Professional Documents
Culture Documents
10 1109@ipemc 2009 5157417 PDF
10 1109@ipemc 2009 5157417 PDF
Abstract-The cutoff frequency of output LC filters of PWM The other problem is large amount of transient current
inverters limits the control bandwidth of the converter system that flows through the inverter ac terminals when inverters
while it attenuates voltage ripples caused from the inverter must generate a quite large amount of voltages suddenly.
switching. For a selected cutoff frequency of an output LC filter, When the transient current goes over certain limitation, the
infinite number of L-C combinations is possible. This paper
control system should decrease the current by reducing the
analyses the characteristics of output LC filters for PWM
inverter voltage instantly. Otherwise, the inverter system
inverters in the view of L-C combinations. Practical circuit
may be tripped by over current fault.
conditions such as no-loads, full resistive-loads, and inductive-
loads are considered in the analysis. This paper proposes a However, when the inverter voltage is instantly reduced
design criterion and a design example for the L-C filter by the current protection, the active damping may not work
combination considering both the control performance and the properly so that the output voltage may severely oscillate in
size of PWM inverters. An experimental PWM inverter system the transient state. This problem may be solved by over
based on the proposed output LC filter design guideline is built sizing the inverter, which inevitably results in cost issues.
and tested. This paper proposes LC filter design guideline that
minimizes the transient over current without loss of active
Key words: PWM inverter, output LC filter, cut-off damping performance of inverter systems.
frequency, L-C combination, inverter size. There are infinite combinations of filter inductance and
filter capacitance for a given filter cutoff frequency.
I. INTRODUCTION Intuitively, the transient current of a PWM inverter may be
decreased when the filter inductance increases. However, the
PWM inverters are widely used in modern power output ac voltages become more sensitive on the load
electronics, such as adjustable speed drives (ASD), active current disturbance because of comparatively small value of
power filters (APF), dynamic voltage restorers (DVR), or the filter capacitance. Moreover, large filter inductors not
uninterruptible power supplies (UPS), etc. only increase the cost and weight of the output filters but
Passive LC filters are commonly used on ac terminals of also increase voltage stress on the inverter switches, since
PWM inverters when the output voltages of inverter systems the voltage drop of the inductor results in the loss of inverter
are main control target. The main purpose of the output LC output voltage.
filter is attenuating voltage ripples came from the inverter This paper analyses the characteristics of output LC filters
switching. The attenuation effect can be increased by for PWM inverters in the view of the L-C combinations.
decreasing the filter cut-off frequency against the switching Practical circuit conditions such as no-loads, full resistive-
frequency of inverters according to -40log(fsw/fcutoff). loads, and inductive-loads are considered in the analysis.
However, the control bandwidth of inverter systems is Based on the analysis, a novel filter design guideline that
limited by the filter cut-off frequency [1]. Increasing the guarantees good control dynamics with a minimum inverter
control bandwidth is important not only for a fast operation size is proposed. Proposed theory is verified by an
of inverter systems but also for exact voltage compensation experimental set up.
without phase delay [2][3][4]. Thus, there is a trade-off
between the attenuation effect and the control band width in
II. ANALYSIS ON PWM INVERTER SYSTEM
LC filter design.
Besides after deciding the filter cut-off frequency on LC The single phase equivalent circuit of inverter systems
filters, two more problems may occur. One problem is can be described by Fig.1. In Fig. 1, VINV is the inverter
voltage oscillations. Very large voltage over shoot may output voltage, Lf is the filter inductor, Cf is the filter
occur at the filter capacitor when inverters respond to almost capacitor, and Rf is the series equivalent resistance existed
step manner at transient state. The voltage over shoot can be in the filter inductor and inverter switches.
damped out by generating a damping voltage that is Fig.2 shows a single phase equivalent circuit for a
negatively proportional to the filter capacitor current [1][5]. properly controlled PWM inverter system. The output
This is called active damping. regulating voltage VCom regulates the ac terminal voltage of
G G
pp ILoad
pj R
R R
Cf ZLoad VLoad
VInv VC
T T T
G G
385
The total voltage drop, occurred from the oscillation
damping voltage VDamp and the disturbance rejection voltage
VDisturb, can be calculated by (6).
VDrop = ( R f + sL f ) iInv (VDamp + VDisturb )
= (1 + a) R f + sL f iCap
G G
386
load is inductive, the effect of the load current to the inverter
f
* 2
transient current is not so significant since it increases VLoad 2V
I Load = = . (13)
smoothly after load terminal voltage is established. However
when the load is purely resistive, the load current can not be
Z Load (
RLoad s s 2 + 2 c f s + 2f )
neglected, since it increases sharply proportional to the When the filter ratio is chosen as L f / C f = RLoad / 2c
established load voltage. that is a critical value when RLoad = (1 + a ) R f , the filter
The equivalent circuit of the PWM inverter system with a capacitor current can be described by (14).
full load can be described by Fig.5 since inverter output
current I Inv is a sum of the filter capacitor current I Cap and 2V 2 c f
the load current I Load . Here, the oscillation damping I Cap = . (14)
RLoad s 2 + 2 c f s + 2f
voltage VDamp and the disturbance rejection voltage VDisturb
are assumed to be ideally controlled. In worst case, the Then the inverter output current iInv (t ) in time domain
*
reference load voltage with the magnitude of VLoad = 2V can be calculated by the sum of the filter capacitance current
is suddenly commanded to the PWM inverter system at time iCap (t ) and the load current iLoad (t ) as (15).
t=0. Worst case can also occurs when the load impedance is
purely resistive ZLoad=RLoad. iInv (t ) = iCap + iLoad
When the output regulating voltage VCom is exactly
regulated to the reference load voltage VLoad* by a normal e c f t
sin ( f t cos 1 c ) (15)
2V
feed forward controller, then the load voltage becomes like = 1 + 1c 2
RLoad 1c2
(11).
. (11)
2f 2V
=
( )
c
s s + 2 c f s + f
2 2
2V cos1 c
I InvMax = 1c 2
. (16)
RLoad 1+ e
Thus the filter capacitor current I Cap and the load current
I Load can be calculated by (12) and (13) respectively.
When the filter ratio is set twice to the critical ratio
2C f V f
2
as L f / C f = RLoad / c , the maximum inverter current can
I Cap = sC f VLoad = , (12)
s + 2 c f s + f be calculated by (17).
2 2
cos1 1 2
c
2V
I InvMax = 1 1 c 2 e 1c2
. (17)
RLoad
Fig.6 shows the inverter current overshoot calculated by
(16) and (17) depending on the filter ratio when the system
damping factor ranges from 0.5 to 0.9. When the filter ratio
is set to the critical value, the inverter current overshoot
decreases according to the system damping factor while it is
always higher than 1.15. When the filter ratio is set two
times to the critical value, the inverter current overshoot is
always less than 1.0.
Thus in pure resistive loads, the filter ratio may be set to
L f / C f < RLoad / c to maintain the inverter output current
under the rated peak value in the transient state. When the
load is highly inductive, the filter ratio can be decreased to
(10). The lower filter ratio is better since large filter
inductors result to load current disturbance, cost and weight
Fig. 6 Inverter Current Overshoot Depending On Filter Ratio. issues of the output filters, and voltage stress on the inverter.
G G
387
Therefore, this paper proposes a filter design guide line in
deciding the filter ratio as (18).
Z Load Lf Z
Load , (18)
c Cf ec
where, upper bound is for purely resistive full load,
lower bound is for no load, and
middle region is for inductive loads or partial loads.
Lf
Fig.8 shows the experimental waveforms of the transient
response where system damping factor is set to 0.5 and the
Cf
load is pure resistive. Fig.8a) is the waveforms when the
combination of filter inductor and filter capacitor was
designed L f / C f = Z Load according to (18). While the
load current settles into around 21.6 A, the inverter current
overshoots around 24A in its center value, which means the
inverter current goes over 1.1 times to the rated peak current.
Considering normal safety factors on IGBT switches this
Fig. 7 Experimental set up. over current is not matter.
G G
388
Fig.8b) is the waveforms when the combination of filter
inductor and filter capacitor was adjusted to
L f / C f = Z Load / 4 by replacing the load resistor with 20
that is four times larger than that of Fig.8a). While the load
current settles into around 4A, the inverter current overshoot
reaches up to around 19A in its center value, which means
the inverter current goes over 4.75 times to the rated peak
current. This over current will conflict with typical safety
factors on IGBT switches. The output load voltage vCap also
shows some oscillatory behavior.
Fig.9 shows the experimental waveforms for the steady
state response of the proposed inverter system with the same
filters as in Fig.8. The peak value of the inverter ripple
current in steady state goes around 1.2 times to the rated
peak value in Fig.9a) where the combination of filter a)
inductor and filter capacitor was designed L f / C f = Z Load .
While it goes around 1.8 times to the rated peak value in
Fig.9b) where the combination of filter inductor and filter
capacitor was designed L f / C f = Z Load / 4 . This may also
conflict with the current specification on the inverter
switches.
V. CONCLUSION
This work was supported partly by the fund of the Korea [5] M. J. Ryan, R. D. Lorenz, A High Performance Sine Wave Inverter
Research Foundation. Controller with Capacitor Current Feedback and Back-EMF
Decoupling, Conference Records on PESC95/IEEE, pp.507 -513,
REFERENCES 1995.
[1] S.J. Lee, H. Kim, S.K. Sul, A Novel Control Method for The
Compensation Voltages in Dynamic Voltage Restorers, Conference
Records on APEC 2004/ IEEE, CD ROM, Feb. 2004.
[2] T. Kawabata, T. Miyashita, Y. Yamamoto, Digital Control of Three-
Phase PWM Inverter with LC Filter, IEEE Trans. on Power
Electronics, Vol. 6, No. 1, pp.62-72, 1991.
G G
389