s an ton khi tnh v tip xc v un
Chn rn bnh rng nh HB1 = 275; rn bnh rng ln HB2 = 260
s Ho lim1 = 2HB1 + 70 = 2.275 + 70 = 620MPa o
s Flim1 = 1,8 . 275 = 495 MPa

s Ho lim 2 = 2HB2 + 70 = 2.260 + 70 = 590MPa o

s Flim 2 = 1,8 . 260 = 468MPa

S chu k thay i ng sut c s khi th v tip xc

NHO = 30 H 2,4
HB (CT 6.5 93) [I]
NHO1 = 30 H 2,4 2,4
=> HB1 = 30.275 = 2,15.107

=> NHO2 = 30 H 2,4

HB2 = 30.260
2,4
= 1,88.107

S chu k thay i ng sut tng ng

3
T
NHE = 60.c i .ni .t i ( CT 6.7 93) [I]
Tmax
2 3 2
=> NHE1 = 60.1.354,62.24000.( 13. + 0,83. +0,3 3 . )
7 7 7
= 26 . 107 > NHO1 . Do h s tui th KHL1 = 1
Gio vin hng dn: V Xun Trng
Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
2 3 2
=> NHE2 = 60.1.104,3. 24000.( 13. + 0,83. +0,3 3 . )
7 7 7
= 7,7.10 7 > NHO2 => KHL2 = 1
H lim
ng sut tip xc cho php: [H] = .Z R .Z V .K xH .K HL (CT 6.1 91) [I]
SH

Trong : ZR: h s xt n nhm ca mt rng lm vic.

Zv: h s xt n nh hng ca vn tc vng.
KxH: h s xt n nh hng ca kch thc bnh rng.
Chn s b ZR.Zv.KxH = 1
620
=> [H]1 = 1,1 .1= 563, 6 MPa

590
[H]2 = 1,1 .1= 536, 4 MPa

Vy tnh b truyn bnh rng cn rng thng ta ly [H] = [H]2 = 536,4

MPa
mF
T
Theo ( CT 6.8 93) [I] NFE = 60.c i .ni .t i
Tmax
2 3 2
NFE1 = 60.1.354,62. 24000.( 16. + 0,86. +0,3 6 . ) = 20,3. 107 > NFO = 4.106 .
7 7 7
Do KFL1 = 1
2 3 2
NFE2 = 60.1.104,3. 24000.( 16. + 0,86. +0,3 6 . ) = 5,98. 107 > NFO = 4.106.
7 7 7
=> KFL2 = 1
F lim
Theo ( CT 6.2 92) [I] [ F ] = .YR .YS .K xF .K FC .K FL
SF

Vi KFC: H s xt n nh hng t ti. Vi b truyn quay 1 chiu KFC

=1
YR : h s xt n nh hng ca nhm mt ln chn rng
YS: h s xt n nhy ca vt liu i vi tp trung ng sut
KxF : h s xt n kch thc bnh rng nh hng n bn un

Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i Lp: CTK8LC2
 n c s thit k my
Chn s b YR.YS.KxF = 1
495.1.1
=> [F]1 = 1, 75 = 283 MPa

468.1.1
=> [F]2 = 1, 75 = 267 MPa

ng sut qu ti cho php

[H]max = 2,8. ch2 = 2,8. 580 = 1624 MPa
[F1]max = 0,8. ch1 = 0,8. 580 = 464 MPa
[F2]max = 0,8. ch2 = 0,8. 580 = 464 MPa
2.4. Tnh ton b truyn bnh rng
a. Xc nh chiu di cn ngoi:
T1 .K H
R E = K R . u 2 + 1.3
(1 K be ).K be .u [ H 2 ]
(CT 6.52a 112) [I]

Vi KR = 0,5 Kd : h s ph thuc vo vt liu bnh rng v loi rng

Vi b truyn ng bnh cn rng thng bng thp Kd = 100
MPa1/3
Kbe : h s chiu rng vnh rng Kbe = 0,250,3. Chn Kbe = 0,25
KH : h s xt n s phn b khng u ti trng trn chiu rng
vnh rng bnh rng cn. Tra bng 6.21 113 [I] vi
K .u 0,25.3,4
=> 2 K = 2 0,25 = 0,48
be

be

V trc bnh cn lp trn a, s I, HB<350 tra c: KH = 1,08

KF = 1,1 5
T1 : Momen trn trc 1. T1 = 90486 N.mm
90486.1,08
R E = 50. 3,4 2 + 1.3 =170,28 (mm)
(1 0,25).0,25.3,4.536,4 2

b. Xc nh cc thng s n khp
ng knh chia ngoi ca bnh rng cn ch ng:
2 RE 2.170,28
d e1 = = = 96,09 (mm)
u2 +1 3,4 2 + 1
Gio vin hng dn: V Xun Trng
Sinh vin thc hin: ng c i Lp: CTK8LC2